Jenn-Air JGC7530BP0, JGC7530BS0, JGC7636BP0, JGC7636BS0 Installation Guide

JENN-AIR°
80" (76,20M) AND 86" (91,4
OOOKTOP NSTALLAT ON
INSTRUCT ONS D'INSTALLAT ON
DE
COOKTOP SAFETY ..................................................................................... 1
INSTALLATION REQUIREMENTS ............................................................. 3
Tools and Parts ......................................................................................... 3
Location Requirements ............................................................................. 3
Electrical Requirements ............................................................................ 4
Gas Supply Requirements ........................................................................ 5
INSTALLATION INSTRUCTIONS ............................................................... 6
Prepare Cooktop for Installation ............................................................... 6
Install Cooktop .......................................................................................... 6
Make Gas Connection .............................................................................. 7
Complete Installation ................................................................................ 8
WIRING DIAGRAMS .................................................................................... 9
LA TABLE DE CUISSON A GAZ ENCASTRI2E
Table of Contents/Table des matibres
CM) GAS BUILT-IN
NSTRUCT ONS
S#CURIT# DE LA TABLE DE CUISSON ............................................ 11
EXIGENCES D'INSTALLATION ........................................................... 12
Outillage et pieces ............................................................................. 12
Exigences d'emplacement ................................................................ 12
Specifications electriques ................................................................. 14
Specifications de I'alimentation en gaz ............................................. 14
INSTRUCTIONS D'INSTALLATION .................................................... 16
Preparation de la table de cuisson pour I'installation ....................... 16
Installation de la table de cuisson ..................................................... 16
Raccordement au gaz ....................................................................... 17
Achever I'installation .......................................................................... 18
SCH#MAS DE CABLAGE .................................................................... 19
COOKTOP SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."
These words mean:
You can be killed or seriously injured if you don't immediately
follow instructions.
You can be killed or seriously injured if you don't follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
IMPORTANT:
Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.
IMPORTANT :
Installateur : Remettre les instructions d'installation au propri6taire. Propri6taire : Conserver les instructions d'installation pour r6f6rence ult6rieure.
W10588275B
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier,
WARNING: Gas leaks cannot always be detected by smell.
Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier.
If a gas leak is detected, follow the "What to do if you smell gas" instructions.
IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or
unintended operation.
In the State of Massachusetts, the following installation instructions apply: [] Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
[] If using a ball valve, it shall be a T-handle type. [] A flexible gas connector, when used, must not exceed 3 feet.
2
INSTALLATION
Gather the required tools and parts before starting installation. Tools needed
Tape measure Marker or pencil
Flat-blade screwdriver Pipe-joint compound
_sAe"combination wrench
Pipe wrench Noncorrosive leak-detection
Channel lock pliers
Parts supplied
Gas pressure regulator
Burner grates
Burner bases and caps
Clamp brackets (2)
2Y2" (6.4 cm) clamping screws (2)
Foam tape seal
LP conversion kit - W10590568 Parts needed
Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See "Electrical Requirements" and "Gas Supply Requirements" sections.
IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.
It is the installer's responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.
To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood
that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.
The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong
heating vents or fans. All openings in the wall or floor where cooktop is to be
installed must be sealed.
Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances.
Grounded electrical supply is required. See "Electrical Requirements" section.
Proper gas supply connection must be available. See "Gas Supply Requirements" section.
The gas and electric supply should be located as shown in "Gas and Electric Connection Locations" in the "Location
Requirements" section so that they are accessible without requiring removal of the cooktop.
resistant to LP gas
solution
REQUIREMENTS
IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.
Mobile Home - Additional Installation Requirements
The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such
standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.
In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-1atest edition, or with local
codes.
Product Dimensions
_A
//,
///
I
A. 30" (76.2 cm) on 30" (76.2 cm) models
36" (91.4 cm) on 36" (91.4 cm) models B. 21" (53.3 cm) C. 3¼" (8.3 cm)
Gas and Electric Connection Locations
A
! C __ ...............B
D
A. Gas pressure regulator (supplied) - arrow pointed
toward cooktop B. 3 prong grounding type outlet with correct polarity C. 18" (45.7 cm) minimum
D. Gas shutoff valve
Installation Clearances
IMPORTANT: If installing a range hood or microwave hood
combination above the range, follow the range hood or microwave hood combination installation instructions for
dimensional clearances above the cooktop surface.
D
B
G
A. 18" (45.7 cm) minimum clearance upper cabinet to countertop B. Cabinet
C. 36" (91.4 cm) D. 13" (33 cm) maximum recommended upper cabinet depth
E. 6" (15.2 cm) minimum side waft clearance F. 30" (76.2 cm) minimum clearance between top of cooktop
platform and bottom of uncovered wood or metal cabinet (24" [61 cm] minimum clearance if bottom of wood or metal cabinet is covered by not less than ¼" [0.6 cm] flame retardant
millboard covered with not less than No. 28 MSG sheet steel,
0.015" [0.04 cm] stainless steel, or 0.024" [0.06 cm] aluminum
or 0.020" [0.05 cm] copper) G. 2_e" (5.9 cm) minimum distance to rear combustible surface H. 2_" (5.9 cm) minimum distance to front countertop edge
I. Cutout width - 29_" (74.6 cm) on 30" (76.2 cm) models
Cutout width - 35 _" (89.9 cm) on 36" (91.4 cm) models
J. Cutout depth - 20_" (51.8 cm)
NOTE: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear
the burner box. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.
If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator and power cord.
H
Electrical Shock Hazard
Plug into a grounded 3 prong outlet.
Do not remove ground prong. Do not use an adapter.
Do not use an extension cord. Failure to follow these instructions can result in death,
fire, or electrical shock.
IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.
This cooktop is equipped with an electronic ignition system that will not operate properly if plugged into a ground fault interrupt
circuit. If codes permit and a separate ground wire is used, it is
recommended that a qualified electrical installer determine that the ground path is adequate.
A copy of the above code standards can be obtained from:
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02169-7471
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575
A 120-volt, 60 Hz., AC only, 15-amp fused, electrical circuit is required. A time-delay fuse or circuit breaker is also
recommended. It is recommended that a separate circuit serving only this range be provided.
Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that
the outlet provides 120-volt power and is correctly grounded and polarized.
The wiring diagram is provided with this cooktop. See "Wiring Diagram" section.
Explosion Hazard
Use a new CSA international approved gas supply line.
install a shut-off valve. Securely tighten all gas connections.
if connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Flexible metal appliance connector:
If local codes permit, use a %" flexible stainless steel
tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.
A 1/2"(1.3 cm) male pipe thread is needed for connection
to the female pipe threads of the inlet to the appliance
pressure regulator.
Do not kink or damage the flexible metal tubing when
moving the cooktop.
Rigid pipe connection:
The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the cooktop. The
rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.
IMPORTANT: Leak testing of the range must be conducted according to the manufacturer's instructions.
Type of Gas
Natural Gas:
This cooktop is listed by Underwriters Laboratories (UL/cUL) for use with Natural gas or, after proper conversion, for use with LP
gas.
This cooktop is factory-set for use with Natural gas. To convert to LP gas, see the Gas Conversion instructions
provided in the package containing the literature. The model/ serial rating plate located on the underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available,
check with the local gas supplier.
LP Gas conversion:
Conversion must be done by a qualified service technician. No attempt shall be made to convert the appliance from the gas
specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing the
literature.
Gas Supply Line
Provide a gas supply line of 3_,,(1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that
resist the action of LP gas must be used. Do not use TEFLON ®ttape. With LP gas, piping or tubing size can be 1/2" minimum. Usually, LP gas suppliers determine the size and materials used in the system.
Must include a shutoff valve: The supply line must be equipped with a manual shutoff
valve. This valve should be located in the same room but external to the cooktop opening, such as an adjacent cabinet. It should be in a location that allows ease of opening
and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.
B
A. Gas supply line B. Shutoff valve "open" position C. To cooktop
Gas Pressure Regulator
The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:
Natural Gas:
Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 14" (35.5 cm) WCP
LP Gas:
Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP
Contact local gas supplier if you are not sure about the inlet pressure.
1-®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
Burner Input Requirements
Gas Supply Pressure Testing
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).
For elevations above 6,560 ft (1999.5 m) a high altitude kit is needed to avoid any reduced power output. See separate LP gas
conversion instructions sheet.
INSTALLATION INSTRUCTIONS
Excessive Weight Hazard
Use two or more people to move and install cooktop. Failure to do so can result in back or other injury.
Write down the model and serial numbers before installing the cooktop. Both numbers are located on the center underside of
the burner box. Unpack the parts supplied with your cooktop. The parts shipped
with the cooktop depend on the model ordered. See "Tools and Parts" section for a complete list of parts supplied with the
cooktop. Decide on the final location for the cooktop. Locate existing
wiring to avoid drilling into or severing wiring during installation. The pressure regulator and flexible stainless steel gas supply line
connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See "Make Gas Connection"
section.
1. Using two or more people, place the cooktop upside down on a covered surface.
2.
Remove foam strip from hardware package. Remove backing from foam strip. Apply foam strip with adhesive side to the countertop within 1Ae"(1.6 mm) from the edge of the cutout, front, back and sides.
NOTE: The foam strip helps keep the underside of the cooktop frame free from debris and helps the cooktop sit flat
on uneven counters.
C
D
Line pressure testing above 1/2psi gauge (14" WCP)
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psi (3.5 kPa).
Line pressure testing at 1/2psi gauge (14" WOP) or lower The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2psi (3.5 kPa).
Install the pressure regulator to cooktop before installing the cooktop into the cabinet. See the "Make Gas Connections"
section.
Cooktop over undercounter built-in oven IMPORTANT: Clamping brackets should not be used.
1. Install the cooktop into the countertop cutout by tilting one end of the cooktop into the cutout, then lowering the other
end into the cutout. NOTE: Make sure that the front edge of the cooktop is parallel
to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the
countertop.
Cooktop over cabinets
1. Remove the 2 screws located in each side of the cooktop burner box.
2.
Attach the 2 hold-down brackets to the burner box.
3.
Install the cooktop into the countertop cutout by tilting one end of the cooktop into the cutout, then lowering the other
end into the cutout.
4.
Assemble hold-down screws to hold-down bracket. See the following illustration.
Bc %
D /_
E
A. Countertop
B. Wood block
5.
Center the cooktop in the opening and, using a wood block between the screw and the countertop, moderately tighten
the screws to secure cooktop. IMPORTANT: Do not tighten screws directly against the
countertop.
C. Hold-down screw D. Hold-down bracket
E. Burner box
A. Countertop C. Cutout B. Foam strip D. ¼_" (1.6 mm)
6
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