Jet JNS-5052 Operating And Maintenance Instructions Manual

Operating and Maintenance Instructions
3/8-inch Air Ratchet Wrench
Model JNS-5052
WMH TOOL GROUP
2420 Vantage Drive Elgin, Illinois 60124 Part No. M-JNS5052 Ph.: 800-274-6848 Revision B 1/07 www.wmhtoolgroup.com Copyright © WMH Tool Group
WARRANTY AND SERVICE
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com.
WARRANTY
This JET product carries a limited 90-DAY WARRANTY.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
® branded products are not sold in Canada by WMH Tool Group.
JET
® tools. For the name of an Authorized Service Center in
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1. Read and understand this entire manual before attempting assembly or operation.
2. Read and understand the warnings posted on the tool and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This ratchet wrench is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of an air-operated ratchet wrench, do not use until proper training and knowledge have been obtained.
5. Do not use this tool for other than its intended use. If used for other purposes, WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this ratchet wrench. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
7. Wear ear protectors (plugs or muffs) if the noise exceeds normal levels.
8. Use gloves if needed when operating the ratchet wrench. Keep hands and body away from the working area of the tool.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this tool while tired or under the influence of drugs, alcohol or any medication.
11. Maintain proper balance and keep your footing at all times. Non-slip footwear or anti-skid floor strips are recommended.
12. Before operating this ratchet wrench, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair.
13. Excessive air pressure and too much free rotation may decrease the life of the tool and may cause a hazardous situation.
14. Check air hoses for wear, and keep them away from heat and sharp edges. Do not carry the ratchet wrench by the air hose.
15. Do not use this air tool near flammable objects or potentially explosive environments.
16. Do not leave a connected tool unattended. When not in use, disconnect tool from the air source.
17. Disconnect rachet wrench from air supply before making adjustments or changing accessories.
18. Keep work area clean and free of clutter.
19. Keep visitors a safe distance from the work area. Keep children away.
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20. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
21. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.
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22. Repetitive motions and/or exposure to constant vibration can be harmful to hands and arms. Take breaks and relax your hands occasionally during extended operation of the ratchet wrench.
23. Compressed air can be harmful if directed toward sensitive areas of the body, and may propel small particles caught in the air stream. Exercise proper caution.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep the ratchet wrench clean and oiled for best and safest performance.
Specifications
Stock Number.............................................................................................................................JNS-5052
Square Drive (in.) ................................................................................................................................. 3/8
Free Speed (no load) (RPM)................................................................................................................ 160
Maximum Torque (ft/lb).......................................................................................................................... 50
Required Air Pressure (PSI)................................................................................................................... 90
Average Air Consumption (CFM) ............................................................................................................. 4
Air Inlet Diameter (in.)................................................................................................................... 1/4 NPT
Air Hose Inside Diameter (in.)............................................................................................................... 3/8
Vibration Value (m/s
Net Weight (lbs.)................................................................................................................................. 2.76
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WMH Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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)......................................................................................(according to EN12096) 7.2
Record your purchase information here for quick reference:
Stock No.: Serial No.:
Purchased From: Date Purchased:
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Unpacking
Any missing or damaged parts should be reported to your JET instruction manual thoroughly for operation, maintenance and safety instructions.
® distributor. Read this
Operation
1. The ratchet wrench must be properly lubricated before operating. See “Maintenance” section for lubricating instructions.
2. Remove the protective cap from the air inlet, and connect the air supply hose. Make sure the air pressure is set to 90psi.
IMPORTANT: Connecting a quick-change coupling directly to the ratchet wrench is not recommended, as vibration may cause the connection to fail. Instead, add a leader hose and install any quick-change couplings farther down the line.
3. Install a socket on the post of the wrench and press the trigger to operate.
[*NOTE: Air tool oil not provided. It may be purchased from your JET dealer, or is available at most major hardware and tool stores. SAE #10 weight oil or sewing machine oil may be used as a substitute. Do not use detergent oil.]
3. Re-connect the air. Run the ratchet wrench without load for a few seconds to distribute the oil throughout the tool.
4. When you are finished operating the ratchet wrench, before storing it disconnect the air hose and place 4 or 5 drops of air tool oil into the air inlet; re-connect the air and run the tool for a few seconds to distribute the oil.
5. Avoid storing the ratchet wrench in very humid locations which promotes rusting of internal mechanisms, and always oil it before storage.
Air Connection
1. Make sure that the air compressor supplies clean air at the correct CFM for the ratchet wrench.
Maintenance
The ratchet wrench should be lubricated daily (or before each use) with air tool oil through the air inlet. During continual operation, it should be re-oiled every 1 to 2 hours. This can be done either with an in-line oiler, or manually. If done manually, proceed as follows:
1. Disconnect the air hose from the ratchet wrench.
2. Place four or five drops of air tool oil* into the air inlet (see Figure 1).
Excess air pressure and/or
unclean air will shorten the tool’s life and may create a hazardous situation.
2. Set air pressure to 90 psi.
3. Drain the water from the air compressor tank daily, as well as any condensation from the air lines. Water in the air line may enter the tool and cause damage.
4. Change filters on the air system on a regular basis.
5. Air line pressure should be increased accordingly to compensate for extra long air hoses (usually over 25 feet). Inside diameter of the hose should be a minimum of 3/8”.
Figure 1
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Troubleshooting
Trouble Probable Cause Remedy
Air pressure is too low. Adjust air pressure to 90psi.
Ratchet wrench does not operate at normal speed.
Stops operating.
Torque is diminished. Air leakage.
Starts immediately as soon as air is connected without trigger being pressed.
Abnormal vibration and/or excessive heat develops in the tool.
Air lines are twisted, or there is a blockage in them.
Air compressor is malfunctioning, or is not sufficient capacity for the tool.
No air pressure.
Trigger or throttle valve is malfunctioning.
Throttle valve or trigger is malfunctioning.
Improper lubrication.
Untwist or clean out air lines.
Replace air compressor.
Check air compressor and hoses. Make sure compressor is set at 90psi, and air lines are not twisted.
Have throttle valve/trigger inspected and repaired at an authorized service center.
Check connections at the air inlet, o­rings, etc. Make adjustments/repairs as needed.
Inspect and repair throttle valve and/or trigger.
Lubricate properly according to instructions in this manual.
To order parts or reach our service department, call 1-800-274-6848 between 7:30 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your tool available when you call will allow us to serve you quickly and accurately.
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WMH Tool Group
2420 Vantage Drive
Elgin, Illinois 60124
Phone: 800-274-6848
www.wmhtoolgroup.com
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