JET JG-75 Operating Instructions and Parts Manual

Operating Instructions and Parts Manual
3/4, 1-1/2, and 3 Ton Grip Pullers
Models JG-75A, JG-150A, JG-300A
Model JG-75A shown
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-286575 Ph.: 800-274-6848 Revision B1 04/2020 www.jettools.com Copyright © 2017 JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)  Accessories carry a limited warranty of one year from the date of receipt.  Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes; Air Tools 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Table of Contents
Warranty and Service .................................................................................................................................... 2
Warning ......................................................................................................................................................... 3
Introduction ................................................................................................................................................... 4
Specifications ................................................................................................................................................ 4
Replacement Parts ........................................................................................................................................ 4
Unpacking ..................................................................................................................................................... 5
Contents of the Shipping Container .......................................................................................................... 5
Assembly and Set-Up ................................................................................................................................... 5
Pre-Lubrication .......................................................................................................................................... 5
Inserting Wire Rope ................................................................................................................................... 5
Operation....................................................................................................................................................... 6
Maintenance .................................................................................................................................................. 7
JG-75A (3/4 Ton Grip Puller) ..................................................................................................................... 8
Parts List: JG-75A (3/4 Ton Grip Puller) .................................................................................................... 9
JG-150A (1-1/2 Ton Grip Puller) ............................................................................................................. 10
Parts List: JG-150A (1-1/2 Ton Grip Puller) ............................................................................................ 11
JG-300A (3 Ton Grip Puller) .................................................................................................................... 12
Parts List: JG-300A (3 Ton Grip Puller) ................................................................................................... 13
Warning
1. Read and understand owner’s manual before operating grip puller. Familiarize yourself with the
content of the warning label on your puller.
2. Do not exceed rated capacity.
3. Supporting structure used with this device must provide adequate support to handle all puller
operations plus the weight of the puller and attached equipment. If in doubt, consult a registered structural engineer.
4. Never use handle extensions (cheaters).
5. Do not use with twisted, kinked, frayed or otherwise damaged wire rope.
6. Do not use if grip puller is damaged or malfunctioning.
7. Do not lift people or loads over people. Always keep people clear from load path.
8. When using grip puller to lift vertically, make sure hook is centered under the puller.
9. Do not use as a tow line.
10. Do not use with a hook that is open or twisted, or without safety latch.
11. Never run wire rope over a sharp edge.
12. Never leave a suspended load unattended.
13. Do not swing a suspended load.
14. Always inspect the puller before each use. Replace if any component is damaged or malfunctioning.
15. Always use gloves when handling wire rope. Do not wear loose clothing which can become entangled
in moving parts.
16. Do not use this grip puller in an explosive environment.
17. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
18. Do not operate this tool while tired or under the influence of drugs, alcohol or any medication.
19. Failure to comply with the above warnings may result in personal injury and/or property damage.
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Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Grip Puller. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Specifications
Stock Number* ................................................... 286575 ............................... 286515 ........................ 286530
Model Number ................................................... JG-75A ............................ JG-150A ...................... JG-300A
Rated Lifting Capacity (kg.) ...................................... 800 ................................... 1600 ............................ 3200
Max. Travelling Load (kg.) ..................................... 1,200 .................................. 2,400 ........................... 4,800
Handle Length Min./Max. (in.) ................ 17-3/4 / 29-1/8 ................... 31-1/2 / 47-1/4 ............. 31-1/2 / 47-1/4
Distance Per Stroke (in.) .............................................. 2 .................................... 2.17 ............................. 1.10
Dimensions (LxWxH)(in.) ............ 16-3/4 x 2-1/2 x 9-1/4 ............ 21-1/2 x 3-7/8 x 11 ...... 26 x 4-1/2 x 12-3/4
Wire Rope Diameter (in.) ........................................ 5/16 .................................... 7/16 ............................... 5/8
Approximate Net Weight (lbs.) ................................... 36 ....................................... 48 .............................. 123
*NOTE: The above stock numbers do not include the wire rope. To include a wire rope with the grip puller, add a “K” to the end of the stock number.
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
Replacement Parts
Replacement Parts are listed on pages 8 through 13. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
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Unpacking
Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Grip Puller is assembled and operating properly.
Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.
Contents of the Shipping Container
1 Grip Puller 1 Telescopic Handle 1 Swivel Hook 1 Wire Rope, 5/16” diameter (sold and
packaged separately) 1 Owner's Manual 1 Product Registration Card
Figure 1
F
EATURES OF THE GRIP PULLER
(1-1/2 ton model shown)
Assembly and Set-Up
Pre-Lubrication
Before proceeding with assembly, lubricate the puller as follows: Apply oil to the puller mechanisms while continuously operating the reverse lever (see Figure 1). This will help spread oil to internal parts. Use special care to oil pawls and links well. A wear-resistant oil is recommended.
Without proper lubrication,
the pawls will fail to engage the wire rope, and the wire rope will not move.
Inserting Wire Rope
1. Attach the eye of the swivel hook to the
fastening bolt on the puller. Be sure to install
the cotter pin through the fastening bolt.
Attach the hook to a suitable anchorage
point, as shown in Figure 2.
2. Release the clamp by pushing the clamp
lever securely into the notch on the puller
body.
3. Insert the end of the wire rope (the end is
welded to provide easy entrance) into the
rope inlet at the rear of the puller. Feed the
wire rope through until it emerges at the
other end.
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Figure 2
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