JET 414450 User Manual
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Operating Instructions and Parts Manual
8-in x 13-in Hori zontal Cut-Off Bandsaw
Model: J-7015
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414450
Ph.: 800-274-6848 Revision C 02/2014
www.jettools.com Copyright © 2014 JET
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provid e pr o of
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Table of Contents
Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warnings ................................................................................................................................................. 4
Introduction ............................................................................................................................................. 6
Specifica tions ................................................................................................................ .......................... 6
Machine Fe a tu r e s .................................................................................................................................... 7
Unpacking and Assembly ........................................................................................................................ 8
Electri c al Connec tion ............................................................................................................................... 8
Controls and Indicators ............................................................................................................................ 9
Blade Selecti on ..................................................................................................................................... 10
Operations............................................................................................................................................. 1 0
Adjustments ................................................................................................................... ....................... 1 4
Maintenance .......................................................................................................................................... 18
Cleaning ................................................................................................................................................ 20
Lubrication............................................................................................................................................. 20
Coolant.................................................................................................................................................. 20
Troubleshooting ..................................................................................................................................... 21
Parts ..................................................................................................................................................... 23
Saw Stand and Bed ........................................................................................................................... 23
Saw Stand and Bed – Parts Breakdown ............................................................................................. 25
Saw Head .......................................................................................................................................... 26
Saw Head – Parts Breakdown ............................................................................................................ 29
Electri c Assembly – Parts and Breakdown .......................................................................................... 30
Wiring Diagram ...................................................................................................................................... 31
Ordering Replacement Parts.................................................................................................................. 32
The specifications in this manual are given as general information and are not binding. Walter Meier
(Manufacturing) Inc., reserves the right to effect, at any time and without prior notice, changes or
alterati ons to par ts, fittings, and accessory equipment deemed necessary for any reason whatsoever.
3
Warnings
1. Read and understand the ent ire owner's manual bef or e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or remov ed.
4. The bandsaw is desi gned and intended f or use by properly t r ained and experienced personnel only. If
you are not familiar with the proper and saf e operation of a bandsaw, do not use until proper traini ng
and knowledge have been obtained.
5. Do not use this bandsaw for other than its intended use. If used for other purposes, JET disclaims
any real or implied warrant y and holds itself harmless from any injury that may result from that use.
6. Always wear approv ed safety glasses/face shiel ds wh ile using this bandsaw. Ev eryday eyeglasses
only have impact resi stant lenses; they are not saf ety glasses.
7. Before operating t he bandsaw, rem ov e ti e, ri ngs, watches and other jewelr y, and rol l sl eev es up past
the elbows. Remove all loose cl othing and c onfine long hair. Non- sli p footwear or anti- skid floor stri ps
are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es
of these chemic als are:
• Lead from lead based paint.
• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.
• Arsenic and chromium from chemically treated lumber.
10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
11. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medicati on.
12. M ak e c er tain the switch is in the OFF position before connecting the machine to the power supply.
13. M ak e c er tain the machine is properl y grounded.
14. M ak e all machine adjustments or maintenance with the machine unplugged from the power source.
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
16. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
17. M ak e sure t he bandsa w i s firmly placed on a secure foundation.
18. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
19. P r ov ide for adequate space surrounding work area and non-glar e, overhead lighting.
20. K eep the floor around the machi ne clean and free of scrap material, oil and grease.
21. K eep v isitors a safe distanc e from the work area. Keep children away.
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22. M ak e y our workshop child proof wit h padloc k s, m ast er switc hes or by r em oving starter keys.
23. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e
careless acts that can r esul t in serious injury.
24. M aintain a balanced stanc e at all times so that y ou do not fall into the blade or other moving parts. Do
not overreach or use excessive force to perform any machine operation.
25. Use the ri ght t ool at the cor rect speed and feed r ate. Do not for ce a tool or attachment to do a j ob for
which it was not designed. T he ri ght tool will do the job better and safer.
26. Use recom mended accessories; i mproper accessories m ay be hazar dous.
27. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance.
Follow instructions for lubricati ng and c hanging accessories.
28. Turn off the machine bef ore cleaning. Use a brush or compressed air t o remove chips or debris — do
not use your hands.
29. Do not stand on the machine. Seri ous injury could occur if the machine ti ps over.
30. Never leave the mac hine r unning unattended. Turn the power off and do not l eav e the mac hine until it
comes to a complete stop.
31. Remove loose items and unnecessary work pieces from the area bef or e start ing the machine.
32. Always wear leather gloves when handling saw blade. The operator shall not wear gloves when
operating the machine.
33. A ll doors shall be closed, all panel s replaced, and other saf ety guards in pl ace prior to t he machine
being started or oper ated.
34. Be sure that the bl ade is not i n contact with the workpi ece when the m otor is start ed. T he mot or shall
be started and you shoul d allow the saw to com e up to f ull speed before bri nging the saw blade int o
contact wit h the workpi ec e.
35. K eep hands a way from the blade area.
36. Remove any cut off piece carefully while keeping your hands free of the blade area.
37. Saw must be stopped and electrical supply must be cut off before any blade replacement or
adjustment of blade support mechanism is done, or befor e any attempt is made to change the drive
belts or before any peri odic service or maintenance is performed on the saw.
38. Remove loose items and unnecessary workpieces from area before starting machine.
39. B r ing adjustable saw guides and guards as cl ose a s po s si ble to the workpiece.
40. A lways wear protective eye wear when operating, servic ing, or adjusting machinery. Eyewear shall be
impact resistant , protective safety glasses with side shi elds complyi ng with ANSI Z87.1 specific ations.
Use of eye wear which does not com ply with ANSI Z87.1 specif ications could resul t in severe injury
from breakage of ey e protec tion.
41. Nonsl ip footwear and safet y shoes are recom mended.
42. The workpiece, or part being sawed, must be securely clamped before the saw blade enters the
workpiece.
43. Saw must be stopped an d elec tr ic al supply cut off or m achine unpl ugged bef ore reac hing int o cut ting
area.
44. Avoid contact wit h cool ant, especially guarding y our eyes.
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Familiariz e you rself with the following safety no tices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, i t may result in serious i njury or possibly
even death.
Introduction
The JET Model J-7015 Horizontal Cut-off Bandsaw is designed for high production cut-off work. Four
cutting speeds and a hydraulic feed control allow the efficient cutting of vir tually any material.
The Model J-7015 Horizont al Cut-off Bandsaw is equipped wit h a coolant system t hat can greatly extend
blade life and speed the cut ting of a variety of materials t hat are best cut with cutting fluids and coolants.
Specifications
Model Number ............................................................................................................................... J-7015
Stock Num ber................................................................................................................................ 414450
Capacity:
Rectangular Stock at 90° (in.) ...................................................................................................... 9 x 13
Rectangular Stock at 45° (in.) .......................................................................................................9 x 8
Round Stock at 90° (in.) ...................................................................................................................... 9
Round Stock at 45° (in.) ...................................................................................................................... 9
Flat Stock (in.) .............................................................................................................................8 x 10
Speeds (FPM) ................................................................................................................ 82, 132, 170, 235
Motor ........................................ TEFC, 1-1/2 Horsepower, Capacitor Start, 1725 RPM, 1 Phase, 115/230V
Blade Size (in.) ............................................................................................................... 1 x 0.035 x 114.5
Blade Guides ............................................................... Tungsten carbide tip & ball bearing, ecc entric shaft
Material ........................................................................................................... Tungsten carbide inserts
Sides ........................................................................................................ Eccentric shaft, ball bearings
Blade Wheel (in.) ................................................................................................ 11-5/8 diameter, cast iron
Dimensions (LxWxH)(in.) ....................................................................... 62.5 x 22.4 x 48.4 (cutoff position)
Net Weight, approx. (lbs.) .................................................................................................................... 551
Vise ..................................................................................................... Rapid acting, screw tightening vise
Coolant Pump..................................................................................... 1/8 Horsepower, 1Phase, 115/230V
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
6
Machine Features
Saw Head
Figures 1 and 2 depic t the main features of the
Model J-7015 Horiz ontal Cut-Off Bandsaw. T he
machine consists of a machine base onto which
is installed a saw head.
Figure 1
The saw head (Figure 2) consists of a drive
motor, drive pulleys, gearbox, blade wheels,
blade guides and support s, control panel, blade
tension/blade tracking mechanism, wire brush,
and the saw blade.
The drive m otor is mounted on a piv oting plate
that swings outward to provide V-belt tension.
The motor is fitted with a step pulley; the V- belt
connects to a second step pulley that is
mounted on the input shaft of the gearbox.
A speed-reducing gearbox is mounted on the
back side of the blade wheel box on the right
side of the machine. The blade wheel (drive
wheel) is installed on the output shaft of the
gearbox.
A second blade wheel is located in a blade
wheel box on the left of the machine. The blade
wheel (driv en wheel) is mounted on a shaft that
is part of the blade tensi on/tracking mechani sm.
The blade tension mechanism is used to tighten
the saw blade on the blade wheels.
Machine Base
The machine base consists of a coolant
collection pan m ounted on two panels that form
the legs of the machine. A shelf is provided
under the coll ection pan that support s a coolant
tank.
The machine bed mounts on the top of the
collection pan. The bed supports the vise and
the vise-tightening lead screw.
The coolant tank is equipped wit h a pump/motor
assembly. The pump/motor circulates coolant
through tubing to cool and lubricate the saw
blade, the blade guides, and the workpiece.
A drainpipe is provided to connect the collecti on
pan to the coolant tank. A screen is provided in
the collecti on pan to screen-out c utting debri s as
the coolant drai ns into the coolant tank. Coolant
is added to the tank by pouring c oolant into the
collection pan. The tank is easily r emoved from
its shelf f or cleaning and maintenance.
Figure 2
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The mechanism also has adjustment screws
that enable the saw blade to “track” evenly on
the blade wheels. The adjustment screws
change the angle of the driv en bl ade wheel s haft
so the wheels are al igned. Tr acking adj ustment s
are generally made after the saw blade is
changed but may be required periodically due to
wear over time.
An electrical enclosure is attached to the leg
panel on the right side of the machine. The
enclosure contains the switches and fuses
required for operation and pr otecti on of the dr iv e
motor (Figur e 3).
Remove the saw fr om the shipping skid; discard
any hold-down devices. Place the saw on the
shop floor; secure the saw to the floor using
mounting anchor s secured through four holes in
the machine base. If the saw will be used to cut
long pieces of stoc k, allow plent y of room for t he
length of the stock .
Minimal assembly is required (see to Fig. 4),
consisting of mounting the control box, motor,
pulley guard/cover assembly and motor drive
belt. The mounting hardware is already in place
on the saw head. Loosen or remove the
hardware, plac ing the components (listed above)
in place and secure. For the drive belt, refer to
the Drive Belt section on page 19.
Figure 3
Work Stop
A work stop is provided with the machine to
allow cutting multiple pieces of identical length
(refer to Figure 12). The stop consists of a rod
onto which is installed a stop bracket , a tapered
stop, a clamping knob and a locking handle. T he
rod is installed in a bore in the front of the saw
bed. The stop bracket is positioned on the rod
with the tapered stop toward the end of the
workpiece. The br ac k et is moved in or out on the
rod to establish the length of the workpiece.
Control Panel
The control panel is mounted on the top of the
saw head. Refer to the Controls and Indicators
section (page 9) f or a description of the controls.
Unpacking and Assembl y
Machine Setup
The cut-off saw has been pre-adjusted at the
factory and sev eral test pieces hav e been cut to
verify cutting accuracy.
Figure 4
Electrical Connection
Electrical connection must
be made by a licensed electri cian. The wirin g
methods and practices must comply with
local electri cal codes.
The machine uses high
voltage electrical power that poses a
significant risk of serious injury or death if
proper precaut ions are no t ob served
Connect the machine to the electrical power
branch circuit (refer to the Wiring section on
page 31). Observ e the following guideli nes when
connecting the saw to the power source.
1. Make sure the saw is disconnected from the
electrical power branch circuit (trip the
required circuit breakers or remove the
required fuses).
8
2. Place a warning placard or tag on the
service panel to prevent accidental
electric al shock.
3. W hen installing the mot or power cord into a
receptacle, make sure the plug is
compatible with the receptacle.
4. When using hard-wired connections,
connect the wires as shown i n the Wiring
Data section.
5. Install the f uses or reset t he br eak er s.
Check operati on of t he saw.
Controls and Indicators
Control Panel
The operating controls for the cut-off saw are
located on the control panel (Figure 5) and
consist of the f ollowing c ontrols and indicat or s:
Coolant Pump Swit ch – turns the coolant pum p
on and off.
Emergency St op Sw itch – pr ess to stop the dr ive
motor. Note: A micro switch also stops the
motor when the workpiece is cut and the saw
head is complet ely down.
4. Loosen the drive motor locking handl e. Pivot
the motor inward to slac k en the belt.
5. Select the speed using the placard on the
cover. Put the V-belt in the pulley grooves
of the pulley f or the desir ed speed. Refer to
Figure 6 for belt locations and the speeds
available.
Figure 5
Belt Speed
Material to Be Cut
60Hz 50Hz
fpm mpm fpm mpm
Belt Position
Start Switch – press to start the drive motor. The
saw head must be in the raised position.
Power Light – indicates that machine is plugged
in and the outlet circuit breaker is turned on. T he
machine does not need to be running for the
power light to be on.
Feed Rate Control –
thi s knob i s used to set t he
amount of downward f orce that is applied to the
saw blade. The feed rate is proportional to the
opening of t he valve. When set t o zero, the sa w
head is locked i n the raised posit ion. Increasing
the valve opening (countercloc k wise adj ustment)
increases the feed rate; decreasing the valve
opening (clockwise adjustment) reduces the
feed rate.
Blade Speeds
The Model J-7015 horizontal cut-off bandsaw
has four blade speeds. The dif fer ent speeds are
obtained by changing the position of the motor
drive V-belt on step pulleys. Change blade
speeds as foll ows:
1. Disconnect the electrical power from the cutoff saw branch circuit to prevent accidental
motor start-up
2. Set the saw head at the fully down position.
3. Remove the knob f rom the drive belt cover.
Swing cover out and downward to expose
the V-belt and pull eys.
Tool Steel, Stainless
Steel, Alloy Steel,
Phosphor Bronze, Hard
Bonze, Hard Cast Iron,
Malleable Iron
Mild Steel, Soft Cast Iron,
Medium Hard Brass,
Medium Hard Bronze
Soft Brasses and
Bronzes, Hard Aluminum,
Plastics
Plastics, Soft and Medium
Aluminum, Wood, Other
Light Materials
82 25 68 21
132 40 110 33
170 51 142 43
235 71 196 60 D
A
B
C
Note: Belt position A shown below
Figure 6
6. Pivot the motor outward to tighten the V-belt.
Tighten the locking handle.
7. Check V-belt tension by pushing the V-belt
firmly downward; press down about m idway
between the pulleys. When properly tightened, the V-belt should depress no more
than the width of the belt.
9
Blade Selection
The cut-off saw is delivered with a saw blade
that is adequate f or a variety of cut-off jobs on a
variety of common materials. A 10-tooth,
general-purpose blade is provided as standard
equipment with the machine.
Refer to Figure 6 for the speeds recommended
for various materials. These speeds, while
appropriate for many common shop cutting
needs, do not encompass the wide variety of
special bl ade configur ations (toot h pitc h and set)
and special alloys for cutting unusual or exotic
materials.
A coarse blade could be used for a solid steel
bar, but a finer toot h blade would be used on a
thin-wall steel tube. In general, the blade choice
is determined by the thickness of the material;
the thinner the materials; the finer the tooth
pitch.
A minimum of three teeth should be on the
workpiece at all times for proper cutting. The
blade and workpiece can be damaged if the
teeth are so far apart that they straddle the
workpiece.
For very high production on cutting of special
materials, or to cut hard-to-cut materials such as
stainless steel, tool steel, or titanium, you can
ask your industrial distributor for more specific
blade recommendations. The supplier that
provides the workpiec e material should be able
to provide you with very specific instructions
regarding the best blade ( and coolant or cutting
fluid, if needed) for the material or shape
supplied.
4. Keep the hydraulic cylinder needle valve in
the same position and begin a second cut
on the same or similar workpiec e.
5. W hen the blade has completed about 1/3 of
the cut, increase the f eed r ate.
Watch the chi p form ation until cutting is at its
most efficient rate and allow the saw to
complete the cut (refer to Evaluating Blade
Efficiency on page 10). The blade is now
considered ready for use.
Operations
Hydraulic Feed Control
The weight of the saw head provides the force
needed to cut through the workpiece. The cut-off
saw has a hydraulic cylinder that controls the
feed rate of the saw.
The hydraulic feed control circuit consists of a
single acting hy draulic cylinder (Figure 7) and a
feed rate control (Figure 5). The feed control
cylinder resi sts motion in the downward directi on
to control the feed rate. The control cylinder
offers no resistance when raised upward.
The feed rate control knob (Figure 5) controls
the rate at which the saw head is lowered. The
control knob (needle valve) controls the rate at
which the hydraulic fluid is released from the
hydraulic cylinder. When the needle valve is
closed, the cylinder is locked. With the needle
valve slightl y open, the cylinder permits slow, or
light, downward for ce. Opening the needle valve
further incr eases the feed rate and applies mor e
weight to the saw blade and workpiece.
Blade Break-in Procedures
New blades are very sharp and, theref ore, have
a tooth geometry that is easily damaged if a
careful break-in procedure is not followed.
Consult the blade manufacturer’s literature for
break-in of specifi c blades on specific materi als.
However, the following procedure will be
adequate for break-i n of JET-supplied blades on
lower alloy ferrous materials.
1. Clamp a secti on of round stock in t he vise.
The stock should be 2 inches or larger in
diameter.
2. Oper ate the saw at low speed. Start the cut
with a very light feed rate.
3. When the saw has compl eted 1/3 of the cut,
increase the feed rate sli ghtly and allow the
saw to complete the cut.
The needle valve is adjusted until the saw is
operating efficiently. The efficiency of operation
is usually evaluated by observing c hip formati on.
Blade efficiency is further described below.
Figure 7
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