JET GHB-1340A, GHB-1440A Operating Instructions and Parts Manual

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Operation and Maintenance Instructi ons
Geared Head Bench Lathe
Models GHB-1340A, GHB-1440A
For Parts List and Electrical Diagrams, see document M-321357A
JET
(GHB-1340A shown with optional stand 321443AK)
1.0 IMPORTANT SAFETY
INSTRUCTIONS
Read and understand the entire owner's manual before attempting set-up or operation of this lathe.
1. This machine is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe use of lathes, do not use this machine until proper training and knowledge have been obtained.
2. Keep guards in place. Safety guards must be kept in place and in working order.
3. Remove adjusting keys and wrenches. Before turning on machine, check to see that any adjusting wrenches are removed from the tool.
4. Reduce the risk of unintentional starting. Make sure switch is in the OFF position before plugging in the tool.
5. Do not force tools. Always use a tool at the rate for which it was designed.
6. Use the right tool. Do not force a tool or attachment to do a job for which it was not designed.
7. Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubrication and changing accessories.
8. Always disconnect the tool from the power source before adjusting or servicing.
9. Check for damaged parts. Check for alignment of moving parts, breakage of parts, mounting, and any other condition that may affect the tool’s operation. A guard or any part that is damaged should be repaired or replaced.
10. Turn power off. Never leave a tool unattended. Do not leave a tool until it comes to a complete stop.
11. Keep work area clean. Cluttered areas and benches invite accidents.
12. Do not use in a dangerous environment. Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
13. Keep children and visitors away. All visitors should be kept a safe distance from the work area.
14. Make the workshop child proof. Use padlocks, master switches, and remove starter keys.
15. Wear proper apparel. Loose clothing, gloves, neckties, rings, bracelets, or other jewelry may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Do not wear any type of glove.
16. Always use safety glasses. Every day glasses only have impact resistant lenses; they are not safety glasses.
17. Do not overreach. Keep proper footing and balance at all times.
18. Do not place hands near the chuck while the machine is operating.
19. Do not perform any set-up work while machine is operating.
20. Read and understand all warnings posted on the machine.
21. This manual is intended to familiarize you with the technical aspects of this lathe. It is not, nor was it intended to be, a training manual.
22. Failure to comply with all of these warnings may result in serious injury.
WARNING: This product can expose you to chemicals including lead and cadmium which are known to the State of California to cause cancer, and phthalates which are known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings. ca.gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and other
masonry products
arsenic and chromium from chemically treated
lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http://www. p65warnings.ca.gov/wood.
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Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Warranty and service ..................................................................................................................................... 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Dimensions for optional stand (p/n 321443AK) .............................................................................................. 5
6.0 Specifications ................................................................................................................................................. 6
7.0 Setup and assembly ....................................................................................................................................... 7
7.1 Shipping contents ....................................................................................................................................... 7
7.2 Uncrating and Cleanup ............................................................................................................................... 8
7.3 Chuck Preparation (Three Jaw) ................................................................................................................. 8
7.4 Chuck Guard Installation ............................................................................................................................ 9
8.0 Lubrication ...................................................................................................................................................... 9
9.0 Electrical Connections .................................................................................................................................. 10
10.0 General Description .................................................................................................................................... 10
10.1 Lathe Bed ............................................................................................................................................... 10
10.2 Carriage .................................................................................................................................................. 10
10.3 Headstock ............................................................................................................................................... 10
10.4 Four Way Tool Post ................................................................................................................................ 10
10.5 Apron ...................................................................................................................................................... 11
10.6 Tailstock ................................................................................................................................................. 11
10.7 Leadscrew and Feed Rod ...................................................................................................................... 11
10.8 Gear Box ................................................................................................................................................ 11
10.9 Steady Rest ............................................................................................................................................ 11
10.10 Follow Rest ........................................................................................................................................... 11
11.0 Controls ...................................................................................................................................................... 11
12.0 Operation ................................................................................................................................................... 13
12.1 Break-In Procedure ................................................................................................................................ 13
12.2 Feed and Thread Selection .................................................................................................................... 13
12.3 Change Gear Replacement .................................................................................................................... 13
12.4 Automatic Feed Operation and Feed Changes ...................................................................................... 13
12.5 Powered Carriage Travel ....................................................................................................................... 14
12.6 Thread Cutting ........................................................................................................................................ 14
13.0 Adjustments ............................................................................................................................................... 14
13.1 Saddle adjustment .................................................................................................................................. 14
13.2 Cross Slide adjustment .......................................................................................................................... 14
13.3 Compound Slide adjustment .................................................................................................................. 14
13.4 Tailstock adjustment ............................................................................................................................... 14
13.5 Half Nut Gib adjustment ......................................................................................................................... 15
13.6 Headstock Alignment ............................................................................................................................. 15
13.7 Removing Gap Bridge ............................................................................................................................ 15
13.8 Installing Gap Bridge .............................................................................................................................. 15
14.0 Thread and Feed Chart .............................................................................................................................. 16
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3.0 Warranty and service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contactTechnical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846.Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed.JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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4.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model GHB-1340A and GHB-1440A Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, and maintenance instructions. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting a ssembly
or operation! Failure to comply may ca use serious injury!
5.0 Dimensions for opti onal stand (p/n 321443AK)
To purchase this optional stand for the GHB-1340A Lathe, contact your dealer or call JET customer service.
Figure 1
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6.0 Specifications
Stock Number ............................................................................... 321357A ............................................ 321359A
Model Number .......................................................................... GHB-1340A ....................................... GHB-1440A
Capacities:
Swing Over Bed ..................................................................................... 13" ............................................... 14-1/5”
Swing Over Cross Slide ................................................................. 7-25/32" ........................................................ 9”
Swing Through Gap ......................................................................... 18-3/4" ...................................................... 20”
Length of Gap .......................................................................................... 8” ........................................................ 8”
Distance Between Centers ..................................................................... 40" ...................................................... 40”
Headstock:
Hole Through Spindle ........................................................................ 1-3/8" ................................................. 1-3/8”
Spindle Nose ........................................................................................ D1-4 ................................................... D1-4
Taper in Spindle Nose ......................................................................... MT-5 .................................................. MT-5
Spindle Taper Adapter ........................................................................ MT-3 .................................................. MT-3
Spindle Bearing Type ................................................. Taper Roller Bearing .......................... Taper Roller Bearing
Number of Spindle Speeds ....................................................................... 8 ......................................................... 8
Range of Spindle Speeds ..................................................... 70-2000 RPM ..................................... 70-2000 RPM
Gearbox:
Number of Longitudinal and Cross Feed Rates ................................. 22/22 .................................................. 22/22
Range of Longitudinal Feeds (inch/rev) .......................... 0.0018" – 0.0374" .............................. 0.0018" – 0.0374"
Range of Cross Feeds (inch/rev) .................................... 0.0006" – 0.0130" .............................. 0.0006" – 0.0130"
Number of Inch Threads ......................................................................... 38 ....................................................... 38
Range of Inch Threads .......................................................... 3-1/2 – 80 TPI .................................... 3-1/2 – 80 TPI
Number of Metric Threads ...................................................................... 23 ....................................................... 23
Range of Metric Threads ......................................................... 0.45 - 10mm ....................................... 0.45 - 10mm
Leadscrew ................................................................................ 7/8" × 8 TPI ........................................ 7/8" × 8 TPI
Feed Rod Diameter ............................................................................... 3/4” ..................................................... 3/4”
Compound and Carriage:
Toolpost Type ................................................................................... 4-Way ................................................ 4-Way
Maximum Tool Size ..................................................................... 5/8" x 5/8" .......................................... 5/8" x 5/8"
Maximum Compound Slide Travel ................................................. 2-11/16" ............................................. 2-11/16"
Maximum Cross Slide Travel ........................................................... 6-5/16" ............................................... 6-5/16"
Maximum Carriage Travel ...................................................................... 35" ......................................................35"
Tailstock:
Tailstock Spindle Travel ..................................................................... 3-3/4" ................................................. 3-3/4"
Diameter of Tailstock Spindle ............................................................ 1-1/4" ................................................. 1-1/4"
Taper in Tailstock Spindle ................................................................... MT-3 .................................................. MT-3
Miscellaneous:
Steady Rest Capacity ............................................................... 1/4" – 2-5/8" ....................................... 1/4" – 2-5/8"
Follow Rest Capacity ............................................................... 1/4" – 2-3/4" ....................................... 1/4" – 2-3/4"
Length of Bed ......................................................................................... 54" ......................................................54"
Width of Bed ....................................................................................... 7-3/8" ................................................. 7-3/8"
Height of Bed ......................................................................................... 12" ......................................................12"
Overall Dimensions ................................................ 79"L x 28-1/2"W x 30"H ..................... 79"L x 28-1/2"W x 30"H
Main Motor ................................................................ 2HP, 1PH, 230V only ......................... 2HP, 1PH, 230V only
Net Weight (approx.) ..................................................................... 1155 lbs. ............................................ 1210 lbs.
Shipping Weight (approx.) ............................................................. 1365 lbs. ............................................ 1430 lbs.
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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7.0 Setup and assembly
7.1 Shipping contents
See Figure 2.
1 Lathe 1 Steady Rest (mounted on lathe) 1 Follow Rest (mounted on lathe) 1 6" Three Jaw Chuck (mounted on lathe) 1 8" Four Jaw Chuck 1 12" Face Plate (strapped to container) 3 Cam Locks 3 Socket Head Cap Screws 1 Tool Box (strapped to container) 1 Chip Tray 1 Splash Guard 1 Lifting Hook 2 Lifting Blocks
Tool Box:
3 Open End Wrenches (9/11, 10/12,12/14mm) 1 Touch-Up Paint 1 Oil Can 1 Hex Key Set (2, 2.5, 3, 4, 5, 6, 8mm) 2 Shear Pins 1 33T Gear 1 44T Gear 1 46T Gear 1 48T Gear 1 52T Gear 2 T-Handle Chuck Wrenches 1 Tool Post Wrench 2 MT-3 Centers 1 MT-3 to MT-5 Center Sleeve 1 Cross Point Screwdriver 1 Flat Head Screwdriver 1 Key for Cam Locks 1 Operating Instructions 1 Part’s List 1 Warranty Card
Figure 2
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7.2 Uncrating and Cleanup
Machine is heavy. Use an appropriate lifting device and use extreme caution when moving the machine to its final location. Failure to comply may cause serious injury.
1. Finish removing the wooden crate from around
the lathe.
2. Unbolt the lathe from the shipping crate
bottom.
3. Choose a location for the lathe that is dry, has
good lighting, and has enough room to be able to service the lathe on all four sides.
4. Move the carriage and tailstock to the tailstock
end of the bed.
5. Assemble parts fastened to the crate bottom
used to lift the lathe. See Fig. 3. (Note: Lifting parts are not tightened in Fig. 3 to show detail.) Using a piece of leather or a block of wood under the metal block to protect the ways during lifting is highly recommended.
Figure 3
6. With adequate lifting equipment, slowly raise
the lathe off the shipping crate bottom. Make sure lathe is balanced before moving to sturdy bench or optional stand.
7. To avoid twisting the bed, the lathe's location
must be absolutely flat and level. Bolt the lathe to the stand (if used). If using a bench, through- bolt for best performance.
8. Clean all rust protected surfaces using a mild
commercial solvent, kerosene or diesel fuel. Do not use paint thinner, gasoline, or lacquer thinner. These will damage painted surfaces. Cover all cleaned surfaces with a light film of Mobil DTE® Oil Heavy Medium.
9. Remove the end gear cover. Clean all
components of the end gear assembly and coat all gears with a heavy, non-slinging grease.
10. Using a machinist’s precision level on the
bedways, check to make sure lathe is level side to side and front to back. Loosen
mounting bolts, shim, and tighten mounting bolts, if necessary. The lathe must be level to be accurate.
7.3 Chuck Preparation (Three Jaw)
Read and understand all directions for chuck preparation. Failure to comply may cause serious injury and/or damage to the lathe.
Note: Before removing the chuck from the spindle,
place a way board across the bedways under the chuck.
1. Support the chuck while turning three
camlocks 1/4 turn counter-clockwise with the chuck key enclosed in the toolbox. Figure 4 shows the cam in the secure position. Line up the two marks (A, Fig. 4) for removal.
Figure 4
2. Carefully remove the chuck from the spindle
and place on an adequate work surface.
3. Inspect the camlock studs. Make sure they
have not become cracked or broken during transit. Clean all parts thoroughly with solvent. Also clean the spindle and camlocks.
4. Cover all chuck jaws and scroll inside the
chuck with Mobilith® AW2. Cover the spindle, cam locks, and chuck body with a light film of Mobil DTE® Oil Heavy Medium.
5. Lift the chuck up to the spindle nose and press
onto the spindle. Tighten in place by turning the cam locks 1/4 turn clockwise. The index mark (A, Fig. 4) on the camlock should be between the two indicator arrows (B, Fig. 4). If the index mark is not between the two arrows, remove the chuck and adjust the camlock studs by either turning out one full turn (if cams will not engage) or turning in one full turn (if cams turn beyond indicator marks).
6. Install chuck and tighten in place. ATTENTION: Only when the incised line on the
chuck lines up with that on the spindle, can the chuck be mounted.
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7.4 Chuck Guard Installation
Install the chuck guard to the headstock, if it is not already mounted. (See parts breakdown if clarification is needed for assembly.)
8.0 Lubrication
Lathe must be serviced at all lubrication points and all reservoirs filled to operating level before the lathe is placed into service. Failure to comply may cause serious damage to the lathe.
1. Headstock - Oil must be up to indicator mark
in oil sight glass (A, Fig. 5). Top off with Mobil DTE® Oil Heavy Medium. Fill by pulling plug located on top of the headstock cover, underneath the rubber mat. Drain oil by removing drain plug (B, Fig. 6) and refill after the first month of operation. Clean out any metal shavings. Then, change oil in the headstock annually.
2. External Gears - Coat all gears with a heavy,
non-slinging grease, see Figure 6.
3. Gear Shaft - Remove the set sc rew (C, Fig. 6)
and oil with a couple drops of Mobil DTE® Oil Heavy Medium once weekly.
4. Gearbox - Oil must be up to indicator mark in
oil sight glass (D, Fig. 7). Top off with Mobil DTE® Oil Heavy Medium. Fill by removing plug (E, Fig. 6). Drain oil by removing drain plug (F, Fig. 6) and refill after the first month of operation. Then, change oil in the gearbox annually.
5. Apron - Oil must be up to indicator mark in oil
sight glass (A, Fig. 7). Top off with Mobil DTE® Oil Heavy Medium. Fill by removing oil plug (B, Fig. 7). After the first three months of operation, drain oil completely (drain is on the bottom of the apron) and refill with Mobil DTE® Oil Heavy Medium, or equivalent to the indicator line. Then, change oil annually.
6. Feed Selector - Lubricate ball oiler (C, Fig. 7)
once daily with Mobil DTE® Oil Heavy Medium.
7. Carriage - Lubricate two ball oilers (D, Fig. 7)
once daily with Mobil DTE® Oil Heavy Medium.
8. Threading Dial Indicator - Lubric ate ball oiler
(E, Fig. 7) once daily with Mobil DTE® Oil Heavy Medium.
Figure 5
Figure 6
Figure 7
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9. Compound Rest - Lubricate three ball oilers
(F, Fig. 8) once daily with Mobil DTE® Oil Heavy Medium.
10. Cross Slide - lubricate four ball oilers (G, Fig.
8) once daily with Mobil DTE® Oil Heavy Medium.
11. Longitudinal Feed Handwheel - Lubricate
ball oiler (H, Fig. 8) once daily with Mobil DTE® Oil Heavy Medium.
Figure 8
12. Tailstock - Lubricate three ball oilers (I, Fig. 9)
once daily with Mobil DTE® Oil Heavy Medium.
13. Leadscrew/Feed Rod - Lubricate three ball
oilers once daily (J, Fig. 9) with Mobil DTE® Oil Heavy Medium.
to comply may cause serious injury and/or damage to the machinery and property.
The GHB-1340A and GHB-1440A bench lathes are rated at 2HP, 1PH, 230V only. Confirm power available at the lathe's location is the same rating as the lathe.
Make sure the lathe is properly grounded.
10.0 General Description
10.1 Lathe B ed
The lathe bed (A, Fig. 10) is made of high grade cast iron. By combining high cheeks with strong cross ribs, a bed with low vibration and high rigidity is realized. Two precision ground V-slideways, reinforced by heat hardening and grinding, are an accurate guide for the carriage and headstock. The main drive motor is mounted to the rear of the bed.
Figure 10
10.2 Carriage
The carriage (B, Fig. 10) is made from high quality cast iron. The sliding parts are smooth ground. The cross-slide is mounted on the carriage and moves on a dove-tailed slide which can be adjusted for play by means of the gibs.
The compound slide (C, Fig. 10), which is mounted on the cross slide (D, Fig. 10), can be rotated through 360°. The compound slide and the cross slide travel in a dovetail slide and have adjustable gibs. A four-way tool post (E, Fig. 10) is fitted on the compound slide.
Figure 9
9.0 Electrical Connections
All electrical connections must
be completed by a qualifie d electrician. Failure
10.3 Headstock
The headstock (F, Fig. 10) is cast from high grade, low vibration cast iron. It is mounted to the bed by four bolts with two adjusting bolts for alignment. In the head, the spindle is mounted on two precision taper roller bearings. The hollow spindle has Morse Taper #5 with a 1-1/2" bore.
10.4 Four Way Tool Post
The four-way tool post (E, Fig. 10) is mounted on the compoundslide and allows a maximum of four tools to be mounted simultaneously. Remember to
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use a minimum of two clamping screws when installing a cutting tool.
Figure 11
10.5 Apron
The apron (A, Fig. 11) is mounted to the carriage. In the apron a half nut is fitted. The half nut gibs can be adjusted from the outside. The half nut is engaged by use of a lever. Quick travel of the apron is accomplished by means of a bed-mounted rack and pinion, operated by a hand wheel on the front of the apron.
10.6 Tailstock
The tailstock (B, Fig. 11) slides on a v-way and can be locked at any location by a clamping lever. The tailstock has a heavy-duty spindle with a Morse Taper #3.
10.7 Leadscrew and Feed Rod
The leadscrew (C Fig. 11) and feed rod (D, Fig. 11) are mounted on the front of the machine bed. They are connected to the gearbox at the left for automatic feed and lead. They are supported by bushings on both ends. Both are equipped with brass shear pins.
10.8 Gear Box
The gear box (E, Fig. 11) is made from high quality cast iron and is mounted to the left side of the machine bed.
10.9 Steady Rest
The steady rest (F, Fig. 11) serves as a support for shafts on the free tailstock end. The steady rest is mounted on the bedway and secured from below with a bolt, nut and locking plate. The sliding fingers require continuous lubrication at the contact points with the workpiece to prevent premature wear.
10.10 Follow Rest
The traveling follow rest (G, Fig. 11) is mounted on the saddle and follows the movement of the turning tool. Only two fingers are required as the turning tool takes the place of the third. The follow rest is
used for tuning operations on long, slender workpieces. It prevents flexing of the workpiece from the pressure of the cutting tool.
The sliding fingers are set similar to the steady rest, free of play, but not binding. The sliding fingers require continuous lubrication at the contact points with the workpiece to prevent premature wear.
11.0 Controls
Figure 12
1. Emergency Stop Switch (A, Fig. 12) ­depress to stop all machine functions. Caution: lathe will still have power. Turn clockwise to re-set.
2. Jog Switch (B, Fig. 12) - Depress and release to advance spindle momentarily.
3. Power Indicator Light (C, Fig. 12) - Lit whenever lathe has power.
4. Feed Rod/Leadscrew Selector (D, Fig. 12) Use knob and lever to activate leadscrew and feed rod.
5. High/Low Speed Selector Lever (E, Fig. 12) ­Move to the left for low speed range. Move to the right for high speed range.
6. Four Step Speed Selector Lever (F, Fig. 12)
- Use to select one of four spindle speeds in either high or low range.
7. Feed Direction Selector (G, Fig. 12) - Selects carriage travel direction when the chuck is rotating in the forward direction or counter­clockwise as viewed from the front of the chuck.
8. Feed Rate Selector (H, Fig. 12) - Use knobs and handles to set desired feed, or lead rates.
9. Forward/Reverse Lever (I, Fig. 13) - Pull lever up for clockwise spindle rotation (reverse). Push lever down for counter­clockwise spindle rotation (forward). Neutral
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position is a center detent and the spindle remains idle.
10. Compound Rest L ock (J, Fig. 13) - Turn hex nut clockwise to lock and counter-clockwise to unlock.
11. Compound Slide Lock (K, Fig. 13) - Turn s et screw clockwise to tighten and counter­clockwise to loosen.
12. Cross Slide Lock (L, Fig. 13) - Turn set sc rew clockwise, and tighten to lock. Turn counter­clockwise and loosen to unlock. Caution:
Cross slide lock screw must be unlocked before engaging automatic feeds or damage to the lathe may occur.
13. Carriage Lock (M, Fig. 13) - Tur n hex socket cap screw clockwise and tighten to lock. Turn counterclockwise and loosen to unlock.
Caution:Carriage lock screw must be unlocked before engaging automatic feeds or damage to lathe may occur.
14. Longitudinal Traverse Hand Wheel (A, Fig.
14) – Rotate hand wheel clockwise to move the apron assembly toward the tailstock (right). Rotate the wheel counterclockwise to move the apron assembly toward the headstock (left).
15. Feed Selector (B, Fig. 14) – Push lever to the left and down to activate the crossfeed function. Pull lever to the right and up to activate the longitudinal function.
16. Half Nut Engagement Lever (thread cutting) (C, Fig. 14) – Move the lever down to engage. Move the lever up to disengage.
17. Cross Traverse Handwheel (D, Fig. 14) – Clockwise rotation moves the cross slide toward the rear of the machine.
18. Compound Rest Traverse Handwheel (E, Fig. 14) – Rotate clockwise or counterclockwise to move or position.
19. Tool Post Clamping Lever (F, Fig. 14) – Rotate counter-clockwise to loosen and clockwise to tighten. Rotate the tool post when the lever is unlocked.
20. Threading Dial (G, Fig. 14) – Engage by pushing into the leadscrew. Pull out to disengage. The dial indicator and chart will specify at which point a thread can be entered.
21. Tailstock Quill Clamping Lever (H, Fig. 15) – Lift up to lock the spindle. Push down to unlock.
22. Tailstock Clamping Lever (I, Fig. 15) – Lift up lever to lock. Push down lever to unlock.
23. Tailstock Quill Traverse Handwheel (J, Fig.
15) – Rotate clockwise to advance the quill. Rotate counter-clockwise to retract the quill.
24. Tailstock Off-Set Adjustment (K, Fig. 15) – Three set screws located on the tailstock base are used to off-set the tailstock for cutting tapers. Loosen lock screw on tailstock end. Loosen one side set screw (K, Fig. 15) while tightening the other until the amount of off-set is indicated on scale. Tighten lock screw.
Figure 13
Figure 14
Figure 15
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12.0 Operation
12.1 Break-In Procedure
During manufacturing and testing, this lathe has been operated in the low R.P.M. range for three hours.
To allow time for the gears and bearings to break­in and run smoothly, do not run the lathe above 755 R.P.M. for the first six hours of operation and use.
12.2 Feed and Thread Selection
1. Reference the feed and thread table (A, Fig.
16).
2. Move knobs and handle (B, Fig. 16) to the appropriate position.
gears too tight will cause excessive noise and wear.
7. Close the cover and connect the machine to the power source.
Figure 16
12.3 Change Gear Replacement
Note: the 32T x 127T x 48T gears are installed in
the end gear compartment when delivered from the factory. This combination will cover most inch feeds and threads under normal circumstances. The additional gears found in the toolbox are used for some metric threads and feeds.
1. Disconnect the machine from the power source.
2. Open the end cover on the left end of the headstock.
3. Loosen the socket head cap screw (D, Fig. 17) and hex nuts (E & F, Fig. 17). Move the quadrant out of the way.
4. Change gears (G, Fig. 17) to match the feed and thread chart.
5. Thoroughly clean and install new gears.
6. Move the quadrant so the large gear meshes with the smaller gears and tighten to secure in place. Note:Make surethere is backlash of
0.002” – 0.003” between gears. Setting the
Figure 17
12.4 Automatic Feed Operation and
Feed Changes
1. Move the forward/reverse selector (A, Fig. 18) up or down depending on desired direction.
Figure 18
2. Set the selector handle (B, Fig. 19) to the “3” position and turn knob (C, Fig. 19) counter­clockwise so the arrow is pointing up to start the feed rod rotating.
13
Figure 19
12.5 Powered Carriage Travel
Push lever (D, Fig. 18) to the left and down to engage crossfeed. Pull lever to the right and up to engage longitudinal feed.
12.6 Thread Cutting
1. Set feed rate selectors (B, E, F, G, Fig. 19) in proper position for the correct feed rate of the thread pitch to be cut.
2. Move knob (C, Fig. 19) to the “0” position to disengage the feed rod.
3. Engage the half nut lever (H, Fig. 18).
4. The half nut lever and the threading dial are used to thread in the conventional manner. The thread dial chart specifies at which point a thread can be entered using the threading dial.
5. To cut metric threads, the half nuts must be left continually engaged once the start point has been selected and the half nut is initially engaged (thread dial cannot be used).
5. Move the carriage again and adjust if necessary. Note: over adjustment will cause excessive premature wear of the gibs.
Figure 20
13.2 Cross Slide adjustment
If the cross slide is too loose, follow procedure below to tighten:
1. Loosen the rear gib screw (C, Fig. 20) approximately one turn.
2. Tighten front gib screw a quarter turn. Turn the cross slide handwheel to see if the cross slide is still loose. If it is still loose, tighten the front screw a bit more and try again.
3. When cross slide is properly adjusted, snug rear gib screw. Do not overtighten; this will cause premature wear on the gib and mating parts.
13.3 Compound Slide adjustment
Follow the same procedure, as the cross slide adjustment, to adjust the compound rest.
13.4 Tailstock adjustment
13.0 Adjustments
13.1 Saddle adjustment
1. Loosen four hex nuts (A, Fig. 20) found on the bottom rear of the cross slide.
2. Turn each of the four set screws (B, Fig.20) equally with a hex wrench until a slight resistance is felt. Do not over tighten.
3. Move the carriage with the hand wheel and determine if drag is to your preference. Readjust the setscrews as necessary to achieve the desired drag.
4. Hold socket set screw firmly with a hex wrench and tighten hex nut to lock in place.
If the handle will not lock the tailstock securely, use the following procedure:
1. Lower handle to the unlocked position.
2. Slide tailstock to an area that will allow you to reach under the tailstock.
3. Tighten tailstock clamping nut 1/4 turn, and re­test for proper locking. Repeat as necessary.
14
13.5 Half Nut Gib adjustment
1. Remove the thread dial assembly by unscrewing the screw (D, Fig. 21).
2. Loosen three hex nuts (E, Fig. 21) found on the side of apron, and turn three set screws (F, Fig. 21) equally with a hex wrench.
3. Adjust properly for wear and play. Hold socket set screw firmly with a hex wrench and tighten hex nut to lock in place. Note: over adjustment will cause excessive premature wear on gib and mating parts.
Figure 21
13.6 Headstock Alignment
The headstock has been aligned at the factory and should not require adjustment. However, if adjustment is deemed necessary, follow the procedure below to align the headstock.
that hold the headstock to the bed. Do not loosen completely; some drag should remain.
7. Loosen two hex nuts found on the two adjusting bolts located on the backside of headstock just above the motor mount bracket. Adjust the bolts for alignment and tighten hex nuts. Tighten the headstock bolts and make another cut. Keep adjusting screws after each cut until the bar stock measurements are the same. Tighten all headstock bolts and jam nuts on adjusting screws.
13.7 Removing Gap Bridge
1. Using an open end wrench, tighten the two hex nuts (A, Fig. 22). This will cause the taper pins (B, Fig. 22) to release. Remove the taper pins.
2. Remove the four hex socket cap screws (C, Fig. 22) with a hex key wrench.
3. Gap bridge can now be removed.
13.8 Installing Gap Bridge
1. Clean the bottom and the ends of the gap bridge thoroughly.
2. Set gap bridge in place and align.
3. Remove nuts (A, Fig. 22) from the taper pins (B, Fig. 22).
4. Slide taper pins in their respective holes and seat using a mallet. Install nuts on the taper pins finger tight.
5. Install four socket head cap screws (C, Fig. 22) and tighten securely.
1. Using an engineer's precision level on the bedways, make sure the lathe is level side to side and front to back. If the lathe is not level, correct to a level condition before proceeding. Re-test alignment if any leveling adjustments were made.
2. From steel bar stock of approximately two inches in diameter, cut a piece approximately eight inches long.
3. Place two inches of bar stock into chuck and tighten chuck. Do not use the tailstock or center to support the other end.
4. Set up and cut along five inches of the bar stock.
5. Using a micrometer, measure the bar stock next to the chuck and at the end. The measurement should be the same.
6. If the measurements are not the same and adjustment is required, loosen the four bolts
15
Figure 22
14.0 Thread and Feed Chart
F
EED IN/RE
3+
LEVER POSITIONS
32
120
A T T E N T I O
Red
N
circles represent
stacked
44
gears
127
120
32
127
120
32
127
120
48
127
120
A T T E
N T I O
Red
N
circles represent
127
33
V
0.0018
0.0020
0.0030
0.0033
0.0035
0.0037
48
0.0041
0.0061
0.0066
0.0070
0.0036
0.0041
0.0073
0.0081
0.0146
0.0035
0.0069
0.0139
46
0.0031 C
0.0061
0.0122
52
0.0026
0.0029
0.0043
48
0.0047
0.0052
0.0058
0.0086
0.0093
LONGITUDINAL
A E
B
C
D
A
E
B
C
D
A
E
A
E
A
C
C
C
C
C
A
E
B
C
A
E
B
C
0.0073
0.0081
0.0122
0.0133
0.0139
0.0146
0.0162
0.0244
0.0266
0.0278
0.0162
0.0292
0.0325
0.0277
0.0245
0.0104
0.0115
0.0173
0.0187
0.0207
0.0230
0.0345
0.0374
TRANSVERSE
A
0.0006
E
0.0007
B
0.0010
C
0.0011
D
0.0012
A
0.0013
E
0.0014
B
0.0021
C
0.0023
D
0.0024
E
0.0012
A
0.0014
E
0.0025
0.0028
0.0049
0.0012
C
0.0024
0.0048 C
C
0.0011
0.0021
0.0042
A
0.0009
0.0010
E
0.0015
B
0.0016
C
A
0.0018
E
0.0020
0.0030
B
0.0032
C
0.0025
A E
0.0028
B
0.0042
C
0.0046
D
0.0048
0.0050
A
E
0.0056
B
0.0084
C
0.0091
D
0.0096
A
0.0055
E
0.0099
0.0112
A
E
A
CC
0.0095
C
CC
0.0084
C
C
A
0.0036 A
E
0.0040
B
0.0059
C
0.0065
A
0.0071
E
0.0079
B
0.0119
C
0.0130
A
E B
C
D
A
E
B
C
D
E
A
E
E
B
C
A
E
B
C
16
THREADING CHART
32
127
120
A T T E N T I O N
Red circles represent stacked gears
I N
T.P.I
44
127
120
32
127
120
32
127
120
1
3
2
4
1
5
4
1
52
2
6 7 8
48
9
1
2
10 10 11 12
14 16 18
20 21 22 24 28 32 36 40 42 44 48 72 80
1
4
2
5 9
10
33
18
20 36
40
3
5
4 1
11
2
23
46
46
1
2
6
13
26 52
52
6D 6B 2D
4 6D
6 2 2 2 2 4
6D 6 2E 2A 2D 2 4 6D
6 2E 2A 2 2C 4 2E 2
2E 2A 2E 2 2
2 2E 2A 4 4
4 4
4 4 4C 4
C C
B E A D C C
B
C C
B
D
C A
A E
A
C C C
C C
C
C
mm
48
127
120
48
A T T E N T I O N
Red circles represent stacked gears
17
0.45
0.50
0.75
0.90
1.0
1.25
1.50
1.75
1.80
2.00
2.25
2.50
2.75
3.00
3.50
3.60
4.00
4.50
5.00
5.50
6.00
9.00
10.0
A
2
E
2
C
4
A
2
E
2 1
B C
4 5E
A
2 2E 6B 1
B
4
B C
4 5E
A
2 2E 6
B B1
4B
C
4 6B
B1
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18
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19
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
20
This .pdf document is bookmarked
Parts List and Electrical Diagrams
For Lathe models BDB-1340A, GHB-1340 A, GHB-1440A
(GHB-1340A show n)
For GHB-1340A/1440A Operating Instructions, see document M-321357A-1 For BDB-1340A Operating Instructions, see document M-321360A
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-321357A Ph : 800-274-6848 Revi sion J 05/2016 www.jettools.com Copyright © 2016 JET
Table of contents
Section Page
······················ Table of
······················ Replacement parts ········································································································ 3
1.0 ·················· BDB-1340A Headstock Assembly I – Exploded View···························································· 4
1.1 ·················· BDB-1340A Headstock Assembly I – Parts List ································································ 5-6
2.1 ·················· BDB-1340A Headstock Assembly II – Exploded View ··························································· 7
2.2 ·················· BDB-1340A Headstock Assembly II – Parts List ·································································· 8
3.1 ·················· BDB-1340AHeadstockAssemblyIII – Exploded View ···························································· 9
3.2 ·················· BDB-1340AHeadstockAssemblyIII – Parts List ·································································· 10
4.1 ·················· GHB-1340A/1440A Headstock Assembly I – Exploded View ················································ 11
4.2 ·················· GHB-1340A/1440AHeadstock As semblyI – Parts List······················································ 12-13
5.1 ·················· GHB-1340A/1440A Headstock Assembly II – Exploded View ··············································· 14
5.2 ·················· GHB-1340A/1440A Headstock Assembly II – Parts List ······················································ 15
6.1 ·················· GHB-1340A/1440A Headstock Assembly III – Exploded View ·············································· 16
6.2 ·················· GHB-1340A/1440A Headstock Assembly III – Parts Lis t ····················································· 17
7.1 ·················· Bed Assembly I – Exploded View ··················································································· 18
7.2 ·················· Bed Assembly I – Parts List ······················································································· 19-20
8.1 ·················· Bed Assembly II – Exploded View ·················································································· 21
8.2 ·················· Bed Assembly II – Parts List ·························································································· 22
9.1 ·················· Gear Assembly I – Exploded View ·················································································· 23
9.2 ·················· Gear Assembly I – Parts List ····················································································· 24-25
10.1 ················ Gear Assembly II – Exploded View ················································································· 26
10.2 ················ Gear Assembly II – Parts List ························································································ 27
11.1 ················ Gear Assembly III – Exploded View ················································································ 28
11.2 ················ Gear Assembly III – Parts List ························································································ 29
12.1 ················ Apron Assembly I – Exploded View················································································· 30
12.2 ················ Apron Assembly I – Parts List ························································································ 31
13.1 ················ Apron Assembly II – Exploded View ················································································ 32
13.2 ················ Apron Assembly II – Parts List ······················································································· 33
14.1 ················ Apron Assembly III – Exploded View ··············································································· 34
14.2 ················ Apron Assembly III – Parts List ······················································································ 34
15.1 ················ Micro Carriage Stop Assembly – Exploded View ······························································· 35
15.2 ················ Micro Carriage Stop Assembly – Parts List ······································································· 35
16.1 ················ Top Slide, Tool Post, Saddle, and Cross Slide I – Exploded View ········································· 36
16.2 ················ Top Slide, Tool Post, Saddle, an d Cross Slide I – Parts List ················································· 37
17.1 ················ Top Slide, Tool Post, Saddle, and Cross Slide II – Exploded View········································· 38
17.2 ················ Top Slide, Tool Post, Saddle, an d Cross Slide II – Parts List ············································ 39-40
18.1 ················ Tailstock Assembly I – Exploded View ············································································· 41
18.2 ················ Tailstock Assembly I – Parts List ···················································································· 42
19.1 ················ Tailstock Assembly II – Exploded View ············································································ 43
19.2 ················ Tailstock Assembly II – Parts List ··················································································· 43
20.1 ················ Follow Rest – Exploded View ························································································ 44
20.2 ················ Follow Rest – Parts List ································································································ 44
21.1 ················ Steady Rest – Expl oded View ························································································ 45
21.2 ················ Steady Rest – Parts List ······························································································· 46
22.1 ················ GHB-1340A/1440AChuck Guard Assembly – Exploded View ··············································· 47
22.2 ················ GHB-1340A/1440AChuck Guard Assembly – Parts List ······················································ 47
23.0 ················ Additional Parts (Not Shown) ······················································································· 48
24.0 ················ Additional Electrical Compon ents (Not Shown) ································································ 48
25.1 ················ Electrical Schematic – GHB-1340A/1440A ······································································· 49
25.2 ················ Electrical Schematic Parts List – GHB-1340A/1440A ·························································· 49
26.1 ················ Electrical Schematic – BDB-1340A ················································································· 50
26.2 ················ Electrical Schematic Parts List – BDB-1340A ···································································· 50
27.0 ················ GHB-1340A/1440AWiringPhoto ····················································································· 51
28.0 ················ BDB-1340A WiringPhoto ······························································································· 51
con tents ·································································································· 2
2
Replacement parts
To order parts or reach our service department , call1-800-274-6848 Monday through Friday (see our for business hours , www.jettools.com) Having th e Model Number and Serial Number of your machine when you call will allow us to serve you quickly and
accurately
website
available
3
1.0 BDB-1340A Headstock Assembly I – Exploded View
4
1.1 BDB-1340A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
10
............
11
............
13
............ BDB1340-H13
14
............
15
............
15-1 .........
17
............ BDB1340-H17
55
............
83
............
84A .........
84B .........
85
............
86
............
87
............
88
............
89
............ BDB1340-H89
90
............
91
............ BDB1340-H91
92
............
93
............ BDB1340-H93
94
............
95
............
96
............
97
............
98
............
99
............
100 101 102 103 104 105
................
................ GHB1340A-CG1 ....... Gear ........................................................................ 1.25m44T...................... 1
106 107 120 121 122 123 124 125 127 128 129 133 134 135 136
................
137
................
138
................
04101BG .................. Headstock Casting ................................................... ...................................... 1
TS-1482021 .............. Hex Socket Cap Screw ........................................... M6x12 ........................... 4
04501A ..................... Inlet
........... Oil Sight
TS-1503031 .............. Hex Socket Cap Screw ........................................... M6x12 ........................... 3
TS-1490061 .............. Hex Cap Bolt ........................................................... M8x35 ........................... 2
TS-1540061 .............. Nut ........................................................................... M8 .................................... 2
........... Screw....................................................................... 1/8” ............................... 2
04733B ..................... Knob ........................................................................ ...................................... 1
04310G ..................... Cover ....................................................................... ...................................... 1
04723A ..................... Cover
04723B ..................... End Cov er Hinge ..................................................... ...................................... 1
04705 ........................ Strut ......................................................................... .......................................... 1
BDB1340A-02118AG
TS-1523031 .............. Set Scre w ................................................................ M6x10 ........................... 2
04725B ..................... Plunger .................................................................... ...................................... 1
........... Cap Nut.................................................................... ...................................... 1
04734B ..................... Sprin g Sleeve .......................................................... ...................................... 1
........... Sprin g ...................................................................... 1x9x50 .......................... 1
04721 ........................ Idle Shaft.................................................................. .................. .................... 2
........... Oil Nipple ................................................................. ...................................... 2
04719 ........................ Gear ........................................................................ 1.5m26T........................ 1
04303 ........................
04720 ........................ Gear ........................................................................ 1.5m21T........................ 1
BDB1340A-02717A... Output Shaft............................................................. ...................................... 1
BB-6202ZR ............... Ball Bearing ............................................................. 6202ZR ......................... 2
BDB1340A-H99......... Key .......................................................................... 5x 5x50 .......................... 1
..........
TS-1540081 .............. Hex
.......... BDB1340-H93
..........
04716 ........................ Spacer ..................................................................... ...................................... 1
..........
04119A .....................
..........
BDB1340A-02718A... Gear ........................................................................ 1.5m50T........................ 1
..........
GH1340A-05735 ....... Gear ........................................................................ 1.25m32T...................... 1
GHB1340A-CG2 ....... Gear ........................................................................ 1 .25m48T...................... 1
.......... BDB1340-H106
..........
04714 ........................ Bolt .......................................................................... ...................................... 1
..........
TS-1482021 .............. Cap
..........
BDB1340A-02722A... Stud ......................................................................... ............................ .......... 1
..........
BDB1340A-02305AG End Cover................................................................ ...................................... 1
.......... BDB1340-H123
.......... BDB1340-H124
..........
04724G ..................... Cover ....................................................................... ................... ...................
..........
BDB1340-H127 ......... Rubber Matserial #1509B1613A and lower ..... ......................................
..........
TS-1503081 .............. Hex Socket Cap Screw ........................................... M6x35 ........................... 2
.......... BDB1340-H129
..........
BDB1340A-H133....... C-clip for
..........
BDB1340A-02124 ..... Spacer ..................................................................... ...................................... 1
..........
BDB1340A-H135....... Plu g.......................................................................... 5 .................................... 1
..........
BDB1340A-H136....... Sign Plateserial #1509B1613A and lower ........ ......................................
LM000207 ................. Feed Chartserial #1604B1614A and higher) ..... ......................................
.........
BDB1340A-H137 ...... Half Round Cap Screwserial #1509B1613A and lowerM3x5 ................. 8
GB2672-M3x6 ........... Screwserial #1604B1614A and hi gher ............. M3x 6 ........................... 14
..........
BDB1340A-H138....... Sign Plateserial #1509B1613A and lower ........ ......................................
LM000209 ................. Headstock Plateserial #1604B1614A and higher ...................................
........... Oil Nipple ................................................................. ...................................... 1
......... Washer .................................................................... ...................................... 1
......... Knob ........................................................................ ...................................... 1
......... Knob ........................................................................ ...................................... 2
.........
Plug
.................................................................. ...................................... 2
Glass
......................................................... ...................................... 2
Hinge
............................................................. ...................................... 1
Arm
.......................................................................... ...................................... 1
Bushing
Flange
C-Clip
.................................................................... ...................................... 2
Nut
....................................................................
...................................................................... ...................................... 1
Screw
............................................................... M6x12 ........................... 4
....................................................................... 8 .................................... 1
Shaft
......................................................... 19 .................................. 1
M12
............................... 1
5
1 1
1 1
1 1
1.1 BDB-1340A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
139
········
BDB1340A-18703 ······ Emergency Stop Housingserial #1604B1614A and higher) ··············
140
········
BDB-SB1 ················· Emergency Stopserial #1604B1614A and higherZB2-BS54C ·········
141
········
TS-1550041 ············· Plain Washerserial #1604B1614A and higher6mm ······················· 6
142
········
GB2672- M6x8……Hex Lobular Soc Pan Hd Screwserial #1604B1614A and higherM6x8 ···
143
········
LM000205 .................... Thread Dial Chartserial #1604B1614A and higher ························
144
········
LM000206 .................... Threading Chartserial #1604B1614A and higher ··························
145
········
C0632-06306-2 ............ Plateserial #1604B1614A and higher ··········································
146
········
LM000201 .................... Caution Label – Change Directionserial #1604B1614A and higher ··
147
········
5512797 ....................... Screwserial #1604B1614A and higherM5x25 ······························· 2
148
········
TS-1550031 ................. Plain Washerserial #1604B1614A and higher5mm ························ 2
149
········
TS-1540031 ................. Hex Nuts erial #1604B1614A and higherM5 ································· 2
150
········
LM000202 .................... Hi/Lo Labels erial #1604B1614A and higher ································· 1
151
········
JHM610-151 ................ Rivet(serial #1604B1614A and higher)M2x3 ·································· 3
1 1
4 4 1 1 1
6
2.1 BDB-1340A Headstock Assembly II – Exploded View
7
2.2 BDB-1340A Headstock Assembly II – Parts List
Index Part No No Description Size Qty
2
..............
3
..............
4
.............. BDB1340-H4
..............
5 6
..............
7
..............
18
............
19
............ BDB1340-H19
20
............ BDB1340-H20
21
............
22
............ BDB1340-H22
23
............ BDB1340-H23
25
............ BDB1340-H25
26
............ BDB1340-H26
27
............
28
............
29
............
30
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............ BDB1340-H37
38
............
39
............
40
............ BDB1340-H40
41
............ BDB1340-H41
42
............
43
............
110 111 112 113 130
TS-1503051 .............. Hex Socket Cap Screw .......................................... M6x22 ........................... 4
BB-30212 .................. Taper Roller Bearing .............................................. 60x110x22 .................... 1
............. Oil Seal ................................................................... PG60x80x12 ................. 1
OS-709012 ............... Oil Seal ................................................................... SG70x90x12 ................. 1
BB-30211 .................. Taper Roller Bearing .............................................. 55x100x21 .................... 1
TS-1503041 .............. Hex Socket Cap Screw .......................................... M6x16 ........................... 4
04701 ........................
........... Key .......................................................................... 8x 7x18 .......................... 1
........... Key .......................................................................... 6x 6x16 .......................... 1
04102G ..................... Bearing Cover (front) .............................................. ...................................... 1
........... Oil Seal ................................................................... 75x100x12 .................... 1
........... O-Ring ..................................................................... 125x 3.1 ......................... 1
........... Shaft
........... Sprin g ...................................................................... 0.8x 11x1 8 ..................... 1
04703 ........................ Pin ........................................................................... ...................................... 1
04702 ........................ Nut ........................................................................... ...................................... 1
04117A ..................... Gear ........................................................................ 2m74T........................... 1
04116 ........................
TS-1523031 .............. Set Scre w ................................................................ M6x10 ........................... 2
04302 ........................
04301 ........................
04115 ........................ Gear ........................................................................ 2m44T........................... 1
04114 ........................ Spacer ..................................................................... ...................................... 1
TS-1524021 .............. Set Scre w ................................................................ M8x6 ............................. 1
........... O-Ring ..................................................................... 60x 3.1 ........................... 1
04112A ..................... Spacer ..................................................................... ...................................... 1
04113 ........................ Bearing Cover
........... Oil Seal ................................................................... W60x8 0x8 ..................... 1
........... O-Ring ..................................................................... 110x 3.1 ......................... 1
04713 ........................ Gear ........................................................................ 1.5m50T........................ 1
04743 ........................ Locking
..........
04729 ........................ Cam ......................................................................... ...................................... 3
..........
04741 ........................ Pin ........................................................................... ...................................... 3
.......... BDB1340-H112
..........
TS-1504041 .............. Hex Socket Cap Screw .......................................... M8x18 ........................... 3
.......... BDB1340-H130
Spindle
Pulley Bushing
Bushing
......... Spring ...................................................................... 0.6x4x16 ....................... 3
......... O-Ring ..................................................................... 55x 3.1 ..............................
..................................................................... D1-4 .............................. 1
Pin
................................................................. 3x18 .............................. 1
....................................................................... ...................................... 1
.................................................................... ...................................... 1
.................................................................... ...................................... 1
(rear)
............................................... ...................................... 1
Nut
............................................................. ...................................... 2
1
8
3.1 BDB-1340A Headstock Assembly III – Exploded View
9
3.2 BDB-1340A Headstock Assembly III – Parts List
Index Part No No Description Size Qty
8 .............. TS-1524021 ............... Set Screw ................................................................. M8x10 ........................... 1
15-1 ......... TS-1540061 ............... Nut ........................................................................... M8 ................................. 1
44 ............ 04704 ........................ Eccentric Shaft ......................................................... ..................... ................. 1
45 ............ 04103A ...................... Bushing .................................................................... ...................................... 1
46 ............ 04109A ...................... Gear ......................................................................... 2m52T,2m22T ............... 1
47 ............ TS-1523011 ............... Set Screw ................................................................. M6x6 ............................. 1
48 ............ 04111A ...................... Bushing .................................................................... ...................................... 1
49 ............ 04110G ...................... Moving Arm .............................................................. ...................................... 1
50 ............ TS-1504071 ............... Hex Socket Cap Screw ............................................ M8x35 ........................... 1
51 ............ 04726 ........................ Sleeve ...................................................................... ...................................... 1
52 ............ BDB1340-H52 ........... Spri ng ....................................................................... 1x9x40........................... 1
53 ............ 04725 ........................ Shaft ......................................................................... ...................................... 1
54 ............ BDB1340-H54 ........... Cap Nut .................................................................... M6 ................................. 1
55 ............ 04733B ...................... Knob ......................................................................... ...................................... 1
56 ............ 04706 ........................ Shaft ......................................................................... ...................................... 1
57 ............ 04707 ........................ Lever ........................................................................ ...................................... 1
58 ............ BDB1340-H58 ........... Kn ob ......................................................................... ...................................... 1
59 ............ 04104A ...................... Cam ......................................................................... ...................................... 1
60 ............ BDB1340-H60 ........... Spri ng Pin ................................................................ 5x30 .............................. 1
61 ............ 04712 ........................ Input Shaft ................................................................ ...................................... 1
62 ............ BDB1340-H62 ........... Key ........................................................................... 6x6x40........................... 1
63 ............ BDB1340-H63 ........... Key ........................................................................... 5x5x25........................... 1
64 ............ TS-1550081 ............... Washer ..................................................................... M12 ............................... 1
65 ............ TS-1540081 ............... Hex Nut .................................................................... M12 ............................... 2
66 ............ 04708 ........................ Cam ......................................................................... ...................................... 1
68 ............ 04709 ........................ Strut ......................................................................... ...................................... 1
69 ............ 04105A ...................... Swing Arm ................................................................ ...................................... 1
70 ............ TS-1482021 ............... Hex Socket Cap Screw ............................................ M6x12 ........................... 3
71 ............ BB-6204ZR ................ Ball Bearing .............................................................. 6204ZR ......................... 1
72 ............ 04107 ........................ Pulley ....................................................................... ...................................... 1
73 ............ TS-1524021 ............... Set Screw ................................................................. M8x8 ............................. 2
75 ............ 04106A ...................... Swing Arm ................................................................ ...................................... 1
76 ............ TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ........................... 2
77 ............ BB-6204 .................... Ball Bearing .............................................................. 6204 .............................. 1
78 ............ BDB1340A-04108 ..... Pulley ....................................................................... ...................................... 1
80 ............ 04711 ........................ Shaft ......................................................................... ...................................... 1
82 ............ 04710 ........................ Spacer ...................................................................... ...................................... 1
126 .......... TS-1523011 ............... Set Screw ................................................................. M6x6 ............................. 1
131 .......... TS-1490041 ............... Hex Cap Bolt ............................................................ M8x25 ........................... 1
132 .......... TS-1504041 ............... Hex Socket Cap Screw ............................................ M8x20 ........................... 1
................ BDB1340A-02311 ..... Nameplate (not shown) ............................................ ...................................... 1
................ BDB1340A-02304A ... Nameplate (not shown) ............................................ ...................................... 1
................ 04308 ........................ Nameplate (not shown) ............................................ ...................................... 1
................ VB-B32 ...................... V-Belt (not shown) ................................................... B32 ................................ 1
................ VB-B33 ...................... V-Belt (not shown) ................................................... B33 ................................ 1
10
4.1 GHB-1340A/1440A Headstock Assembly I – Exploded View
11
4.2 GHB-1340A/1440A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
7
..............
................
9
..............
............
10 11
............
................
12
............
13
............
................
14
............
15
............
16
............
48
............
50
............
51
............
................
52
............
................
56
............
57
............
................
64
............
65
............
66
............
68
............
69
............
78
............
87
............
88
............
93
............
95
............
96
............
97
............
97A ..........
99
............
100 103 114 116 129 130 132 133 134 136 139 140 141 142 147 148 149 152 153
................
154
GHB1340A-02101G .. Gear Box Main Casting (GHB-1340A only) GHB1440A-02101G .. Gear Box Main Casting (GHB-1440A only)
04109 ........................ Shift Lever ................................................................ ...................................... 1
04111 ........................ Shaft Housin g........................................................... ...................................... 1
GHB1340A-02102G .. Cover (GHB-1340A only) ......................................... ...................................... 1
GHB1440A-02102G .. Cover (GHB-1440A only) ......................................... ...................................... 1
GHB1340A-04117G .. Handle
04121 ........................ Shaft Collar (GHB-1340A only) ................................ ...................................... 1
GHB1440A-02112 ..... Shaft Coll ar (GHB-1440A only) ................................ ...................................... 1
GHB1340A-04120G .. Handle
GHB1340A-04119G .. Handle Block ............................................................ ...................................... 1
GHB1340A-04118G .. Hub .......................................................................... ...................................... 1
04232 ........................ Shaft ......................................................................... ...................................... 1
04234 ........................ Gear ......................................................................... 1.25m51T ...................... 1
04235 ........................ Coll ar (GHB-1340A
GHB1440A-02709 ..... Collar (GHB-1440A
04250 ........................ Shaft (GHB-1340A
GHB1440A-02708 ..... Shaft (GHB-1440A
04240 ........................ Washer ..................................................................... ...................................... 2
04241 ........................ Gear Shaft (GHB-1340A
GHB1440A-02716 ..... Gear Shaft (GHB-1440A
GHB1340A-04248G .. Handle ...................................................................... ...................................... 1
GHB1340A-04248-1G Handle ...................................................................... ...................................... 1
GHB1340A-04249G .. Handle ...................................................................... ...................................... 1
04402 ........................ Shi ft Fork .................................................................. ...................................... 1
04403 ........................ Shi ft Fork .................................................................. ...................................... 1
GHB1340-4506 ......... Gasket ...................................................................... ...................................... 1
TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ........................... 4
TS-1503061 ............... Hex Socket Cap Screw ............................................ M6x25 ........................... 2
TS-1523061 ............... Set Screw ................................................................. M6x18 ........................... 1
TS-1524011 ............... Set Screw ................................................................. M8x8 ............................. 1
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 2
GHB1340A-97 ........... Plug .......................................................................... Z1/4 .................................. 1
GHB1340A-97A ......... Oil Drain Plug ........................................................... ...................................... 1
TS-1490081 ............... Hex Cap Screw ........................................................ M8x45 ........................... 2
..........
GHB1340-100 ........... Screw ....................................................................... M4x8 ................................ 4
..........
GHB1340-103 ........... Key ........................................................................... 5x15 .............................. 2
..........
GHB1340-114 ........... Pin ............................................................................ 4x18 .............................. 1
..........
GHB1340-116 ........... Pin ............................................................................ 5x30 .............................. 2
..........
SB-5MM .................... Steel Ball ..................................................................
..........
SB-6MM .................... Steel Ball ..................................................................
..........
GHB1340-132 ........... O-Ring ...................................................................... 10x
..........
GHB1340-133 ........... O-Ring ...................................................................... 14x
..........
GHB1340-134 ........... O-Ring ...................................................................... 20x
..........
GHB1340-136 ........... O-Ring ...................................................................... 30x
..........
GHB1340-139 ........... Spring ....................................................................... 1x6x7............................. 1
..........
GHB1340-140 ........... Spring ....................................................................... 1x6x20........................... 1
..........
GHB1340-141 ........... Spring ....................................................................... 0.9x4.4x20..................... 1
..........
04235A ...................... Shift Fork .................................................................. ...................................... 1
..........
GHB1340-147 ........... Kn ob ......................................................................... M8x40 ........................... 3
..........
TS-1540061 ............... Nut ........................................................................... M8 .................................... 2
..........
GHB1340-120 ...........
..........
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 1
..........
GHB1340A-153 ......... Round Sign
GHB1340A-02303-2 .. Round Sign
.........
GHB1340A-02301 ..... Headstock Label (GHB-1340A only)serial #16013258A and lower .........
C-Clip
Hub
.............................................................. ...................................... 1
Hub
.............................................................. ...................................... 1
only)
......................................... ...................................... 1
only)
......................................... ...................................... 1
only)
.......................................... ...................................... 1
only )
.......................................... .......................................... 1
only)
................................. 1.25m17T ...................... 1
only )
................................. 1.25m17T ...................... 1
.......................................................................
Plate
serial #16013258A and lower ......................................
Plate
serial #16043259A and higher .....................................
............ ...................................... 1
............ ...................................... 1
5mm
.............................. 1
6mm
.............................. 2
1.9
........................... 1
2.4
........................... 2
2.4
........................... 2
3.1
........................... 1
30mm
............................ 1
12
1 1 1
4.2 GHB-1340A/1440A Headstock Assembly I – Parts List
Index P art No No Description Size Qty
................
................ GHB1440A-02301-15
................
155
................
156 157
................
158 159 160
................
................
................
(GHB-1340A serial #10102364A and higher)
................
(GHB-1440A serial #10110098C and higher)
LM000209 ................. Headstock Label (GHB-1340A only)serial #16043259A and higher) ........ 1
Headstock Label (GHB-1440A only)serial #16013258A and lower .........
LM000212 ................. Headstock Label (GHB-1440A only)serial #16043259A and higher) ........ 1
.........
GHB1340A-155 ......... Screwserial #16013258A and lower ................. M3x 5 ............................. 8
GB2672-M3x6 ........... Screwserial #16043259A and higher) ................ M3x6 ............................. 8
..........
GHB1340A-156 ......... Screw ....................................................................... M10x18 .........................
..........
GHB1340A-02502 ..... Rubber Mat (GHB-1340A only)serial #16013258A and lower .................
GHB1440A-02503 ..... Rubber Mat (GHB-1440A only)serial #16013258A and lower .................
..........
GHB1440A-02102G .. Headstock Side Board (GHB-1440A only) ............... ...................................... 1
.......... ZX-S13
..........
TS-1503041 ............... Hex Socket Cap Screw (GHB-1440A only) M6x16.. ...................................... 4
GHB1340A-160 ......... Oi l Sight Glass (not shown)
GHB1340A-160 ......... Oi l Sight Glass (not shown)
GHB1340A-160M ...... Oi l Sight Glass (not shown)
GHB1340A-160M ...... Oi l Sight Glass (not shown) ....................................
...................... Taper Pin (GHB-1440A only) ................................... 5x20mm ........................ 2
(GHB-1340A serial #10052363A and lower) (GHB-1440A serial #08040097C and lower)
.................................... M2 7x 1 5
M27x1 5
.........................
......................... 1
.........
.........
1
1 1 1
1 1 1
13
5.1 GHB-1340A/1440A Headstock Assembly II – Exploded View
14
5.2 GHB-1340A/1440A Headstock Assembly II – Parts List
Index Part No No Description Size Qty
4
.............. 04104Z
5
..............
6
..............
............
25 26
............
27
............
28
............
29
............
30
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............
38
............
39
............
40
............
41
............
59
............
73
............
74
............
80
............
84
............
86
............
98
............
98A ..........
105 109 111 119 124 125 126 137 138 150 158
................
................
04105 ........................
GHB1340-4106 ......... Plu g .......................................................................... ...................................... 1
04209 ........................ Gear ......................................................................... 2m43T ........................... 1
GHB1340-4210 ......... Gear ......................................................................... 2m51T ........................... 1
04211 ........................ Spacer...................................................................... ..................................... 1
04212 ........................ Gear Shaft ................................................................ 2.25m16T ...................... 1
04213A ...................... Cover ....................................................................... ...................................... 1
04214 ........................ Washer ..................................................................... ...................................... 1
04215 ........................ Shaft ......................................................................... ...................................... 1
04216 ........................ Washer ..................................................................... ...................................... 1
04217 ........................ Coll ar w/Gear ........................................................... 2m21T ........................... 1
04218 ........................ Gear ......................................................................... 2m29T ........................... 1
04219 ........................ Gear ......................................................................... 2m46T ........................... 1
04220 ........................ Gear ......................................................................... 2m38T ........................... 1
04221 ........................ Coll ar ........................................................................ ...................................... 1
04222 ........................ Gear ......................................................................... 2m26T ........................... 1
04223 ........................ Gear ......................................................................... 2m34T ........................... 1
04224 ........................ Gear ......................................................................... 2.25m53T ...................... 1
04225 ........................ Plug .......................................................................... ...................................... 1
TS-1504041 ............... Socket Head Cap Screw .......................................... M8x20 ........................... 1
GHB1340-4501 ......... Gasket ...................................................................... ...................................... 1
GHB1340-4502 ......... Gasket ...................................................................... ...................................... 1
GHB1340-4508 ......... Oi l Seal .................................................................... 20x40 ............................ 1
TS-1501041 ............... Hex Socket Cap Screw ............................................ M4x12 ........................... 3
TS-1503031 ............... Hex Socket Cap Screw ............................................ M6x12 ........................... 3
TS-1523031 ............... Set Screw ................................................................. M6x8 .............................
GH-1440K02752 ....... Screw ....................................................................... ...................................... 2
..........
GHB1340-105 ........... Key ........................................................................... 5x50 .............................. 1
..........
GHB1340-109 ........... Key ........................................................................... 6x120 ............................ 1
..........
GHB1340-111 ........... Key ........................................................................... 5x20 .............................. 1
..........
GHB1340-119N .........
..........
GHB1340-124 ........... Bearing ..................................................................... 20x47x14....................... 1
..........
GHB1340-125 ........... Bearing ..................................................................... 17x40x12....................... 1
..........
GHB1340-126 ........... Bearing ..................................................................... 20x47x14....................... 2
..........
GHB1340-137 ........... O-Ring ...................................................................... 40x
..........
GHB1340-138 ........... O-Ring ...................................................................... 47x
..........
GHB1340A-150 ......... Key ........................................................................... 6x55 .............................. 2
..........
TS-1551061 ............... Lock Washer ............................................................ M8 ................................. 1
VB-A31 ...................... V-Belt (not shown) (GHB-1340A only) ..................... A31 ................................
VB-A31 ...................... V-Belt (not shown) (GHB-1440A only) ..................... A813 .............................. 2
...................... Rear Cover ............................................................... ...................................... 1
Pulley
....................................................................... ...................................... 1
C-Clip
....................................................................... 35 .................................. 1
3.1
........................... 1
3.1
........................... 1
2
2
15
6.1 GHB-1340A/1440A Headstock Assembly III – Exploded View
16
6.2 GHB-1340A/1440A Headstock Assembly III – Parts List
Index Part No No Description Size Qty
1
..............
2
.............
................
.............
3
................
8
.............. 04108ZG
17
............
18
............ 04202Z
19
............ 04203Z
20
............
21
............
22
............
23
............
24
............
42
............
43
............
44
............
45
............
46
............
47
............
53
............
54
............
55
............
67
............
67A ..........
75
............
76
............
77
............
79
............
85
............
89
............
98
............
102 104 106 107 108 110 117 120 121 122 123 127 128 135 151 159 160
GHB1340A-02103N... Collar ........................................................................ ...................................... 1
04102 ........................ Coll ar (serial #07061677A and lower) ...................... ...................................... 1
C0632A-02117A ........ Collar (serial #07061678A and higher) .................... ...................................... 1
GHB1340-4103N ....... Rear Cover (serial #07061677A and lower) ............. ...................................... 1
C0632A-02115A ........ Rear Cover (serial #07061678A and higher) ........... ...................................... 1
................... Front Cover ............................................................. ...................................... 1
04201 ........................ Gear ......................................................................... 2m37T ........................... 1
...................... Spacer ..................................................................... ...................................... 1
...................... Spacer ..................................................................... ...................................... 1
04204 ........................ Washer ..................................................................... ...................................... 1
04205A ...................... Gear ......................................................................... 1.25m32T ...................... 1
04206 ........................ Washer ..................................................................... 12 .................................. 1
04207A ...................... Gear ......................................................................... 2m37T ........................... 1
04208 ........................ Lock Nut ................................................................... ...................................... 2
04226 ........................ Gear ......................................................................... 2.25m74T ...................... 1
04227 ........................ Gear ......................................................................... 2.25m37T ...................... 1
GHB1340A-02702 .....
04229 ........................ Spring ...................................................................... 0.6 x4x16........................ 3
04230 ........................ Pin ............................................................................ ..................................... 3
04231 ........................ Cam ......................................................................... ...................................... 3
04237 ........................ Gear ......................................................................... 2m30T ........................... 1
04238 ........................ Shaft ......................................................................... ..................................... 1
GHB1340A-02701N .. Shaft ......................................................................... ...................................... 1
04401 ........................ Collar ........................................................................ ................................... 2
GHB1340-67A ...........
GHB1340-4503 ......... Gas ket ...................................................................... ..................................... 1
GHB1340A-02501N .. Gasket ...................................................................... ...................................... 1
GHB1340-4505 ......... Gasket ...................................................................... ...................................... 1
GB-13871-B-22
TS-1502041 ............... Hex Socket Cap Screw ............................................ M5x16 ........................... 4
TS-1503061 ............... Hex Socket Cap Screw ........................................... M6x25 ........................... 7
TS-1523031 ............... Set Screw ................................................................. M6x8 ............................. 1
..........
TS-1540081 ............... Hex
..........
GHB1340-104 ........... Key ........................................................................... 5x18 ............................. 1
..........
GHB1340-106 ........... Key ........................................................................... 6x40 .............................. 1
..........
GHB1340-107 ........... Key ........................................................................... 6x50 .............................. 1
..........
GHB1340-108 ........... Key ........................................................................... 8x85 .............................. 1
..........
GHB1340-110 ........... Key ........................................................................... 8x18 .............................. 1
..........
GHB1340-117N .........
..........
GHB1340-120 ...........
..........
GHB1340-121 ...........
..........
GHB1340-122 ...........
..........
GHB1340-123 ........... Bearing ..................................................................... 20x42x8......................... 2
..........
GHB1340-127 ........... Bearing .................................................................... 50x90x20....................... 1
..........
GHB1340-128 .......... Bearing .................................................................... 60x110x22..................... 1
..........
GHB1340-135 ........... O-Ring ...................................................................... 25x
..........
GHB1340A-151 ......... Hex Socket Cap Screw ........................................... M8x18 .......................... 3
..........
GHB1340A-159 ......... Pin ............................................................................ 2x16 .............................. 2
.......... GB13871-B-60x80x8
Spindle
O-ring
x35x7
Oil Seal ....................................................................
C-Clip C-Clip C-Clip C-Clip
. Oil Seal (serial #07061678A and higher) .................
..................................................................... ...................................... 1
....................................................................... 32x3.1 ........................... 1
Nut
....................................................................
....................................................................... 20 .................................. 2
....................................................................... 50 .................................. 1
....................................................................... 72 .................................. 1
....................................................................... 42 .................................. 2
B-22x35x7
M12
............................... 1
2.4
........................... 1
B-60x80x8
..................... 1
..................... 1
17
7.1 Bed Assembly I – Exploded View
18
7.2 Bed Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
................
..............
3 4
..............
5
..............
6
..............
7
..............
8
..............
................
9
..............
10
............
................
10A ..........
11
............
12
............
13
............ 01204-2
14
............
15
............
16
............
................
17
............
18
............
19
............
................
20
............
21
............
22
............
................
23
............
24
............
25
............
26
............
27
............
28
............
28A ..........
............
29 30
............
............
31 32
............
33
............
............
34 35
............
............
36 37
............
38
............
39
............
40
............
41
............
............
42 43
............
44
............
............
45 46
............
47A ..........
48
............
49
............
GHB1340A-01101G .. Bed........................................................................... ...................................... 1
GHB1340-MPG ......... Motor Base (For GHB) ............................................. ......................................
BDB1340-MPG .......... Motor Base (For BDB) ............................................. ...................................... 1
TS-1550071 ............... Wash er .....................................................................
GHB1340-1102G ....... Gap Bridge ............................................................... ...................................... 1
TS-1491051 ............... Hex Cap Bolt ............................................................ M10x35 ......................... 3
TS-1490041 ............... Hex Cap Bolt ............................................................ M8x25 .............................. 4
TS-1550061 ............... Wash er ..................................................................... ...................................... 4
GHB1340A-02703G .. End Cover (GHB-1340A only) .................................. ..................................... 1
GHB1440A-02703G .. End Cover (GHB-1440A only) .................................. ..................................... 1
GHB1340A-9B ........... Screw ....................................................................... M5x8 ............................. 3
GHB1340-MP ............
BDB1340-MP ............
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 1
01203 ........................ Rack ......................................................................... ...................................... 1
GHB1340A-12B ......... Pin ............................................................................ 5x35mm ........................ 2
..................... Rack ......................................................................... ..................................... 2
32A1105 .................... Collar ........................................................................ ...................................... 1
32A1106 .................... Collar ........................................................................ ...................................... 1
GHB1340A-1701 ....... Lead Screw .............................................................. GHB-1340A ................... 1
BDB1340A-1701 ....... Lead Screw ..............................................................
321728 ...................... Key ........................................................................... ...................................... 1
321706 ...................... Coll ar ........................................................................ ..................................... 1
GHB1340A-1702 ....... Feed
BDB1340A-1702 ....... Feed
01707 ........................ Brake
GHB1340A-21B ......... Spring ....................................................................... 1x7.5x25........................ 3
GHB1340A-1703 ....... Shaft ......................................................................... GHB-1340A ................... 1
BDB1340A-1703 ....... Shaft.........................................................................
32A1103AG ............... Bracket ..................................................................... ..................................... 1
TS-1503061 ............... Hex Socket Cap Screw ........................................... M6x22 ........................... 4
GHB1340A-25B ......... Pin ............................................................................ 6x25mm ........................ 1
32A1710 .................... Handle
TS-1524061 ............... Screw ....................................................................... M8x28 ........................... 2
01710A ...................... Handle ...................................................................... ...................................... 1
GHB1340A-77 ........... Pin ............................................................................ 3x10 .............................. 1
GHB1340A-29B ......... Knob ......................................................................... BM10x50 ....................... 1
TS-1522031 ............... Set Screw ................................................................. M5x8 ............................. 1
01708 ........................ Coll ar ........................................................................ ..................................... 1
32A1104AG ............... Bracket ..................................................................... ...................................... 1
GHB1340A-33B ......... Pin ............................................................................ 6x70 .............................. 1
TS-1504131 ............... Hex Socket Cap Screw ............................................ M8x65 ........................... 1
32A1502 .................... Plug .......................................................................... ...................................... 1
GHB1340A-36B ......... Pin ............................................................................ 6x65 .............................. 2
TS-1504121 ............... Hex Socket Cap Screw ............................................ M8x60 ........................... 2
32A1502 .................... Plug .......................................................................... ...................................... 1
GHB1340A-39B ......... Oil Ball ......................................................................
32A1301G ................. Switch
TS-1504041 ............... Hex Socket Cap Screw ............................................ M8x20 ........................... 4
TS-1523051 ............... Screw ....................................................................... M6x16 ........................... 1
32A1705 ....................
SB-6MM .................... Steel Ball ..................................................................
GHB1340A-45B ......... Spring .......................................................................
TS-1524041 ............... Screw ....................................................................... M8x16 ........................... 1
TS-1525021 ............... Set Screw ................................................................. M10x12 ......................... 1
32A1504 .................... Switch Box Cover..................................................... ...................................... 1
TS-1505051 ............... Hex Socket Cap Screw ........................................... M10x35 .......................... 4
Pulley
(For GHB)...................................................... 28mm ID........................
Pulley
(For BDB) ...................................................... 19mm ID........................ 1
Rod
................................................................. GHB-1340A ................... 1
Rod
.................................................................
Rin g
............................................................... ..................................... 1
Hub
.............................................................. ...................................... 1
Box
.............................................................. ...................................... 1
Bushing
.................................................................... ...................................... 1
M10
............................... 3
BDB-1340A
BDB-1340A
BDB-1340A
8mm
6mm 1X5X22
..................... 1
................... 1
................... 1
.............................. 3
.............................. 1
......................... 1
19
1
1
7.2 Bed Assembly I – Parts List
Index Part No No Description Size Qty
50
............
51
............
53
............
54A ..........
61
............
69
............
70
............
71
............
................
72
............
73
............
74
............
75
............
76
............
77
............
............
78
TS-1502021 .............. Socket Head Cap Screw .......................................... M5x10 ........................... 4
TS-1503061 ............... Hex Socket Cap Screw ............................................ M6x25 ........................... 8
TS-1540061 ............... Hex
TS-1492061 ............... Hex Cap Bolt ............................................................ M12x60 ......................... 6
GHB1340-61B ........... Pin ............................................................................ 6x30 ..............................
GHB1340-69B ........... Pin ............................................................................ 8x60 .............................. 2
GHB1340A-74B ......... Set Screw ................................................................. M12x40 ......................... 1
TS-1505051 ............... Hex Socket Cap Screw (For BDB) .......................... M10x35 (BDB) .............. 2
TS-1505061 ............... Hex Socket Cap Screw (For GHB) .......................... M10x40
TS-1551071 ............... Lock Washer ............................................................
TS-1551071 ............... Lock Washer ............................................................
TS-1550071 ............... Wash er ..................................................................... 10mm ............................ 2
TS-1505071 ............... Hex Socket Cap Screw ............................................ M10x45 ......................... 2
TS-2360121 ............... Wash er .....................................................................
LM000211 .................. Label-Induction Hardenedserial #16043259A and higher ....................... 1
JHM610- 151 .............. Rivetserial #16043259A and higher ................. 2x
Nut
.................................................................... M8 ................................. 4
(GHB)
.............. 2
10mm
............................ 4
10mm
............................ 4
12mm
............................
3mm
..........................
6
6
4
20
8.1 Bed Assembly II – Exploded View
21
8.2 Bed Assembly II – Parts List
Index Part No No Description Size Qty
52
............
................
55
............
............
56 57
............
58
...........
................
................
................
................
59
...........
................
................
................
................
................
................
60
............
................ C0636A-01501G
62
............
63
............
64
............
65
............
66
............
................
67
............
68
............
77
............
78
............
79
............
................
80
............
81
............
82 ............
GHB1340A-18701G .. Electrical BDB1340A-18701G ... Electri cal
GHB1340A-55B ......... Screw ....................................................................... M6x20 ........................... 4
GHB1340A-56B ......... Nut ........................................................................... M6 ................................. 4
GHB1340A-57B ......... Screw ....................................................................... M6x10 ........................... 4
GHB1340A-12701 ..... Splash Guardserial #11072601A and lower .....
GHB1340A-12701A ... Splash Guardserial #11082602A and lower .....
GHB1340A-12701AG Splash Guard ...........................................................
GHB1440A-12701G .. Splash BDB1340A-12701BG Splash
GHB1340A-01701 ..... Oil Plateserial #12042866A and lower) .............. GHB-1340A ................... 1
GHB1340A-01701BJ . Oil Plateserial #12092867A and lower) .............. GHB-1340A ................... 1
GHB1340A-01701BJG….Oil Plate .............................................................. GHB-1340A ................... 1
C0632-01727G .......... Oil Plate ................................................................... GHB-1440A ................... 1
BDB1340A-01701B ... Oil Plateserial #1204B1274A and lower ...........
BDB1340A-01701BJ . Oi l Plateserial #1205B1275A and lower ...........
BDB1340A-01701BJG…Oil Plate ...............................................................
GHB1340A-02302G .. Back Cov er .............................................................. GHB-1340A ................... 1
....... Back Cover .............................................................. GHB-1440A ................... 1
ZX-8712 ..................... Upper Hinge ............................................................. ...................................... 2
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x14 ........................... 8
GHB1340A-64B ......... Pin ............................................................................ 10m6x40 ....................... 2
ZX-8711 ..................... Lower Hinge ............................................................. ..................................... 2
GHB1340A-02105G .. Rear Side Plate ........................................................ GHB-1340A ................... 1
GHB1440A-02105G .. Rear Side Plate ........................................................ GHB-1440A ................... 1
TS-1504031 ............... Hex Socket Cap Screw ............................................ M8x14 ........................... 3
GHB1340A-68B ......... Pin ............................................................................ 6x25 mm ....................... 2
TS-1502041 ............... Hex Socket Cap Screw ........................................... M5x14 ........................... 2
GHB1340A-78B ......... Pin ............................................................................ 5x25 mm ....................... 2
GHB1340A-02104G .. Front Side GHB1440A-02104G .. Front Side
LM000200 .................
TS-1502061 ............... Hex Socket Cap Screw ............................................ M5x25 ........................... 3
TS-1550031 ............... Plain Washer ............................................................ 5mm .............................. 3
ID/W arning L abel
Box
(For GHB) ......................................... GHB-1340A ................... 1
Box
(For BDB) ..........................................
Guard
........................................................... GHB-1440A ................... 1
Guard
...........................................................
Plate
....................................................... GHB-1340A ................... 1
Plate
....................................................... GHB-1440A ................... 1
serial #16043259A and higher .................................... 1
BDB-1340A
GHB-1340A GHB-1340A GHB-1340A
BDB-1340A
BDB-1340A BDB-1340A BDB-1340A
................... 1
................... 1
...................
................... 1
................... 1
................... 1
................... 1
................... 1
1
22
9.1 Gear Assembly I – Exploded View
23
9.2 Gear Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
3
..............
..............
4 5
..............
6
..............
7
..............
8
..............
9
..............
10
............
11
............
13
............
14
............
15
............
17
............
............
18
................
19
............
20
............
67
............
68
............
69
............
70
............
72
............
73
............
75
............
77
............
78
............
79
............
80
............
83
............
84
............
85
...........
................
86
............
99 ............ GHB1340A-05503 ..... Rubber Mat (GHB-1340A only) serial #16013258A and lower ................ 1
................ GHB1440A-05503 ..... Rubber Mat (GHB-1440A only ) serial #16013258A and lower ................ 1
................ BDB1340A-05503 ..... Rubber Mat (BDB-1340A only) serial #1509B1613A and lower .............. 1
100 101
................
................
102 103 104 105 106
................
107 108 109 110 111 112 113 114 115
05101AG ................... Casting ..................................................................... ...................................... 1
05715G ...................... Right cover ............................................................... ..................................... 1
05720G ...................... Left
32A5308 .................... Slipper ...................................................................... ...................................... 1
32A5111A .................. Lever ........................................................................ ..................................... 1
32A5108A .................. Lever ........................................................................ ...................................... 1
32A5307 .................... Slipper ...................................................................... ...................................... 1
32A5702 .................... Shaft ......................................................................... ..................................... 1
32A5109G ................. Handle Base............................................................. ...................................... 1
32A5701G ................. Lever ........................................................................ ...................................... 2
32A5110G ................. Handle Base............................................................. ...................................... 1
GHB1340A-05106G .. Cover ....................................................................... ...................................... 1
05504 ........................ Gasket ...................................................................... ...................................... 1
32A5305 .................... Slipper ...................................................................... ...................................... 1
32A5106G ................. Lever ........................................................................ ..................................... 1
32A5302 .................... Plateserial #16013258A and lower ................... ...................................... 2
C0632B05302-2 ........ Plateserial #16043259A and higher) .................. ...................................... 2
32A5103G ................. Handle ...................................................................... ...................................... 1
32A5306 .................... Slipper ...................................................................... ...................................... 1
GHB1340A-G67 ........ Screw ....................................................................... M4x6 ............................. 6
GHB1340A-G68 ........ Tapered Tap ............................................................ ZG3/8” ........................... 2
GHB1340A-G69 ........ Socket Head Cap Screw .......................................... M8x65 ........................... 3
TS-1503061 ............... Socket Head Cap Screw .......................................... M6x25 ........................... 8
GHB1340A-G72 ........ Pin ............................................................................ 5x30 .............................. 4
GHB1340A-G73 ........ Pin ............................................................................ 5x40 .............................. 2
07508 ........................ Knob ......................................................................... ...................................... 2
GHB1340A-G77 ........ Spring ....................................................................... 0.8x5x25 ........................ 5
TS-1524021 ............... Socket Set Screw ..................................................... M8x10 ........................... 5
SB-6 5MM ................. Steel Ball ..................................................................
GHB1340A-G80 ........ C-cli p ........................................................................ 40 .................................. 2
GHB1340A-G83 ........ O-Ring ...................................................................... 40x3.1 .............................. 2
GHB1340A-G84 ........ O-Ring ...................................................................... 30x3.1 .......................... 2
GHB1340A-G85 ........ Screwserial #16013258A and lower ................. M3x6 ............................. 6
TS-1531012 ............... Screwserial #16043259A and higher) ................ M3x6 ............................. 6
GHB1340A-G86 ........ Key ........................................................................... 5x8 ................................
..........
TS-1502041 ............... Socket Set Screw..................................................... M5x16 ........................... 2
..........
GHB1340A-05105G .. Top Cov er (GHB-1340A only) .................................. ...................................... 1
GHB1440A-05105G .. Top Cov er (GHB-1440A only) .................................. ...................................... 1
BDB1340A-05105G ... Top Cover (BDB-1340A
..........
05723G ...................... Cover........................................................................ ...................................... 1
..........
GHB1340A-G103 ...... Screw ....................................................................... M4x8 ............................. 3
..........
05722G ...................... Plate ......................................................................... ...................................... 1
..........
GHB1340A-G105 ...... Screw ....................................................................... M3x5 ............................. 5
..........
GHB1340A-G106 ...... Screwserial #16013258A and lower ................. M3x6 .............................
TS-1531012 ............... Screwserial #16043259A and higher) ................ M3x6 .............................
..........
GHB1340A-G107 ...... Tapered Tap ............................................................ Z1/4” .............................. 1
..........
05724 ........................ Oil Drain Pipe ........................................................... ...................................... 1
..........
05108G ...................... Exten ding Plate ........................................................ GHB-1340A/1440A ....... 1
..........
TS-1502061 ............... Socket Head Cap Screw .......................................... M5x25 ........................... 2
..........
05305 ........................ Slipper ...................................................................... ...................................... 1
..........
05721 ........................ Sli pper Shaft ............................................................ ...................................... 1
..........
GHB1340A-G113 ...... C-cli p ........................................................................ 30 .................................. 1
..........
GHB1340A-G114 ...... Pin ............................................................................ 5x30 .............................. 2
..........
05107G ...................... Lever ........................................................................ ...................................... 1
cover
................................................................. ...................................... 1
6.5
.................................... 5
only)
.................................. ...................................... 1
24
1
6 6
9.2 Gear Assembly I – Parts List
Index Part No No Description Size Qty
116
..........
05304......................... Sign Discserial #16013258A and lower ............ ......................................
................ GHB1340A-
117
.........
GHB1340A-G117 ...... Oil Sight Glass(GHB-1340A,serial #10052363A an d lower).
................
................
................
................
................
................
................
................
GHB1340A-G117 ...... Oil Sight Glass(GHB-1440A,serial #08040097C and lower).
GHB1340A-G117 ...... Oil Sight Glass(BDB-1340Aserial #1008B1083A and lower
GHB1340A-160M ...... Oi l Sight Glass(GHB-1340A,serial #10102364A and higher
GHB1340A-160M ...... Oi l Sight Glass(GHB-1440A,serial #10110098C and higher
GHB1340A-160M ...... Oi l Sight Glass(BDB-1340Aserial #1010B1084A and higher)M27x1.5
GHB1340A-05306 ..... Sign Plate (not shown) ............................................. GHB-1340A ...................
GHB1440A-05306 ..... Sign Plate (not shown) ............................................. GHB-1440A ................... 1
BDB1340A-05301...... Sign Plate (not shown) ............................................. BDB-1340A ................... 1
05304-2 .. Sign Discserial #16043259A and higher) ........... ......................................
12mm ........ 1
12mm ........ 1
M27x1.5 .... 1
M27x1.5 .... 1
M27x1.5 .... 1
1 1
.. 1
1
25
10.1 Gear Assembly II – Exploded View
26
10.2 Gear Assembly II – Parts List
Index Part No No Description Size Qty
21
............
22
............
23
............
............
24 25
............
27
............
29
............
30
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............
38
............
39
............
41
............
42
............
43
............
44
............
45
............
46
............
47
............
48
............
49
............
71
............
81
............
82
............
87
............
88
............
89
............
90
............
92
............
94
............
98
............
118 119 120 121 122 123 124 125 126 127 128 129 130 131 133
32A5113 .................... Cover ....................................................................... ...................................... 1
32A5503 .................... Gasket ...................................................................... ..................................... 1
32A5712 .................... Shaft ......................................................................... ...................................... 1
32A5710A .................. Gear ......................................................................... 2.5m30T,20T ................. 1
32A5719 .................... Washer ..................................................................... ...................................... 2
05718 ........................ Gear ......................................................................... 2.25m,3.25m,2.5 m24T .. 1
05502 ........................ Gasket ...................................................................... ...................................... 1
05104 ........................
05714 ........................ Washer ..................................................................... ...................................... 1
05716 ........................ Shaft ......................................................................... ...................................... 1
32A5114 .................... End cover ................................................................. ...................................... 1
32A5504 .................... Gasket ...................................................................... ..................................... 1
32A5716 .................... Shaft ......................................................................... ...................................... 1
32A5714A .................. Gear ......................................................................... 2.5m30T ........................ 1
32A5715A .................. Gear ......................................................................... 2.5m20T ........................ 1
32A5713A .................. Gear ......................................................................... 2.5m40T ........................ 1
32A5708 .................... Washer ..................................................................... ...................................... 2
05719 ........................ Washer ..................................................................... ...................................... 2
05702 ........................ Gear ......................................................................... 2.25m40T ...................... 1
05703 ........................ Gear ......................................................................... 3.25m24T ...................... 1
05704 ........................ Gear ......................................................................... 3.25m22T ...................... 1
05705 ........................ Gear ......................................................................... 3.25m21T ...................... 1
05706 ........................ Gear ........................................................................ 2.5m36T ........................ 1
05501 ........................ Gasket ...................................................................... ...................................... 1
05103 ........................
05717 ........................ Shaft ......................................................................... ..................................... 1
TS-1504031 ............... Socket Head Cap Screw .......................................... M6x16 ........................... 5
GHB1340A-G81 ........ C-cli p ........................................................................ 20 .................................. 1
GHB1340A-G82 ........ C-cli p ........................................................................ 25 .................................. 1
GHB1340A-G87 ........ Key ........................................................................... 5x14 .............................. 1
GHB1340A-G88 ........ Key ........................................................................... 5x50 .............................. 1
GHB1340A-G89 ........ Key ........................................................................... 8x110 ............................ 1
BB-6202 .................... Bearing .....................................................................
BB-6004 .................... Bearing .....................................................................
BB-51105 .................. Thrust Bearing ..........................................................
GHB1340A-G98 ........ Key ........................................................................... 5x55 .............................. 1
..........
GHB1340A-G118 ...... Round Nut ................................................................ M24x1.5 ........................ 2
..........
05713 ........................ Connecting Sleeve ................................................... ......................... ............. 1
..........
GHB1340A-G120 ...... Pin ............................................................................ 5x35 .............................. 4
..........
05707 ........................ Washer ..................................................................... ...................................... 1
..........
05708 ........................ Gear ......................................................................... 2m30T ........................... 1
..........
05709 ........................ Inn er Gear ................................................................ 2m30T ........................... 1
..........
05711 ........................ Washer ..................................................................... ..................................... 1
..........
05302 ........................ Oil Light Bushing ...................................................... ..................................... 1
..........
05710 ........................ XIB Shaft .................................................................. ...................................... 1
..........
GHB1340A-G127 ...... Pin ............................................................................ 5n6x14........................... 2
..........
GHB1340A-G128 ...... Screw ....................................................................... M5x10 ........................... 2
..........
05301 ........................ Sliding Bearing ......................................................... ...................................... 1
..........
TS-1503031 ............... Socket Head Cap Screw .......................................... M6x12 ........................... 6
..........
GHB1340A-05712 ..... Connecting Sleev e ................................................... ...................................... 1
..........
05303 ........................ Bearin g Housing....................................................... ...................................... 1
Bushing
Flange
.................................................................... ...................................... 1
...................................................................... ..................................... 1
6202
.............................. 5
6004
.............................. 1
51105
............................ 2
27
11.1 Gear Assembly III – Exploded View
28
11.2 Gear Assembly III – Parts List
Index Part No No Description Size Qty
21
............
22
............
50
............
............
52 53
............
54
............
55
............
56
............
58
............
59
............
60
............
61
............
62
............
62A .........
63
............
64
............
65
............
71
............
81
............
82
............
87
............
88
............
90
............
91
............
92
............
93
............
95
............
96
............
97
............
130 132 134
32A5113 ................... Cover ....................................................................... ...................................... 1
32A5503 ................... Gasket ..................................................................... ...................................... 1
32A5115 ................... End Cover................................................................ ...................................... 1
32A5718A ................. Gear ........................................................................ 2.5m30T,15T ................. 1
32A5721A ................. Gear ........................................................................ 2.25m,3.25m,2.5m18T .. 1
05701 ........................ Key shaft ................................................................. ...................................... 1
05505 ........................ Gasket ..................................................................... ...................................... 1
05102 ........................ Cover ....................................................................... ...................................... 1
40A5736 ................... Gear ........................................................................ 1.25m120T,127T ........... 1
40A5738 ................... Collar ....................................................................... ...................................... 1
40A5739 ................... Screw....................................................................... ...................................... 1
321719 ...................... Wash er .................................................................... ...................................... 1
40A5740 ................... Washer .................................................................... ...................................... 2
40A5740A ................. Washer .................................................................... ...................................... 1
32A5726A ................. Gear ........................................................................ 1.25m48T...................... 5
32A5119 ................... Gear Frame ............................................................. ...................................... 1
321718 ...................... Screw rod................................................................. ...................................... 1
TS-1504031 .............. Socket Head Cap Screw ......................................... M6x16 ........................... 4
GHB1340A-G81 ........ C-clip........................................................................ 20 .................................. 1
GHB1340A-G82 ........ C-clip........................................................................ 25 .................................. 1
GHB1340A-G87 ........ Key .......................................................................... 5x14 .............................. 1
GHB1340A-G88 ........ Key .......................................................................... 5x50 .............................. 1
BB-6202 .................... Bearing ....................................................................
BB-6003Z .................. Bearin g ....................................................................
BB-6004 .................... Bearing ....................................................................
BB-6302 .................... Bearing ....................................................................
GHB1340A-G95 ........ C-clip........................................................................ 35 .................................. 2
TS-1540071 .............. Hex
TS-1540071 .............. Hex
..........
TS-1503031 .............. Socket Head Cap Screw.......................................... M6x12 ........................... 3
..........
321719 ...................... Wash er .................................................................... ...................................... 1
..........
GHB1340A-G134 ...... Hex Socket Cap Screw ........................................... M8x30 ........................... 1
Nut
....................................................................
Nut
....................................................................
6202
.............................. 1
6003Z
............................ 2
6004
.............................. 1
6302
.............................. 1
M10
............................... 2
M10
............................... 2
29
12.1 Apron Assembly I – Exploded View
30
12.2 Apron Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
3
..............
..............
4 7
..............
8
..............
9
..............
13
............
16A ..........
24
............
25
............
28
............
29
............
30
............
40
............
50
............
52
...........
................
................
................
................
................
53
............
54
............ Z06554
57
............
58
............
59
............
62
............
63
............
64
............
65
............
67
............
68
............
71
............
73
............
74
............
............
75 79
............
81
............
............
83 84
............
87
............
............
88 96
............
98
............
108 109 110 111 112 113
GHB1340A-06101AG Castin g ..................................................................... ...................................... 1
06103G ...................... Housing .................................................................... ..................................... 1
06104G ...................... Cover ....................................................................... ...................................... 1
06107 ........................ Gib ........................................................................... ...................................... 1
06208 ........................ Han dle
06209 ........................ Han dle ...................................................................... ...................................... 1
06213 ........................ Gear Pin ................................................................... ...................................... 1
06415G ...................... Bracket ..................................................................... ...................................... 1
06222 ........................ Shift Lever ................................................................ ...................................... 1
06223 ........................ Shi ft Handle.............................................................. ...................................... 1
06126 ........................ Bracket ..................................................................... ...................................... 1
06427 ........................ Half Nut .................................................................... ...................................... 1
06228A ...................... Worm ....................................................................... 2m1T ............................. 1
06238 ........................
06548 ........................ Oil Filler Plug ............................................................ ...................................... 1
06551 ........................ Oil Sight Glass(GHB-1340A,serial #10052363A and lower).................... 1
06551 ........................ Oil Sight Glass(GHB-1440A,serial #08040097C and lower ................... 1
06551 ........................ Oil Sight Glass(BDB-1340A,serial #1008B1083A and lower).................. 1
GHB1340A-160M…..Oil Sight Glass(GHB-1340A,serial #10102364A and higher)M27x1 5 ...... 1
GHB1340A-160M…..Oil Sight Glass(GHB-1440A,serial #10100098C and higher)M27x1 5 ...... 1
GHB1340A-160M…..Oil Sight Glass(BDB-1340Aserial #1010B1084A and higherM27x1 5 .... 1
GHB1340-147 ........... Knob ......................................................................... M8x40 ........................... 2
...................... Plug “A” .................................................................... ...................................... 1
06257 ........................ Spring ....................................................................... ...................................... 1
06258 ........................ Spring ....................................................................... ...................................... 1
06260 ........................ Key ........................................................................... ...................................... 1
TS-1503031 ............... Hex Socket Cap Screw ............................................ M6x12 ........................... 4
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x16 ........................... 1
TS-1503081 ............... Hex Socket Cap Screw ............................................ M6x35 ........................... 3
TS-1504061 ............... Hex Socket Cap Screw ............................................ M8x30 ........................... 4
GHB1340-A67 ........... Screw ....................................................................... M5x16 ........................... 3
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 2
TS-1523011 ............... Set Screw ................................................................. M6x6 ............................. 3
TS-1522051 ............... Set Screw ................................................................. M5x16 ........................... 3
GHB1340-A74 ........... Set Screw ................................................................. M6x35 ........................... 1
TS-1523031 ............... Set Screw ................................................................. M6x10 ........................... 1
GHB1340-A79 ........... Pin ............................................................................ 5x20 .............................. 2
GHB1340-A81 ........... Pin ............................................................................ 5x32 .............................. 1
GHB1340-A83 ........... Pin ............................................................................ 8n6x12 .......................... 2
GHB1340-A84 ........... Oiler ......................................................................... 8 .................................... 2
TS-1540031 ............... Hex
TS-1540041 ............... Hex
SB-5MM .................... Steel Ball .................................................................. 5 .................................... 2
GHB1340A-A98 ......... Plug .......................................................................... Z1/4” .............................. 1
..........
06261 ........................ Half Nut Controlling Shaft ......................................... ......................................
..........
GHB1340A-6305A-1 . Plat eserial #16043259A and higher .................. ...................................... 1
..........
JHM610- 151 .............. Rivetserial #16043259A and higher2x3mm ...... ....................................
..........
LM000204 ................. Feed Selector Labelserial #16043259A and higher ................................
..........
LM000203 ................. Thread Engagement Labelserial #16043259A and higher ......................
..........
C0632-01308-1 ......... Plate serial #16043259A and higher ................. ......................................
Bar
Hub
.............................................................. ...................................... 1
........................................................................... ...................................... 1
Nut
.................................................................... M5 ................................. 3
Nut
.................................................................... M6 ................................. 2
1
10
1 1 1
31
13.1 Apron Assembly II – Exploded View
32
13.2 Apron Assembly II – Parts List
Index Part No No Description Size Qty
2
···········
5A ·········
··········
10 11
·········· Z06111
12
··········
14
··········
15
··········
16
··········
17
··········
18
··········
19
··········
22
··········
23
··········
26
··········
31
··········
32
··········
33
··········
34
··········
41
··········
42
··········
43
·········· Z06241
44
··········
56
··········
60
··········
61
··········
64
··········
69
··········
70
··········
72
··········
77
··········
78
··········
80
··········
82
··········
84
··········
92
··········
95
··········
99
·········· 100 101 102 103 104 105 106 107 109
06102G ···················· Handwheel ······································ ··········································· 1 06105A ···················· Hub ················································ ··········································· 1 06510 ······················ Index Ring ······································· ··········································· 1
···················· Cover ·············································· ··········································· 1 06212 ······················ Shaft··············································· 1.5m14T ······························· 1 06214 ······················ Gear Shaft ······································· 1.5m13T ······························· 1 06215 ······················ Gear ··············································· 1.5m60T ······························· 1 06216 ······················ Shaft··············································· ··········································· 1 06417 ······················ Collar ·············································· ··········································· 1 06218 ······················ Gear ··············································· 1.5m30T ······························· 1 06219 ······················ Gear ··············································· 1.5m40T ······························· 1 06220 ······················ Gear ··············································· 1.5m46T ······························· 1 06421 ······················ Shift Fork ········································· ··········································· 1 GHB1340A-06704 ······ Gear ··············································· 1.5m40T ······························· 1 06429A ···················· Gear ··············································· 2m22T ·································· 1 GHB1340A-06714 ······ S haft··············································· ··········································· 1 06231 ······················ Gear ··············································· 1.5m18T ······························· 1 06232 ······················ Shaft··············································· ··········································· 1 06239G ···················· Screw ············································· ··········································· 1 TS-1550041 ·············· Washer ··········································· ··········································· 1
···················· Washer ··········································· ··········································· 1 06242 ······················ Washer ··········································· ··········································· 1 06556G ···················· Handle ············································ ··········································· 1 TS-1502031 ·············· Hex Socket Cap Screw ······················ M5x12 ·································· 2 TS-1523011 ·············· Set Screw ········································ M6x6 ···································· 1 TS-1503061 ·············· Hex Socket Cap Screw ······················ M6x25 ·································· 3 TS-1503021 ·············· Screw ············································· M6x10 ·································· 2 TS-1522011 ·············· Set Screw ········································ M5x6 ···································· 2 TS-1523031 ·············· Set Screw ········································ M6x10 ·································· 1 GHB1340-A77 ··········· Screw ············································· M6x12 ·································· 1 GHB1340-A78 ··········· Pin ················································· 3x25 ····································· 1 GHB1340-A80 ··········· Pin ················································· 5x30 ····································· 2 GHB1340-A82 ··········· Pin ················································· 5x25 ····································· 3 GHB1340-A84 ··········· Oiler ··············································· 8 ········································· 1 GHB1340-A92 ··········· O-Rin g ············································ 20x24 ··································· 2 GHB1340-A95 ··········· Key ················································ A5x18··································· 1 GHB1340A-06732 ······ S haft··············································· ··········································· 1
········
GHB1340A-06114 ······ Washer ··········································· ··········································· 2
········
GHB1340A-06734 ······ Gear ··············································· 1.5m20T36T ·························· 1
········
GHB1340A-06115 ······ Collar ·············································· ··········································· 1
········
GHB1340A-A103 ······· Shaft Plu g ········································ ··········································· 1
········
GHB1340A-06731 ······ Gear ··············································· 1.5m24T ······························· 1
········
GHB1340A-06113 ······ Collar ·············································· ··········································· 1
········
GHB1340A-06111 ······ Washer ··········································· ··········································· 1
········
GHB1340A-06112 ······ S haft Plug ········································ ··········································· 1
········
GHB1340A-A109 ······· Key ················································ 5x12····································· 1
33
14.1 Apron Assembly III – Exploded View
14.2 Apron Assembly III – Parts List
Index Part No No Description Size Qty
5
.............. Z06105G
6
..............
............
35 38
............
39
............
66
............
............
84 86
............
89
............
............
91
06206 ........................ Wash er .................................................................... ................... ................... 1
06233 ........................ Threading Dial
06236 ........................ Gear ........................................................................ 1m32T........................... 1
06237 ........................ Spacer ..................................................................... ...................................... 2
TS-1504101 .............. Hex Socket Cap Screw ........................................... M8x50 ........................... 1
GHB1340-A84........... Oiler ......................................................................... 8 .................................... 1
GHB1340-A86........... Lock Wash er ........................................................... M8 ................................. 1
TS-1540061 .............. Hex
GHB1340-A91........... Rivet......................................................................... 3x 8 ................................ 1
................... Threading Dial Body ................................................ ..................................... 1
Shaft
................................................ ...................................... 1
Nut
.................................................................... M8 ................................. 1
34
15.1 Micro Carriage Stop Assembly – Exploded View
15.2 Micro Carriage Stop Assembly – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
3
..............
4
..............
5
..............
6
.............. ZX-MS06
7
..............
..............
8 9
..............
GHB1340A-01707 ..... Dial ........................................................................... ...................................... 1
GHB1340A-MS02 ...... Pin ............................................................................ B3x6 ................................. 1
GHB1340A-01716 .....
GHB1340A-01107G .. Stop.......................................................................... ...................................... 1
ZX-03302 ................... Indicator
................... Pin ............................................................................ 3x8 ................................ 2
TS-1523031 ............... Socket Set Screw ..................................................... M6x10 ........................... 1
GH1340A-01108 ....... Cl amping Plate ......................................................... ...................................... 1
TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ........................... 2
Axle
.......................................................................... ...................................... 1
Plate
.......................................................... ...................................... 1
35
16.1 Top Slide, Tool Post, Saddle, and Cross Slide I – Exploded View
36
16.2 Top Slide, Tool Post, Saddle, and Cross Slide I – Parts List
Index Part No No Description Size Qty
3
..............
................
..............
4
................
5
..............
6
..............
12
............
13
............
14
............
15
............
16
............
17
............
18
............
19
............
23
............
29
............
30
............
32
............
37
............
38
............
49
............
53
............
55
............
57
............
60
............
61
............
62
............ GHB1340-62T
63
............ GHB1340-63T
66
............ GHB1340-66T
69
............ GHB1340-69T
88
............
................
................
07103 ........................ Swivel Slide (For GHB-1340A/BDB-1340A) ............ ......................................
C0636A-04103 .......... Swivel Sli de (GHB-1440A Only) .............................. ...................................... 1
07104 ........................ Top Sli de (For GHB-1340A/BDB-1340A) ................ ......................................
C0636A-04104 .......... Top Slide (GHB-1440A Only) .................................. ...................................... 1
07111 ........................ Coll ar ....................................................................... ...................................... 1
07117 ........................ Gib ........................................................................... ...................................... 1
07205 ........................ Screw....................................................................... ...................................... 1
07206 ........................ Handle Base ............................................................ ...................... ................ 1
07207 ........................ Handle
07209 ........................ Stop ......................................................................... ................ ...................... 1
07210 ........................ Screw....................................................................... ...................................... 1
07212 ........................ Index Ring................................................................ ...................................... 1
07213G ..................... Ball Handle .............................................................. ...................................... 1
07214G ..................... Handle ..................................................................... ...................................... 1
07221 ........................ Nut ........................................................................... ...................................... 2
07233 ........................ Washer .................................................................... ...................................... 1
07234 ........................ Post Base ................................................................ ...................................... 1
07237 ........................ Gib Adjusting Screw................................................. ...................................... 2
07430 ........................ Nut ........................................................................... ...................................... 1
07508 ........................ Knob ........................................................................ ...................................... 1
TS-1503051 .............. Hex Socket Cap Screw............................................ M6x20 ........................... 2
TS-1523011 .............. Set Screw ................................................................ M6x6 ............................. 1
TS-1523031 .............. Set Screw ................................................................ M6x10 ........................... 3
TS-1524011 .............. Set
TS-1540061 .............. Hex
TS-1550061 .............. Washer .................................................................... 8 .................................... 2
........... Screw....................................................................... M10x40 ......................... 8
........... Spring ...................................................................... 0.6x 4x18 ....................... 1
........... Pin ........................................................................... 3x16 .............................. 1
........... Ball Bearing ............................................................. ...................................... 2
GHB1340-88 ............. Oil Ball ..................................................................... 6 ....................................
GHB1340-TSA .......... Top Slide Asse mbly w/o Tool Post (For GHB-1340A/BDB-1340A) ................ 1
GHB1440A-TSA ........ Top Slide Assembly w/o Tool Post (GHB-1440A Only) .................................. 1
Shaft
............................................................ ...................................... 1
Screw
................................................................ M8x8 ............................. 1
Nut
..................................................................... M8 ................................. 2
1 1
3
37
17.1 Top Slide, Tool Post, Saddle, and Cross Slide II – Exploded View
38
17.2 Top Slide, Tool Post, Saddle, and Cross Slide II – Parts List
Index Part No No Description Size Qty
1 ............. 07101 ......................... Slide(GHB-1340A,serial #07061685A and lower ................................... 1
BDB-1340Aserial #0706B0764A and lower ................................ 1
................ GHB-1340A-04101A .. Slide(GHB-1340A,serial #07061686A and higher) .................................. 1
(BDB-1340A,serial #0707B0765A and higher) ...............................
for GHB-1440A
................ GHB-1340A-04101AG….Slide .................................................................... ................................ ...... 1
2
..............
7
..............
8
..............
9
..............
10
............
11
...........
BDB-1340Aserial #0706B0764A and lower ........................ 1
................
BDB-1340Aserial #0707B0765A and higher ......................
(for GHB-1440A ................................ ...................................... 1
20
............
24
............
25
............
27
............
28
............
31
............
34
............
35
............
36
............
39
............
40
............
44
............ GHB1340-44T
45
............
45A ..........
46
............ GHB1340-46T
47
............ GHB1340-47T
48
............
50
............
............
52 54
............
............
56 58
............
59
............
61A .......... GHB1340-65T
64
............ GHB1340-64T
67
............
70
............
71
............
72
............
............
73 74
............
75
............
............
76 77
............
............
78 79
............
80
............
............
81 82
............
............
83
07102......................... Cros s Sli de ............................................................... ...................................... 1
07120N ...................... Bearing Housing ....................................................... ...................................... 1
07123......................... Strip .......................................................................... ...................................... 1
07131......................... Gi b ........................................................................... ...................................... 1
07132......................... Strip .......................................................................... ...................................... 1
07141 ........................ Fron t Strip(GHB-1340A,serial #07061685A and lower) ...........................
C0632-04111A .......... Front Strip(GHB-1340A,serial #07061686A and higher ......................... 1
07216......................... Coll ar ........................................................................ ...................................... 1
07222N ...................... Index Ring ................................................................ ...................................... 1
07224......................... Plate ......................................................................... ...................................... 2
07227......................... Plate ......................................................................... ...................................... 2
07229N ...................... Screw ....................................................................... ...................................... 1
07236......................... Gib Adjusting Screw ................................................. ...................................... 2
07239......................... Gi b
07240......................... T-Bol t........................................................................ ...................................... 2
07415N ......................
07526......................... Wiper ........................................................................ ...................................... 2
07528......................... Wiper ........................................................................ ...................................... 2
........... Screw ....................................................................... M4x12 ........................... 8
TS-1504051 ............... Hex Socket Cap Screw ............................................ M8x25 ........................... 2
TS-1551061 ............... Lock Wash er ............................................................ M8 ................................. 2
........... Screw ....................................................................... M8x20 ........................... 3
........... Screw ....................................................................... M8x20 ........................... 4
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x16 ........................... 1
TS-1503061 ............... Hex Socket Cap Screw ............................................ M6x25 ........................... 2
TS-1504031 ............... Hex Socket Cap Screw ............................................ M8x16 ........................... 1
TS-1523021 ............... Set Screw ................................................................. M6x8 ............................. 1
TS-1523071 ............... Set Screw ................................................................. M6x25 ........................... 5
TS-1524021 ............... Set Screw ................................................................. M8x10 ........................... 1
TS-1540041 .............. Hex
........... Washer ..................................................................... ...................................... 1
........... Oil Ball ...................................................................... 8 .................................... 5
07530......................... Gear Shaft ................................................................ ...................................... 1
TS-1504041 ............... Screw ...................................................................... M8x20 ........................... 1
07531G ...................... Handle ...................................................................... ...................................... 1
07532G ...................... Compound
07533......................... Spacer ...................................................................... ...................................... 1
07534......................... Key ........................................................................... ...................................... 1
07535......................... Set Screw ................................................................. M3x8 ............................. 1
07536......................... Key ........................................................................... 5x5x30 ........................... 1
BB-8101 .................... Thrust Bearing ..........................................................
07538......................... Bearing Housing ....................................................... ...................................... 1
07539......................... Bearing Dust Cover .................................................. ...................................... 1
07540......................... Wash er ..................................................................... ...................................... 1
07541......................... Star Washer ............................................................. ...................................... 1
07542......................... Locki ng
BB-8104 .................... Thrust Bearing ..........................................................
Strip
................................................................... ...................................... 2
Block
........................................................................ ...................................... 1
Nut
.................................................................... M6 ................................. 4
Handle
Nut
.............................................................. ...................................... 1
................................................... ...................................... 1
8101
.............................. 2
8104
.............................. 1
1
1
1
39
17.2 Top Slide, Tool Post, Saddle, and Cross Slide II – Parts List
Index Part No No Description Size Qty
84
............
85
............
86
............
87
............
............
88 91
............
BDB-1340Aserial #0707B0765A and higher ..........................
92 ........... GHB-EL ..................... Machine Lamp ......................................................... JC34A ........................... 1
93
............
94
............
95
............
96 ............ TS-1550041 ............... Washer ..................................................................... 6mm .............................. 2
GHB1340-84 ............. Taper
GHB1340-85 ............. Hex Socket Cap Screw ............................................ M8x50 ........................... 1
GHB1340-86 ............. Locki n g
GHB1340-87 ............. Screw ....................................................................... M5x20 ........................... 1
GHB1340-88 ............. Oi l Ball ...................................................................... 6 .................................... 1
GHB1340A-04789E ... Stop Pin(GHB-1340A,serial #07061686A and higher ............................
GHB-1340A18710B ... Light Base ................................................................ ......................................
TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ...........................
TS-1503021 ............... Hex Socket Cap Screw ............................................ M6x10 ...........................
Pin
................................................................. 8x40 .............................. 2
Washer
for GHB1440A .................................... ...................................... 1
....................................................... ...................................... 1
1 1
1 3 2
40
18.1 Tailstock Assembly I – Exploded View
41
18.2 Tailstock Assembly I – Parts List
Index Part No No Description Size Qty
1
.............. Z08101G
2
.............. Z08102G
..............
3 7
..............
8
.............. Z08203
9
..............
10
............ Z08205
11
............
12
............ Z08207
13
............
14
............
21
............
22
............
23
............
26
............
29
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............
39
............
42
............
46
............
................ Z08201
................
................
08103G ...................... Hand
08202 ........................ Quill .......................................................................... ...................................... 1
GHB1340-09TS ......... Washer ..................................................................... ...................................... 1
08206G ...................... Screw ....................................................................... ...................................... 1
08208 ........................ Shaft ......................................................................... ...................................... 1
08209 ........................ Screw ....................................................................... ...................................... 2
08401 ........................ Nut ........................................................................... ...................................... 1
08402 ........................ In dex Ring ................................................................ ...................................... 1
08403 ........................ Piv ot
08501G ...................... Handl e ...................................................................... ...................................... 1
GHB1340-147 ........... Kn ob......................................................................... M8x40 ........................... 1
TS-1501031 ............... Hex Socket Cap Screw ............................................ M4x10 ........................... 3
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x16 ........................... 4
TS-1522061 ............... Set Screw ................................................................. M5x20 ........................... 1
TS-1523031 ............... Set Screw ................................................................. M6x8 ............................. 1
GHB1340-35TS ......... Set Screw ................................................................. M10x45 ......................... 3
GHB1340-36TS ......... Screw ....................................................................... M8x35 ........................... 1
TS-1540061 ............... Hex
GHB1340-39TS ......... Key ........................................................................... 4x15 .............................. 1
BB-51102 .................. Bearing .....................................................................
GHB1340-43TS ......... Oil Ball ...................................................................... 8 .................................... 3
8404 .......................... Arrow Plate (not sh own) ........................................... ...................................... 1
8405 .......................... Scale Plate (not shown) ........................................... ...................................... 1
................... Casting ..................................................................... ...................................... 1
................... Fl ange Cover............................................................ ...................................... 1
Wheel
............................................................. ...................................... 1
...................... Screw ....................................................................... ...................................... 1
...................... Screw ....................................................................... M8x20 ........................... 1
...................... Lev er ........................................................................ ..................................... 1
Block
............................................................... ...................................... 1
Nut
.................................................................... M8 ................................. 1
8102
.............................. 1
...................... Live Center (not shown) ........................................... MT3 ............................... 1
42
19.1 Tailstock Assembly II – Exploded View
19.2 Tailstock Assembly II – Parts List
Index Part No No Description Size Qty
4
..............
5
..............
................
............
15 16
............
................
19
............
............
20 30
............
38
............
............
40 41
............
08104 ........................ Clamp Plate ............................................................. ...................................... 1
08105G ..................... Base (For GHB-1340A/BDB-1340A) ....................... ......................................
C0636A-03104G ....... Base (For GHB-1440A) ........................................... ...................................... 1
08211 ........................ Collar ....................................................................... ...................................... 1
08212 ........................ Screw (For GHB-1340A/BDB-1340A) ..................... ......................................
C0636A-03707 .......... Screw (For GHB-1440A) ......................................... ...................................... 1
08213 ........................ Shaft ........................................................................ ................ ...................... 1
08214 ........................ Lever ....................................................................... ...................................... 1
07508 ........................ Knob ........................................................................ ................. ..................... 1
TS-1540081 .............. Hex
TS-2360121 .............. Washer ....................................................................
Nut
....................................................................
M12
............................... 1
12 mm
........................... 1
GHB1340-41TS......... Pin ........................................................................... 5x 25 .............................. 1
1
1
43
20.1 Follow Rest – Exploded View
20.2 Follow Rest – Parts List
Index Part No No Description Size Qty
..............
1 2
..............
3
..............
..............
4 5
..............
6
..............
7
..............
8
..............
..............
9 10
............
................
11
............
................
................
GHB1340-1FR ........... Knob ......................................................................... ...................................... 2
GHB1340-2FR ........... Pin ............................................................................ 3x18 .............................. 2
10208 ........................
10204 ........................ Screw ....................................................................... ...................................... 2
10201 ........................
10401 ........................ Brass Finger ............................................................. ...................................... 2
TS-1523011 ............... Set Screw ................................................................. M6x8 ............................. 2
TS-1540041 ............... Nut ........................................................................... M6 ................................. 2
TS-1523051 ............... Set Screw ................................................................. M6x16 ........................... 2
10104G ...................... Base Casting (For GHB-1340A/BDB-1340A) ........... ......................................
C0636A-10104G ....... Base Casting (For GHB-1440A) ............................... ...................................... 1
TS-1504071 ............... Hex Socket Cap Screw ............................................ M8x35 ........................... 2
GHB1340-FRG .......... Follow Rest Complete (For GHB-1340A/BDB-1340A) ................................
GHB1440A-FRG ....... Follow Rest Complete (For GHB-1440A) ............. ...................................... 1
Bushing Sleev e
.................................................................... ...................................... 2
...................................................................... ...................................... 2
1
1
44
21.1 Steady Rest – Exploded View
45
21.2 Steady Rest – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
3
..............
4
..............
5
..............
6
..............
7
..............
8
..............
9
..............
10
............
............
11 12
............
13
............
................
14
............
15
............
16
............
17
............
18
............
19
............
20
............
................
................
GHB1340-1FR .......... Knob ........................................................................ ...................................... 3
GHB1340-2FR .......... Pin ........................................................................... 3x18 .............................. 3
10203 ........................
10204 ........................ Screw....................................................................... ...................................... 3
10201 ........................
10401 ........................ Brass Finger ............................................................ ...................................... 3
10205 ........................ Lock Kn ob................................................................ ...................................... 1
TS-1540041 .............. Nut ........................................................................... M6 ................................. 3
TS-1523051 ............. Set Screw ............................................................... M6x16 ........................... 3
TS-1540041 .............. Nut ........................................................................... M6 ................................. 1
GHB1340-11SR ........ Bolt .......................................................................... M6x 30 ........................... 1
10206 ........................ Pivot Bolt.................................................................. .................. .................... 1
10102G ..................... Base Casting (For GHB-1340A/BDB-1340A) .......... ......................................
C0636A-10101G ....... Base Casting (For GHB-1440A) .............................. ...................................... 1
TS-1540081 .............. Nut ...........................................................................
TS-1550081 .............. Flat Was her .............................................................
TS-1523021 .............. Set Screw ............................................................... M6x8 ............................. 3
10103 ........................ Clamp Rod............................................................... ...................... ................ 1
TH1340-18SR ........... Clamp Screw ........................................................... ...................................... 1
10101G ..................... Top Cas tin g ............................................................. ...................................... 1
GHB1340-20SR ........ Pin ........................................................................... 5x25 .............................. 1
GHB1340-SRG ......... Steady Rest Complete (For GHB-1340A/BDB-1340A) .................................. 1
GHB1440A-SRG ....... Steady Rest Complete (For GHB-1440A) ............... ...................................... 1
Bushing Sleev e
.................................................................... ...................................... 3
...................................................................... ...................................... 3
M12
............................... 1
12mm
............................ 1
1
46
22.1 GHB-1340A/1440A Chuck Guard Assembly – Exploded View
22.2 GHB-1340A/1440A Chuck Guard Assembly – Parts List
Index Part No No Description Size Qty
................
1 .............. GHB1340A-19701EG Protection Guard...................................................... ...................................... 1
2 ............ GHB 13 4 0 A- 19 5 0 1E ... Protection Guard Visual Glass ................................. ...................................... 1
3 .............. ZX-197 04 E ................ Fixing Rod ............................................................... ...................................... 1
4 ............. SG-04 ........................ Handleserial #16013258A and lowerHY32-1 ... ...................................... 1
................ A90 ............................ Handleserial #16043259A and higher .............. ...................................... 1
5 .............. TS-1503031 .............. Hex Socket Cap Screw ............................................ M6x12 ........................... 2
7 .............. TS-1540021 .............. Hex Thin Nut ............................................................ M4 ................................. 4
8 .............. TS-1550031 .............. Plain Wash er ........................................................... 4 mm ............................. 8
9 .............. TS-1532042 .............. Cross Recessed Pan Head Screws ......................... M4x12 ........................... 4
10 ............ TS-1550031 .............. Plain Washer ........................................................... 6 mm ....... ...................... 3
11 ............ TS-1534032 .............. Cross Recessed Pan Head Screws ......................... M6x10 ........................... 3
12 ............ GHB1340A-19703E ... Rest Bar .................................................................. ...................................... 1
13 ............ TS-1524021 .............. Hex Socket Set Screw ............................................ M8x10 ........................... 2
14 ............ TS-1503071 .............. Hex Socket Cap Screw ............................................ M6x30 ........................... 3
15 ............ TS-1524041 .............. Hex Socket Set Screw ............................................. M8x16 ........................... 1
16 ............ GHB1340A19704 ...... Switch Box ............................................................... ...................................... 1
19 ............ GHB1340A19702E .... Shaft ........................................................................ ...................................... 1
21
............
GHB-CGA ................. Chuck Guard Assemblyindex #1 thru 21 .......... ...................................... 1
TS-1540061 .............. Hex
Nut
.................................................................... M8 ................................. 1
47
23.0 Additional Parts (Not Shown)
Index Part No No Description Size Qty
············
············
············
············
············
············
············
············
············
GHB1340-FP ············· Face Plate ········································12” GHB1340-TBC··········· Tool Box Complete ······································································· 1 321449 ····················· Chuck ·············································6” 3Jaw ································ 1 321430 ····················· Chuck ·············································8” 4Jaw ································ 1 GHB1340A-CG1 ········ Chan ge Gear ····································1.25m44T ····························· 1 GHB1340A-CG2 ········ Chan ge Gear ····································1.25m48T ····························· 1 GHB1340A-CG3 ········ Change Gear ···································1.25m33T ····························· 1 GHB1340A-CG4 ········ Change Gear ···································1.25m46T ····························· 1 GHB1340A-CG5 ········ Chan ge Gear ····································1.25m52T ····························· 1
D1-4
································ 1
24.0 Additional Electrical Components (Not Shown)
Index Part No No Description Size Qty
············
············
············
············
············
············
············
············
············ GHB1340-CC
············ GHB1340-CSF
············
············
············
············
············
············
············
············
············
············
BDB1340-QS1 ··········· Main Power Switch (BDB-1340A Only) ············································· 1 BDB1340-QS1-A ········ Faceplate for Power Switch (BDB-1340A Only) ·································· 1 BDB1340-QS1-B ········ Knob for Power Switch (BDB-1340A Only) ········································ 1 321320 ····················· Motor (2HP,1Ph,60HZ 230V only for GHB-1340A/1440A) ···················· 1 GHB1340-MP ············ Motor Pull ey ················································································ 1 321321 ····················· Motor (2HP,1Ph,60HZ 230V only for BDB-1340A)······························· 1 BDB1340-MP ············ Motor Pu ll ey ················································································ 1 GHB1340-C ·············· Capacitor (same with BDB-1340A) ··················································· 1
············ Capaci tor Cover (same with BDB-1340A) ·········································· 1
·········· Centrifugal Switch Fixture (same with BDB-1340A) ····························· 1 GHB1340-CSR ·········· Cen trifugal Switch BDB1340-CSR ·········· Centrifugal Switc h GHB1340A-EBCG ······ Electrical Box Complete ································································· 1 BDB1340A-EBCG ······ Electrical Box Complete ································································· 1 GHB1340A-18701G···· Electrical Box (bare) ······································································ 1 BDB1340A-18701G ···· El ectrical Box (bare) ······································································ 1 GHB1340-JB ············· Motor Juncti on BDB1340-JB ············· Motor Junction GHB1340A-RSB ········ Rotary Switch Box ········································································ 1 GHB1340A-SP··········· Electric Switch Plate (GHB-1340A/1440A Only) ··································
Rotor
································································ 1
Rotor
································································ 1
Box
···························· ·············································· 1
Box
······································································· 1
48
1
25.1 Electrical Schematic – GHB-1340A/1440A
25.2 Electrical Schematic Parts List – GHB-1340A/1440A
Index Part No No Description Size Qty
1 ·········· GHB-SB1 ··············· Emergency Stop ···························· ZB2-BS54C ······················· 1 2 ·········· GHB-SB2 ··············· Jog Button ···································· XB2-EA131 ························ 1 3 ·········· GHB-HL ················· Power Indicator Light ······················ XB7-EVF3LC ····················· 1 4 ·········· GHB-KA1 ··············· Relay ·········································· HH52P ······························ 1 5 ·········· GHB-KM1 ··············· A.C.Contactor ······························· 3TB43······························· 1 6 ·········· GHB-KM2 ··············· A.C.Con tactor ······························· 3TB43······························· 1 7 ·········· GHB-TC ················· Control Transformer ······················· JBK5-100VATH ·················· 1 8 ·········· GHB-SQ2 ··············· Stroke Sw itch ································ LXW5-11D1 ······················· 1 9 ·········· GHB-SQ3 ··············· Stroke Sw itch ································ LXW5-11D1 ······················· 1 10 ········· GHB-QF1 ··············· Breaker ······································· DZ47-63 ···························· 1 11 ········· GHB-QF2 ··············· Breaker ······································· DZ47-63 ···························· 1 12 ········· GHB-EL ················· Machine lamp ······························· JC34A ······························ 1
49
26.1 Electrical Schematic – BDB-1340A
26.2 Electrical Schematic Parts List – BDB-1340A
Index Part No No Description Size Qty
1 ·········· BDB-SB1 ················ Emergency Stop ···························· ZB2-BS54C ······················· 1 2 ·········· BDB-KA1 ················ Relay ·········································· JZC3-40d ·························· 1 3 ·········· BDB-KM1 ··············· A.C.Contactor ······························· GSC1-D2501 ····················· 1 4 ·········· BDB -KM2 ·············· A.C.Contactor ······························· GSC1-D2501 ····················· 1 5 ·········· BDB-QS ················· Master switch ································ HZ5-20/4 ··························· 1 7 ·········· BDB-TC ················· Control Transformer ······················· JBK5-100VATH ·················· 1 8 ·········· BDB-SQ2 ··············· Stroke Switch ································ LXW5-11D1 ······················· 1 9 ·········· BDB-SQ3 ··············· Stroke Switch ································ LXW5-11D1 ······················· 1 10 ········· BDB-QF1················ Breaker ······································· DZ47-63 ···························· 1 11 ········· BDB-QF2················ Breaker ······································· DZ47-63 ···························· 1 12 ········· BDB-EL ·················· Machine lamp ······························· JC34A ······························ 1
50
27.0 GHB-1340A/1440A Wirin g Ph oto
28.0 BDB-1340A Wiring Photo
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