Operating Instructions and Parts Manual
Metalworking Dust Collector
Model JDC-510
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414900
Ph.: 800-274-6848 Edition 1 12/2020
www.jettools.com Copyright © 2020 JET
1.0
IMPORTANT SAFETY
INSTRUCTIONS
When using an electrical appliance, basic
precautions should always be followed, including
the following:
READ ALL INSTRUCTIONS BEFORE USING
THIS DUST COLLECTOR.
WARNING – To reduce the risk of fire,
electric shock, or injury:
1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted
on the machine and in this manual. Failure
to comply with all of these warnings may
cause serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This dust collector is designed to collect
metal dust and debris; do not use it for other
than its intended use. If used for other
purposes, JET disclaims any real or implied
warranty and holds itself harmless from any
injury that may result from that use.
5. Make certain the switch is in the OFF
position before connecting the machine to
the power supply.
6. Wear approved safety glasses/face shields
while using and cleaning this machine.
Everyday eyeglasses only have impact
resistant lenses; they are not safety glasses.
7. Wear ear protectors (plugs or muffs) during
extended periods of operation.
8. Make certain the machine is properly
grounded.
9. Make all machine adjustments or
maintenance with the machine unplugged
from the power source.
10. Remove adjusting keys and wrenches. Form
a habit of checking to see that keys and
adjusting wrenches are removed from the
machine before turning it on.
11. Keep safety guards in place at all times
when the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
completion of maintenance.
12. Check damaged parts. Before further use of
the machine, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of
moving parts, breakage of parts, mounting
and any other conditions that may affect its
operation. A guard or other part that is
damaged should be properly repaired or
replaced.
13. Provide for adequate space surrounding
work area and non-glare, overhead lighting.
14. Keep the floor around the machine clean
and free of scrap material, oil and grease.
15. Keep visitors a safe distance from the work
area. Keep children away.
16. Make your workshop child proof with
padlocks, master switches or by removing
starter keys.
17. Give your work undivided attention. Looking
around, carrying on a conversation and
“horse-play” are careless acts that can result
in serious injury.
18. Use the right tool at the correct speed and
feed rate. Do not force a tool or attachment
to do a job for which it was not designed.
The right tool will do the job better and more
safely.
19. Use recommended accessories; improper
accessories may be hazardous.
20. Maintain tools with care. Follow instructions
for lubricating and changing accessories.
21. Turn off the machine before cleaning. Use a
brush or vacuum to remove chips or debris;
do not use bare hands. Do NOT use
compressed air.
22. Do not stand on the machine. Serious injury
could occur if the machine tips over.
23. Never leave the machine running
unattended. Turn the power off and do not
leave the machine until it comes to a
complete stop.
24. Remove loose items and unnecessary work
pieces from the area before starting the
machine.
25. Do not use this machine in damp or wet
locations, or expose it to rain. Keep work
area well lighted.
2
26. Do not use this dust collector to pick up
flammable or combustible liquids, and do not
use it in explosive environments.
27. Do not use without dust bag and/or filter in
place.
28. Do not use the dust collector to dissipate
fumes or smoke. Never pick up anything that
is burning or smoking, such as cigarettes,
matches, or hot ashes.
29. Do not insert fingers or foreign objects into
the inlet ports. Keep hair, loose clothing, and
all body parts away from openings and
moving parts of the dust collector.
30. Do not unplug the machine by pulling on the
power cord – grasp the plug, not the cord.
31. Do not pull the machine by the power cord,
or allow the power cord to contact sharp
edges or hot surfaces. Replace a damaged
cord immediately.
32. Never mix ferrous and non-ferrous metal
dust in the same dust collector. If you are
not familiar with the proper and safe usage
of metal dust collection systems do not use
until proper training has been obtained.
WARNING: This product can expose you to
chemicals including lead which is known to the
State of California to cause cancer and birth defects
or other reproductive harm. For more information go
to http://www.p65warnings.ca.gov.
WARNING: Some dust, fumes and gases
created by power sanding, sawing, grinding, drilling,
welding and other construction activities contain
chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
Some examples of these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and other
masonry products
arsenic and chromium from chemically treated
lumber
Your risk of exposure varies, depending on how
often you do this type of work. To reduce your
exposure to these chemicals, work in a wellventilated area and work with approved safety
equipment, such as dust masks that are specifically
designed to filter out microscopic particles. For more
information go to http://www.p65warnings.ca.gov/
and http:// www.p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
SAVE THESE INSTRUCTIONS
3
2.0 Specifications
Model number
Stock number 414900
Motor and electricals
Motor type totally enclosed fan cooled, induction, capacitor start
Horsepower 3 HP (2.25 kW)
Phase single
Voltage 230 V
Cycle 60 Hz
Listed FLA (full load amps) 15A (230V)
Start capacitor 600MFD 125VAC
Run capacitor
On/off switch magnetic contactor with overload relay
Motor speed 3450 RPM
Power cord SJT 14AWGx3C, 6 ft. (183 cm)
Power plug installed 6-20P
Recommended circuit size1 15A for 230V
Recommended fuse/breaker size1 20A for 230V
Noise emission2 85 dB at 5 ft. (152.4 cm) from impeller
Main materials
Cabinet Steel (sheet metal frame)
Impeller Steel
Inlet port, adaptor, and cap Steel
Casters Polyurethane
Chip drawer Steel
Filter Aluminum outer frame with micro steel mesh, fireproof
Dust collection bag Non-woven (fabric), fireproof
Capacities and Efficiency
Inlet port, outside diameter 8 in. (203 mm)
Inlet adaptor 8” to three 3 in. (102mm)
Air flow rate with filter 957 CFM (27.1 CMM) at 8in. inlet
412 CFM (11.65 CMM) at 3in. inlet
Air flow velocity 2736 FPM (834 MPM) at 8in. inlet
8366 FPM (2550 MPM) at 3in. inlet
Maximum static pressure 9.4 inH2O
Number of filters 1
Filter type 5 Micro Filter paper, fireproof
Filter size LxWxH 19-3/8 x 25 x 1-25/32 in. (492 x 635 x 46 mm)
Filter efficiency 84.3% of 1 micron to 5 microns; 95.4% of 3 microns to 10 microns
Dust collection bag capacity 50 L
Dimensions
Overall dimensions, LxWxH (with handle
and casters installed)
Shipping dimensions, LxWxH 32 x 27-1/2 x 42 in. (808 x 700 x 1067 mm), includes pallet
Swivel casters diameter 2-1/2 in. (63.5 mm)
Impeller diameter 12 in. (305 mm)
Weights (approximate)
Net weight 212 lb. (96 kg)
Shipping weight (includes pallet) 251 lb. (114 kg)
1
Subject to local/national electrical codes. Recommendation based upon dedicated circuit.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
32.5 x 32 x 39.6 in. (826 x 810 x 1007 mm)
JDC-510
45F 350VAC
4
3.0 Shipping contents
g
Figure 3-1
No. Description Specification Q’ty Index in parts list Part No.
A Main Housing 1 Index 33 JDC-510-33
B Debris Drawer 1 Index 30 JDC-510-30
C Inlet Adaptor 1 Index 26 JDC-510-26
D Swivel Caster 2-1/2” 4 Index 23 JDC-500032
E Drawer Caster 2” 4 Index 28 JDC-510-28
F Handle 3 Index 20 JDC-500019
G Fireproof Collecting Bag 1 Index 47 JDC-510-47
H Clamp 1 Index 50 JDC-510-50
Instructions and Parts List
Registration Card
3.1 Hardware package (part no. JDC-510-HP)
ure 3-2
Fi
No. Description Specification Q’ty Index in parts list Part No.
Flat Head Machine Screw 1/4”x1/2” 6
A
Pan HD Phillips Machine Screw M5x10 16
B
Flange Bolt 5/16”x1/2” 16
C
Open End Wrench 10x12mm 1
D
Index 19 TS-0813032
Index 29 TS-1533032
Index 24 JDC-500031
Index 35 GH1340A-TBCP-16-04
5
Read and understand the
entire contents of this manual before
attempting assembly or operation. Failure to
comply may cause serious injury.
4.0 Assembly
2-PERSON LIFT.
Failure to comply may cause injury.
The numbers in parentheses match the callout
numbers in the Figures and in the parts
breakdown.
Refer to Figure 4-1:
1. Carefully place the main collector cabinet
(33) upside down on cardboard and install
swivel casters (23) onto the corners of the
main cabinet and secure each caster using
4 hex flange bolts (24).
2. Install the drawer casters (28) onto the four
corners of the debris drawer and secure
each caster using 4 Phillips pan head
screws (29).
Figure 4-1
3. Carefully turn the cabinet upright onto the
casters.
Refer to Figure 4-2:
4. Install a handle (20) on the main cabinet
(33) using flat head screws (19).
5. Unlatch and open door. Slide filter (2) into
door and secure in place using the retaining
plate buckle (39).
6. Fit the Hose Clamp (50) onto the Fireproof
Collecting Bag (47), then use a screwdriver
to tighten the clamp.
Refer to Figure 4-3:
7. Push inlet adaptor (26) onto the collector
cabinet (33) and secure using the Phillips
pan head screw (34).
8. Install a handle (20) on the debris drawer
(30) using flat head screws (19).
9. Install the retaining plate (45) with washer
(44) and T-screw (46) on both sides of the
drawer (30).
Figure 4-2
Assembly is complete.
Figure 4-3
6
5.0 Electrical connections
All electrical connections
must be done by a qualified electrician in
compliance with all relevant codes and
ordinances. Failure to comply may result in
serious injury.
The JDC-510 Dust Collector is rated at 230 volt,
single phase only, and is provided with a 6-20P
plug designed for use on a circuit with a
grounded outlet that looks like the one pictured
in Figure 5-1.
Before connecting to power source, be sure
switch is in off position.
It is recommended that the JDC-510 be
connected to a dedicated minimum 20 amp
circuit with circuit breaker or time-delay fuse
marked “D”. Local codes take precedence
over recommendations.
5.1 GROUNDING INSTRUCTIONS
1. All Grounded, Cord-connected Tools:
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a
grounding plug. The plug must be plugged into a
matching outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit
the outlet, have the proper outlet installed by a
qualified electrician.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes is the equipmentgrounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.
Check with a qualified
electrician or service personnel if the
grounding instructions are not completely
understood, or if in doubt as to whether the
tool is properly grounded. Failure to comply
may cause serious or fatal injury.
Use only 3-wire extension cords that have 3prong grounding plugs and 3-pole receptacles
that accept the tool's plug.
2. Grounded, cord-connected tools intended for
use on a supply circuit having a nominal rating
between 150 - 250 volts, inclusive:
This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated in D,
Figure 5-1. The tool has a grounding plug that
looks like the plug illustrated in D. Make sure the
tool is connected to an outlet having the same
configuration as the plug. No adapter is
available or should be used with this tool. If the
tool must be reconnected for use on a different
type of electric circuit, the reconnection should
be made by qualified service personnel; and
after reconnection, the tool should comply with
all local codes and ordinances.
Figure 5-1
5.2 Extension cords
The use of extension cords is discouraged; try to
position equipment within reach of the power
receptacle. If an extension cord becomes
necessary, be sure it is heavy enough to carry
the current your product will draw. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Table 2 shows recommended size to use
depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the
heavier the cord.
Amp Rating Volts Total length of cord in feet
More
Than
Not
More
Than
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Extension Cord Recommendations
240 50 100 200 300
AWG
Not
Recommended
Table 2
Repair or replace damaged or worn cord
immediately.
7
6.0 Operation
10.0 User-maintenance
Never mix ferrous and non-
ferrous metal dust in the same dust
collector. Do not use this machine to collect
wood dust.
Connect a hose from the metalworking machine
to the port on the dust collector. Secure with a
hose clamp (not provided).
If you are connecting the dust collector to a
ductwork system, follow approved guidelines
and safety measures for the ducting, and
familiarize yourself with OSHA and NFPA
regulations.
Always install the caps over ports not being
used. This will promote more efficient suction, as
well as maintain safety in the workshop.
Press the green button to start; red to stop.
NOTE: Do not use this dust collector with
surface grinders.
Turn off, disconnect (unplug)
the Dust Collector from the power source
before cleaning or servicing.
Perform the following on a regular basis. Exact
schedules are dependent upon frequency of
use.
Remove the filter from inside the door, and
clean it with a vacuum or soft brush.
Remove and empty collection bag.
Remove and empty debris drawer; it should
not be allowed to exceed 1/3 full.
Vacuum the fan area on the motor to
maintain proper ventilation.
NOTE: Do NOT use compressed air when
cleaning, as it may force debris into the motor or
other working parts of the machine.
10.2 Additional servicing
Any additional servicing should be performed by
authorized service personnel.
11.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call
1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and
Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from
JET. Some parts are shown for reference only, and may not be available individually.
8
11.1 414900, JDC-510 – Exploded View
9
11.2 414900, JDC-510 – Parts List
Index No. Part No. Description Size Qty
1 ............... JDC-510-01 .............. Front door ............................................................. .................................... 1
2 ............... 414901 ..................... Filter ..................................................................... .................................... 1
3 ............... TS-0051051 ............. Hex Cap Screw .................................................... 5/16-18 x 1 .................. 4
4 ............... TS-0680031 ............. Flat Washer .......................................................... 5/16” ............................ 8
5 ............... JDC-510-05 .............. Motor .................................................................... 3HP, 230V, 1PH ......... 1
................. JDC-510-05-MF ....... Motor Fan (not shown) ......................................... .................................... 1
................. JDC-510-05-MFC ..... Motor Fan Cover (not shown) .............................. .................................... 1
................. JDC-510-05-JB ........ Junction Box with cover (not shown) ................... .................................... 1
................. JDC-510-05-SC ....... Start Capacitor ..................................................... 125VAC/600MFD ........ 1
................. JDC-510-05-RC ....... Run Capacitor ...................................................... 350VAC/45f .............. 1
6 ............... 1018634 ................... Key, Dbl Rd Hd .................................................... 7x7x25mm .................. 1
7 ............... JDC-510-07 .............. Motor Packing (Rubber Seal) ............................... .................................... 1
8 ............... JDC-510-08 .............. Motor Cord ...........................................................
14 AWGx3C, 2.08mm
9.................JDC-510-09 ............. Strain Relief ......................................................... PG-20.......................... 3
11 ............. JDC-510-11 .............. Fan Housing ......................................................... .................................... 1
12 ............. F001236 ................... Pan HD Phillips Machine Screw .......................... 5/16-18 x 1/2 ............... 5
13 ............. TS-0570021 ............. Hex Nut ................................................................ 5/16-18 ........................ 4
14 ............. TS-0060071 ............. Hex Cap Screw .................................................... 3/8-16 x 1/2 ................. 1
15 ............. JDC-510-15 .............. Impeller ................................................................ 12” ............................... 1
16 ............. JDC-510-16 .............. Flat Washer .......................................................... .................................... 1
17 ............. TS-1503051 ............. Socket Head Cap Screw ...................................... M6-1 x 20 .................... 1
18 ............. JDC-510-18 .............. Latch .................................................................... .................................... 5
19 ............. TS-0813032 ............. Flat Head Machine Screw * ................................. 1/4-20 x 1/2 ................. 6
20 ............. JDC-500019 ............. Handle .................................................................. .................................... 3
21 ............. JDC-510-21 .............. Hinge Pin .............................................................. .................................... 4
22 ............. JDC-510-22 .............. Motor Bracket ....................................................... .................................... 1
23 ............. JDC-500032 ............. Swivel Caster ....................................................... 2-1/2” ........................... 4
24 ............. JDC-500031 ............. Flange Bolt *......................................................... 5/16 x 1/2 .................. 16
25 ............. JDC-510-25 .............. Magnetic Switch Assembly .................................. SDE MP-18 ................. 1
26 ............. JDC-510-26 .............. Inlet Adaptor ......................................................... 8”3”x3, Steel ............ 1
27 ............. JDC-510-27 .............. Power Cord w/ 6-20P plug ...................................
28 ............. JDC-510-28 .............. Debris Drawer Caster ..........................................
14 AWGx3C, 2.08mm
2” ................................. 4
29 ............. TS-1533032 ............. Pan HD Phillips Machine Screw * ........................ M5x10 ....................... 16
30 ............. JDC-510-30 .............. Debris Drawer ...................................................... .................................... 1
33 ............. JDC-510-33 .............. Main Collector Housing ........................................ .................................... 1
34 ............. JDC-500017 ............. Pan HD Phillips Machine Screw .......................... 3/16-18x3/8 ................. 1
35……GH1340A-TBCP-16-04 ... Open End Wrench * ............................................. 10/12 mm .................... 1
36 ............. JDC-510-36 .............. Pan HD Phillips Machine Screw .......................... 3/16-18 x 3/4 ............... 2
37 ............. TS-1482041 ............. Hex Cap Screw .................................................... M6x20 ......................... 3
38 ............. JDC-510-38 .............. Retaining Plate Mount .......................................... .................................... 4
39 ............. JDC-510-39 .............. Retaining Plate Buckle ......................................... .................................... 4
40 ............. JDC-510-40 .............. Rivet ..................................................................... 4-3 ............................. 28
41 ............. JDC-510-41 .............. Inlet Adaptor Cap ................................................. Steel ............................ 2
42 ............. JDC-510-42 .............. Chain .................................................................... .................................... 2
44 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 2
45 ............. JDC-510-45 .............. Retaining Plate ..................................................... .................................... 2
46 ............. JDC-510-46 .............. Wing Screw .......................................................... M6 ............................... 2
47 ............. 414902 ..................... Fireproof Collection Bag ...................................... .................................... 1
48 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 6
49 ............. TS-1541021 ............. Hex Nut Nylon Lock ............................................. M6 ............................... 3
50 ............. JDC-510-50 .............. Clamp ................................................................... .................................... 1
................. JET-165 ................... JET logo plaque (not shown) ............................... 165 x 68mm ................ 1
................. JDC-510-ID .............. ID with Warning Label (not shown) ...................... .................................... 1
................. JDC-510-HP ............. Hardware Package (includes items marked with *) ....................................
2
... 1
2
... 1
10
12.0 JDC-510 Wiring Diagram
11
13.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW
Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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