Jet AB-12, AB-14 Operating Instructions And Parts Manual

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Operating Instructions and Parts Manual

12” and 14” Abrasive Cut-off Saws

Models AB-12, AB-14

For machines with serial no. 16110010 and higher

JET

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M-414240

AB-12 AB-14

1.0 IMPORTANT SAFETY

INSTRUCTIONS

WARNING – To reduce risk of injury:

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This cold saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a cold saw, do not use until proper training and knowledge have been obtained.

5. Do not use this cold saw for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear protective eye wear when operating machinery. Eye wear shall be impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications. Use of eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection.

7. Before operating this cold saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. CALIFORNIA PROPOSITION 65 WARNING:

This product contains chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm.

10. This product, when used for welding, cutting, or working with metal, produces fumes, gases, or dusts which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health and Safety Code Section 25249.5 et seq.)

11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

12. Make certain the switch is in the OFF position

before connecting the machine to the power supply.

13. Make certain the machine is properly grounded.

14. Make all machine adjustments or maintenance with the machine unplugged from the power source.

15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.

17. Make sure the abrasive saw is firmly positioned on a secure foundation.

18. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. Provide for adequate space surrounding work area and non-glare, overhead lighting.

20. Keep the floor around the machine clean and free of scrap material, oil and grease.

21. Keep visitors a safe distance from the work

area. Keep children away.

22. Make your workshop child proof with padlocks, master switches or by removing starter keys.

23. Give your work undivided attention. Looking around, carrying on a conversation and “horseplay” are careless acts that can result in serious injury.

24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.

25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.

26. Only use an abrasive disc that is suited to the work being done.

27. Do not make a cut which exceeds the capacities of the abrasive saw as shown in the specifications section of this manual.

28. Use recommended accessories; improper accessories may be hazardous.

29. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

30. Make sure the work piece is securely clamped to the table. Never use your hand to hold the work piece.

31. Make sure blade is not contacting workpiece when machine is started.

32. Turn off the machine and disconnect from power before cleaning. Use a cloth or brush to remove chips or debris — do not use bare

33. Do not stand on the machine. Serious injury could occur if the machine tips over.

34. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

35. Remove loose items and unnecessary work pieces from the area before starting the machine.

36. For circuits which are far away from the electrical service box, the wire size must be increased in order to deliver ample voltage to the motor. To minimize power losses and to prevent motor overheating and burnout, the use of wire sizes for branch circuits or electrical

extension cords according to Table 1 (sect. 6.3)

is recommended.

hands.

Familiarize yourself with the following safety notices used in this manual:

machine damage.

injury.

This means that if precautions are not heeded, it may result in minor injury and/or possible

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

2.0 Table of contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 Table of contents ............................................................................................................................................ 4

3.0 About this manual .......................................................................................................................................... 5

4.0 Specifications for Abrasive Saws ................................................................................................................... 6

5.0 Setup and assembly ....................................................................................................................................... 8

5.1 Shipping contents ....................................................................................................................................... 8

5.2 Tools required for assembly ....................................................................................................................... 8

5.3 Unpacking and cleanup .............................................................................................................................. 8

5.4 Location ...................................................................................................................................................... 8

5.5 Operating handle ........................................................................................................................................ 8

5.6 Material stop ............................................................................................................................................... 8

6.0 Electrical connections .................................................................................................................................... 8

6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 8

6.2 Extension cords .......................................................................................................................................... 9

6.3 Conversion to 460V .................................................................................................................................... 9

7.0 Adjustments ................................................................................................................................................... 9

7.1 Miter adjustment ......................................................................................................................................... 9

7.2 Vise action ................................................................................................................................................ 10

7.3 Depth of cut adjustment ........................................................................................................................... 10

7.4 Blade replacement ................................................................................................................................... 10

7.5 Belt tension and replacement ................................................................................................................... 10

8.0 Controls ........................................................................................................................................................ 10

9.0 Operation ..................................................................................................................................................... 10

10.0 User-maintenance ...................................................................................................................................... 11

10.1 Maintenance requirements ..................................................................................................................... 11

10.2 Periodic maintenance ............................................................................................................................. 11

10.3 Additional servicing ................................................................................................................................ 11

11.0 Troubleshooting AB-12/14 Abrasive Saws ................................................................................................. 12

11.1 Machine fault and operating problems ................................................................................................... 12

11.2 Blade and cutting problems .................................................................................................................... 13

12.0 Replacement Parts ..................................................................................................................................... 13

12.1.1 AB-12 Abrasive Saw – Exploded View ................................................................................................ 14

12.1.2 AB-12 Abrasive Saw – Parts List ........................................................................................................ 15

12.2.1 AB-14 Abrasive Saw – Exploded View ................................................................................................ 18

12.2.2 AB-14 Abrasive Saw – Parts List ........................................................................................................ 19

13.0 Electrical Connections for AB-12,AB-14 .................................................................................................... 22

14.0 Warranty and service ................................................................................................................................. 23

3.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model AB12 and AB-14 Abrasive Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly or

operation! Failure to comply may cause serious injury!

Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/serviceand-support/warranty/registration/

4.0 Specifications for Abrasive Saws

Table 1

Model number Stock number 414240 414245

Motor and Electricals

Motor type TEFC induction Horsepower 5 HP (4 kW) Phase 3 Voltage 230/460V (prewired 230V) Cycle 60 Hz Listed FLA (full load amps) 14 / 7 Starting amps 42 / 22 Running amps (no load) 3.36 / 1.18 Motor speed 3450 RPM Power cord SJT 12AWG 300V, 6 ft. Power plug installed n/a Power transfer Pulley and belts Pulley ratio 1:1.17 Recommended circuit size 1 20 A (230V); 10 A (460V) Sound emission without load 2 80 dB at 39 in. (1m) from machine

Cutting capacities

Round

Rectangle

Square

Blade (Abrasive disc)

Blade diameter 11.8 in. (300 mm) 13.8 in. (350 mm) Blade thickness 3 mm Blade speed 4200 RPM Spindle diameter 1 in. (25.4 mm)

Vise and mitering

Vise type Adjustable jaw, self-centering with

Maximum vise opening 7.5 in. (191 mm) 5.7 in. (145 mm) Miter angle range 90 degrees Miter positive stops n/a +45, -45, 90 deg.

Main materials

Blade (Abrasive disc) Aluminum, fiber resin, steel Cabinet steel Pulleys Cast iron

Dimensions

Vise platform height from floor 38 in. (965 mm) Cabinet footprint 19 x 22 in. (482.6 x 559 mm) Overall assembled (LxWxH) 57 x 23.6 x 69.7 in.

Shipping dimensions (LxWxH) 44.5 x 25 x 61 in.

Weights

Net weight 315 lb. (143kg) 396 lb. (180 kg) Shipping weight 478 lb. (217 kg) 563 lb. (256 kg)

90 deg. 3.9 in. (99 mm) 4.7 in. (120 mm) 45 deg. 3.5 in. (89 mm) 4.1 in. (104 mm) 90 deg. 2.7 x 4.7 in. (69 x 120 mm) 3.1 x 4.7 in. (79 x 120 mm) 45 deg. 2.7 x 3.5 in. (69 x 89 mm) 3.5 x 3.9 in. (89 x 99 mm) 90 deg. 3.5 x 3.5 in. (89 x 89 mm) 4.1 x 4.1 in. (104 x 104 mm) 45 deg. 3.1 x 3.1 in. (79 x 79 mm) 3.5 x 3.5 in. (89 x 89 mm)

(1450 x 600 x 1770 mm)

1130 x 640 x 1550 mm)

AB-12 AB-14

Double jaw, self-centering

cam locking handle

43.3 x 20.9 x 71.3 in.

(1100 x 530 x 1810 mm)

44.5 x 25 x 70 in.

(1130 x 640 x 1700 mm)

subject to local and national electrical codes.

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.

L = length, W = width, H = height n/a = not applicable

The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

Read and understand all

assembly instructions before attempting assembly. Failure to comply may cause serious injury.

5.0 Setup and assembly

5.1 Shipping contents

Carton contents

1 Abrasive saw 1 Material stop assembly 1 Open-end wrench, 32/36mm 1 Hex wrench, 8mm 1 Operator’s manual 1 Product registration card

5.2 Tools required for assembly

8mm hex wrench (provided) 21 and 24mm (or adjustable) wrench

5.3 Unpacking and cleanup

1. Inspect contents for shipping damage. Report

damage, if any, to your distributor. Do not discard shipping materials until saw is installed and running properly.

2. Compare contents of shipping carton with the

contents list in this manual. Report shortages, if any, to your distributor.

5.4 Location

Locate the machine on a solid, level floor, preferably concrete. Area should have good overhead lighting and ventilation, with enough room for loading and offloading of stock and general maintenance. Secure machine to floor using lag screws (not provided) or similar means through the provided holes in base.

5.5 Operating handle

Refer to Figure 5-1.

1. Install operating handle (A) into threaded hole.

Rotate it a good distance into hole, and make sure final orientation of handle grip is in comfortable position for operator.

2. Secure operating handle by tightening hex nut

(B) against saw head.

Figure 5-1 (AB-12 shown)

6.0 Electrical connections

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

The AB-12 and AB-14 Abrasive Saws are rated for 3-phase, 230/460-volt power, prewired 230V. They are not supplied with a plug. You may either install a proper 230V UL/CSA listed plug, or “hardwire” the machine directly to a service panel. To convert to 460-volt, see sect. 6.3.

Before connecting to power source, be sure switch

is in off position. It is recommended that the, when used with 230V

power, be connected to a dedicated 20 amp circuit

with circuit breaker or time-delay fuse marked “D”.

When used with 460V power, connect the AB-14 to

a dedicated 10 amp circuit with circuit breaker or time-delay fuse marked “D”.

NOTE: Local codes take precedence over recommendations.

5.6 Material stop

Refer to Figure 5-1.

Screw lower rod (D) into threaded hole in base and tighten hex nut (C) against base.

Install stop block with knobs (E) and upper rod as

shown.

6.1 GROUNDING INSTRUCTIONS

This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

If used with a plug:

Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150-250 V inclusive:

This tool is intended for use on a three-phase circuit. Make sure the tool is connected to an outlet having the same configuration as the plug (not provided). No adapter is available or should be used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.

If hardwired:

6.3 Conversion to 460V

The Abrasive Saw is prewired for 230 volt. To change incoming leads for 460 volt operation:

1. Open main motor junction box cover, and

change leads based on wiring diagram inside cover. Reinstall cover.

2. Reconnect wire on transformer from 230V

terminal to 460V terminal.

3. If using an electrical plug, replace current plug

with a UL/CSA listed plug rated for 460 volt operation.

Permanently connected tools: This tool should be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor.

Improper connection of the equipment-grounding conductor can r esult in a risk of electric shock. Check with a qualified electrician or service person if you are in do ubt as to whether the outlet is properly grounded.

The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

After wiring, make sure that the blade rotates in the

proper direction. If it does not, reverse two of the 3-

phase wires on the supply input.

6.2 Extension cords

The use of extension cords is discouraged; try to position machines near the power source. If an extension cord is necessary, make sure it is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

Table 2 shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Ampere Rating

More Than

00 06 18 16 16 14 06 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12

Not More Than

Table 2: Extension cord recommendations

Volts

240 50 100 200 300

AWG

Total length of cord in feet

Not Recommended

7.0 Adjustments

7.1 Miter adjustment

Refer to Figure 7-1.

The table has a rotational range of 90-degrees. To adjust miter position, proceed as follows:

1. Move lock lever (F, Figure 7-1) toward the front to release.

2. Push vise/table unit to desired angle, as shown on scale. (On the AB-14 pull the stop knob out to rotate vise unit. The knob will engage at +/45 and 90 degrees.)

3. Loosen handle (G) atop vise, and slide jaw as needed to accommodate blade angle. Position vise jaw as close as possible to blade. Retighten handle securely.

4. When desired cutting angle is set, firmly move lock lever rearward to secure setting.

Figure 7-1 (AB-12 shown)

7.2 Vise action

7.2.1 AB-12 vise

The AB-12 vise is self-centering and has a cam action lever for fast clamping. Turn handwheel (H, Figure 7-1) to move vise jaw about 1/16-inch away from work piece, then rotate cam lever (J) counterclockwise to tighten.

7.2.2 AB-14 vise

The AB-14 vise is self-centering, with double vise jaws driven by a lead screw. Clamp work piece by rotating vise handle.

4. Grasp blade with a gloved hand, and loosen

hex nut on spindle with provided wrench. NOTE: Left-hand threads – turn clockwise to loosen.

5. Remove nut, outer flange and blade. Clean spindle and flange.

6. Install new blade, making sure that blade is flat against inner flange, and orientation matches any directional arrow printed on blade.

7. Tighten nut securely (counterclockwise), and reconnect guard linkage.

7.5 Belt tension and replacement

7.3 Depth of cut adjustment

See Figure 7-2.

The front stop screw (K, Figure 7-2) limits blade depth of cut. The rear stop screw (L) limits return

motion of head. These stops have been set by the manufacturer. If future adjustment is needed:

To adjust depth of cut:

1. Disconnect machine from power source.

2. Loosen hex nut on stop screw, and lower head all the way for front stop adjustment.

3. Turn screw with wrench until blade bottoms out at desired level.

4. Tighten hex nut.

Raise head all the way for rear stop adjustment, using similar procedure as above.

To replace the belts:

1. Remove belt cover.

2. Slightly loosen two screws (P, Figure 7-2) and slide motor forward to de-tension belts.

3. Replace both belts as a set.

4. Slide motor back and tighten screws (P).

5. Belt tension can be adjusted by loosening hex nut on tension screw (M, Figure 7-2) and turning tension screw which moves the motor mount slide plate.

6. Lock tension screw setting by tightening hex nut against casting.

7. Reinstall belt cover.

8.0 Controls

Main switch (on control b ox) – Turns power on

and off.

Emergency Stop (on control box) – Press to shut

down machine. To restart machine, rotate button clockwise to disengage E-stop.

Trigger (on operating han dle) – When pressed, it

activates micro-switch to start blade rotation.

Figure 7-2

7.4 Blade replacement

Disconnect machine from

power source before changing saw blades. Failure to comply may result in serious injury!

1. Disconnect machine from power source.

2. Place saw head in fully raised position.

3. Remove screw (N, Figure 7-1) to release linkage from blade guard, and rotate guard out of the way.

9.0 Operation

1. Before using machine, check that safety devices (e.g. blade guards) are in position and work correctly and that personal safety requirements are complied with.

2. Position work piece and close vise securely. NOTE: Use supports, such as roller stands, for long work pieces.

3. If mitering, adjust table accordingly and lock it in position. If making a mitered cut, verify that blade will not contact vise jaws; adjust if needed.

4. If cutting multiple pieces to identical length, adjust material stop and tighten in position.

5. Turn on main switch.

6. Start blade by pressing trigger on handle grip.

7. Pull down operating lever to bring blade into work piece. You will manually control speed of downstroke. Do not exert excessive pressure, or damage to blade may result.

8. When cut is complete, release trigger and raise head.

10.0 User-maintenance

10.1 Maintenance requirements

All maintenance and cleaning

procedures must be performed with the power switched OFF. Failure to comply may result in

serious injury!

On completion of maintenance, ensure that replaced parts and/or any tools used have been removed from machine before starting it.

10.2 Periodic maintenance

 Remove all swarf from machine, preferably

with a cloth or brush. Do not use bare hands.

 Check blade wear and replace if necessary.  Clear chips away from vise/table area.

 Clean vise and lubricate all joints and sliding

surfaces, using good quality oil. An oil fitting is located atop the AB-12 vise near the cam lever.

 Grease vise leadscrew as needed.  Keep a light coat of oil on machined parts to

inhibit rust.

 Inspect power cord. Repair or replace a

damaged or worn cord immediately.

10.3 Additional servicing

Any additional servicing should be performed by authorized service personnel.

11.0 Troubleshooting AB-12/14 Abrasive Saws

11.1 Machine fault and operating problems

Symptom Possible Cause Correction*

Motor will not turn Low voltage. Check power line for proper voltage.

Open circuit in motor or loose connection.

Emergency Stop engaged

Electrical power supply

Trigger switch not activating

Transformer

Magnetic Contactor

Thermal relay

Motor

Motor will not start: fuses or circuit breakers blow

Motor overheats Motor overloaded. Reduce load on motor.

Short circuit in line cord or plug. Inspect cord or plug for damaged insulation and

Short circuit in motor or loose connections.

Incorrect fuses or circuit breakers in power line.

Inspect all lead connections on motor for loose or open connections.

Rotate Emergency Stop button to disengage.

Check: the phases; the cables; the plug; the socket. Also check that the motor connections are in place.

Check that socket/plug connection from handle to motor is inserted correctly; check micro-switch in trigger.

Check that the voltages are present both on the input and output. Otherwise replace.

Check that the phases in it are present both on the input and output, that it is not jammed, that it closes when powered and that it is not causing short circuits. Change if any of these problems are found.

Make sure it is closed, i.e. check that the phases are present in input and output, that it is not causing short circuits and responds when the reset coil is closed. If it has tripped to protect the motor, check the amperage setting, re-set, and check the motor. Change if necessary.

Check that it has not burned out, that it turns freely and that there is no moisture in the connection terminal board box. The winding can be rewound or replaced by experienced motor repair personnel.

shorted wires. Inspect all connections on motor for loose or

shorted terminals or worn insulation. Install correct fuses or circuit breakers.

Air circulation through motor restricted.

Motor stalls, resulting in blown fuses or tripped circuit

Machine slows when operating

Loud, repetitive noise coming from machine

Motor overloaded. Reduce load on motor.

Short circuit in motor or loose connections.

Low voltage. Correct the low voltage conditions.

Incorrect fuses or circuit breakers in power line.

Applying too much pressure. Feed blade into workpiece more slowly.

Belt loose. Tighten belt.

Floor uneven. Shim beneath stand to make level.

Pulley setscrews or keys are missing or loose.

Motor fan is hitting the cover. Tighten fan or shim cover.

V-belt is defective. Replace V-belt.

*Warning: Some corrections may require a qualified electrician.

Table 3

Clean motor fan with compressed air to restore normal air circulation.

Inspect connections on motor for loose or shorted terminals or worn insulation.

Install correct fuses or circuit breakers.

Inspect keys and setscrews. Replace or tighten if necessary.

11.2 Blade and cutting problems

Symptom Possible Cause Correction

Rapid blade wear Feed speed too slow The blade runs over the material without

removing it: Increase pressure of blade into workpiece.

Broken blade

Cuts not straight

Feed speed too high

Blade in contact with material before starting the cut

Feed speed too strong

Blade not perpendicular to workpiece.

Table 4

Reduce pressure of blade into workpiece.

Make sure blade is clear of workpiece before starting machine.

Reduce feed speed.

Contact JET technical support.

12.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.

12.1.1 AB-12 Abrasive Saw – Exploded View

12.1.2 AB-12 Abrasive Saw – Parts List

Index No Part No Description Size Qty

1 ................ TS-1504041 .............. Socket Head Cap Screw ......................................... M8x20 ........................... 4

2 ................ TS-1550061 .............. Flat Washer ............................................................. 8mm .............................. 6

3 ................ AB12-03 .................... Spring Pin ................................................................ 6x12mm ....................... 1

4 ................ AB12-04 .................... Pull Rod ................................................................... ...................................... 1

5 ................ TS-1503061 .............. Socket Head Cap Screw ......................................... M6x25 ........................... 2

6 ................ TS-1550041 ............. Flat Washer ............................................................. 6mm ............................ 12

7 ................ AB12-07 .................... Ring ......................................................................... ...................................... 2

8 ................ TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 1

9 ................ AB12-09 .................... Plate......................................................................... ...................................... 1

10 .............. F006056 .................... Ext. Retaining Ring .................................................. 45 mm ........................... 1

11 .............. AB12-11 .................... Blade Guard A ......................................................... ...................................... 1

12 .............. AB12-12 .................... Blade Guard B ......................................................... ...................................... 1

13 .............. TS-1490061 .............. Hex Cap Screw ........................................................ M8x35 ........................... 2

14 .............. TS-1491121 .............. Hex Cap Screw ........................................................ M10x70 ......................... 1

15 .............. TS-2311101 .............. Hex Nut .................................................................... M10 ............................... 1

16 .............. AB12-16-230 ............. Motor (for s/n 16110001~16110009) ....................... 5HP 230V 3PH ............. 1

.................. AB12-16-230/460 ...... Motor (for s/n 16110010 and higher) ....................... 5HP 230/460 3PH ......... 1

.................. AB12-16-1 ................. Motor Fan Cover (not shown) .................................. ...................................... 1

.................. AB12-16-2 ................. Motor Fan (not shown)............................................. ...................................... 1

.................. AB12-16-3….. ........... Junction Box (not shown) ........................................ ...................................... 1

.................. AB12-16-4 ................. Junction Box Cover (not shown) .............................. ...................................... 1

17 .............. EPR1460-89-2 .......... Key, Double Rd Hd .................................................. 8x8x30mm .................... 2

18 .............. TS-1524031 .............. Socket Set Screw .................................................... M8x12 ........................... 3

19 .............. AB12-19 .................... Motor Pulley ............................................................. ...................................... 1

20 .............. TS-1491031 .............. Hex Cap Screw ........................................................ M10x25 ....................... 10

21 .............. TS-1550071 .............. Flat Washer ............................................................. 10mm ............................ 8

22 .............. AB12-22 .................... Motor Base .............................................................. ...................................... 1

23 .............. TS-1503031 .............. Socket Head Cap Screw ......................................... M6x12 ........................... 2

24 .............. TS-2361061 .............. Lock Washer ............................................................ 6mm .............................. 4

25 .............. AB12-25 .................... Baffle........................................................................ ...................................... 1

26 .............. AB12-26 .................... Electrical Box Mount ................................................ ...................................... 1

27 .............. VB-A940 .................... Belt........................................................................... A940 ............................. 2

28 .............. AB12-28 .................... Belt guard ................................................................ ...................................... 1

29 .............. TS-1533032 .............. Machine Screw, Pan Head ...................................... M5x10 ........................... 2

30 .............. AB12-30 .................... Switch Handle .......................................................... ...................................... 1

31 .............. TS-1524051 .............. Socket Set Screw......................................................M8x20...........................3

32 .............. AB12-32 .................... Spindle Pulley .......................................................... ...................................... 1

33 .............. AB12-33 .................... Handle Shank .......................................................... ...................................... 1

34 .............. AB12-34 .................... Spring Lock Assembly ............................................. MS720-2 ....................... 1

35 .............. TS-2311141 .............. Hex Nut .................................................................... M14 ............................... 1

36 .............. AB12-36 .................... Brace ....................................................................... ...................................... 1

37 .............. TS-2311101 .............. Hex Nut .................................................................... M10 ............................... 6

38 .............. AB12-38 .................... Lock Bolt .................................................................. M8X40 .......................... 2

39 .............. BB-6206ZZ ................ Ball Bearing ............................................................. 6206-2Z ........................ 2

40 .............. AB12-40 .................... Spindle ..................................................................... ...................................... 1

41 .............. 5509207 .................... Key, Double Rd Hd .................................................. 5x5x20mm .................... 1

42 .............. AB12-42 .................... Cover ....................................................................... ...................................... 1

43 .............. TS-1482031 .............. Hex Cap Screw ........................................................ M6x16 ........................... 7

44 .............. AB12-44 .................... Inner Flange ............................................................ ...................................... 1

45 .............. AB12-45 .................... Blade........................................................................ Φ300 x Φ25.4x3 mm..... 1

46 .............. AB12-46 .................... Outer Flange ............................................................ ...................................... 1

47 .............. AB12-47 .................... Hex Nut .................................................................... ...................................... 1

48 .............. AB12-48 .................... Pad .......................................................................... ...................................... 2

49 .............. AB12-49 .................... Eccentric Sheath ..................................................... ...................................... 1

50 .............. AB12-50 .................... Rotary Arm............................................................... ...................................... 1

51 .............. AB12-51 .................... Eccentric Shaft......................................................... ...................................... 1

52 .............. AB12-52 .................... Shaft ........................................................................ ...................................... 1

53 .............. TS-1524011 .............. Socket Set Screw .................................................... M8x8 ............................. 1

54 .............. AB12-54 .................... Fixed Vise Assembly ............................................... ...................................... 1

55 .............. AB12-55 .................... Vise Plate................................................................. 2-3/8” x 8-3/4” ............... 1

Index No Part No Description Size Qty

56 .............. AB12-56 .................... Vise plate ................................................................. 2-3/8” x 3-1/8” ............... 1

57 .............. AB12-57 .................... Adjustable Handle ................................................... M10X30 ........................ 2

58 .............. TS-2361101 .............. Lock Washer ............................................................ 10mm ............................ 1

59 .............. AB12-59 .................... Washer .................................................................... ...................................... 1

60 .............. TS-1514021 .............. Flat Hd Socket Cap Screw....................................... M6x16 ........................... 3

61 .............. AB12-61 .................... Vise Plate................................................................. ...................................... 1

62 .............. AB12-62 .................... Upper Vise ............................................................... ...................................... 1

63 .............. AB12-63 .................... Adjust Plate ............................................................. ...................................... 1

64 .............. TS-1524061 .............. Socket Set Screw .................................................... M8X25 .......................... 4

65 .............. AB12-65 .................... Vise Leadscrew ....................................................... ...................................... 1

66 .............. AB12-66 .................... Spring ...................................................................... ...................................... 1

67 .............. BB-6205ZZ ................ Ball Bearing ............................................................. 6205-2Z ........................ 1

68 .............. AB12-68 .................... Oil Cup ..................................................................... M6 ................................. 1

69 .............. AB12-69 .................... Lock Ring ................................................................. ...................................... 1

70 .............. AB12-70 .................... Lock Handle ............................................................. ...................................... 1

71 .............. AB12-71 .................... Bearing .................................................................... AXK3047 ....................... 1

72 .............. AB12-72 .................... Bearing Cover .......................................................... ...................................... 1

73 .............. AB12-73 .................... Handwheel Assembly .............................................. Ø150Xø18 mm ............. 1

74 .............. AB12-74 .................... Washer .................................................................... ...................................... 1

75 .............. F010985 .................... Flat Hd Socket Cap Screw....................................... M8X35 .......................... 1

76 .............. TS-1523031 .............. Socket Set Screw .................................................... M6X10 .......................... 2

77 .............. AB12-77 .................... Base......................................................................... ...................................... 1

78 .............. AB12-78 .................... Shaft ........................................................................ ...................................... 1

79 .............. AB12-79 .................... Lock Handle ............................................................. ...................................... 1

80 .............. AB12-80 .................... Nut ........................................................................... ...................................... 1

81 .............. AB12-81 .................... Stand ....................................................................... ...................................... 1

82 .............. AB12-82 .................... Door ......................................................................... ...................................... 1

83 .............. AB12-83 .................... Cover ....................................................................... ...................................... 1

84 .............. AB12-84 .................... Electrical Box ........................................................... ...................................... 1

85 .............. AB12-85 .................... Emergency Switch ................................................... XB2-ES542 ................... 1

86 .............. AB12-86 .................... Main Switch ............................................................. SA1 ZH-DH-2 ................ 1

87 .............. AB12-87 .................... Circuit Breaker ......................................................... NB1-63 2P2A ................ 1

88 .............. AB12-88 .................... Circuit Breaker ......................................................... NB1-63 1P1A ................ 1

89 .............. AB12-89 .................... A.C. Contactor. ........................................................ CU-18 AC24V ............... 1

90 .............. AB12-90 .................... Caliper Gauge ......................................................... ...................................... 2

91 .............. AB12-91-230V ........... Transformer (for s/n 16110001~16110009) ............. JCY-63 220/24V ........... 1

.................. AB12-91-230/460V .... Transformer (for s/n 16110010 and higher) ............. JCY-63 230/460/24V .... 1

92 .............. AB12-92 .................... Grounding Copper Bar ............................................ ...................................... 1

93 .............. AB12-93 .................... Thermal Relay ......................................................... RHU-10 6A 11.3-16A .... 1

94 .............. AB12-94 .................... Subplate .................................................................. ...................................... 1

95 .............. TS-2284082 .............. Machine Screw, Pan Head ...................................... M4x8 ........................... 12

96 .............. TS-1550021 .............. Flat Washer ............................................................. 4mm ............................ 12

97 .............. AB12-97 .................... Strain Relief ............................................................. M20x1.5 ........................ 2

98 .............. AB12-98 .................... Wire ......................................................................... 14AWG ......................... 3

99 .............. AB12-99 .................... Strain Relief ............................................................. M16x1.5 ........................ 1

100 ............ TS-2361041 .............. Lock Washer ............................................................ 4mm ............................ 12

101 ............ AB12-101 .................. Cover ....................................................................... ...................................... 2

102 ............ TS-1550021 .............. Flat Washer ............................................................. 4mm ......

........................ 2

103 ............ TS-1501021 .............. Socket Head Cap Screw ......................................... M4x8 ............................. 2

104 ............ F003068 .................... Hex Nut, Blk Oxd ..................................................... M4-0.7 ........................... 3

105 ............ AB12-105 .................. Terminal Block ......................................................... ...................................... 1

106 ............ AB12-106 .................. Spark Collector ........................................................ ...................................... 1

107 ............ TS-1533032 .............. Machine Screw, Pan Head ...................................... M5x10 ........................... 2

108 ............ TS-1550031 .............. Flat Washer ............................................................. 5mm .............................. 2

109 ............ TS-2361051 .............. Lock Washer ............................................................ 5mm .............................. 3

110 ............ AB12-110 .................. Control Panel ........................................................... ...................................... 1

111 ............ AB12-111 .................. Rubber Grip ............................................................. ...................................... 1

112 ............ AB12-112 .................. Scale ........................................................................ ...................................... 1

113 ............ AB12-113 .................. Rivet......................................................................... 2x6mm .......................... 2

114 ............ AB12-114 .................. Connecting Bar ........................................................ ...................................... 1

115 ............ AB12-115 .................. Star Grip Knob ......................................................... ...................................... 1

Index No Part No Description Size Qty

116 ............ AB12-116 .................. Stop Block................................................................ ...................................... 1

117 ............ AB12-117 .................. Stop Rod .................................................................. ...................................... 1

118 ............ TS-154010 ................ Hex Nut .................................................................... M16 ............................... 1

.................. JET-165 ..................... JET Logo (not shown) ............................................. 165X68mm ................... 1

.................. LM000272 ................. ID/Warning Label, AB-12 (not shown) ..................... ...................................... 1

.................. LM000273 ................. Motor Lab el, AB-12 (not shown) .............................. ...................................... 1

12.2.1 AB-14 Abrasive Saw – Exploded View

12.2.2 AB-14 Abrasive Saw – Parts List

Index No Part No Description Size Qty

1 ................ TS-1504041 .............. Socket Head Cap Screw ......................................... M8x20 ........................... 4

2 ................ TS-1550061 .............. Flat Washer ............................................................. 8mm .............................. 6

3 ................ AB12-03 .................... Spring pin ................................................................ 6x12 mm ....................... 1

4 ................ AB12-04 .................... Pull rod..................................................................... ...................................... 1

5 ................ TS-1503061 .............. Socket Head Cap Screw ......................................... M6x25 ........................... 2

6 ................ TS-1550041 ............. Flat Washer ............................................................. 6mm ............................ 12

7 ................ AB12-07 .................... Ring ......................................................................... ...................................... 2

8 ................ TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 1

9 ................ AB12-09 .................... Plate......................................................................... ...................................... 1

10 .............. F006056 .................... Ext. Retaining Ring .................................................. 45 mm ........................... 1

11 .............. AB14-11 .................... Blade Guard A ......................................................... ...................................... 1

12 .............. AB14-12 .................... Blade Guard B ......................................................... ...................................... 1