JET JDC-510 Operating Instructions and Parts Manual

Operating Instructions and Parts Manual
Model JDC-510
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-414900 Ph.: 800-274-6848 Edition 1 12/2020 www.jettools.com Copyright © 2020 JET
1.0
IMPORTANT SAFETY
INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS DUST COLLECTOR.
WARNING – To reduce the risk of fire, electric shock, or injury:
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This dust collector is designed to collect metal dust and debris; do not use it for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
5. Make certain the switch is in the OFF position before connecting the machine to the power supply.
6. Wear approved safety glasses/face shields while using and cleaning this machine. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.
7. Wear ear protectors (plugs or muffs) during extended periods of operation.
8. Make certain the machine is properly grounded.
9. Make all machine adjustments or maintenance with the machine unplugged from the power source.
10. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
11. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution
and replace the guards immediately after completion of maintenance.
12. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
13. Provide for adequate space surrounding work area and non-glare, overhead lighting.
14. Keep the floor around the machine clean and free of scrap material, oil and grease.
15. Keep visitors a safe distance from the work area. Keep children away.
16. Make your workshop child proof with padlocks, master switches or by removing starter keys.
17. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
18. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
19. Use recommended accessories; improper accessories may be hazardous.
20. Maintain tools with care. Follow instructions for lubricating and changing accessories.
21. Turn off the machine before cleaning. Use a brush or vacuum to remove chips or debris; do not use bare hands. Do NOT use compressed air.
22. Do not stand on the machine. Serious injury could occur if the machine tips over.
23. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
24. Remove loose items and unnecessary work pieces from the area before starting the machine.
25. Do not use this machine in damp or wet locations, or expose it to rain. Keep work area well lighted.
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26. Do not use this dust collector to pick up flammable or combustible liquids, and do not use it in explosive environments.
27. Do not use without dust bag and/or filter in place.
28. Do not use the dust collector to dissipate fumes or smoke. Never pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
29. Do not insert fingers or foreign objects into the inlet ports. Keep hair, loose clothing, and all body parts away from openings and moving parts of the dust collector.
30. Do not unplug the machine by pulling on the power cord – grasp the plug, not the cord.
31. Do not pull the machine by the power cord, or allow the power cord to contact sharp edges or hot surfaces. Replace a damaged cord immediately.
32. Never mix ferrous and non-ferrous metal dust in the same dust collector. If you are not familiar with the proper and safe usage of metal dust collection systems do not use until proper training has been obtained.
WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint crystalline silica from bricks, cement and other
masonry products arsenic and chromium from chemically treated
lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http:// www.p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
SAVE THESE INSTRUCTIONS
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2.0 Specifications
Model number Stock number 414900
Motor and electricals
Motor type totally enclosed fan cooled, induction, capacitor start Horsepower 3 HP (2.25 kW) Phase single Voltage 230 V Cycle 60 Hz Listed FLA (full load amps) 15A (230V) Start capacitor 600MFD 125VAC Run capacitor
On/off switch magnetic contactor with overload relay Motor speed 3450 RPM Power cord SJT 14AWGx3C, 6 ft. (183 cm) Power plug installed 6-20P Recommended circuit size1 15A for 230V Recommended fuse/breaker size1 20A for 230V Noise emission2 85 dB at 5 ft. (152.4 cm) from impeller
Main materials
Cabinet Steel (sheet metal frame) Impeller Steel Inlet port, adaptor, and cap Steel Casters Polyurethane Chip drawer Steel Filter Aluminum outer frame with micro steel mesh, fireproof Dust collection bag Non-woven (fabric), fireproof
Capacities and Efficiency
Inlet port, outside diameter 8 in. (203 mm) Inlet adaptor 8” to three 3 in. (102mm) Air flow rate with filter 957 CFM (27.1 CMM) at 8in. inlet
412 CFM (11.65 CMM) at 3in. inlet
Air flow velocity 2736 FPM (834 MPM) at 8in. inlet
8366 FPM (2550 MPM) at 3in. inlet Maximum static pressure 9.4 inH2O Number of filters 1 Filter type 5 Micro Filter paper, fireproof Filter size LxWxH 19-3/8 x 25 x 1-25/32 in. (492 x 635 x 46 mm) Filter efficiency 84.3% of 1 micron to 5 microns; 95.4% of 3 microns to 10 microns Dust collection bag capacity 50 L
Dimensions
Overall dimensions, LxWxH (with handle and casters installed)
Shipping dimensions, LxWxH 32 x 27-1/2 x 42 in. (808 x 700 x 1067 mm), includes pallet Swivel casters diameter 2-1/2 in. (63.5 mm) Impeller diameter 12 in. (305 mm)
Weights (approximate)
Net weight 212 lb. (96 kg) Shipping weight (includes pallet) 251 lb. (114 kg)
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Subject to local/national electrical codes. Recommendation based upon dedicated circuit.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
32.5 x 32 x 39.6 in. (826 x 810 x 1007 mm)
JDC-510
45F 350VAC
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3.0 Shipping contents
g
Figure 3-1
No. Description Specification Q’ty Index in parts list Part No.
A Main Housing 1 Index 33 JDC-510-33 B Debris Drawer 1 Index 30 JDC-510-30 C Inlet Adaptor 1 Index 26 JDC-510-26 D Swivel Caster 2-1/2” 4 Index 23 JDC-500032 E Drawer Caster 2” 4 Index 28 JDC-510-28 F Handle 3 Index 20 JDC-500019 G Fireproof Collecting Bag 1 Index 47 JDC-510-47 H Clamp 1 Index 50 JDC-510-50
Instructions and Parts List Registration Card
3.1 Hardware package (part no. JDC-510-HP)
ure 3-2
Fi
No. Description Specification Q’ty Index in parts list Part No.
Flat Head Machine Screw 1/4”x1/2” 6
A
Pan HD Phillips Machine Screw M5x10 16
B
Flange Bolt 5/16”x1/2” 16
C
Open End Wrench 10x12mm 1
D
Index 19 TS-0813032
Index 29 TS-1533032
Index 24 JDC-500031
Index 35 GH1340A-TBCP-16-04
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Read and understand the
entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury.
4.0 Assembly
2-PERSON LIFT.
Failure to comply may cause injury.
The numbers in parentheses match the callout numbers in the Figures and in the parts breakdown.
Refer to Figure 4-1:
1. Carefully place the main collector cabinet
(33) upside down on cardboard and install swivel casters (23) onto the corners of the main cabinet and secure each caster using 4 hex flange bolts (24).
2. Install the drawer casters (28) onto the four
corners of the debris drawer and secure each caster using 4 Phillips pan head screws (29).
Figure 4-1
3. Carefully turn the cabinet upright onto the
casters.
Refer to Figure 4-2:
4. Install a handle (20) on the main cabinet
(33) using flat head screws (19).
5. Unlatch and open door. Slide filter (2) into
door and secure in place using the retaining plate buckle (39).
6. Fit the Hose Clamp (50) onto the Fireproof
Collecting Bag (47), then use a screwdriver to tighten the clamp.
Refer to Figure 4-3:
7. Push inlet adaptor (26) onto the collector
cabinet (33) and secure using the Phillips pan head screw (34).
8. Install a handle (20) on the debris drawer
(30) using flat head screws (19).
9. Install the retaining plate (45) with washer
(44) and T-screw (46) on both sides of the drawer (30).
Figure 4-2
Assembly is complete.
Figure 4-3
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5.0 Electrical connections
All electrical connections
must be done by a qualified electrician in compliance with all relevant codes and ordinances. Failure to comply may result in serious injury.
The JDC-510 Dust Collector is rated at 230 volt, single phase only, and is provided with a 6-20P plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 5-1.
Before connecting to power source, be sure switch is in off position.
It is recommended that the JDC-510 be connected to a dedicated minimum 20 amp circuit with circuit breaker or time-delay fuse marked “D”. Local codes take precedence over recommendations.
5.1 GROUNDING INSTRUCTIONS
1. All Grounded, Cord-connected Tools:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified
electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury.
Use only 3-wire extension cords that have 3­prong grounding plugs and 3-pole receptacles that accept the tool's plug.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in D, Figure 5-1. The tool has a grounding plug that looks like the plug illustrated in D. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.
Figure 5-1
5.2 Extension cords
The use of extension cords is discouraged; try to position equipment within reach of the power receptacle. If an extension cord becomes necessary, be sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Table 2 shows recommended size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Amp Rating Volts Total length of cord in feet
More Than
Not More
Than 0 6 18 16 16 14 6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Extension Cord Recommendations
240 50 100 200 300
AWG
Not Recommended
Table 2
Repair or replace damaged or worn cord immediately.
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6.0 Operation
10.0 User-maintenance
Never mix ferrous and non-
ferrous metal dust in the same dust collector. Do not use this machine to collect wood dust.
Connect a hose from the metalworking machine to the port on the dust collector. Secure with a hose clamp (not provided).
If you are connecting the dust collector to a ductwork system, follow approved guidelines and safety measures for the ducting, and familiarize yourself with OSHA and NFPA regulations.
Always install the caps over ports not being used. This will promote more efficient suction, as well as maintain safety in the workshop.
Press the green button to start; red to stop.
NOTE: Do not use this dust collector with surface grinders.
Turn off, disconnect (unplug) the Dust Collector from the power source before cleaning or servicing.
Perform the following on a regular basis. Exact schedules are dependent upon frequency of use.
Remove the filter from inside the door, and
clean it with a vacuum or soft brush.
Remove and empty collection bag.
Remove and empty debris drawer; it should
not be allowed to exceed 1/3 full.
Vacuum the fan area on the motor to
maintain proper ventilation.
NOTE: Do NOT use compressed air when cleaning, as it may force debris into the motor or other working parts of the machine.
10.2 Additional servicing
Any additional servicing should be performed by authorized service personnel.
11.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.
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11.1 414900, JDC-510 – Exploded View
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11.2 414900, JDC-510 – Parts List
Index No. Part No. Description Size Qty
1 ............... JDC-510-01 .............. Front door ............................................................. .................................... 1
2 ............... 414901 ..................... Filter ..................................................................... .................................... 1
3 ............... TS-0051051 ............. Hex Cap Screw .................................................... 5/16-18 x 1 .................. 4
4 ............... TS-0680031 ............. Flat Washer .......................................................... 5/16” ............................ 8
5 ............... JDC-510-05 .............. Motor .................................................................... 3HP, 230V, 1PH ......... 1
................. JDC-510-05-MF ....... Motor Fan (not shown) ......................................... .................................... 1
................. JDC-510-05-MFC ..... Motor Fan Cover (not shown) .............................. .................................... 1
................. JDC-510-05-JB ........ Junction Box with cover (not shown) ................... .................................... 1
................. JDC-510-05-SC ....... Start Capacitor ..................................................... 125VAC/600MFD ........ 1
................. JDC-510-05-RC ....... Run Capacitor ...................................................... 350VAC/45f .............. 1
6 ............... 1018634 ................... Key, Dbl Rd Hd .................................................... 7x7x25mm .................. 1
7 ............... JDC-510-07 .............. Motor Packing (Rubber Seal) ............................... .................................... 1
8 ............... JDC-510-08 .............. Motor Cord ...........................................................
14 AWGx3C, 2.08mm
9.................JDC-510-09 ............. Strain Relief ......................................................... PG-20.......................... 3
11 ............. JDC-510-11 .............. Fan Housing ......................................................... .................................... 1
12 ............. F001236 ................... Pan HD Phillips Machine Screw .......................... 5/16-18 x 1/2 ............... 5
13 ............. TS-0570021 ............. Hex Nut ................................................................ 5/16-18 ........................ 4
14 ............. TS-0060071 ............. Hex Cap Screw .................................................... 3/8-16 x 1/2 ................. 1
15 ............. JDC-510-15 .............. Impeller ................................................................ 12” ............................... 1
16 ............. JDC-510-16 .............. Flat Washer .......................................................... .................................... 1
17 ............. TS-1503051 ............. Socket Head Cap Screw ...................................... M6-1 x 20 .................... 1
18 ............. JDC-510-18 .............. Latch .................................................................... .................................... 5
19 ............. TS-0813032 ............. Flat Head Machine Screw * ................................. 1/4-20 x 1/2 ................. 6
20 ............. JDC-500019 ............. Handle .................................................................. .................................... 3
21 ............. JDC-510-21 .............. Hinge Pin .............................................................. .................................... 4
22 ............. JDC-510-22 .............. Motor Bracket ....................................................... .................................... 1
23 ............. JDC-500032 ............. Swivel Caster ....................................................... 2-1/2” ........................... 4
24 ............. JDC-500031 ............. Flange Bolt *......................................................... 5/16 x 1/2 .................. 16
25 ............. JDC-510-25 .............. Magnetic Switch Assembly .................................. SDE MP-18 ................. 1
26 ............. JDC-510-26 .............. Inlet Adaptor ......................................................... 8”3”x3, Steel ............ 1
27 ............. JDC-510-27 .............. Power Cord w/ 6-20P plug ...................................
28 ............. JDC-510-28 .............. Debris Drawer Caster ..........................................
14 AWGx3C, 2.08mm
2” ................................. 4
29 ............. TS-1533032 ............. Pan HD Phillips Machine Screw * ........................ M5x10 ....................... 16
30 ............. JDC-510-30 .............. Debris Drawer ...................................................... .................................... 1
33 ............. JDC-510-33 .............. Main Collector Housing ........................................ .................................... 1
34 ............. JDC-500017 ............. Pan HD Phillips Machine Screw .......................... 3/16-18x3/8 ................. 1
35……GH1340A-TBCP-16-04 ... Open End Wrench * ............................................. 10/12 mm .................... 1
36 ............. JDC-510-36 .............. Pan HD Phillips Machine Screw .......................... 3/16-18 x 3/4 ............... 2
37 ............. TS-1482041 ............. Hex Cap Screw .................................................... M6x20 ......................... 3
38 ............. JDC-510-38 .............. Retaining Plate Mount .......................................... .................................... 4
39 ............. JDC-510-39 .............. Retaining Plate Buckle ......................................... .................................... 4
40 ............. JDC-510-40 .............. Rivet ..................................................................... 4-3 ............................. 28
41 ............. JDC-510-41 .............. Inlet Adaptor Cap ................................................. Steel ............................ 2
42 ............. JDC-510-42 .............. Chain .................................................................... .................................... 2
44 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 2
45 ............. JDC-510-45 .............. Retaining Plate ..................................................... .................................... 2
46 ............. JDC-510-46 .............. Wing Screw .......................................................... M6 ............................... 2
47 ............. 414902 ..................... Fireproof Collection Bag ...................................... .................................... 1
48 ............. TS-0680021 ............. Flat Washer .......................................................... 1/4” .............................. 6
49 ............. TS-1541021 ............. Hex Nut Nylon Lock ............................................. M6 ............................... 3
50 ............. JDC-510-50 .............. Clamp ................................................................... .................................... 1
................. JET-165 ................... JET logo plaque (not shown) ............................... 165 x 68mm ................ 1
................. JDC-510-ID .............. ID with Warning Label (not shown) ...................... .................................... 1
................. JDC-510-HP ............. Hardware Package (includes items marked with *) ....................................
2
... 1
2
... 1
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12.0 JDC-510 Wiring Diagram
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13.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)  Accessories carry a limited warranty of one year from the date of receipt.  Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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