JET 414121, 414122 Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

Material Support Stands

Support Stand Models SSH and SSVH Roller Head Models SSHHO and SSVHO

WALTER M EIE R (Manufa c turing) Inc.

Warranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or

perform routine maintenance and major repair on your JET your area call 1-800-274-6848.

MORE INFORMATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTIAL DAMAGES ARI SING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason

whatsoever. JET

branded products are not sold in Canada by Walter Meier.

tools. For the name of an Authorized Service Center in

Table of Contents

Warranty and Servic e .............................................................................................................................. 2

Table of Contents .................................................................................................................................... 3

Warning ................................................................................................................................................... 4

Specifica tions .......................................................................................................................................... 6

Introduction ............................................................................................................................................. 7

Set-up and Use ....................................................................................................................................... 7

Unpacking ............................................................................................................................................ 7

Assembly ............................................................................................................................................. 7

Using the Material Suppor t Stand ......................................................................................................... 7

Adjusting Roller Head Height ............................................................................................................... 7

Moving Material on the Rollers ............................................................................................................. 7

Maintenance ............................................................................................................................................ 8

Maintenance of the Rollers ................................................................................................................... 8

Maintenance of the Inner Column ......................................................................................................... 8

Replacement Parts .................................................................................................................................. 8

Parts List: V-Roller Material Support Stand (Stock # 414121) ............................................................... 9

Parts List: Horiz ontal Roller Material Support Stand (Stock # 414122) ................................................ 10

Warning

1. Read and understand the entire owners' manual bef or e att em pting assembly or operation.

2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h all of these warnings m ay cause seriou s i njury.

3. Replace the warning labels if they become obscured or removed.

4. This mat erial support stand i s designed and intended for use by properly trained and ex perienced personnel only . If you ar e not f am iliar with t he proper a nd saf e operati on of a m ateri al support stand, do not use until proper t r aining and k nowl edge have been obtained.

5. Do not use this material support stand for other than its intended use. If used for other purposes, Walter Meier ( Manufacturi ng) Inc., disclaims any real or impli ed warranty and holds itself harml ess from any injury that may result from that use.

6. Always wear approved saf ety gl asses/face shiel ds while usi ng this m ateri al support stand. Ev eryday eyeglasses only have impact resistant lenses; they ar e not safety glasses.

7. Do not operate while tired or under the influence of drugs, alcohol or any medic ation.

8. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the area before using the material support stand.

9. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use ext r eme caution and replace the guards imm ediat ely .

10. Check damaged parts. Before further use a part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving part s, binding of moving parts, br eak age of parts, mounting and any other conditions that m ay affect its operation. A part that is damaged should be properly repaired or replaced.

11. Pr ov ide for adequate space surroundi ng work area and non-glare, ov er head lighting.

12. Keep the floor around the work area clean and free of scrap material, oil and grease.

13. Do not use in a dangerous envi ronment. Don't use power tool s in damp or wet l ocations, or expose them to rain. Keep work area well lighted.

14. Keep v isitors a safe distance from the work area. Keep ch il dren away.

15. Mak e your workshop child proof with padlocks, master switches or by rem ov ing starter keys.

16. Giv e your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

17. Use the right tool at the correc t speed and f eed rat e. Do not force a t ool or attac hment to do a j ob for which it was not designed. T he ri ght tool will do the job better and saf er.

18. Use recom mended accessories; improper accessories may be hazardous.

19. Maintain tools with care. F ollow instructions for lubric ating and changing accessories.

20. Secure roll er in position. The locki ng handle must be tight for column clamp to secure the roll er in position and support t he weight of the material.

21. Do not overload. To handle material that exceeds the weight limit, place additional roller support stands at even int ervals over the length of the material.

22. Av oid impact loads. The weight limit of the stands was determ ined under static loads. Do not drop material on the roller head.

23. Never leave more than half a lengt h of material unsupported.

24. Support enti re length of work. Some material will bend under its own weight. Set the roll ers at the same height along t he length of the material to keep it flat and level.

25. Stabilize material support stand. Use material stand on a level surface and bolt it to the floor whenever possible.

Familiarize you rself with the following safety no tices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious or even fatal

injury.

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General Specifications

The JET Mat erial Support St ands, Model s SSH and S SVH, are designed t o handle he av y l oads of flat or round stock. Model SSH features a horizontal roller head that is used to support flat or rectangular shaped stock. Model SSVH features a V-shaped roller head that i s used to support round stock.

The height of the roller head is adjustable to accommodate the height of the machine worktable. The roller head hei ght is adjusted by loosening the clamping handl e on the column, and moving the roller head up or down to the desired height .

The horizontal stand ha s a 2 x 14-i nch bal l bearing roller head. The V-rol ler stand has t wo 2 x 5-i nch ball bearing roller s. The stand base and roller support are heavy duty castings.

Separate horizontal and V-roller heads are available for the support stand. Model SSHHO is the horizontal roll er head; Model SSVHO is the V- roller head.

Specifications

Stock Number.................................................................. 414121.................................................. 414122

Model Number ..................................................................... SSH..................................................... SSVH

Roller Type .................................................................. Horizontal ............................................. V-Shaped

Weight Capacity .................................................... 2000 Pounds..........................................2000 Pounds

Round Stock Capacity :

Minimum Diameter............................................ Not Applicable.................................................... 1 Inch

Maximum Diameter............................................ Not Applicable.............................................. 12 Inches

Height Range .................................................. 23 to 38.5 Inches.................................. 23 to 38.5 Inches

Length of Horiz ontal Roller .......................................... 14 Inches........................................ Not Applicable

Floor Area Requir ed ...................................... 16.5 x 16.5 Inches................................. 16.5 x 16.5 Inches

Weight:

Assembled Stand ................................................... 44 Pounds............................................ 43 Pounds

Roller Head Only ................................................. 12.5 Pounds............................................ 12 Pounds

The above specifications were current at the time this manual was publi shed, but because of our policy of continuous improvement, Walter Meier (Manufactur ing) Inc., reserves the right t o c hange specifications at any time and without pri or notice, without incurring obligat ions.

Read and understand the entire contents of this manual before attempting

assembly or operat io n! Failure to comply may cause serious injury!

Introduction

This manual includes operating and maintenance instructions for the J ET M odel S S H and SSVH Material Support Stands. T he manual also covers JET Model SSHHO and SSVHO Roller Heads used on the material support stands.

This manual also contains parts listings and illustrations of replaceable parts (refer to the

Replacement Parts section).

Set-up and Use

against outer column (2) to secure. Install locking handle (8) in column clamp (7). Secure inner column (10) by ti ghtening the locking handle ( 8).

8. Position the V-roller head (17) or horizontal roller head on inner column (10) so it is seated against the shoulder in roller head casting (11). Secure roller head (17) with two bolts (5). T ighten nuts (6) agai nst head casting (11) to secure.

9. To interc hange the roller heads, l oosen bol ts (5) and remov e the roller head (17). Install the roll er head (17) and t i ghten bolt s (5) and nuts (6).

Unpacking

1. Check for shippi ng damage. If any damage has occurred a claim must be filed immediately with the carrier to assure prompt response.

2. Check for completeness. Make sure all parts have been provided before attempting assembly. (Refer to t he Replacement Parts section for parts breakdown.)

Assembly

Do not attempt assembly if parts are missing. Use instructions in this manual to order repl acement parts.

1. Refer to exploded vi ews in t he Replac em ent

Parts section for parts breakdown of the support stand. T he r eference numbers in the procedures correspond with the reference numbers in the exploded views.

2. Install retaining ring (9) on inner column

(10).

3. Install nuts (6) finger ti ght on bolts (5); i nstall

as close to the head as possible. The nuts will be used as jam nuts after the screws are installed.

4. Install the outer column (2) in base (1).

Insert the outer column (2) so it is seated against the shoul der in base (1). In stall two bolts (4) and tighten nuts (3) against base (1) to secure.

5. Install inner column (10) into the outer

column (2).

6. Clean surfaces of the inner column clamp

(7) using a non-lubricating solvent. The surface of the inner c olumn clamp (7) must be clean for proper clam ping.

7. Install column clamp (7) onto t he outside of

the outer column (2) through inner column (10). Install two bolt s (5) and tight en nuts (6)

Using the Material Support Stand

Although the operation of the material support stand is simple, the operator must perform the steps carefully. The material suppo rt stand can handl e heavy loads, bu t i f not u sed correctl y, severe i nj u ry could result.

Note: The r oller support stand must be used on

a level surfac e and bolted to the floor whenever possible.

Adjusting Roller Head Height

1. Adjust the hei ght of the r oller head by raising

or lowering the inner c olum n.

2. Lock the position of the roller head by

tightening t he loc ki ng handle.

3. The amount of clamping force between the

column clamp and the inner column determines the amount weight the stand can support.

4. Keep the inner column clean. Accumulated

oil, grease, splashed coolant s, or m achi ning debris caught between the i nner c olumn and column clamp will reduce the amount of clamping force.

Moving Material on the Rollers

1. Adj ust the roll er head height so that the top

of the roller is at the same height as the saw table.

2. The rollers are equipped with ball bearings

to provide easy roller action.

3. When usi ng multiple stands, m ake sure the

stands are aligned so the material is centered over the stand. The material should glide sm oothly over the roller s. Move the materi al slowly over the roll ers; heavier material will be dif ficult to stop if it is m oved too quickly.

4. Keep hands and fingers away from the rollers to avoid pinching hands or fingers between mat eri al and the rollers.

Maintenance of the Inner Column

1. Check cleanli ness of inner column. Keep the inner column clean and dr y .

Maintenance

Maintenance of the Rollers

1. The roll er head ball beari ngs (13) ar e sealed and require no lubri c ation.

2. Check bearings (13) for wear or binding. Replace worn or bindi ng beari ngs.

3. Check roller shaft (15) and roller(s) for damage. Replace if damaged.

2. Check inner column for damage. Replac e if damaged.

Replacement Parts

Replacement par ts are li sted on the f ollowing page s. To order par ts or reach our serv i ce departm ent, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.waltermeier.com). Having the Model Number and Serial Number of your mac hine available when you call will allow us to serve you quickly and accurately.

Parts List: V-Roller Material Support Stand (Stock # 414122)

Index No. P art No. Description Size Qty

1 ............... 150-3020A-01 ..........Base ...................................................................................................... 1

2 ............... 150-3020A-02 ..........Outer Column ........................................................................................ 1

3 ............... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 2

4 ............... TS-1505041 .............Socket Head Cap Screw .....................................M10x30 ...................... 2

5 ............... TS-1504051 .............Socket Head Cap Screw .....................................M8x25 ........................ 4

6 ............... TS-1540061 .............Hex Nut ..............................................................M8 .............................. 4

7 ............... 150-3020A-07 ..........Column Cl amp....................................................................................... 1

8 ............... 150-3020A-08 ..........Handle................................................................................................... 1

9 ............... 150-3020A-09 ..........Retaining Ring ....................................................56 mm ........................ 1

10 ............. 150-3020A-10 ..........Inner Column ......................................................................................... 1

11 ............. 150-3025A-11 ..........V-Roller Housing ................................................................................... 1

12 ............. 150-3020A-12 ..........Spacer................................................................16 mm ........................ 2

13 ............. BB-6302Z ................Ball Bearing ........................................................6302Z ......................... 4

14 ............. 150-3025A-14 ..........Roller .................................................................................................... 2

15 ............. 150-3025A-15 ..........Shaft ..................................................................................................... 2

16 ............. 150-3025A-16 ..........Roller Assembly (index #13,14,15) ........................................................ 2

17 ............. 150-3025A-17 ..........Complete V-Roller Head Assembly ........................................................ 1

18 ............. 150-3025A-18 ..........ID Label ................................................................................................. 1

Parts List: Horizontal Roller Material Support Stand (Stock # 414121)