JET JDCS-505 Operating Instructions and Parts Manual

Operating Instructions and Parts Manual

Metalworking Dust Collection Stand

Model JDCS-505

JET

427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414800
Ph.: 800-274-6848 Edition 7 12/2020
www.jettools.com Copyright © 2016 JET

1.0 IMPORTANT SAFETY

INSTRUCTIONS

When using an electrical appliance, basic
precautions should always be followed, including
the following:

READ ALL INSTRUCTIONS BEFORE USING THIS
DUST COLLECTOR.

WARNING – To reduce the risk of fire,
electric shock, or injury:

1. Read and understand entire owner’s manual
before attempting assembly or operation of this
dust collector.

2. Read and understand the warnings posted on
the machine and in this manual.

3. Replace warning labels if they become
obscured or removed.

4. This dust collection stand is designed and
intended for use by properly trained and
experienced personnel only. If you are not
familiar with the proper and safe operation of a
dust collector, do not use until proper training
and knowledge have been obtained.

5. Do not use this dust collection stand for other
than its intended use. If used for other
purposes, JET disclaims any real or implied
warranty and holds itself harmless from any
injury that may result from that use.

6. Always wear approved safety glasses/face
shield while using this dust collection stand.
Everyday eyeglasses only have impact
resistant lenses; they are not safety glasses.

7. Keep hair, loose clothing, fingers, and all parts
of body away from openings and moving parts.

8. Wear hearing protection (plugs or muffs) during
extended periods of operation.

9. Do not operate this machine while tired or under
the influence of drugs, alcohol or any
medication.

10. Make certain the switch is in the OFF position
before connecting the machine to the power
supply. Turn off all controls before unplugging.

11. Make certain the machine is properly grounded.
Connect to a properly grounded outlet only. See
Grounding instructions.

12. Make all machine adjustments or maintenance
with the machine unplugged from the power
source.

13. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.

14. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
maintenance is complete.

15. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.

16. Provide for adequate space surrounding work
area and non-glare, overhead lighting.

17. Keep the floor around the machine clean and
free of scrap material, oil and grease.

18. Keep visitors a safe distance from the work
area. Keep children away.

19. Make your workshop child proof with padlocks,
master switches or by removing starter keys.

20. Give your work undivided attention. Looking
around, carrying on a conversation and “horse­play” are careless acts that can result in serious
injury.

21. The dust collection stand is intended for indoor
use. To reduce the risk of electric shock, do not
use outdoors or on wet surfaces.

22. Do not use to pick up anything that is burning or
smoking, such as cigarettes, matches or hot
ashes.

23. Do not use to pick up flammable or combustible
liquids such as gasoline, or use in areas where
they may be present.

24. Do not pull or carry by cord, use cord as a
handle, close a door on cord, or pull cord
around sharp edges or corners. Do not run dust
collector over cord. Keep cord away from
heated surfaces.

25. Do not use this dust collector with a damaged
cord or plug. If the unit is not working as it
should, has been dropped, damaged, left
outdoors, or dropped into water, return it to a
service center.

26. Do not unplug by pulling on cord. To unplug,
grasp the plug, not the cord.

27. Do not use without dust bag and/or filters in
place.

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28. Do not handle plug or machine with wet hands.

29. Do not put any objects into the openings. Do not
use with any opening blocked; keep free of
dust, lint, hair, and anything that may reduce air
flow.

30. Do not operate without hose connected to the
inlet. Place cap on unused inlet port. Hazardous
moving parts inside. Unplug before removing or
connecting inlet or inlet guard.

31. Use recommended accessories; improper
accessories may be hazardous.

32. Maintain tools with care. Follow instructions for
lubricating and changing accessories.

33. Turn off machine and disconnect from power
before cleaning. Use a brush or compressed air
to remove chips or debris; do not use bare
hands.

34. Do not leave the machine when it is plugged in.
Unplug from outlet when not in use and before
servicing.

35. Do not stand on the machine. Serious injury
could occur if the machine tips over.

36. The dust collector is intended for industrial use
only.

37. Never mix ferrous and non-ferrous metal dust in
the same dust collector. If you are not familiar
with the proper and safe usage of metal dust
collection systems do not use until proper
training has been obtained.

WARNING: This product can expose you to
chemicals including lead and cadmium which
are known to the State of California to cause
cancer and birth defects or other reproductive
harm, and phthalates which are known to the
State of California to cause birth defects or other
reproductive harm. For more information go to
http://www.p65warnings.ca.gov.

WARNING: Some dust, fumes and gases
created by power sanding, sawing, grinding,
drilling, welding and other construction activities
contain chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Some examples of
these chemicals are:

 lead from lead based paint
 crystalline silica from bricks, cement and

other masonry products
 arsenic and chromium from chemically

treated lumber
Your risk of exposure varies, depending on how
often you do this type of work. To reduce your
exposure to these chemicals, work in a well­ventilated area and work with approved safety
equipment, such as dust masks that are
specifically designed to filter out microscopic
particles. For more information go to
http://www.p65warnings.ca.gov/ and http://www.
p65warnings.ca.gov/ wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

injury.

SAVE THESE INSTRUCTIONS

2.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JDCS­505 Metalworking Dust Collection Stand. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. The dust collector has been
designed and constructed to provide consistent, long-term operation if used in accordance with the instructions
as set forth in this document.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

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3.0 Table of contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 About this manual .......................................................................................................................................... 3

3.0 Table of contents ............................................................................................................................................ 4

4.0 Specifications ................................................................................................................................................. 5

4.1 Mounting hole dimensions .......................................................................................................................... 6

5.0 Setup and assembly ....................................................................................................................................... 8

5.1 Unpacking and cleanup .............................................................................................................................. 8

5.2 Shipping contents ....................................................................................................................................... 8

5.3 Tools required for assembly: ...................................................................................................................... 8

5.4 Assembly .................................................................................................................................................... 8

5.5 Mounting a tool ........................................................................................................................................... 8

5.6 Adaptor plate (optional) .............................................................................................................................. 8

6.0 Electrical connections .................................................................................................................................... 9

6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 9

6.2 Extension cords .......................................................................................................................................... 9

7.0 Operations .................................................................................................................................................... 10

7.1 Main switch ............................................................................................................................................... 10

7.2 Safety key ................................................................................................................................................. 10

7.3 Thermal relay ........................................................................................................................................... 10

8.0 User-maintenance ........................................................................................................................................ 10

9.0 Optional accessories .................................................................................................................................... 10

10.0 Replacement Parts ..................................................................................................................................... 10

10.1.1 JDCS-505 Grinder Stand – Exploded View ......................................................................................... 11

10.1.2 JDCS-505 Grinder Stand – Parts List ................................................................................................. 12

11.0 Electrical Connections for JDCS-505 ......................................................................................................... 14

12.0 Warranty and service ................................................................................................................................. 15

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4.0 Specifications

Model number ........................................................................................................................................ JDCS-505

Stock number .............................................................................................................................................. 414800

Motor and electricals:

Motor type ..................................................................................................................... induction, cap acitor run

Horsepower .......................................................................................................................... 1/2 HP (0.375 kW)

Phase ........................................................................................................................................................ single

Voltage ....................................................................................................................................................... 115V

Cycle .......................................................................................................................................................... 60Hz

Listed FLA (full load amps) ........................................................................................................................ 4.5 A

Starting amps ............................................................................................................................................... 30A

Running amps (no load) .............................................................................................................................. 2.4A

Run capacitor ............................................................................................................ 300VAC, 15F C/us listed

On/off switch .................................................................................. mushroom style with removable safety key

Motor speed ...................................................................................................................................... 3450 RPM

Power cord ................................................................... 14 AWG (2.08mm

Power plug ............................................................................................................... 5-15P, 125V/20A installed

Recommended circuit size

Sound emission

2

................................................................................................................ 75 dB at 9.84 ft./3m

1

......................................................................................................................... 10A

Performance:

Inlet diameter ................................................................................................................................ 5 in. (127 mm)

Inlet adaptor ports, number of ............................................................................................................................ 2

Inlet adaptor ports, diameter of ..................................................................................................... 3in. (76.2 mm)

Filter efficiency ........................................................................................................... 90% of 50 micron particles

Air Flow with filters installed ............................................................................................ 472 CFM (22.65 m

Air Velocity ......................................................................................................................... 3465 FPM (17.6 m/s)

Static pressure loss (WC) ............................................................................................ 0.748 inH

Maximum static pressure loss (WC) .............................................................................. 2.44 inH

Impeller:

Impeller diameter ..................................................................................................................... 6.69 in. (170 mm)

Impeller type .......................................................................................................................................... radial fin

Impeller material .......................................................................................................................................... steel

Filter:

Filter type ........................................................................................ 50 micron, non-woven heat-resistant cotton

Filter size (L x W x D) ........................................................... 13-1/2 x 6-7/8 x 2-1/2 in. (343 x 174.6 x 63.5 mm)

Filter surface area ...................................................................................................................... 0.25 m

Filter efficiency ........................................................................................................... 90% of 50 micron particles

Collection drawer:

Capacity .................................................................................................................................... 2.29 gal. (3.79 L)

Dimensions .......................................................................... 12.2 L x 8.66 W x 5.11 D in. (310 x 220 x 130 mm)

Material ........................................................................................................................................................ steel

Main materials:

Frame ........................................................................................................................... 16 ga. steel, 1.6mm thk.

Paint type/finish .............................................................................................................................. powder coat

Dimensions:

Footprint ..................................................................................................... 15.5 L x 15.9 W in. (396 x 406 mm)

Top of stand from floor (approximate) ....................................................................................... 35 in. (889 mm)

Overall dimensions, shipping carton ................................ 18.1 L x 18.1 W x 39.8 H in. (460 x 460 x 1010 mm)

Overall dimensions, assembled ....................................... 15.5 L x 15.9 W x 34.25 H in. (396 x 406 x 870 mm)

1

Subject to local/national electrical codes.

2

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace

conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.

2

, x 3C, 6 ft. (183cm), SJT, UL listed

3

/hr)

O (19 mmH2O)

2

O (62 mmH2O)

2

2 (

2.70 ft2)

5