Jet JNS-7032, JNS-7033E Operating And Maintenance Instructions Manual

Operating and Maintenance Instructions
Mini Air Die Grinder
Model JNS-7032
WALTER M EIE R (Manufac turing) Inc .
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-JNS7032 Ph.: 800-274-6848 Revision B1 04/2013 www.waltermeier.com Copyright © 2013 Walter Meier (Manufacturing) Inc.
W AR RAN T Y AND S ERV IC E
Walter Meier (Manufacturing), Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authori zed Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local W MH Tool Group distributor, or visit jettools.com.
WARRANTY
This JET product car ries a limited 90-DAY WARRANTY.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS C OVERED ?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIO N MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTI AL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
® branded products are not sold in Canada by Walter Meier.
® t ools. For the name of an Authorized Service Center in
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1. Read and understand this entire manual before attempting assembly or operation.
2. Read and understand t he warnings posted on the tool and in this m anual. Failure to com ply with all of these warnings may c ause serious i njury.
3. Replace the warning labels if they become obscured or remov ed.
4. This die grinder is designed and intended for use by properly t r ained and experienced personnel only. If you are not familiar with the proper and safe operation of a die grinder, do not use until proper training and knowledge have been obtained.
5. Do not use this tool for other than its intended use. If used for other purposes, Walter Meier (Manufactur ing) Inc., di sclaims any real or implied warranty and hol ds itself harmless from any injury that may result from that use.
6. Always wear approved saf ety glasses/f ace shiel ds while using thi s di e gri nder. (Ever yday ey eglasses only have impact resi stant lenses; they are not safety gla sses.)
7. Wear ear protector s (plugs or muffs) if the noise exc eeds normal levels.
8. Use gloves if needed when operating the di e grinder. Keep hands and b ody away from the working area of the tool.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:
Lead from lead based paint.
Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.
Arsenic and chromium from chemically treated lum ber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this tool whil e tired or under the influence of drugs, alcohol or any medicati on.
11. Maint ain proper bal ance and keep your footi ng at all tim es. Non-sli p footwear or anti -skid f loor strips are recommended.
12. Befor e operati ng this die gri nder, remov e tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair.
13. Exc essive ai r pr essure and too m uc h free r otati on may decrease t he l if e of the t ool and m ay cause a hazardous situat ion.
14. Check air hoses for wear, and keep them away from heat and sharp edges. Do not carry the die grinder by the ai r hose.
15. Do not use this air tool near flammable objects or potentially ex plosive environments.
16. Do not leave a connected tool unatt ended. When not in use, disconnect tool from the air source.
17. Disconnect die grinder from air supply before maki ng adjustments or changing accessori es.
18. Keep work area clean and free of clut ter.
19. Keep visitors a safe di stanc e from the work area. Keep children away.
20. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e careless acts that can r esul t in serious injury.
21. Do not f orce a tool or attachment to do a j ob for which i t was not designed. The ri ght tool will do the job better and saf er .
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22. Repetitiv e moti ons and/or exposure to constant vi bration can be harmful to hands and arm s. Take breaks and relax your hands occasionally during ex tended operation of the di e gri nder .
23. Compr essed air can be harmf ul if directed toward sensi tive ar eas of the body, and m ay propel small particles caught in the air stream. Exercise proper c aution.
24. Use recommended accessories; i mproper accessories may be hazardous.
25. Maintain tools with car e. Keep the die grinder clean and oiled for best and safest perf ormanc e.
Specifications
Stock Number............................................................................................................................. JNS-7032
Collet Size (in.) ..................................................................................................................................... 1/4
Horsepower .......................................................................................................................................... 1/4
Free Speed (no load) (RP M ) ........................................................................................................... 25,000
Required Air Pr essure (PSI)................................................................................................................... 90
Average Air Consumption (CFM) ............................................................................................................. 4
Air Inlet Diameter (in.) ................................................................................................................... 1/4 NPT
Air Hose Inside Diameter (in.) ............................................................................................................... 3/8
Vibration V alue (m/ s
Overall Lengt h (in.) .................................................................................................................................. 6
Noise Level (dB) .................................................................................................................................... 93
Weight (Shipping/Net)(lbs.) ................................................................................................................ 1/0.8
The above specifications were current at the time this m anual was published, but because of our policy of continuous improvement, Walter Meier (M anufacturing) Inc. , reserves the right to change speci fications at any time and without pri or notice, without incurri ng obl igations.
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Unpacking
The box should i nclude 1 Mini Air Die Grinder and 2 Wrenches. Any mi ssing parts should be reported to your JET instruction manual thoroughly for operation, maintenance and safety instructions.
® distributor. Read this
Operation
1. The Di e G ri nder must be pr oper ly lubr i cated before operating. See “Maintenance” section for lubricating instructions.
2. Remove the pr otective cap fr om the air inlet, and connect the ai r supply hose. Make sure the air pressure is set to 90psi .
IMPORTANT: Connecting a quick-change coupling directly to the Die Grinder is not recommended, as vibration may cause the connection to fail. Instead, add a leader hose and install any qui ck-change c oupli ngs farther down the li ne.
3. Loosen the collet nut using the two wrenches on the flats of the collet nut and collet hol der (Fi gure 1). Keep t he wrench on the collet hol der stationary whil e turning the wrench on the coll et nut .
Figure 1
4. Install a gr inding point (not included) into the collet and re-tighten the collet nut securely using the wrenches.
5. Press forward on the safet y lever and down on the trigger (Figure 2). How f ar down the trigger i s pressed det erm i nes rotat i on speed of the tool.
Maintenance
The Die Grinder should be lubricated daily (or before each use) wit h air tool oil through t he air inlet. Dur ing c ontinual operat ion, it shoul d be re­oiled every 1 to 2 hours. Thi s can be done either with an in-line oiler, or manually. If done manually, pr oc eed as follows:
1. Disconnect the air hose fr om the die grinder.
2. Place one or two drops of air tool oil* into the air inlet (Fi gur e 3) .
[*NOTE: Air tool oil not provided. It may be purchased from your JET dealer, or is available at most major hardware and tool stores. SAE #10 weight oil may be used as a substitute. Do not use detergent oil.]
Figure 2
Figure 3
3. Re-connect the air. Run the Die Grinder without load f or a few seconds to distri bute the oil throughout the tool.
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4. When you are finished operating the Die Grinder, before storing it disconnect the air hose and place 4 or 5 drops of air tool oil into the air inlet; re-connect the air and run the tool for a few seconds to distribute the oil.
5. Avoid storing the grinder in very humid locations which prom otes rusting of internal mechanisms, and always oil it before storage.
Air Connection
1. Make sure that the ai r compressor suppli es clean air at the correct CFM for the die grinder.
unclean air will shorten the tool’s life and may create a hazardous situation.
2. Set air pressure to 90 psi.
3. Drain the water f r om the air c om pr essor tank daily, as well as any conde nsation from t he air lines. W ater in the air line may ent er the tool and cause dam age.
4. Change filters on the air sy stem on a regular basis.
5. Air line pressure should be increased accordingl y to compensate f or ext ra long ai r hoses (usually over 25 feet). I nsi de diameter of the hose must be a minimum of 3/8”.
Excess air pressure and/or
Troubleshooting
Trouble Probable Cause Remedy
Air pressure is too low. Adjust air pressure to 90p si .
Die Grinder does not operate at normal speed; or speed remains constant as trigger is pressed.
Stops operating.
Torque is dimi nished. Air leak age.
Starts immediately as soon as air is connected without trigger being pr essed.
Abnormal vibration and/or excessive heat develops in the tool.
Air lines are twisted, or there is a blockage in them .
Air compressor is malfunctioning, or is not suffici ent capac ity for the tool.
Air regulat or i s malf unc tioning.
No air pressure.
Trigger or thr ottl e v alv e is malfunctioning.
Throttle v alv e or tri gger is malfunctioning.
Improper l ubri c ation.
Untwist or clean out air lines.
Replace air compr essor.
Have regulator repaired or replaced at an authorized service center.
Check air compressor and hoses. Make sure compressor is set at 90psi, and air lines are not twisted.
Have throttle valve/trigger inspected and repaired at an authorized service center.
Check connections at the air inlet, o­rings, etc. Mak e adjustm ents/repairs as needed.
Inspect and repair throttle valve and/or trigger.
Lubricate pr oper ly ac c or ding to instructions in this manual.
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To order parts or reach our service department, call 1-800-274-6848 Mon day through Friday (see our website for business hours). Hav ing the Model Number and S erial Number of your tool availabl e when you call will all ow us to serve y ou quic kl y and ac c urately.
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WALTER M EIE R (Manufac turing) Inc .
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
www.waltermeier.com
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