JET ESR-1650-1T, ESR-1650-3T Operating Instructions and Parts Manual
Operating Instructions and Parts Manual
50-inch Electrical Slip Roll Machine
Model ESR-1650T-1, ESR-1650T-3
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-756027
Ph.: 800-274-6848 Revision D1 08/2018
www.jettools.com Copyright © 2014 JET
14. Remove adjusting keys and wrenches. Form
a habit of checking to see that keys and
adjusting wrenches are removed from the
machine before turning it on.
1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – TO REDUCE RISK OF INJURY:
1. Read and understand the entire owner’s
manual before attempting assembly or
operation.
2. Read and understand the warnings posted
on the machine and in this manual. Failure
to comply with all of these warnings may
cause serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This powered slip roll machine is designed
and intended for use by properly trained and
experienced personnel only. If you are not
familiar with the proper and safe operation of
a powered slip roll, do not use until proper
training and knowledge have been obtained.
5. Do not use this powered slip roll for other
than its intended use. If used for other
purposes, JET disclaims any real or implied
warranty and holds itself harmless from any
injury that may result from that use.
6. Always wear approved safety glasses/face
shields while using this powered slip roll
machine. Everyday eyeglasses only have
impact resistant lenses; they are not safety
glasses.
7. Before operating this powered slip roll
machine, remove tie, rings, watches and
other jewelry, and roll sleeves up past the
elbows. Remove all loose clothing and
confine long hair. Non-slip, steel-toed
footwear, and anti-skid floor strips are
recommended.
8. Wear ear protectors (plugs or muffs) during
extended periods of operation.
9. Do not operate this machine while tired or
under the influence of drugs, alcohol or any
medication.
10. Make certain the switch is in the OFF
position before connecting the machine to
the power supply.
11. Make certain the machine is properly
grounded.
12. The slip roller must be anchored to the floor.
13. Make all machine adjustments or
maintenance with the machine unplugged
from the power source.
15. Keep safety guards in place at all times
when the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately.
16. Check damaged parts. Before further use of
the machine, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of
moving parts, breakage of parts, mounting
and any other conditions that may affect its
operation. A guard or other part that is
damaged should be properly repaired or
replaced.
17. Provide for adequate space surrounding
work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean
and free of scrap material, oil and grease.
19. Don't use in dangerous environment. Don't
use power tools in damp or wet locations, or
expose them to rain. Keep work area well
lighted.
20. Keep visitors a safe distance from the work
area. Keep children away.
21. Make your workshop child proof with
padlocks, master switches or by removing
starter keys.
22. Give your work undivided attention. Looking
around, carrying on a conversation and
“horse-play” are careless acts that can result
in serious injury.
23. Do not overreach. Failure to maintain proper
working position can cause you to fall into
the machine or allow clothing to get caught,
pulling you into the machine.
24. Use the right tool at the correct speed and
feed rate. Do not force a tool or attachment
to do a job for which it was not designed.
The right tool will do the job better and more
safely.
25. Use recommended accessories; improper
accessories may be hazardous.
26. Maintain tools with care. Keep the machine
clean for the best and safest performance.
Follow instructions for lubricating the slip
roller.
27. Deburr any sharp metal edges of the
workpiece before placing it into the slip
roller. Use leather gloves when handling
workpieces.
28. Keep hands away from the moving rolls.
p
29. Turn off the machine before cleaning. Use a
brush or compressed air to remove chips or
debris — do not use your hands.
30. Do not stand on the machine. Serious injury
could occur if the machine tips over.
31. Never leave the machine running
unattended. Turn the power off and do not
leave the machine until it comes to a
complete stop.
32. Remove loose items and unnecessary work
pieces from the area before starting the
machine.
WARNING: This product can expose you
to chemicals including lead which is known to
the State of California to cause cancer and
birth defects or other reproductive harm. For
more information go to http://www.
65warnings.ca. gov.
WARNING: Some dust, fumes and gases
created by power sanding, sawing, grinding,
drilling, welding and other construction
activities contain chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead based paint
• crystalline silica from bricks, cement and
other masonry products
• arsenic and chromium from chemically
treated lumber
Your risk of exposure varies, depending on
how often you do this type of work. To
reduce your exposure to these chemicals,
work in a well-ventilated area and work with
approved safety equipment, such as dust
masks that are specifically designed to filter
out microscopic particles. For more
information go to http://www.p65warnings.
ca.gov/ and http:// www.p65warnings.ca.gov/
wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
SAVE THESE INSTRUCTIONS
2.0 Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for the JET
ESR-1650T Powered Slip Roller. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. This machine has been
designed and constructed to provide consistent, long-term operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
local supplier or JET. JET can also be reached at our web site: www.jettools.com.
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3.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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4.0 Table of Contents
1.0 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................... 2
2.0 Introduction ............................................................................................................................................ 3
3.0 Warranty and Service ............................................................................................................................. 4
4.0 Table of Contents ................................................................................................................................... 5
5.0 Specifications ......................................................................................................................................... 6
6.0 Features and Terminology ..................................................................................................................... 7
7.0 Floor mounting holes .............................................................................................................................. 7
8.0 Unpacking .............................................................................................................................................. 8
9.0 Electrical Connection ............................................................................................................................. 8
10.0 Operation ............................................................................................................................................. 9
10.1 Roll Adjustment ................................................................................................................................ 9
10.2 Foot Pedal Operation ....................................................................................................................... 9
11.0 Forming the Workpiece ......................................................................................................................... 9
11.1 Material Size Considerations ............................................................................................................ 9
11.2 Flat Rolling ........................................................................................................................................ 9
11.3 Forming a Radius ........................................................................................................................... 10
11.4 Forming a Tube .............................................................................................................................. 10
11.5 Bending Wire .................................................................................................................................. 10
12.0 Maintenance ....................................................................................................................................... 10
13.0 Troubleshooting the ESR-1650T Slip Roll ......................................................................................... 11
14.0 Replacement Parts ............................................................................................................................. 11
14.1 Assembly Drawing for ESR-1650T................................................................................................. 12
14.2 Parts List for ESR-1650T ............................................................................................................... 13
15.1 Wiring Diagram for ESR-1650T-1 ...................................................................................................... 16
15.2 Wiring Diagram for ESR-1650T-3 ...................................................................................................... 17
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5.0 Specifications
Model ................................................................... ESR-1650T-1 ............................................... ESR-1650T-3
Stock Number ............................................................... 756027 ......................................................... 756028
Construction:
Frame ..................................................................... cast iron ....................................................... cast iron
Rolls ........................................... steel, ground and polished ........................... steel, ground and polished
Capacities:
Maximum Thickness – Mild Steel ........... 16 gauge (1.5mm) ........................................ 16 gauge (1.5mm)
Maximum Forming Length ............................ 50” (1300mm) .............................................. 50” (1300mm)
Number of rolls ................................................................... 3 ................................................................... 3
Diameter of Rolls ................................................. 3” (75mm) .................................................... 3” (75mm)
Minimum Forming Radius (in.) ............................ 2” (51mm) ................................................... 2” (51mm)
Wire Grooves (in.) ......................................... 1/2” (12.8mm) .............................................. 1/2” (12.8mm)
................................................................ 3/8” (9.6mm) ................................................ 3/8” (9.6mm)
................................................................. 5/16” (8mm) ................................................. 5/16” (8mm)
Motor and Controls:
Motor .......................................................... TEFC, Induction ........................................... TEFC, Induction
Horsepower ................................................. 1.5 HP (1.1kW) .............................................. 1HP (0.75kW)
Phase ........................................................................... 1 PH ............................................................. 3 PH
Cycle ............................................................................ 60Hz ............................................................. 60Hz
Voltage ....................................... 115/230V (prewired 230V) ........................... 230/460V (prewired 230V)
Full Load Amps ................................................. 13.78 / 6.89 .................................................... 3.48 / 1.74
Motor RPM ................................................................... 1680 ............................................................. 1680
Control ............................. Foot Pedal with Emergency Stop ................ Foot Pedal with Emergency Stop
Gear Reducer Ratio ...................................................... 1:80 .............................................................. 1:80
Driven Roll Speed (RPM) ................................................. 22 ................................................................. 22
Dimensions:
Shipping ................ 71”Lx24”Wx43”H (1800x600x1100mm) ...... 71”Lx24”Wx43”H (1800x600x1100mm)
Assembled ............... 65”Lx20”Wx36”H (1660x500x910mm) ........ 65”Lx20”Wx36”H (1660x500x910mm)
Weights:
Net ............................................................ 750 lbs (340 kgs) ......................................... 750 lbs (340 kgs)
Shipping ................................................... 877 lbs (398 kgs) ......................................... 877 lbs (398 kgs)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to effect, at any time and without prior notice, changes or alterations to parts,
fittings, and accessory equipment deemed necessary, without incurring obligations.
Read and understand the entire contents of this manual before attempting
assembly or operation! Failure to comply may cause serious injury!
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