Jenn-air JGCP430WP, JGCP436WP, JGCP548WP Installation

INSTALLATION INSTRUCTIONS

IMPORTANT:

Installer: Homeo

IMPOR

Installateur Pr

CommerCial-Style GaS CooktopS

30" (76.2 Cm), 36" (91.4 Cm) and 48" (121.9 Cm)

For residential use only

INSTRUCTIONS D’INSTALLATION

table de CuiSSon au Gaz de Style CommerCial de

30 po (76,2 Cm), 36 po (91,4 Cm) et 48 po (121,9 Cm)

Pour utilisation résidentielle uniquement

Table of Contents/Table des matières

COOKTOP SAFETY ........................................................................2

INSTALLATION REQUIREMENTS .................................................3

Tools and Parts .............................................................................3

Location Requirements ................................................................4

Electrical Requirements ...............................................................9

Gas Supply Requirements ...........................................................9

INSTALLATION INSTRUCTIONS .................................................10

Install Cooktop ...........................................................................10

Make Gas Connection ...............................................................11

Install Griddle Tray ......................................................................12

Complete Installation .................................................................12

GAS CONVERSIONS ....................................................................13

Propane Gas Conversion ...........................................................13

Natural Gas Conversion .............................................................16

SÉCURITÉ DE LA TABLE DE CUISSON .....................................19

EXIGENCES D’INSTALLATION ...................................................20

Outils et pièces ...........................................................................20

Exigences d’emplacement .........................................................21

Spécications électriques ..........................................................26

Spécications de l’alimentation en gaz .....................................26

INSTRUCTIONS D’INSTALLATION .............................................28

Installation de la table de cuisson ..............................................28

Effectuer le raccordement au gaz ..............................................28

Installer le plateau d’égouttement .............................................30

Terminer l’installation ..................................................................30

CONVERSIONS POUR CHANGEMENT DE GAZ ......................31

Conversion pour l’alimentation aupropane ..............................31

Conversion pour l’alimentation augaz naturel ..........................34

opriétaire : Conserver les instructions d'installation pour référence ultérieure

W11110989A

Leave installation instructions with the homeowner.

wner: Keep installation instructions for future reference.

TANT :

: Remettre les instructions d'installation au propriétaire.

www.jennair.com (U.S.A.) www.jennair.ca (Canada)

COOKTOP SAFETY

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

•

instructions. If you cannot reach your gas supplier, call the fire department.

•

Installation and service must be performed by a qualified installer, service agency or

–

the gas supplier.

WARNING: Gas leaks cannot always be detected by smell.

Gas suppliers recommend that you use a gas detector approved by UL or CSA.

For more information, contact your gas supplier.

If a gas leak is detected, follow the “What to do if you smell gas” instructions.

IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gas fitter qualified or licensed by

the State of Massachusetts.

■ Acceptable Shut-off Devices: Gas Cocks and Ball Valves installed for use shall be listed.

■ A flexible gas connector, when used, must not exceed 4 feet (121.9 cm).

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools Needed

Adjustable wrench Tape measure Marker or pencil

Pipe wrench Flat-blade screwdriver 15/16" (24 mm) combination wrench

Wrench or channel lock pliers Pipe-joint compound

resistant to Propane gas

For Propane/Natural Gas Conversions

Adjustable wrench Drive ratchet Large ﬂat-blade screwdriver

Noncorrosive leak-detection solution

T-20 Torx Driver Masking tape 1/2" (1.3 cm) open end wrench

Parts Supplied

Check that all parts are included.

■ Gas pressure regulator

■ Burner grates

■ Burner caps

■ Griddle drip tray (on griddle models)

■ Foam tape

Parts Needed

All models must be installed with a backsplash if installing at zero clearance to a combustible back wall. See the “Cabinet Dimensions” section in the “LocationRequirements” section for installation requirements.

To order, see the “Assistance or Service” section of the Use andCare Guide.

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See the “Electrical Requirements” and “Gas Supply Requirements” sections.

High Altitude Conversion

To convert the cooktop for elevations above 6,560 ft (2000 m), order a High Altitude Conversion Kit.

■ Part Number W11238043: High altitude kit

NOTE: Both propane and natural gas conversions are included in the high altitude kit.

To order, see the “Assistance or Service” section of the Use and Care Guide.

NOTE: The cooktop is manufactured for use with Natural gas. To convert to Propane gas, see the “Gas Conversions” section.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Donot obstruct ow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specied on the model/serial/rating plate. The model/serial/rating plate is located on the underside of the cooktop burner base.

■ It is recommended that a 600 CFM (17.0 m

hood beinstalled above the cooktop.

■ It is not recommended that a microwave hood combination

be mounted above the cooktop. Follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

■ The cooktop should be installed in a location away from

strong draft areas, such as windows, doors, and strong heating vents or fans.

■ All openings in the wall or oor where cooktop is to be

installed must be sealed.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ Grounded electrical supply is required. See the “Electrical

Requirements” section.

■ Proper gas supply connection must be available. See the

“GasSupply Requirements” section.

■ The cooktop is designed to be supported by a solid oor in

the opening, not hung from the countertop by its side or rear anges.

■ The gas and electric supply should be located as shown

inthe “Gas and Electric Connection Locations” section sothat they are accessible without requiring removal of thecooktop.

■ Provide cutout in left rear corner of cutout enclosure as

shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate, or sustain other damage.

/hr) or larger vent

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title24CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part

280).When such standard is not applicable, use the Standard forManufactured Home Installations, ANSI A225.1/NFPA 501A or local codes.

In Canada, the installation of this cooktop must conform with thecurrent standards CAN/CSA-A240-latest edition or with localcodes.

Product Dimensions

NOTE: Cooktop features may differ.

30" (76.2 cm) models

Side View of Cooktop

A. 271/8" (68.9 cm) B. 297/8" (75.9 cm)

C. 3 prong grounding-type power supply cord D. Model/serial/rating plate (located on the

underside of the cooktop burner base)

A. 273/8" (69.5 cm) B. 11/4" (3.2 cm) C. Island trim or optional backguard D. 77/16" (18.8 cm)

E. Gas inlet is located 17/8" (4.8 cm) from the

back of the cooktop burner base and 47/8" (12.4 cm) in from left-hand side of the

cooktop burner base. F. 22" (55.9 cm) G. 35/16" (8.4 cm)

36" (91.4 cm) models

Side View of Cooktop

A. 271/8" (68.9 cm) B. 353/4" (90.8 cm)

C. 3 prong grounding-type power supply cord D. Model/serial/rating plate (located on the

underside of the cooktop burner base)

A. 273/8" (69.5 cm) B. 11/4" (3.2 cm) C. Island trim or optional backguard D. 77/16" (18.8 cm)

E. Gas inlet is located 17/8" (4.8 cm) from

the back of the cooktop burner base and 47/8" (12.4 cm) in from left-hand side of the

cooktop burner base. F. 22" (55.9 cm) G. 35/16" (8.4 cm)

48" (121.9 cm) models

Side View of Cooktop

A. 271/8" (68.9 cm) B. 477/8" (121.6 cm)

C. 3 prong grounding-type power supply cord D. Model/serial/rating plate (located on the

underside of the cooktop burner base)

A. 273/8" (69.5 cm) B. 11/4" (3.2 cm) C. Island trim or optional backguard D. 77/16" (18.8 cm)

E. Gas inlet is located 17/8" (4.8 cm) from

the back of the cooktop burner base and 47/8" (12.4 cm) in from left-hand side of the

cooktop burner base. F. 22" (55.9 cm) G. 35/16" (8.4 cm)

Gas and Electric Connection Locations

A. Grounded 3 prong outlet should be located on

left-hand side of the cutout 16" (40.6 cm) max. from enclosure sidewall

B. 10" (25.4 cm) min. clearance from countertop to

top of the outlet C. 14" (35.6 cm) countertop to the gas supply line D. Gas supply line should be located in this area on

rear or side walls or the supply line can come up

through the ﬂoor. NOTE: Solid side and bottom of cutout enclosure

not shown.

Cabinet Requirements

IMPORTANT: If installing a range hood or microwave hood combination above the cooking surface, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

B min.**

A. See chart. B. See chart. C. See chart. D. See chart. E. See chart. F. 18" (45.7 cm) min. clearance upper cabinet

to countertop

G. 3/4" (19 mm) back of cabinet cutout to gas

opening cutout H. 67/8" (16.1 cm) gas opening cutout depth I. 121/2" (31.7 cm) gas opening cutout width J. 221/4" (56.5 cm) cabinet cutout depth K. 2" (5.1 cm) cabinet side to gas cutout L. 6" (15.2 cm) min. distance on both sides of the

cooktop to the side wall or other combustible

material above cooking surface M. 24" (61.0 cm) cabinet depth N. 71/4" (18.4 cm) cabinet depth to countertop O. Notch to be equal on both sides P. 13" (33.0 cm) upper cabinet depth

Size A*

Cooktop Cutout to Back Wall

B** Cooktop to

Cabinet

C Optional Backguard

and Upper Cabinet

D Cabinet and

Countertop

E Countertop Only

Opening

30" (76.2 cm) 13/4" (4.4 cm)* 42" (106.7 cm) 30" (76.2 cm) 291/4" (74.3 cm) 297/8"(75.9cm) for

zeroclearance

36" (91.4 cm) 13/4" (4.4 cm)* 58" (147.3 cm) 36" (91.4 cm) 351/4" (89.5 cm) 353/4"(90.8cm) for

zeroclearance

48" (121.9 cm) 13/4" (4.4 cm)* 58" (147.3 cm) 48" (121.9 cm) 471/4" (120.0 cm) 477/8"(121.6cm) for

zeroclearance

* NOTE: If back wall is constructed of a combustible material and a backguard is not installed, a minimum clearance of

dimensionA+6" (15.2 cm) is required for all models.

** NOTES: Dimension “B” can be reduced by 6" (15.2 cm) when bottom of wood or metal cabinet is covered by not less than

0.25"(6.4 mm) ame retardant millboard covered with not less than No. 28 MSG sheet metal, 0.015" (0.4 mm) stainless steel,

0.024"(0.6mm) aluminum, or 0.020” (0.5 mm) copper.

If installing a range hood above the cooktop, follow the range hood instructions for dimensional clearances above the

cooktopsurface.

NOTE: Due to manufacturing factory tolerances, these are nominal dimensions. You may need to readjust to meet your clearance.

Electrical Requirements

IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properlypolarized.

If codes permit and a separate ground wire is used, it is recommended that a qualied electrical installer determine thatthe ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

1 Batterymarch Park

Quincy, MA 02169-7471

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

■ A 120 V, 60 Hz, AC-only, 15 A, fused electrical circuit

is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that the outlet provides 120 V power and is correctly grounded.

■ The wiring diagrams are provided with this cooktop. The

wiring diagrams are located inside the control console.

Gas Supply Requirements

WARNING

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to propane, have a qualified person make

sure gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions.

Type of Gas

Natural Gas:

This cooktop is factory-set for use with Natural gas. To convert to Propane gas, see the “Gas Conversions” section. The model/serial/rating plate located on the left underside of the cooktop burner base has information on the types of gas that can be used. If the types of gas listed do not include thetype of gas available, check with the local gas supplier.

Propane Gas conversion:

Conversion must be done by a qualied service technician. No attempt shall be made to convert the cooktop from the gas

specied on the model/serial/rating plate for use with a different gas without consulting the serving gas supplier. To convert to Propane gas, use the Propane gas conversion kit provided with the cooktop and see the “Gas Conversions” section.

Gas Supply Line

Gas Pressure Regulator

■ Provide a gas supply line of 3/4" (1.9 cm) rigid pipe to the

cooktop location. A smaller size pipe on longer runs may result in insufcient gas supply. With Propane gas, piping or tubing size can be 1/2" (1.3 cm) minimum. Usually, Propane gas suppliers determine the size and materials used in the system.

NOTE: Pipe-joint compounds that resist the action of Propane gas must be used. Do not use TEFLON®† tape.

■ Flexible metal appliance connector:

■ If local codes permit, a new CSA design-certied, 4-5ft

(122-152 cm) long, 5/8" (1.6 cm) or 3/4" (1.9 cm) I.D., exible metal appliance connector may be used for connecting the cooktop to the gas supply line.

■ A 1/2" (1.3 cm) male pipe thread is needed for

connection to the female pipe threads of the inlet to the appliance pressure regulator.

■ Do not kink or damage the exible metal tubing when

moving the cooktop.

■ Must include a shut-off valve:

Install a manual gas line shut-off valve in an easily accessible location. Do not block access to shut-off valve. The valve is for turning on or shutting off gas to the cooktop.

A. Gas supply line B. Shut-off valve “open” position C. To cooktop

The gas pressure regulator supplied with this cooktop must beused. The inlet pressure to the regulator should be as followsforproper operation:

Natural Gas:

Minimum pressure: 5" (12.7 cm) WCP Maximum pressure: 14" (35.6 cm) WCP

Propane Gas:

Minimum pressure: 10" (25.4 cm) WCP Maximum pressure: 14" (35.6 cm) WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Rating — Altitude

Input ratings shown on the model/serial/rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings need to be reduced at a rate of 4% for each 1,000 ft (304.8 m) above sealevel (not applicable for Canada).

Gas Supply Pressure Testing

Gas supply pressure for testing regulator must be at least 1" (2.5cm) water column pressure above the manifold pressure shown on the model/serial/rating plate.

Line pressure testing above 1/2 psi (3.5 kPa) gauge (14" [35.6 cm] WCP)

The cooktop and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psi (3.5 kPa).

Line pressure testing at 1/2 psi (3.5 kPa) gauge (14" [35.6 cm] WCP) or lower

The cooktop must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

INSTALLATION INSTRUCTIONS

Install Cooktop

WARNING

Excessive Weight Hazard

Use two or more people to move and install cooktop.

Failure to do so can result in back or other injury.

Write down the model and serial numbers before installing the cooktop. Both numbers are located on the left front underside of the burner base.

Unpack the parts supplied with your cooktop. The parts shipped with the cooktop depend on your model ordered. See the “Tools and Parts” section for a complete list of parts supplied with your cooktop.

The pressure regulator and exible stainless steel gas supply line connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See the “Make Gas Connection” section.

1. Decide on the nal location for the cooktop.

2. Using two or more people, place the cooktop upside down

on a covered surface.

†®TEFLON is a registered trademark of Chemours.

3. Remove foam strip from packing containg literature. Remove backing from foam strip. Apply foam strip adhesive-side down along the left and right sides of the cooktop trim.

NOTE: The foam strip helps the cooktop sit at on uneven counters and avoids damage to the countertop surface.

A. Cooktop base B. Foam strip C. Cooktop

4. Using two or more people, turn cooktop right side up.

Make Gas Connection

WARNING

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to propane, have a qualified person make

sure gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

To Assemble Pressure Regulator:

1. Using two or more people, stand the cooktop on its side orback.

2. Connect the exible stainless steel connector to the pressure regulator using a 1/2" (1.3 cm) male pipe thread adapter.

A combination of pipe ttings must be used to connect the cooktop to the existing gas line. The following shows a typical connection. Your connection may be different, according to the supply line type, size, and location.

4. Place cooktop into the countertop cutout. NOTE: Check that the front edge of the cooktop is parallel

tothe front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

Typical ﬂexible connection

1. Apply pipe-joint compound made for use with Propane gas to the smaller thread ends of the exible connector adapters (see Band F in the following illustration).

2. Attach one adapter to the gas pressure regulator and the other adapter to the gas shut-off valve. Tighten both adapters.

3. Use a 15/16" (2.4 cm) combination wrench and channel lock pliers to attach the exible connector to the adapters. Check that connector is not kinked.

A. Gas pressure regulator B. Use pipe-joint compound. C. Adapter - must have 1/2"

(1.3 cm) male pipe thread

D. Flexible connector

E. Adapter F. Use pipe-joint compound. G. 1/2" (1.3 cm) or 3/4"

(1.9 cm) gas pipe

H. Manual gas shut-off valve

Complete Connection

1. Open the manual shut-off valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

2. Test all connections by brushing on an approved noncorrosive leak-detection solution. If bubbles appear,

A. Gas pressure regulator B. Regulator - Must be installed with arrow pointing up

to cooktop bottom C. Adapter - Must have 1/2" (1.3 cm) male pipe thread D. CSA approved ﬂexible stainless steel gas supply line

3. Install the pressure regulator with the arrow pointing up toward the bottom of the cooktop burner base and in a position where you can reach the regulator cap.

IMPORTANT: All connections must be wrench-tightened. Donot make connections to the gas regulator too tight. Making the connections too tight may crack the regulator and cause a gas leak. Do not allow the regulator to turn on the pipe when tightening ttings.

Use only pipe-joint compound made for use with Natural andPropane gas. Do not use TEFLON® tape.

You will need to determine the ttings required depending onyour installation.

aleak is indicated. Correct any leak found.

3. Remove cooktop burner caps, and grates from parts package. Place burner caps on burner bases. Place grates over burners andcaps.

A. Closed valve B. Open valve

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