JET JIW-45T User guide

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Page 1

Operating Instructions and Parts Manual

45 Ton Iron Worker

Model JIW-45T

JET

Page 2

1.0 IMPORTANT SAFETY INSTRUCTIONS

WARNING – To reduce risk of injury:

Read and understand the entire owner's manual before attempting assembly or operation.

Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

Replace the warning labels if they become obscured or removed.

This iron worker is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of an iron worker, do not use until proper training and knowledge have been obtained.

Do not use this iron worker for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

Always wear ANSI approved safety glasses/face shields while using this iron worker. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair. Non-slip footwear or anti-skid floor strips are recommended.

Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

Do not exceed the rated capacity of this iron worker; use hand tools for small or narrow parts. Do not attempt to cut hardened materials.

10.

Sheet metal stock has sharp edges. To prevent cuts, use leather work gloves when handling.

11.

Keep hands and fingers clear of the moving areas of the iron worker.

12.

Do not place your hands between material being machined and the worktable.

13.

Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.

14.

Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

15.

Provide for adequate space surrounding work area and non-glare, overhead lighting.

16.

Keep the floor around the machine clean and free of scrap material, oil and grease.

17.

Keep visitors a safe distance from the work area. Keep children away.

18.

Make your workshop child proof with padlocks, master switches or by removing starter keys.

19.

Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

20.

Stand while operating this equipment. Do not stand directly in front of the workpiece. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not overreach or use excessive force to perform any machine operation.

21.

Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.

22.

Use recommended accessories; improper accessories may be hazardous.

23.

Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

24.

Do not stand on the machine. Serious injury could occur if the machine tips over.

25.

Unplug or lock out power to the machine when not in use.

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26.

Wear ear protectors (plugs or muffs) during extended periods of operation.

27.

Make certain the switch is in the OFF position before connecting the machine to the power supply.

28.

Make certain the machine is properly grounded.

29.

Make all machine adjustments or maintenance with the machine unplugged from the power source.

30.

Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

31.

Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.

32.

Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

33.

Remove loose items and unnecessary work pieces from the area before starting the machine.

34.

Don’t use in dangerous environment. Don’t use power tools in damp or wet location or expose them to rain. Keep work area well lighted.

Familiarize yourself with the following safety notices used in this manual:

machine damage.

injury.

This means that if precautions are not heeded, it may result in minor injury and/or possible

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

SAVE THESE INSTRUCTIONS

WARNING: This product can expose you to

chemicals including lead which is known to the

State of California to cause cancer and birth defects or other reproductive harm. For more

information go to http://www.

p65warnings.ca.

gov.

WARNING:

Some dust, fumes and gases

created by power sanding, sawing, grinding,

drilling, welding and other construction activities contain chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Some examples of

these chemicals are:

lead from lead-based paint crystalline silica from bricks, cement and other

masonry products arsenic and chromium from chemically treated lumber

Your risk of exposure varies, depending on how

often you do this type of work. To reduce your exposure to these chemicals, work in a wellventilated area and work with approved safety

equipment, such as dust masks that are specifically designed to filter out microscopic

particles. For more information go to

http://www.p65warnings.ca.

gov/ and http://

www.p65warnings.ca.gov/ wood.

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2.0 Table of contents

1.0 IMPORTANT SAFETY INSTRUCTIONS .................................................................................................................................... 2

2.0 Table of contents ...................................................................................................................................................................... 4

3.0 About this manual ..................................................................................................................................................................... 5

4.0 Features .................................................................................................................................................................................... 6

4.1 Feature descriptions ......................................................................................................................................................... 7

5.0 Specifications ............................................................................................................................................................................ 8

6.0 Setup and assembly ................................................................................................................................................................ 10

6.1 Shipping contents ........................................................................................................................................................... 10

6.2 Unpacking and cleanup .................................................................................................................................................. 10

6.3 Anchoring the Machine ................................................................................................................................................... 10

7.0 Electrical connections ..................................................................................................................................................... 10

7.1 GROUNDING INSTRUCTIONS ..................................................................................................................................... 11

7.2 Extension cords .............................................................................................................................................................. 11

8.0 Setup and Adjustments ................................................................................................................................................... 12

8.1 Punch and Die changes .................................................................................................................................................. 12

8.2 Center station change ..................................................................................................................................................... 13

9.0 Operations .............................................................................................................................................................................. 14

9.1 Controls .......................................................................................................................................................................... 14

9.2 Bar and Angle Shearing .................................................................................................................................................. 14

Shearing Safe Operation ............................................................................................................................................................ 14

9.2.1 Bar Shear Operation ....................................................................................................................................................... 15

9.2.2 Angle Shear Operation ................................................................................................................................................... 15

9.3 Punch Operation ............................................................................................................................................................. 16

Punching Safe Operation ............................................................................................................................................................ 16

9.3.1 Punch Operation ............................................................................................................................................................. 16

9.3.2 Punch and Die Operating Clearances ............................................................................................................................ 17

9.3.3 Punch Tonnage Requirement ......................................................................................................................................... 18

9.4 Rod Shear Operation ...................................................................................................................................................... 19

Safe Operation ........................................................................................................................................................................... 19

9.4.1 Rod Shear Operation ...................................................................................................................................................... 19

10.0 User-maintenance .......................................................................................................................................................... 20

10.1 Blade Inspection ............................................................................................................................................................. 20

10.2 Hydraulic Oil ................................................................................................................................................................... 20

10.3 Oil Disposal .................................................................................................................................................................... 20

11.0 Troubleshooting ..................................................................................................................................................................... 21

12.0 Optional accessories ............................................................................................................................................................. 23

13.0 Replacement Parts ............................................................................................................................................................... 23

13.1 45T Iron Worker – Exploded View .................................................................................................................................. 24

13.2 45T Iron Worker – Parts List ........................................................................................................................................... 25

13.2.1 Base Assembly – Exploded View ................................................................................................................................... 26

13.2.2 Base Assembly – Parts List ................................................................................................................................ ............ 26

13.2.3 Shear Station – Exploded View ...................................................................................................................................... 27

13.2.4 Shear Station – Parts List ............................................................................................................................................... 27

13.2.5 Punch Station (Standard and Optional) – Exploded View ............................................................................................... 28

13.2.6 Punch Station (Standard and Optional) – Parts List ........................................................................................................ 28

13.2.7 Gauging Table Kit (Optional) – Exploded View ............................................................................................................... 29

13.2.8 Gauging Table Kit (Optional) – Parts List ........................................................................................................................ 29

13.2.9 Material Stop (Optional) – Exploded View ...................................................................................................................... 30

13.2.10 Material Stop (Optional) – Parts List .............................................................................................................................. 30

14.0 Warranty and service ...................................................................................................................................................... 31

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3.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JIW45T Iron Worker. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

This manual is not intended to be an exhaustive guide to iron worker operational methods, usage or after-market accessories, choice of stock, etc. Additional knowledge can be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly or

operation! Failure to comply may cause serious injury!

http://www.jettools.com/us/en/service-and-support/warranty/registration/

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4.0 Features

Figure 1

Page 7

4.1 Feature descriptions

Item

Definition

Power Switch. When the yellow safety key is inserted into the red switch paddle, the paddle is lifted to start and run the hydraulic unit. Press the paddle in to stop the hydraulic unit.

Hydraulic Cylinder. The cylinder provides the force used to punch or shear the work material.

Flat/Angle Shear Station. (AKA Center Station) This is a two-station shear which is used to shear flat bar stock or angle iron. It may be removed to allow room for a second punching station. (See Optional Accessories)

Emergency Stop Switch. In the event of incorrect operation or dangerous condition, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop will not start the machine.

Rod Shear Station. This station has 6 round and 1 square shear stations. Retract the cylinder to fully open the rod shear opening. Extending the cylinder will then shear the material. ONLY use one opening at a time. NEVER use two openings at a time or insert multiple pieces of material into any one opening.

Pivot Pin. The fulcrum point for the rocker arm. Inspect and grease as indicated in the maintenance section.

Punch Ram. Lowers and raised the installed punch during operation.

Punch Ram Guide Block. The Punch Ram moves through this block during operation. Inspect and grease as indicated in the maintenance section.

Punch Station. (AKA Outboard Station) This station is used to punch holes (commonly round) into metals. Optional shape such as square and oblong are available.

Striper. These brackets stop the upward travel of the material when the punch is being withdrawn from the material. Thereby freeing the punch.

Punch Table. The punch table holds the die which is mated with the punch. The table

also support the material during the punching operation.

Slug Receptacle. Catches the slugs from the punching operation.

Punch and Die Accessory Box with tooling. This is an optional accessory. Contact Jet Sales for more information.

Punch Nut Wrench. Fits the punch nut for installation and removal of the punch.

Cylinder Retract Foot Pedal. Pressing this pedal will retract the cylinder rod to lower the shear blade (flat and angle shearing operation) and lift the punch for the outboard punching operation.

Cylinder Extend Foot Pedal. Pressing this pedal will extend the cylinder rod to lift the shear blade and lower the punch for the outboard punching operation.

Hydraulic Unit Housing. Housing the hydraulic power unit which consists of the motor, pump, reservoir, and directional valving.

Punch And Die Holder. Punch and Die sets used frequently may be stored in this holder for easy access. Punch and Die sets sold separately.

Gib Adjusters. These adjusters ride against the rocker arm for alignment.

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5.0 Specifications

Table 1

Model number

JIW-45T

Stock numbers

756100

Motor and Electrical

Power Supply

115VAC, 1ph, 60hz

Motor type

totally enclosed fan cooled

Horsepower

1.5HP (1.1kW)

Phase

Single

Voltage

120V

Cycle

60Hz

Listed FLA (full load amps)

14A

Motor speed

3500 RPM

Hydraulic Pump Flow

1.0 GPM (4.54LPM)

Hydraulic Pump Pressure

2800 PSI (193)

Hydraulic Reservoir Capacity

3 – 3.2 QTS (2.8 – 3L)

Hydraulic Oil Type

ISO 46

On/off switch

Toggle w/Safety Key

Power cord

14AWG x 3C, SJT, 6 ft.

Power plug

5-15P

Recommended minimum circuit size

20 A

Capacities

PUNCH

Punch Station Rating (U.S. Tons)

45T

Punch Station Maximum Capacity

Ø1” x 1/2” thick mild steel (Ø25.4 x 12.7mm)

Punch Station Work Height

41” (1041.4mm)

Punch Station Throat Depth

5-3/4” (146mm)

Punch Station Stroke

1-1/2” (38.1mm)

FLAT BAR SHEAR

Flat Bar Shear Maximum Capacity

1/4" x 8” mild steel (6.35 x 203.2mm)

3/8” x 4” mild steel (9.5 x 101.6mm)

Flat Bar Shear Work Height

40” (1016mm)

ANGLE SHEAR

Angle Shear Maximum Capacity

3 x 3 x 1/4" mild steel (76.2 x 76.2 x 6.35mm)

Angle Shear Work Height

43” (1092.2mm)

ROD SHEAR

Rod Shear Stations

7 @ 6 Round and 1 Square

Rod Shear Round Maximum Capacity

3/4" (19.05mm)

Rod Shear Square Maximum Capacity

5/8” (15.875mm)

Rod Shear Round Sizes

1/4", 5/16”, 3/8”, 1/2", 5/8”, and 3/4"

(6.35, 7.93, 9.52, 12.7, 15.87, 19.05mm)

Rod Shear Work Height

55” (1397mm)

Body Construction

Frame

steel plate

Stand/cabinet

sheet metal

Paint finish

powder coat

Dimensions

Overall dimensions, assembled (LxWxH)

40 x 24 x 58 in. (1016 x 610 x 1473 mm)

Shipping dimensions (LxWxH)

51 x 45 x 64 in. (1296 x 1143 x 1626 mm)

Weights

Net weight, full assembled

698 lbs. (316.6 kgs)

Shipping weight

802 lbs. (363.8 kgs)

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Subject to local/national electrical codes. Recommendation based upon dedicated circuit.

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.

Test condition: 8-in. inlet with standard canister filter installed. L = length, W = width, H = height n/a = not applicable

The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

Page 10

Read and understand the

entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury.

6.0 Setup and assembly

6.1 Shipping contents

Contents

1 Angle/Flat Shear Station (installed) 1 Punch and Die Holder Station (installed)

1/2” Punch and Die Set Lifting Hole in Center 1 Punch Station Slug Receptacle Lift Hole provided in picture above, lifting in any other 1 Punch Nut Wrench Location may Cause Personal Injury or Damage.

Read and understand all

assembly instructions before attempting assembly. Failure to comply may cause serious injury.

6.2 Unpacking and cleanup

This Ironworking machinery is fully assembled and is shipped either by palletized custom wooden crate or by shrink–wrapped wooden pallet for ease of transport and receiving.

Inspect the packaging for damage. Report damage, if any, to your distributor. Follow shipping/receiving instructions as listed on the packaging prior to receiving the Ironworker into your facility.

When receiving your Ironworker, be prepared to safely move your machinery with a fork-lift rated for the equipment weight.

Do not discard carton or packing material until the ironworker is installed and running satisfactorily.

Compare contents of shipping carton with the contents list in this manual. Report shortages, if any, to your distributor.

6.3 Anchoring the Machine

Once positioned, anchor the machine to the floor, as shown in the diagram. Use bolts and expansion plugs or sunken tie rods that connect through and are sized for the holes in the base of the stand.

Checking hydraulic fluid

The hydraulic oil is the primary medium for transmitting pressure and lubricating the running parts of the pump.

After installation of the machine and before machine startup, bring the oil level to within operating range.

Verify that the cylinder ram is in the retracted position to prevent overfilling of the tank.

Remove the rear cabinet panel to access the hydraulic system.

Verify that the oil level is between the Min. and Full marks.

Add ISO 46 hydraulic oil if needed to bring the oil level to the proper level.

Recheck the oil level after the first few hours of operation and again after the first full week of operation.

A shortage of hydraulic oil can cause hydraulic system breakdown and damage to major mechanical parts due to overheating.

7.0 Electrical connections

The JIW-45T ironworker is rated at and wired for 115V power. The ironworker comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in A, Figure 20.

Before connecting to power source, be sure switch is in off position.

It is recommended that the ironworker be connected to a dedicated 20 amp circuit with a 20 amp circuit breaker or time-delay fuse.

Local codes take precedence over recommendations.

.31"

(7.87mm)

.50"

(12.7mm)

This machine requires a solid floor such as

concrete at a minimum of 4” (102mm) thick. 6”

(153mm) minimum is preferred.

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7.1 GROUNDING INSTRUCTIONS

All Grounded, Cord-connected Tools:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified

electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.

Repair or replace damaged or worn cord immediately.

Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A, Figure

3. An adapter, shown in B and C is not recommended. Provide a properly grounded outlet (A) installed by a qualified electrician. This adapter

is not permitted in Canada.

Figure 3

7.2 Extension cords

The use of extension cords is discouraged; try to position equipment within reach of the power source. If an extension cord becomes necessary, be sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

Position extension cords as to avoid a trip hazard. Comply with OSHA guidelines.

Table 2 shows recommended size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Ampere Rating

Volts

Total length of cord in feet

More Than

Not More Than

120 240

25 50

50 100

100 200

150 300

AWG

10 18

12 16

16 14

Not Recommended

Extension Cord Recommendations

Table 2

Page 12

8.0 Setup and Adjustments

Disconnect ironworker from

power source before making adjustments.

8.1 Punch and Die changes

Referring to Figures 4 - 7:

Run the ironworker to fully retract the cylinder thereby lifting the punch fully open/up position.

Stop the motor and disconnect the ironworker from the power supply.

Using a 1/2" wrench, loosen the hex head screws (Fig. 4, A) that secure the strippers to the punch block.

Figure 4

(Punch table removed to expose the die set screw.

Do not operate the punch with the table removed.)

Using the punch nut wrench, loosen the punch retaining nut (Fig. 5, B). Continue to unscrew the nut from the punch ram and remove the punch from the nut.

Using a 3/16” hex key, loosen the set screw (Fig. 5, C) securing the die to the table.

Figure 5

Lift the die out of the table cavity and place in storage with the mating punch.

Always keep the punch and dies together as a set to maintain the proper punch to die clearance.

Figure 6

Insert the die into the table with the flat surface (Fig. 6, D) up and firmly tighten the set screw (Fig. 5, C). Do not overtighten the set screw.

Place the punch into the punch nut.

Thread the punch nut and punch assembly onto the punch ram. Be sure that the punch sits flat against the ram and is not cocked within the nut.

10.

Firmly tighten the punch nut. Do notovertighten.

Figure 7

When installing directional punches such as square or oblong punches. The direction of the punch must match the direction of the die. Start with the die and then install the punch.

11.

Install the die into the table with the table cavity with the flat surface (Fig. 6, D) up and the flat side (Fig. 7, E) toward the set screw. Lightly snug the set screw to cause the die to rotate into alignment.

Page 13

12.

Install the punch into the punch nut.

13.

Place the square key (Fig. 7, F) into the groove on the top of the punch and engage the punch and key assembly into the groove on the punch ram (Fig. 7, G).

14.

Hold the punch and key in position and secure with the punch nut. Verify that the key has remained in place and firmly tighten the punch nut. Do not overtighten.

15.

Install the strippers onto the punch block and tighten in place. (Fig. 4, A)

16.

Start hydraulics and slowly, using a press and release of the foot pedal, lower the punch into the die to verify the punch enters the die with clearance around the total perimeter. DO NOT allow the punch to contact the die in any way. Should contact occur, verify that the correct punch and die are matched together or that the punch and die are aligned. Square and Oblong set especially.

17.

Once the punch and die have been verified in alignment and secured, the ironworker may be returned to service.

8.2 Center station change

Referring to Figures 8 - 11:

Tools required for assembly:

5/8” open-end wrench 3/4” open-end wrench 9/16” socket wrench with extension

The center station is fitted with the flat/angle shear station as standard. An optional punch station may be installed in place of the shear station.

This procedure will require the

ironworker to be powered on to change the position of the rocker arm. ALWAYS disconnect power to the machine before performing the steps when the rocker arm is to be stationary. Failure to do this may result in serious personal injury.

The cylinder should be in the retracted position. If not, power the ironworker On and press the cylinder retract pedal to fully retract the cylinder.

Disconnect the ironworker from the power supply.

Remove the blade to rock arm pivot bolt (Fig. 8, A).

Remove and retain the four bolts (Fig. 8, B) mounting the shear station to the frame table.

Power the ironworker On and press the cylinder extend pedal to raise the rocker arm away from the shear blade.

Disconnect the ironworker from the power supply.

Figure 8

Remove and store the shear station until needed again.

Figure 9

Place the punch table and the punch block on the frame table. Allow the punch to engage the die and assist in alignment. It is recommended to use the 1" punch and die set. (Fig. 9, C)

Install the four hex head screws using the 9/16" socket wrench with extension to install and tighten the cap screws. (Fig. 9, D)

Figure 10

Page 14

10.

Raise the connector plates and install the rocker arm pivot bolt. (Fig. 10, E)

11.

Install the table retaining bolts, flat washers, heavy washers, and nuts. Center the bolts within the slots so that the bolts form a straight line from each bolt through the center of the die. (Fig. 10, F).

Figure 11

12.

Verify that the punch to die gap is even and equal all the way around the punch. (Fig. 11, G)

13.

Hold the table and bolts in this position and tighten securely. (Fig. 10, F).

14.

Start hydraulics and slowly, using a press and release of the foot pedal, lower the punch into the die to verify engagement. DO NOT allow the punch to contact the die in any way. If this happen, verify that the correct punch and die are matched together or that the punch and die are aligned. Square and Oblong set especially.

9.0 Operations

9.1 Controls

Start / Stop Paddle Switch:

Referring to Figure 12:

Insert the yellow safety lockout key and lift up on the paddle to start the ironworker.

Push down on the paddle to stop the i ronworker.

If leaving the ironworker unattended, remove the yellow safety lockout key to prevent unauthorized usage. Store the lockout key in a safe location for authorized persons only.

Figure 12

9.2 Bar and Angle Shearing

Your Ironworker includes a bar and a angle iron shear as a standard feature. These shear stations will provide a distortion and burr free shear cut to mild steel stock as listed in the Ironworker Specifications as well as described on the capacity labels positioned at the Shearing Station.

The Bar Shear allows for straight or angled cutting operations.

The Angle Shear allows for straight cutting operations. A material hold down adjusts with a simple thumb crank to safely restrain the material being cut.

The bar and angle shears are factory tuned toproper clearances and are ready to begin shearing operations. [Shear blades are wearing parts and will need to be maintained or replaced over time.

Shearing Safe Operation

Observe the following guidelines when operating the Shear Station:

•

Never exceed the capacities of the machine or tooling as described in the Ironworker Specifications or listed at the tooling station.

•

Do not stack material to cut in the shear station.

Page 15

•

Perform complete shear operations only. Partial shear cuts may jam the drop off side of the frame and could result in breakage andoperator injury.

•

Do not shear angle smaller than the hold-down will accommodate.

9.2.1 Bar Shear Operation

Referring to Figures 13:

Clear shear station of any tools or debris prior to powering the machine on.

Turn machine on.

Press the foot pedal to extend the cylinder to raise the angle shear blade.

Mark the material for the length needed. Example: 10” length wanted. Marked at 13” for alignment.

Figure 13

Place bar stock into the material hold-down and position your cut mark adjacent to the front surface of the hold down. (Fig. 13, A)

Use a square as needed to square the material to be cut.

Use one or two drops of SAE#30 oil at the shear blade slides and between the blades to extend the life of the blades.

Hold the workpiece firmly, keeping your hands a safe distance away from the working area. Do not stand directly behind the workpiece during the shearing operation, but off to one side. Once safely positioned, use your foot to press and hold the cylinder retract pedal. Maintain pressure until the workpiece has been sheared.

When the cut is complete, release the retract foot pedal and press the extend foot pedal to open the shear station for the next cut.

9.2.2 Angle Shear Operation

Referring to Figures 14 – 15:

Clear shear station of any tools or debris prior to powering the machine on.

Turn machine on.

Press the foot pedal to extend the cylinder to raise the angle shear blade.

Mark the material for the length needed. Example: 10” length wanted (Fig. 14, A). Marked at 13” for alignment (Fig. 14, B)

Figure 14

Place angle iron into the material hold-down and position your cut mark adjacent to the front surface of the hold down. (Fig. 15, C)

Figure 15

Hold the material perpendicular to the shear guard and adjust the material hold-down hand screw to lightly contact the material and prevent the material from lifting during the actual shearing process.

Use one or two drops of SAE#30 oil at the shear blade slides and between the blades to extend the life of the blades.

Clear your hands away from guards indicating possible pinch points, securely hold material, press the foot cylinder retract pedal to activate the shear station. If material is long, use a material stand for support.

When the cut is complete, release the retract foot pedal and press the extend foot pedal to open the shear station for the next cut.

Page 16

9.3 Punch Operation

Your Ironworker is capable of punching materials as listed in the Ironworker Specifications as well as described on the capacity labels positioned adjacent to the Punch station.

Punching Safe Operation

Please observe the following guidelines when operating the Punch Station:

•

Follow manufacturers punch and die clearance recommendations. Follow punch tonnage requirements.

•

Never exceed the capacities of the machine or tooling as described in the Ironworker specifications or listed at the tooling station.

•

The thickness of the material you are punching should not exceed the diameter of the punch being used.

•

Check punch and die alignment after every tooling change or extended punch operation.

•

Do not stack material to punch in the punching station.

•

Punch complete holes only – partial holes will side load the punch tooling and could result in punch breakage and operator injury.

•

Use punching aids when working with small items at the punch station.

9.3.1 Punch Operation

Clear the punch station of any tools or debris prior to powering the machine on.

Layout the location for the hole to be punched. Center punching the location will assist in alignment.

Place the material to be punched between the punch and die, centering the hole location under the punch point. Check to see that the stripper will contact the material evenly during punch retraction.

Use one or two drops of SAE#30 oil at the punch to aid in stripping material from the punch as well as to extend the life of the punch tooling.

Clear your hands away from guards indicating possible pinch points, securely hold material, press the foot cylinder pedal to move the punch through the material and into the die. If material is long, use a material stand for support.

When the cut is complete, release the extend foot pedal and press the retract foot pedal to open the punch station for the next cut.

Note: When using the optional center punch station, the foot pedal operation will be reversed.

Secondary Punch Station #756105

Page 17

9.3.2 Punch and Die

Operating Clearances

Maintain the following clearances between punch and die.

Material Thickness

Total Clearance

16 gauge and lighter

.006”

15 gauge - 13 gauge

.010”

3/32” - 5/32”

1/64”

3/16” - 15/32”

1/32”

1/2” - 23/32”

1/16”

3/4” and heavier

3/32”

Table 3

Punch Capacities

You can determine the tonnage required to punch A36 mild steel (yield strength 36,300 psi, 65,000 psi tensile) by applying the following formulas for roundor shaped holes. For materials other than mild steelplease refer to the multiplier table.

Table 5 - Punch Tonnage Requirements

Round Holes

Punch Dia. x Material Thickness x 80 = Tons of pressure required

Example: How many tons of force do I need to punch a 3/8” hole in 1/4” mild steel?

.375 x .25 x 80 = 7.5 tons

Shaped Holes

1/3 Punch Perimeter x Material thickness x 80 = Tons of pressure required

Example: How much force do I need to punch a 3/8”x 1” rectangular hole in 1/4” mild steel?

(.33 x 2.75) x .25 x 80 = 18.1 tons

Material Multiplier

When punching materials other than mild steel first calculate tonnage as shown above then apply the multiplier for the listed material.

Aluminum (2024-0)

0.36

Brass (1/4 hard)

0.70

Copper (1/2 hard)

0.52

Steel (50% carbon)

1.60

Steel (cold rolled) (1018)

1.24

Stainless Steel (303)

1.50

Table 4

Page 18

9.3.3 Punch Tonnage Requirement

Stock

Thickness

Hole Diameter

1/8”

3/16”

1/4"

5/16”

3/8”

7/16”

1/2"

9/16”

5/8”

11/16”

3/4"

13/16”

7/8”

15/16”

1”

26 ga.

(.0179)

0.18

0.27

0.36

0.45

0.54

0.63

0.72

0.81

0.90

0.99

1.07

1.16

1.25

1.34

1.43

24 ga.

(.0239)

0.24

0.36

0.48

0.60

0.72

0.84

0.96

1.08

1.20

1.31

1.43

1.50

1.67

1.89

1.91

22 ga.

(.0299)

0.30

0.45

0.60

0.75

0.90

1.05

1.20

1.35

1.50

1.65

1.80

1.95

2.10

2.24

2.39

20 ga.

(.0359)

0.36

0.54

0.72

0.90

1.08

1.26

1.44

1.62

1.80

1.98

2.15

2.33

2.51

2.69

2.87

18 ga.

(.0478)

0.48

0.72

0.96

1.20

1.43

1.67

1.91

2.15

2.39

2.63

2.87

3.11

3.34

3.58

3.82

16 ga.

(.0598)

0.60

0.90

1.20

1.50

1.79

2.09

2.39

2.69

2.99

3.29

3.59

3.89

4.19

4.49

4.78

14 ga.

(.0747)

0.75

1.12

1.49

1.87

2.24

2.61

2.99

3.36

3.73

4.11

4.48

4.86

5.23

5.60

5.97

12 ga.

(.1046)

1.05

1.57

2.09

2.62

3.14

3.66

4.18

4.71

5.23

5.75

6.28

6.80

7.32

7.85

8.57

10 ga.

(.1345)

2.02

2.69

3.36

4.04

4.71

5.38

6.05

6.73

7.40

8.07

8.74

9.42

10.09

10.76 3/16 (.187)

2.81

3.74

4.68

5.61

6.50

7.48

8.42

9.35

10.29

11.22

12.16

13.09

14.03

14.96

1/4 (.250)

5.00

6.25

7.50

8.75

10.00

11.25

12.50

13.75

15.00

16.25

17.50

18.75

20.00

3/8 (.375)

11.25

13.13

15.00

16.88

18.75

20.63

22.50

24.38

26.25

28.13

30.00

1/2 (.500)

20.00

22.50

25.00

27.50

30.00

32.50

35.00

37.50

40.00

5/8 (.625)

31.25

34.38

37.50

40.63

43.75

46.88

50.00

3/4 (.750)

45.00

48.75

52.50

56.25

60.00

7/8 (.875)

61.25

65.63

70.00

1” (1.000)

80.00

Punch Tonnage Requirement Table 5

Page 19

9.4 Rod Shear Operation

Rod Shear will provide distortion and burr free cuts to mild steel rod and square bar stock as listed in the Ironworker specification.

The Rod Shearing blades have 6 round and 1 square shearing cavities built into the rocker arm and frame as a standard station of this ironworker.

The stationary blade is mounted to the vertical frame plate and the pivoting blade is mounted to the rocker arm.

Safe Operation

Observe the following guidelines when operating the Rod Shear.

•

Never exceed the capacities of the machine or tooling as described in the Ironworker specifications or listed at the tooling station.

•

Keep the tooling clean.

•

Do not stack cut material.

•

Perform complete shearing operations only – partial cuts may jam the tooling and could result in breakage and operator injury.

•

Do not shear more than one rod at a time.

9.4.1 Rod Shear Operation

Referring to Figures 16:

Clear shear station of any tools or debris prior to powering the machine on.

Turn machine on.

Press the foot pedal to retract the cylinder to open the rod cavities.

Mark the material for the length needed. Example: 10” length wanted. Marked at 13.00” for alignment.

Figure 16

Place rod stock into the tooling guard and position your cut mark adjacent to the front surface of the tooling guard. (Fig. 16, A)

Use one or two drops of SAE#30 oil between the shear blades to extend the life of the blades.

Hold the workpiece firmly, keeping your hands a safe distance away from the working area. Do not stand directly behind the workpiece during the shearing operation, but off to one side. Once safely positioned, use your foot to press and hold the cylinder extend pedal. Maintain pressure until the workpiece has been sheared.

When the cut is complete, release the extend foot pedal and press the retract foot pedal to open the rod shear station for the next cut.

Page 20

10.0 User-maintenance

Always disconnect power to

the machine before performing maintenance. Failure to do this may result in serious personal

injury.

Change hydraulic oil and clean the suction screen after first 3,000 hours of operation. Then change after every 5,000 hours of operation. Follow local regulations for disposal of used oil.

Keep table and dies and blades clean and free of rust. Periodically apply a light coat of SAE30 oil or equivalent to exposed metal surfaces, such as table, fences and blades.

Keep blade area free of deposits or shavings, which can impede cut quality and hasten blade wear. Inspect blades and punch and dies before each use for chips, cracks, or other defects which could cause metal to break off during operation.

When blades become dull, they can be removed and sharpened.

At the beginning of each workday or shift, but at a minimum, weekly grease the rocker arm pivot and the punch ram slide using NLGI#2 grease.

10.1 Blade Inspection

Always disconnect power to

the machine before performing maintenance. Failure to do this may result in serious personal

injury.

Blades are sharp! Always wear

leather gloves and use caution when working with the blades.

Failure to do this may result in serious personal injury.

Figure 18

Shear blades are wearing parts and need to be maintained or replaced over time. When worn or chipped, shear blades must be replaced.

Observe the following procedure when maintaining the Ironworker shear station.

Turn off power to machine by pressing the red stop/off button and lockout upstream power at the main electrical panel.

At the back (output side) visually inspect the blades for defects. If any physical defects are found, the blades must be replaced.

The blades may be disassembled from the station and replaced when cut quality is reduced as the blades become dull.

Maintain 0.010 clearance between fixed and movable shear blades at all times. Replace the blades if the gap cannot be restored to .010. Reference the parts list for replacement blades.

10.2 Hydraulic Oil

The hydraulic oil is the primary medium for transmitting pressure and also must lubricate the running parts of the pump.

Use hydraulic oil #46 SHELL BRAND or an equivalent with similar specifications.

Keep hydraulic reservoir filled between the Full and Min marks on the reservoir.

Remove the oil fill cap to check the oil level. The level should be between 1” (25.4mm) and 1/2” (12.7mm) from bottom of filler neck (C).

A shortage of hydraulic oil will cause hydraulic system breakdown to major mechanical components due to overheating.

Every 5000 hours drain the hydraulic oil and fill with

3.0 – 3.2qts. of hydraulic oil. Used oil products must be disposed of in a proper manner following your local regulations.

Figure 19

10.3 Oil Disposal

Used oil products must be disposed of in a proper manner following your local regulations.

Page 21

11.0 Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not start or a breaker trips.

Power switch turned off/faulty. Emergency Stop push-button is

engaged/faulty. Plug/receptacle is at fault or wired

incorrectly. Wall fuse/circuit breaker is

blown/tripped. Motor is at fault.

Toggle Main Power switch to ON/replace. Rotate clockwise slightly until it pops

out/replace it. Test for good contacts; correct the wiring.

Ensure circuit size is suitable for this machine; replace weak breaker.

Test/repair/replace.

Machine stalls or is overloaded.

Wrong workpiece material.

Plug/receptacle is at fault. Motor bearings are at fault.

Machine is undersized for the task.

Motor has overheated.

Motor is at fault. Hydraulic fluid low in reservoir. Hydraulic fluid pressure too low;

hydraulic pump at fault. Hydraulic system has leaks or valves

at fault.

Use only metal that is within capacities of machine.

Test for good contacts; correct the wiring. Test by rotating shaft; rotational

grinding/loose shaft requires bearing replacement.

Use sharp tooling; keep workpiece within the capacities of machine; use cutting lubricant.

Clean off motor, let cool, and reduce workload.

Test/repair/replace. Fill hydraulic reservoir. Test/adjust for correct hydraulic fluid

pressure, replace pump if necessary. Check/repair/replace hydraulic hoses,

connections, and valves.

Machine has vibration or noisy operation.

Motor mount loose/broken. Motor or component is loose.

Motor fan is rubbing on fan cover. Motor bearings are at fault.

Tighten/replace. Inspect/replace stripped or damaged

bolts/nuts and re-tighten with thread locking fluid.

Tighten/Repair/Replace fan cover. Test by rotating shaft; rotational

grinding/loose shaft requires bearing replacement.

*Warning: Some corrections may require a qualified electrician.

Page 22

Operations

Symptom

Possible Cause

Possible Solution

Cuts are excessively ragged or not accurate.

Tooling damaged or dull. Not using proper station.

Tooling not installed properly.

Cutting stroke not continuous through the workpiece.

Workpiece moves away from tooling during operation.

Check/sharpen/replace tooling. Use the appropriate ironworker station for

your operation Check/repair tooling installation and

clearances. Keep pressure on pedal actuator until

workpiece is cut completely through. Use hold-downs, table guides, and other

devices to ensure workpiece is secure before cutting.

Tooling not cutting completely through workpiece.

Workpiece dimensions not within capacity of machine.

Tooling is damaged or dull. Hydraulic pump at fault.

Hydraulic system has leaks or valves at fault.

Make sure workpiece dimensions are within machine/station capacity; use cutting lubricant.

Check/sharpen/replace tooling. Test/adjust correct hydraulic fluid

pressure; replace pump if necessary. Check/repair/replace hydraulic hoses,

connections, and valves.

Hydraulic fluid temperature at/over 160°F (70°C).

Machine cutting at/beyond capacity.

Hydraulic fluid pressure set to high.

Incorrect hydraulic fluid type.

Hydraulic system at fault.

Tum machine OFF and allow hydraulic fluid to cool; make cuts only with the capacity of your machine.

Reduce hydraulic fluid relief pressure to 2800 PSI.

Use only one of recommended hydraulic fluids.

Have a qualified hydraulic service technician service/repair the hydraulic system.

Page 23

12.0 Optional accessories

These accessory items, purchased separately, can enhance the functionality of your Ironworker. Contact your dealer to order or call JET at the phone number on the cover.

Punch and Die Sets Several Punch and Die sets are available from 8 piece, 12 piece, and 32 piece sets.

Punch Station # 756105 – Punch Assembly for secondary punch station An additional punch station (duplicate of the standard punch station) which may be installed in the center

table area in place of the bar and angle shear station. This provides two dedicated punch stations, or one dedicated and one changeable, or both stations changing as needed.

Gauging Table Kit # 756106 – Gauging Table Kit for punch station The gauging table will allow for setting of specific

distance setting for the edge of the fence to the center of the punch for repeatable hole placement.

Material Stop # 756107 – Material Stop

Adjustable stop for repeatable cut lengths.

13.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

Page 24

13.1 45T Iron Worker – Exploded View

Page 25

13.2 45T Iron Worker – Parts List

Index No Part No Description Size Qty

1 ................ AC1920 ..................... Punch & Die Holder ........................................................................................ 1

2 ................ Base Assy. .................. JIW-45T Base Assembly – JIW-45T ........................................................................ 1

3 ................ CY4500 ..................... Cylinder.................................................................... 3.5" Bore x 4" Stroke ...... 1

4 ................ E-Stop ....................... Emergency Stop ............................................................................................. 1

5 ................ GIB0128-04GL ……. . Gib Assembly Grease Less ............................................................................ 2

6 ................ JIW1204…………....... Nut – Gib Pin ................................................................................................. 2

7 ................ HS152 ....................... Switch Box ...................................................................................................... 1

8 ................ HS153 ....................... Electrical Switch .............................................................................................. 1

9 ................ JIW1011 .................... Punch Head Guide – JIW-45T ........................................................................ 1

10 .............. JIW1132 .................... Blade Rod Shear – JIW-45T ........................................................................... 2

11 .............. JIW1136 .................... Drop Table – JIW-45T .................................................................................... 1

12 .............. JIW1143 .................... Punch Head – JIW-45T .................................................................................. 1

13 .............. JIW1146 .................... Punch Link – JIW-45T..................................................................................... 2

14 .............. JIW1154 .................... Stripper – JIW-45T .......................................................................................... 2

15 .............. JIW1168 .................... Punch Nut – JIW-45T ..................................................................................... 1

16 .............. JIW1175 .................... Slug Receptacle – JIW-45T ............................................................................ 1

17 .............. JIW1176 .................... Rod Shear Guard – JIW-45T .......................................................................... 1

18 .............. JIW1177 .................... Guard Strip – JIW-45T .................................................................................... 1

19 .............. JIW1190 .................... Frame – JIW-45T ............................................................................................ 1

20 .............. JIW1191 .................... Center Assembly – JIW-45T ........................................................................... 1

21 .............. JIW1192 .................... Shear Assembly – JIW-45T ............................................................................ 1

22 .............. JIW1194 .................... Drop Guard. Rod Shear – JIW-45T ................................................................ 1

23………….JIW1196………………Drop Table Shear JIW-45T ............................................................................ 1

24………….JIW1208……………...Ret Block Center Pin ...................................................................................... 1

25 ................ PH124-01 ................... Pin - Whale Pivot ......................................................................................... 1

25 ............... JIW1178 .................. Standoff Rod Shear – JIW-45T ....................................................................... 4

26 ............... JIW1206.................... Pedestal Die Table – Base ............................................................................. 1

27 ............... JIW1205.................... Pedestal Die Table – Top ............................................................................... 1

HE-DS100-DG...........Foot Pedal.............................NOT PICTURED. ................................................. 1

JIW1988....................Handle, Foot Pedal................ NOT PICTURED. ............................................... 1

HK1165.....................Hose Kit..................................NOT PICTURED................................................. 1

DE-JET203...............JET-203 Badge.......................NOT PICTURED. ............................................... 1

DE-JIW1188.............Serial/Warning Plate................NOT PICTURED. ................................................ 1

Page 26

13.2.1 Base Assembly – Exploded View

13.2.2 Base Assembly – Parts List

Index No Part No Description Size Qty

1 ................ JIW1152 .................... Base Right Side – JIW-45T ....................................................................................

2 ................ JIW1153 .................... Base Motor Shelf – JIW-45T ...................................................................................

3 ................ JIW1169 .................... Base Leg – JIW45T .................................................................................................

4 ................JIW1170 ..................... Base Left Side – JIW-45T .......................................................................................

5 ................ JIW1171 .................... Front Cover – JIW-45T ............................................................................................

6 ................ JIW1172 .................... Back Cover – JIW-45T ............................................................................................

7 ................ JIW1182 .................. Valance Cover – JIW-45T ................................................................................. 2

8 ................ JIW1183 .................... Base Shelf – JIW-45T .............................................................................................

9 ................ JIW1185 .................. Tie Down – JIW-45T .............................................................................................

Page 27

13.2.3 Shear Station – Exploded View

13.2.4 Shear Station – Parts List

Index No Part No Description Size Qty

1 ................ JIW1146 .................... Punch Link – JIW-45T ................................ .................................................. 2

2 ................ JIW1157 .................... Blade Fixed – JIW-45J ................................................................................. 1

3 ................ JIW1158 .................... Blade Guide – JIW-45 .................................................................................. 2

4 ................ JIW1159 .................... Blade Movable – JIW-45T ............................................................................ 1

5 ................ JIW1160 .................... Base Plate – JIW-45 ..................................................................................... 1

6 ................ JIW1161 .................... Push Block – JIW-45T .................................................................................... 1

7 ................ JIW1179 .................... Shear Back Guard Mount – JIW-45T ........................................................... 1

8 ................ JIW1180 .................... Shear Standoff – JIW-45T ............................................................................ 4

9 ................ JIW1181 .................... Angle Hold Down Adjuster – JIW-45T ......................................................... 1

10 .............. JIW1186 .................... Multi-Shear Guard Assembly – JIW-45T ..................................................... 1

11 .............. JIW1187 .................... Guard Strip – JIW-45T ................................................................................. 1

12 .............. JIW1193 .................... Drop Guard, Flat/Angle – JIW-45T............................................................. 1

Page 28

13.2.5 Punch Station (Standard and Optional) – Exploded View

13.2.6 Punch Station (Standard and Optional) – Parts List

Index No Part No Description Size Qty

.................. 756105 ...................... Full Punch Station, Replacement or for Center Station ................................... 1

1 ................ JIW1011 .................... Punch Head Guide – JIW-45T ........................................................................ 1

2 ................ JIW1143 .................... Punch Head – JIW-45T ................................................................................... 1

3 ................ JIW1146 .................... Punch Link – JIW-45T ............................................................................................

4 ................ JIW1154 .................... Stripper – JIW-45T .......................................................................................... 2

5 ................ JIW1168 .................... Punch Nut – JIW-45T ...................................................................................... 1

6 ................ JIW1206..................... Pedestal Die Table – Base ............................................................................. 1

7 ................ JIW1205 .................... Pedestal Die Table – Top ........................................................................... 1

Page 29

13.2.7 Gauging Table Kit (Optional) – Exploded View

13.2.8 Gauging Table Kit (Optional) – Parts List

Index No Part No Description Size Qty

.................. 756106 ...................... Gauging Table Kit – JIW-45T Option .............................................................. 1

1 ................ 24254 ........................ Flat Head Socket Cap Screw................................... 5/16”-18x3/4” .................. 4

2 ................ 33082 ........................ Flat Washer ............................................................. 3/8” ...................................... 4

3 ................ HM-3163955 ............. T Nut........................................................................ 3/8” .......................................... 4

4 ................ HM-MA38161 ............ Handle Adjustable ................................................... 3/8”-16x1” ....................... 4

5 ................ HM900-01 ................. Fence – Short ................................................................................................. 1

6 ................ HM900-02. ................. Fence – Long ............................................................................................... 1

7 ................ JIW1207.................... Pedestal Gauging Table ............................................................................. 1

Page 30

13.2.9 Material Stop (Optional) – Exploded View

13.2.10 Material Stop (Optional) – Parts List

Index No Part No Description Size Qty

.................. 756107 ...................... Material Stop Option ................................................................................................

1 ................ HM667....................... Back Gauge Rod ..................................................... 1” x 26” ...............................

2 ................ HM5207-01 ............... Auto Cut Short Slide Bar ......................................... 12” .................................. 1

3 ................ HM5192..................... Auto Cut Cross Clamp .............................................................................................

4 ................ HB186 ....................... Stop Arm Assembly .................................................................................................

5 ................ HM-MA38161 ............ Handle, Adjustable .................................................. 3/8”-16x1” .................. 4

Page 31

14.0 Warranty and service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period

The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.

• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period

90 Days – Parts; Consumable items

1 Year – Motors; Machine Accessories

2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes

5 Year – Woodworking Machinery

Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.

Page 32

427 New Sanford Road

LaVergne, Tennessee 37086

Phone: 800-274-6848

www.jettools.com