Operating Instructions and Parts Manual
50-inch Electrical Slip Roll Machine
Model ESR-1650T
WALTER M EIE R (Manufa c turing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-756027
Ph.: 800-274-6848 Revision A2 12/2011
www.waltermeier.com Copyright © 2011 Walter Meier (Manufacturing), Inc.
Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of
our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any
of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
®
perform routine maintenance and major repair on your JET
your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with
your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option. We will return the repaired product or replacement at our expense unless it is determined by us that
there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will,
at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE
LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general
information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
®
whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
2
Table of Contents
Warranty and Service .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warnings ................................................................................................................................................. 4
Introduction ............................................................................................................................................. 5
Specifications .......................................................................................................................................... 6
Features and Terminology ....................................................................................................................... 7
Unpacking ............................................................................................................................................... 8
Electrical Connection ............................................................................................................................... 8
Operation ................................................................................................................................................ 8
Roll Adjustment .................................................................................................................................... 8
Foot Pedal Operation ........................................................................................................................... 9
Forming the Workpiece ............................................................................................................................ 9
Material Size Considerations ................................................................................................................ 9
Flat Rolling ........................................................................................................................................... 9
Forming a Radius ................................................................................................................................. 9
Forming a Tube.................................................................................................................................... 9
Bending Wire ..................................................................................................................................... 10
Maintenance .......................................................................................................................................... 10
Troubleshooting the ESR-1650T Slip Roll .............................................................................................. 10
Replacement Parts ................................................................................................................................ 11
Assembly Drawing for ESR-1650T ..................................................................................................... 11
Parts List for ESR-1650T ................................................................................................................... 12
Wiring Diagram for ESR-1650T-1 .......................................................................................................... 15
(Single Phase only) ............................................................................................................................... 15
Wiring Diagram for ESR-1650T-3 .......................................................................................................... 16
(Three Phase only) ................................................................................................................................ 16
3
Warnings
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This powered slip roll machine is designed and intended for use by properly trained and experienced
personnel only. If you are not familiar with the proper and safe operation of a powered slip roll, do not
use until proper training and knowledge have been obtained.
5. Do not use this powered slip roll for other than its intended use. If used for other purposes, Walter
Meier (Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any
injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this powered slip roll machine.
Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.
7. Before operating this powered slip roll machine, remove tie, rings, watches and other jewelry, and roll
sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip, steel-toed
footwear, and anti-skid floor strips are recommended.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductiv e harm. Some examples
of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. The slip roller must be anchored to the floor.
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Don't use in dangerous environment. Don't use power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted.
4
21. Keep visitors a safe distance from the work area. Keep children away.
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
24. Do not overreach. Failure to maintain proper working position can cause you to fall into the machine
or allow clothing to get caught, pulling you into the machine.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and more safely.
26. Use recommended accessories; improper accessories may be hazardous.
27. Maintain tools with care. Keep the machine clean for the best and safest performance. Follow
instructions for lubricating the slip roller.
28. Deburr any sharp metal edges of the workpiece before placing it into the slip roller. Use leather
gloves when handling workpieces.
29. Keep hands away from the moving rolls.
30. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
31. Do not stand on the machine. Serious injury could occur if the machine tips over.
32. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
33. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize you rself with the following safet y no tices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
Introduction
This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and
maintenance procedures for the JET ESR-1650T Powered Slip Roller. This manual contains instructions
on installation, safety precautions, general operating procedures, maintenance instructions and parts
breakdown. This machine has been designed and constructed to provide years of trouble free operation if
used in accordance with instructions set forth in this manual. If there are any questions or comments,
please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web
site: www.walterm eier.com.
5
Specifications
Model ................................................................ ESR-1650T-1 ............................................. ESR-1650T-3
Stock Number............................................................. 756027 ...................................................... 756028
Construction:
Frame ................................................................... cast iron ..................................................... cast iron
Rolls ......................................... steel, ground and polished ......................... steel, ground and polished
Capacities:
Maximum Thickness – Mild Steel ...........16 gauge (1.5mm) ...................................... 16 gauge (1.5mm)
Maximum Forming Length............................ 50” (1300mm) ............................................ 50” (1300mm)
Number of rolls ................................................................ 3 ................................................................ 3
Diameter of Rolls ............................................... 3” (75mm) .................................................. 3” (75mm)
Minimum Forming Radius (in.) ...........................2” (51mm) ................................................. 2” (51mm)
Wire Grooves (in.) ........................................ 1/2” (12.8mm) ............................................ 1/2” (12.8mm)
.............................................................. 3/8” (9.6mm) .............................................. 3/8” (9.6mm)
............................................................... 5/16” (8mm) ............................................... 5/16” (8mm)
Motor and Controls:
Motor ........................................................ TEFC, Induction ......................................... TEFC, Induction
Horsepower ............................................... 1.5 HP (1.1kW) ............................................ 1HP (0.75kW)
Phase ........................................................................ 1 PH .......................................................... 3 PH
Cycle ......................................................................... 60Hz .......................................................... 60Hz
Voltage ..................................... 115/230V (prewired 230V) ..........................230/460V (prewired 230V)
Full Load Amps ................................................13.78 / 6.89 .................................................. 3.48 / 1.74
Motor RPM ................................................................ 1680 .......................................................... 1680
Control ............................ Foot Pedal with Emergency Stop ............... Foot Pedal with Emergency Stop
Gear Reducer Ratio .................................................... 1:80 ........................................................... 1:80
Driven Roll Speed (RPM) ............................................... 22 .............................................................. 22
Dimensions:
Shipping ............... 71”Lx24”Wx43”H (1800x600x1100mm) ..... 71”Lx24”
Assembled .............. 65”Lx20”Wx36”H (1660x500x910mm) ....... 65”Lx20”Wx36”H (1660x500x910mm)
Weights:
Net ......................................................... 750 lbs (340 kgs) ....................................... 750 lbs (340 kgs)
Shipping ................................................. 877 lbs (398 kgs) ....................................... 877 lbs (398 kgs)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, Walter Meier reserves the right to effect, at any time and without prior notice, changes or alterations to
parts, fittings, and accessory equipment deemed necessary, without incurring obligations.
Wx43”H (1800x600x1100mm)
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
6
Features and Terminology
Floor mounting holes
Figure 1 - Features
Figure 2 – Hole centers
7
Unpacking
Open shipping container and check for shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping material until the Slip Roll
is assembled and running properly.
Compare the contents of your container with the
following parts list to make sure all parts are
intact. Missing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Contents of container:
1 Electric Slip Roll
1 Foot pedal control assembly
2 Keys to electrical box
1 Instruction and parts manual
1 Warranty card
Remove all crating from around the slip roller,
and use a forklift or hoist with straps to carefully
move the machine off the pallet and into
position. Lifting equipment should be rated for at
least 900 pounds.
Position the machine so that there is enough
room on all sides for general maintenance and
feeding of materials. Anchor the slip roller to the
floor using lag screws or other appropriate
fasteners through the four holes in the base.
Exposed metal surfaces have been given a
protective coating. Remove this with a soft cloth
and a cleaner-degreaser. Do not use gasoline,
paint thinner, acetone, etc., as these may
damage painted surfaces. Do not use an
abrasive pad, as it may scratch polished
surfaces.
Electrical Connection
2. On the transformer, remove the wire
terminal from the 230V contact and connect
to the 460V contact.
3. On the thermal relay, make sure the dial is
set to the proper amperage.
4. If using a plug, install a proper 460V, ULlisted plug.
It is recommended that the Slip Roll, when
operated at either voltage, be connected to a
dedicated, minimum 15 amp circuit with a 15
amp circuit breaker or time delay fuse. Local
codes take precedence over recommendations.
Refer to the Wiring Diagram at the back of this
manual for more detailed wiring information.
Operation
Roll Adjustment
(Figure 1 identifies machine elements.)
Four adjustment screws (two in front and two in
the rear) have been built into the left and right
side frames.
The two front adjusting screws enable the
operator to raise or lower the pinch roll, so that
the correct gap between the stationary and
pinch rolls may be obtained to feed the desired
stock into the machine.
The rear adjusting screws raise or lower the idler
roll which determines the degree of bend in the
stock that is being fed through the machine. The
right and left side frames are each equipped with
a scale to aid the operator in determining.
To adjust the rolls for material thickness:
1. Insert the material between the rolls from the
front of the machine and raise the pinch roll
until the material fits tightly.
Elect rical power connections
should be made by a qualified electrician.
Observe national and local electrical codes
when connecting this machine.
The ESR-1650T is pre-wired for 230 volt. It is
not provided with a power plug; you may either
attach a proper 230V UL-listed plug, or
“hardwire” the machine directly to a service
panel (make sure a disconnect is available to
the operator).
The three-phase model can be converted to 460
volt, as follows:
1. Connect the motor leads according to the
diagram affixed to the motor.
2. Raise the idler roll equal amounts at each
end, to desired position for the bend.
No exact formula can be followed when making
these roll adjustments because material "spring
back" varies with the kind of material being
formed. Only by test forming several pieces can
the correct adjustments be obtained. Also, keep
in mind that it is much easier to re-pass material
to make a smaller radius than it is to attempt to
increase a radius that was made too small.
Rolls must be adjusted exactly parallel or the
material will spiral during the rolling process.
Measure each end of the opening with calipers if
greater precision is required.
NOTE: Deliberately setting the rolls non-parallel
can be used to make cone shapes.
8
The stationary, or top, roll is secured at its left
π
π
D
end to the gear side of the machine with the cap
screw and jam nut (see Figure 1). These can be
adjusted if needed.
Foot Pedal Operation
The shrouded foot control has pedals for instant
forward or reverse motion.
Push the emergency stop button for fast shut
down of the slip roller. To re-start the machine,
rotate the emergency stop button clockwise until
it releases.
Forming the Workpiece
The rolls present a pinch
point and/or crush hazard. Do not place
hands in close proximity to the rolls while
operating.
Material Size Considerations
To determine the approximate length of material
needed for a desired size tube, use the following
formula:
where
and
For example: To find the length of material
needed (C) to form a tube 4" in diameter,
multiply 3.1417 by 4". Result: 12.5667" is the
circumference of approximate length of material
needed. Cut several pieces of material to this
length for a forming test run. Material may have
to be lengthened or shortened depending upon
results of the test run.
If the workpiece is large, make sure it receives
proper support as it exits the slip roll machine.
DC
=
is the circumference,
C
equals 3.1417
is the diameter.
Figure 2
Forming a Radius
1. Adjust the pinch roll as needed.
2. Turn on the slip roller and insert the
workpiece from the front. Make sure the
stationary roll is rotating counter-clockwise.
3. When the material reaches the point where
the radius is to begin (A, Figure 3), stop the
machine and raise the idler roll an equal
amount on each end to achieve the desired
bend.
4. Re-start the rolls and continue until the bend
is completed (B, Figure 3). Support the
workpiece as it exits the machine.
5. If a smaller radius is needed, adjust the roll
distance and re-feed the workpiece.
Figure 3
Forming a Tube
A tube can often be made with a single pass
through the machine, as follows:
Flat Rolling
Softer metals (copper, aluminum, etc.) can be
processed through the slip roll machine to
straighten, flatten, or reduce their thickness.
Simply adjust the pinch roll for thickness, lower
the idler roll all the way down, and feed the
workpiece through (Figure 2).
NOTE: The idler roll will not descend completely
out of the path of the workpiece; thus, there may
be a slight bend in the workpiece. By flipping the
workpiece over and re-feeding it, this bend can
be minimized.
1. Adjust the pinch roller as needed to
accommodate workpiece thickness.
2. Feed the workpiece into the machine. As it
nears the end (Figure 4a), stop the machine
and reverse direction (Figure 4b).
Figure 4
9
3. To remove the tube from the stationary roll,
pull the sleeve outward until it clears the end
bracket; then pivot the roll outward, as
shown in Figure 5.
4. After the tube is removed, reposition the
stationary roll, making sure the sleeve is
pushed back in completely, as shown in
Figure 5.
Figure 6
Maintenance
Figure 5
Bending Wire
There are three wire grooves at the end of the
pinch roll and idler roll, to accommodate a 5/16”,
3/8” and 1/2” wire. See Figure 6.
Use the smallest groove into which the wire will
comfortably fit. Bend the wire using the same
principles as described for forming a radius. To
make a complete loop of wire, use the
instructions for forming a tube.
1. Keep the rolls clean and rust-free, and
periodically apply a light film of oil.
2. Place a few drops of 30W oil into the holes
at each end of the rolls (see Figure 6). Then
operate the machine for a few seconds to
distribute the oil.
3. Apply a light coat of oil to the exposed end
of the stationary roll beneath the sleeve
(shown in Figure 5).
4. Keep the gears lubricated with a good
quality, non-hardening grease. (Remove end
cover to access gears and chain.) Operate
the machine to disperse the grease.
5. Apply a light coat of grease to the pinch roll
and idler roll adjustment screws (see Figure
1).
Troubleshooting the ESR-1650T Slip Roll
Trouble Probable Cause Remedy
Slip roll doesn’t
operate; rolls won’t
move.
Cones are made
when trying to make
cylinders.
Workpiece is not
bending.
No incoming power.
Emergency stop engaged.
Jam nut is loose. Tighten nut to secure stationary roll.
Gears damaged.
Rolls not parallel.
Machine capacity exceeded.
Idle Roll not engaging.
10
Check power source and
connections.
Release emergency stop switch by
rotating clockwise (check both switch
locations).
Inspect gears; repair/replace as
needed.
Adjust idle (rear) roll as needed until
idle roll is parallel to stationary (top)
roll.
Use materials within machine’s
capacity.
Inspect idle roll; make adjustments as
needed.
Replacement Parts
To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our
website for business hours, www.waltermeier.com). Having the Model Number and Serial Number of your
machine available when you call will allow us to serve you quickly and accurately.
Assembly Drawing for ESR-1650T
11
Parts List for ESR-1650T
Index No Part No Description Size Qty
1 ............... ESR1650T-1 ............... Side Cover ......................................................................................... 1
2 ............... ESR1650T-2 ............... Electric Box ........................................................................................ 1
2-1............ ESR1650T-2-1 ............ Short & Overload Protection ............................W1A............................ 1
2-2............ ESR1650T-2-2 ............ Junction Terminal ............................................................................... 1
2-3............ ESR1650T/3-2-3 ......... A.C. Contactor .................................................three phase ................ 3
................. ESR1650T/1-2-3 ......... A.C. Contactor .................................................single phase ............... 4
2-4............ ESR1650T/3-2-4 ......... Thermal Relay .................................................2.4-3.6A (3PH) ........... 1
................. ESR1650T/1-2-4 ......... Thermal Relay .................................................5.5-8.5A (1PH) ........... 1
2-5............ ESR1650T/3-2-5 ......... Transformer ....................................................AC 460 230/24V ......... 1
................. ESR1650T/1-2-5 ......... Transformer ....................................................AC 230 115/24V ......... 1
2-6............ ESR1650T-2-6 ............ Power Indicator ...............................................AC24V........................ 2
2-7............ ESR1650T-2-7 ............ Power On/Off Button .......................................25A ............................ 2
2-8............ ESR1650T-2-8 ............ Strain Relief ....................................................M18 ............................ 3
2-9............ ESR1650T/3-2-9 ......... Strain Relief for 230/460V-3PH .......................M18 ............................ 1
................. ESR1650T/1-2-9 ......... Strain Relief for 115/230V-1PH .......................M20 ............................ 1
2-10 .......... ESR1650T-2-10 .......... Cable for Foot Pedal........................................Ø16 mm ..................... 1
2-11 .......... ESR1650T/3-2-11 ....... Motor Cable..........................................4x1.5mm 230/460V-3PH ......... 1
................. ESR1650T/1-2-11 ....... Motor Cable..........................................7x1.5mm 115/230V-1PH ......... 1
2-12 .......... ESR1650T-2-12 .......... Cable for Microswitch ......................................................................... 1
2-13 .......... ESR1650T/3-2-13 ....... Power Cord for 3 PH..............................4x1.5mm 230/460V-3PH ....... 1
................. ESR1650T/1-2-13 ....... Power Cord for 1 PH..............................3x1.5mm 115/230V-1PH ....... 1
.......... TS-1532032 ................ Phillips Pan Head Machine Screw ...................M4x10 ...................... 12
2-14
3 ............... ESR1650T-3 ............... Stand ................................................................................................. 1
4 ............... ESR1650T-4 ............... Left Support ....................................................................................... 1
5 ............... ESR1650T-5 ............... Right Support ..................................................................................... 1
6 ............... ESR1650T-6 ............... Rear Roll ............................................................................................ 1
7 ............... ESR1650T-7 ............... Upper Roll .......................................................................................... 1
8 ............... ESR1650T-8 ............... Safety Bracket .................................................................................... 1
9 ............... ESR1650T-9 ............... Lower Roll .......................................................................................... 1
10 ............. ESR1650T-10 ............. Square Bushing Upper Roll ................................................................ 1
11 ............. ESR1650T-11 ............. Bushing Rear Roll .............................................................................. 2
12 ............. ESR1650T-12 ............. Bushing Lower Roll ............................................................................ 2
13 ............. ESR1650T-13 ............. Left Bushing Trans Shaft .................................................................... 1
................. ESR1650T-13A ........... Left Bushing Trans Shaft
14 ............. ESR1650T-14 ............. Right Bushing Trans Shaft .................................................................. 1
................. ESR1650T-14A ........... Right Bushing Trans Shaft
15 ............. ESR1650T-15 ............. Sleeve Handle .................................................................................... 1
16 ............. ESR1650T-16 ............. Large Sprocket ................................................P=19.05 Z=25............. 1
17 ............. ESR1650T-17 ............. Small Sprocket ................................................P=19.05 Z=13............. 1
18 ............. ESR1650T/3-18 .......... Motor, 220/440V-3PH ......................................0.75kW, 4P ................. 1
................. ESR1650T/1-18 .......... Motor, 115/230V-1PH ......................................1.1kW, 4P................... 1
18-1 .......... ESR1650T-18-1 .......... Motor Fan Cover ................................................................................ 1
18-2 .......... ESR1650T-18-2 .......... Motor Fan........................................................................................... 1
18-3 .......... ESR1650T-18-3 .......... Housing Cov er ................................................................................... 1
18-4 .......... ESR1650T/3-18-4 ....... Stator ..............................................................230/460V-3PH ............ 1
................. ESR1650T/1-18-4 ....... Stator ..............................................................115/230V-1PH ............ 1
18-5 .......... ESR1650T/3-18-5 ....... Rotor ...............................................................230/460V-3PH ............ 1
................. ESR1650T/1-18-5 ....... Rotor ...............................................................115/230V-1PH ............ 1
18-6 .......... ESR1650T-18-6 .......... Flange Plate ....................................................................................... 1
18-7 .......... ESR1650T-18-7 .......... Flange Plate Input Shaft ..................................................................... 1
18-8 .......... BB-6205...................... Ball Bearing .....................................................Φ52XΦ25X15 ............. 1
18-9 .......... ESR1650T-18-9 .......... Reducer Cover ................................................................................... 1
18-10 ........ ESR1650T-18-10 ........ O-ring ..............................................................Φ180XΦ2.6 mm ......... 1
18-11 ........ ESR1650T-18-11 ........ Bushing .............................................................................................. 1
18-12 ........ ESR1650T-18-12 ........ Gear ................................................................................................... 1
18-13 ........ BB-6207...................... Ball Bearing .....................................................Φ72XΦ35X7 mm ........ 1
(for serial nos. over 11110037)
(for serial nos. over 11110037)
........................ 1
..................... 1
12
Index No Part No Description Size Qty
18-14 ........ ESR1650T-18-14 ........ Housing .............................................................................................. 1
18-15 ........ ESR1650T-18-15 ........ Oil Seal ...........................................................Φ50XΦ35X7 mm ........ 1
18-16 ........ ESR1650T-18-16 ........ Key .................................................................8x25 mm .................... 1
18-17 ........ ESR1650T-18-17 ........ Output Shaft ....................................................................................... 1
18-18 ........ BB-6301...................... Ball Bearing .....................................................Φ37XΦ12X12 ............. 3
18-19 ........ ESR1650T-18-19 ........ Gear Shaft .......................................................................................... 1
18-20 ........ BB-6303...................... Ball Bearing .....................................................Φ52XΦ15X12 ............. 1
18-21 ........ ESR1650T-18-21 ........ Key .................................................................5X12 mm .................... 1
18-22 ........ ESR1650T-18-22 ........ Gear Shaft .......................................................................................... 1
18-23 ........ ESR1650T-18-23 ........ Gear ................................................................................................... 1
18-24 ........ ESR1650T-18-24 ........ Gear ................................................................................................... 1
18-25 ........ TS-1503061 ................ Socket Head Cap Screw..................................M6X25........................ 3
18-26 ........ ESR1650T-18-26 ........ Bolt .................................................................M5X25........................ 3
18-27 ........ ESR1650T-18-27 ........ Oil Seal ...........................................................Φ37XΦ17X7 ............... 1
18-28 ........ BB-6208...................... Ball Bearing .....................................................Φ80XΦ40X18 ............. 1
18-29 ........ BB-6205
18-30 ........ ESR1650T-18-30 ........ Screw ..............................................................M4X8 ......................... 3
18-31 ........ ESR1650T-18-31 ........ Connecting Shaft ................................................................................ 1
18-32 ........ ESR1650T/1-18-32 ..... Centrifugal Switch for 1PH only .......................................................... 1
18-33 ........ ESR1650T/1-18-33 ..... Start Capacitor for 1PH only ............................35uf ............................ 1
18-34 ........ ESR1650T/1-18-34 ..... Run Capacitor for 1PH only .............................200uf .......................... 1
19 ............. ESR1650T-19 ............. Motor Mount ....................................................................................... 1
20 ............. ESR1650T-20 ............. Gear ................................................................m=2.5 z=30 ................ 1
21 ............. ESR1650T-21 ............. Drive Gear ......................................................m=2.5 z=30 ................ 1
22 ............. ESR1650T-22 ............. Driven Gear .....................................................m=2.5 z=18 ................ 2
23 ............. ESR1650T-23 ............. Gear W heel Shaft ............................................................................... 1
24 ............. TS-1550071 ................ Flat Washer .....................................................Φ10 mm ..................... 6
25 ............. ESR1650T-25 ............. Adjusting W asher ............................................Φ35XΦ25.5X5 mm ..... 1
26 ............. ESR1650T-26 ............. Bolt for Adjusting Roller ...................................................................... 2
27 ............. ESR1650T-27 ............. Bolt for Auxiliary Roller ....................................................................... 2
28 ............. ESR1650T-28 ............. Transmission Shaft ............................................................................. 1
29 ............. ESR1650T-29 ............. Washer .............................................................................................. 1
30 ............. ESR1650T-30 ............. Bushing .............................................................................................. 2
31 ............. ESR1650T-31 ............. Handle ............................................................................................... 4
32 ............. ESR1650T-32 ............. Pin ..................................................................................................... 4
33 ............. ESR1650T-33 ............. Bolt .................................................................M12X55 ...................... 1
34 ............. TS-1524051
35 ............. TS-1491021 ................ Hex Cap Screw ...............................................M10x20 ...................... 5
36 ............. ESR1650T-36 ............. Bolt .................................................................M12x25 ...................... 4
37 ............. ESR1650T-37 ............. Bushing .............................................................................................. 1
38 ............. ESR1650T-38 ............. Screw ..............................................................M8X40........................ 2
39 ............. TS-1492031 ................ Hex Cap Screw ...............................................M12X35 ...................... 4
40 ............. TS-2360121 ................ Flat Washer .....................................................Φ12 mm ..................... 8
41 ............. ESR1650T-41 ............. Key .................................................................8X45 mm .................... 1
42 ............. ESR1650T-42 ............. Key .................................................................6X25 mm .................... 3
43 ............. ESR1650T-43 ............. Key .................................................................6X40 mm .................... 1
44 ............. TS-2311081 ................ Nut ..................................................................M8 ............................. 2
45 ............. TS-1550061 ................ Flat Washer .....................................................Φ8 mm ....................... 4
46 ............. ESR1650T-46 ............. Worm Rod .......................................................................................... 2
47 ............. ESR1650T-47 ............. Lock Spring ........................................................................................ 2
48 ............. ESR1650T-48 ............. Flat W asher ........................................................................................ 4
49 ............. ESR1650T-49 ............. Chain ................................................................................................. 1
50 ............. ESR1650T-50 ............. Emergency Switch .............................................................................. 1
51 ............. ESR1650T-51 ............. Pole ................................................................................................... 1
52 ............. ESR1650T-52 ............. Box Cover .......................................................................................... 1
53 ............. ESR1650T-53 ............. Pedal Switch ...................................................................................... 1
54 ............. TS-1540081 ................ Nut ..................................................................M12 ............................ 1
55 ............. ESR1650T-55 ............. Wheel................................................................................................. 2
56 ............. TS-1540041 ................ Flat Washer .....................................................Φ6 mm ....................... 5
...................... Ball Beari ng .....................................................Φ52XΦ25X12 ............. 2
................ Set Screw........................................................M8x20 ........................ 2
13
Index No Part No Description Size Qty
57 ............. TS-2246162 ................ Socket Head Button Screw ..............................M6X16........................ 5
58 ............. TS-1505051 ................ Socket Head Cap Screw..................................M10x35 ...................... 4
59 ............. ESR1650T-59 ............. Connecting Bushing ........................................................................... 2
60 ............. ESR1650T-60 ............. Fixing Screw....................................................M6x8 .......................... 2
61 ............. ESR1650T-61 ............. Cross Head Screw ..........................................M6x65 ........................ 4
62 ............. ESR1650T-62 ............. Handle Sleeve .................................................................................... 1
63 ............. TS-2285302 ................ Phillips Pan Head Machine Screw ...................M5x30 ........................ 2
64 ............. ESR1650T-64 ............. Cross Head Screw ..........................................M5x95 ........................ 2
65 ............. TS-1534052 ................ Phillips Pan Head Machine Screw ...................M6x16 ........................ 4
66 ............. TS-1482041 ................ Hex Cap Screw ...............................................M6x20 ........................ 1
67 ............. TS-1540041 ................ Flat Washer .....................................................Φ6 mm ....................... 1
68 ............. ESR1650T-68 ............. Switch Box ......................................................................................... 1
69 ............. ESR1650T-69 ............. Rivet for Scale .................................................Ф2×6 mm ................... 4
70 ............. ESR1650T-70 ............. Scale .................................................................................................. 2
71 ............. TS-1490031 ................ Hex Cap Screw ...............................................M8×20 ........................ 2
72 ............. TS-1482031 ................ Hex Cap Screw ...............................................M6×16 ........................ 2
73 ............. ESR1650T-73 ............. Microswi tch ........................................................................................ 2
74 ............. ESR1650T-74 ............. Microswi tch Mount .............................................................................. 1
75 ............. ESR1650T-75 ............. Washer ...........................................................Φ6 mm ....................... 2
76 ............. ESR1650T-76
............. Screw ..............................................................M4X10........................ 4
14
Wiring Diagram for ESR-1650T-1
(Single Phase only)
JK2
10
12
KM2
KM3
JK1
9
11
KM4
KM1
KM2 KM1
7
8
SB1
6
5
KM2
KM1
SQ1
SB2
13
EL2
KM4
FR
4
TA: E.S.P
QF: BREAKER SWITCH
KM1/2/3: CONTACTOR
TA2
321
TA1
14
EL1
FR: HEAT RELAY
JK1/2: FOOT SWITCH
SQ1: INTERLOCKNG SWITCH
SB1: START SWITCH
SB2: STOP SWITCH
EL1: POWER INDICATOR LIGHT
EL2: WORKING INDICATOR LIGHT
KM4
QF
AC24V
0
TC
0.75mm
KM3
1.5mm
NL
N1L1
KM2
M
MAIN
MOTOR
FR
KM4
KM1
15
Wiring Diagram for ESR-1650T-3
(Three Phase only)
JK2
10
12
KM2
KM3
JK1
9
11
KM4
KM1
KM2 KM1
7
8
SB1
6
5
KM2
KM1
SQ1
SB2
13
EL2
KM4
FR
4
TA: E.S.P
QF: BREAKER SWITCH
KM1/2/3/4: CONTACTOR
TA2
321
TA1
14
EL1
FR: HEAT RELAY
JK1/2: FOOT SWITCH
SQ1: INTERLOCKNG SWITCH
SB1: START SWITCH
SB2: STOP SWITCH
EL1: POWER INDICATOR LIGHT
EL2: WORKING INDICATOR LIGHT
0.75mm
1.5mm
NL
TC
QF
KM4
AC24V
0
KM3
KM2
N1L1
M
MAIN
MOTOR
FR
KM4
KM1
16
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