Jet MBS-1323EVS-H, MBS-1323EVS-H-4, 413412, 413415 Operating Instructions Manual

Operating Instructions and Parts Manual
Dual Mitering EVS Band Saw
Models MBS-1323EVS-H, MBS-1323EVS-H-4
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-413412 Ph.: 800-274-6848 Edition 5 04/2018 www.jettools.com Copyright © 2018 JET
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1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear ANSI Z87.1 approved safety glasses or face shield while using this band saw. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
7. Before operating this machine, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Do not wear loose clothing. Confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) if noise exceeds safe levels.
9. CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm.
10. This product, when used for welding, cutting, or working with metal, produces fumes, gases, or dusts which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health and Safety Code Section 25249.5 et seq.)
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
26. Maintain proper adjustment of blade tension, blade guides and thrust bearings.
27. Turn off the machine before cleaning. Use a brush to remove chips or debris — do not use your hands.
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28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
31. Never hand hold the material. Always use the vise and clamp it securely.
32. Be sure that blade is not in contact with workpiece when motor is started. Allow motor to come up to speed before bringing blade into contact with workpiece.
33. Avoid contact with coolant, especially guarding your eyes.
35. Do not remove jammed pieces until blade has stopped.
36. Don’t use in dangerous environment. Don’t use power tools in damp or wet location, or expose them to rain. Keep work area well lighted.
37. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 (sect. 6.3) shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
34. Never reach around or over saw blade during operation. Keep hands and fingers away from blade area.
Familiarize yourself with the following safety notices used in this manual:
machine damage.
injury.
This means that if precautions are not heeded, it may result in minor injury and/or possible
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
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2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 6
5.0 Setup and assembly ....................................................................................................................................... 8
5.1 Shipping contents ....................................................................................................................................... 8
5.2 Unpacking and cleanup .............................................................................................................................. 8
5.3 Installation .................................................................................................................................................. 8
6.0 Electrical connections .................................................................................................................................... 8
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 8
6.2 Extension cords .......................................................................................................................................... 9
7.0 Adjustments ................................................................................................................................................... 9
7.1 Blade installation and removal ................................................................................................................... 9
7.2 Guide post adjustment ............................................................................................................................... 9
7.3 Blade guide adjustment .............................................................................................................................. 9
7.4 Blade tension and tracking ....................................................................................................................... 10
7.5 Belt tension ............................................................................................................................................... 11
7.6 Vise adjustment ........................................................................................................................................ 11
7.7 Bow swivel adjustment ............................................................................................................................. 12
7.8 Material stop ............................................................................................................................................. 12
7.9 Coolant flow .............................................................................................................................................. 12
8.0 Control panel ................................................................................................................................................ 12
9.0 Operation ..................................................................................................................................................... 13
9.1 Automatic shut-off .................................................................................................................................... 13
9.2 Auxiliary coolant hose .............................................................................................................................. 13
9.3 Prior to Operation ..................................................................................................................................... 13
9.4 General operating procedure ................................................................................................................... 13
9.5 Evaluating cutting efficiency ..................................................................................................................... 14
9.6 Blade selection ......................................................................................................................................... 14
9.7 Blade break-in procedures ....................................................................................................................... 14
10.0 User-maintenance ...................................................................................................................................... 15
10.1 General cleaning .................................................................................................................................... 15
10.2 Lubrication .............................................................................................................................................. 15
10.3 Belt replacement .................................................................................................................................... 15
10.4 Additional servicing ................................................................................................................................ 15
11.0 Optional accessory ..................................................................................................................................... 15
12.0 Troubleshooting MBS-1323EVS-H Band Saw ........................................................................................... 16
13.0 Replacement Parts ..................................................................................................................................... 17
13.1.1 MBS-1323EVS-H Bow Assembly – Exploded View ............................................................................ 18
13.1.2 MBS-1323EVS-H Bow Assembly – Parts List ..................................................................................... 19
13.2.1 MBS-1323EVS-H Base Assembly – Exploded View ........................................................................... 22
13.2.2 MBS-1323EVS-H Base Assembly – Parts List .................................................................................... 23
13.3.1 MBS-1323EVS-H Electrical Box Assembly – Exploded View ............................................................. 25
13.3.2 MBS-1323EVS-H Electrical Box Assembly – Parts List ...................................................................... 25
14.0 Electrical Connections for MBS-1323EVS-H ............................................................................................. 26
14.1 230V Only ............................................................................................................................................... 26
14.2 460V Only ............................................................................................................................................... 27
15.0 Warranty and service ................................................................................................................................. 28
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3.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model MBS­1323EVS-H Mitering Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online: http://www.jettools.c om/us/en/service­and-support/warranty/registration/
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4.0 Specifications
Table 1
Model number MBS-1323EVS-H MBS-1323EVS-H-4 Stock number – saw only
Motor and Electricals
Motor type Totally enclosed, fan cooled, induction Horsepower 3 HP (2.25 kW) Motor phase 3 Motor voltage 230 V 460 V Cycle 60Hz Listed FLA (full load amps) 8.2 4.1 Motor speed 1720 RPM Power transfer Dual belt Inverter B-type, 3HP 3PH 230V B-type, 3HP 3PH 460V Power cord 2.0mm x 4C, 600V Power plug n/a Hydraulic pump 1/4HP, 230/460V, 3PH, 60Hz, 1.34/0.67A, 4P Coolant pump 1/8HP, 220/440V, 3PH, 60Hz, 0.2/0.1A, 2850/3400min Recommended circuit size 1 20 A Sound emission without load 2 75 Db at 3 ft. from machine
Capacities
Maximum cutting capacity 12 x 23-1/2 in. (305 x 597 mm) Bow swivel -45, +60 deg. Maximum vise opening 600 mm Blade speeds variable within 50 – 297 SFPM Coolant tank capacity (approx.) 23L (5.2 gal.) Gearbox oil capacity (approx.) 1 L (1 qt.)
90° 13 in. (330mm)
Round
+ 60° 11 in. (279mm)
- 45° 13 in. (330mm)
Cutting Capacity Tubing or Solid
Square
90° 13 in. (330mm) + 60° 11 in. (279mm)
- 45° 13 in. (330mm) 90° 12 x 23-1/2 in. (305 x 597mm)
Rectangle
+ 60° 7 x 12 in. (178 x 305mm)
- 45° 8 x 16 in. (203 x 406.4 mm)
Main materials
Stand Welded steel plate Bow Steel Blade wheels Cast iron
Dimensions
Provided blade (4/6T) HSS, 1-1/4 x 0.043 x 172 in. (34 x 1.1 x 4365mm) Table height from floor 700 mm Table size 440 x 195 mm Assembled dimensions (approx.) 88 x 55 x 51 in. (40 x 25 x 23 mm) Shipping dimensions (approx.) 90 x 58 x 60 in. (41 x 26 x 27 mm)
Weights
Net (approx.) 1826 lbs (628.3 kg) Shipping (approx.) 2090 lbs (948 kg)
413412 413415
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subject to local and national electrical codes
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The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
L = length, W = width, H = height n/a = not applicable
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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Read and understand all
assembly instructions before attempting assembly. Failure to comply may cause serious injury.
5.0 Setup and assembly
Disconnect band saw from
power during setup.
5.1 Shipping contents
5. Adjust leveling screws until machine is level in both directions and tighten nuts against the base flanges.
6. Install material stop into front hole in table, as shown in Figure 7-9.
7. Fill coolant reservoir with 15L (4 gal.) of appropriate coolant, by pouring it through the filter screen atop the pan.
8. Install splash plate over lip of base and below cutting area. This deflects coolant and chips down into the base.
1 Band saw 1 Splash plate 1 Tool box containing: 6 Leveling pads 1 Set of open-end wrenches 1 Set of hex wrenches 1 Cross-point screwdriver 1 Adjustable wrench, 12 in. 6 Hex cap bolts, 1/2-20 x 2in. 6 Hex nuts, 1/2in.
5.2 Unpacking and cleanup
1. Finish uncrating saw and inspect for damage. Should any have occurred, contact your local distributor. Do not discard any packing material until saw is set up and running properly.
2. Remove all bolts attaching machine to shipping pallet. (The wood support beam can be removed after machine has been connected to power and the bow raised.)
3. Clean all rust protected surfaces with a cleaner­degreaser or kerosene to remove protective coating. Do not use gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
4. Lubricate all slideways with SAE 10W oil.
5. Compare contents of shipping carton with the contents list in this manual. Report shortages, if any, to your distributor.
5.3 Installation
1. The band saw should be located on a solid and level foundation, preferably concrete. Allow room for bow swiveling, servicing and for moving large stock around the machine.
2. Use lifting straps that are isolated from the band saw’s finished surfaces and knobs, to move machine to desired location. Position straps under secure areas; do not strap bow or vise assembly.
3. Install leveling bolts/nuts/pads, and the leveling feet as desired, through the base flanges.
4. Place a level on the table surface and check side-to-side and front-to-back.
6.0 Electrical connections
Electrical connections must be
made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.
The MBS-1323EVS-H Horizontal Band Saw is wired for 3-phase, 230V; the MBS-1323EVS-H-4 is wired for 3-phase 460V. The machine is not provided with an electrical plug; you may either attach a proper UL/CSA-listed plug, or “hardwire” the machine directly to a service panel.
It is recommended that the band saw be connected to a dedicated 20 amp circuit with circuit breaker or time-delay fuse marked “D”. Local codes take
precedence over recommendations.
Before connecting to power source, be sure switch is in off position.
6.1 GROUNDING INSTRUCTIONS
This tool must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor. If a plug is used, it must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified
electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause ser ious or fatal injury.
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If hardwired:
Permanently connected tools: This tool should be connected to a grounded metal permanent wiring system; or to a system having an equipment­grounding conductor. Make sure a disconnect is available for the operator. During hard-wiring of the machine, make sure the fuses have been removed or the breakers have been tripped in the circuit to which the drill press will be connected. ALWAYS FOLLOW PROPER LOCK-OUT/TAG-OUT PRO­CEDURES.
6.2 Extension cords
The use of extension cords is discouraged; try to position equipment within reach of the power source. If an extension cord becomes necessary, be sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Table 2 shows recommended size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Ampere Rating
More Than
Not More
Than 0 6 18 16 16 14 6 10 18 16 14 12
10 12 16 16 14 12 12 16 14 12
Extension Cord Recommendations
Volts
240 50 100 200 300 AWG
Total length of cord in feet
Not Recommended
Table 2
3. Open both wheel covers (A, Figure 7-1) and clean out any swarf from wheel areas.
4. Remove red blade guards (B).
5. Back off the blade guides by loosening knob (H, Figure 7-2). Back off the wire chip brush.
6. Release blade tension by turning blade tension handwheel (C) counter-clockwise.
7. Remove blade from both wheels and out of each blade guide.
8. Make sure teeth of new blade are pointing in direction of travel. If necessary, turn blade inside out.
9. Position new blade around wheels and through upper slot. Slide it into blade guide bearings with back edge of blade contacting backup bearing. (see Figure 7-2). For further guide bearing adjustment, see sect. 7.3
10. Lightly increase tension (C) and position blade so it rests against shoulder of both wheels.
11. When blade is properly positioned, place full tension upon it (see sect. 7.4.1).
12. Reinstall blade guards (B).
13. Adjust chip brush up against blade teeth.
14. Jog the start/stop buttons to ensure blade is tracking properly. If tracking adjustment is needed, see sect. 7.4.2.
15. Close wheel covers.
7.0 Adjustments
Disconnect machine from power source before making adjustments, unless indicated otherwise.
7.1 Blade installation and removal
Refer to Figure 7-1.
Always wear leather gloves when handling blades to avoid injury.
A blade (1-1/4 in. W x 172 in. L) is pre-installed and tensioned on saw. To replace blade:
1. Raise bow about 15-degrees and keep it in
raised position by turning feed rate control knob clockwise all the way (see sect. 8.0).
2. Disconnect machine from power source.
Figure 7-1: blade changing
7.2 Guide post adjustment
The blade guide posts (D, Figure 7-1) must be set to just clear the workpiece, but should not interfere with workpiece or other saw components during bow’s descent.
Loosen knobs and slide posts into position. Always tighten knobs before operating machine.
7.3 Blade guide adjustment
The bearing and carbide guides come pre-adjusted from the factory for the installed blade. If adjustment is needed, or if a blade is replaced, follow the below steps for left and right guides.
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