Jeep 4WD, 2WD User Manual

JEEP
Kit Breakdown
(included in complete kit)
Front / Rear Recommended Complete Kit Front / Rear Front Rear
Year Application Ride Height
(2) Tire Size ES Series or MX6 Kit Coils Coils
97-06 TJ Wrangler / Unlimited 1.5" / 1.5" 31"x10.50" K3054 (3,6) 55415 Spacer Spacer
K3054MX
97-06 TJ Wrangler / Unlimited 2.0" / 2.0" 32"x11.50" K3055 (3,6) ——— 55297 55298
K3055MX
(3,6) ——— 55297 55298
03-06 TJ Wrangler / Rubicon 4.0" / 4.0" 33"x12.50" K3076B
(3,5) 55695B 55497 55498
w/hard top K3077BMX
(3,5) 55695B 55497 55498
w/soft top K3078BMX
(3,5) 55695B 55497 55498
04-06 Wrangler Unlimited/ 4.0" / 4.0" 33"x12.50" K3084B
(3,5) 55695B 55497 55404
Rubicon K3084BMX (3,5) 55695B 55497 55404
97-02 TJ Wrangler 4.0" / 4.0" 33"x12.50" K3056B
(3,5) 55495B 55497 55498
K3056BMX
(3,5) 55495B 55497 55498
97-02 TJ Wrangler 4.0" / 4.0" 33"x12.50" K3057B
(3,5) 55499B (1) 55497 55498
K3057BMX
(3,5) 55499B (1) 55497 55498
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JEEP TJ WRANGLER STAGE I 4WD
JEEP TJ WRANGLER STAGE II 4WD
Complete Kit
Important
Ordering Notes
4WD/2WD
• Rear pinion adjustment cams P/N 20-65225 can be used for tuning pinion angle for minor driveline vibration correction.
• Removal of front skid plate on vehicles with automatic transmissions is required for driveshaft clearance when transfer case lowering hardware is used.
• Coil spacer P/N 55496 can be used to increase front ride height by 1" when additional accessories ( winch, winch bumper, trail equipment) are added.
• P/N 90-6048B contains 16 bushings and 8 bushing sleeves.
1. Box kit P/N 55499B, adds Pro Comp's exclusive cross link braced front track bar drop and a drop pitman arm. 97-02 models only.
2. All ride height increases are approximate and will vary due to vehicle specifications ( engine size, factory suspension options , trail equipment, etc).
3. Driveline modifications may be required for height increases over 2" due to increased driveline angles.
4. Add G to the end of crawler bumper P/N for gunmetal gray finish.
5. Front and rear lower arms, transfer case lowering hardware, and extended sway bar links included in all 4" box kits.
6. Transfer case lowering hardware kit P/N 55589 (97-02 only) can be used for minor driveline vibration correction.
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Premium MX6 6-way adjustable gas stabilized shock absorbers are available.
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OPTIONAL EQUIPMENT
Kit breakdown continued
Front Rear Adjustable Front Steering Crawler Bumpers Replacement Lower Shocks x2 Shocks x2 Track Bar Stabilizer Front / Rear
(4) Arm Bushings
321515 321500 ——— 219200 66164 / 66165 –––––– MX6093 MX6094 ——— 219200 66164 / 66165 –––––– 321515 321500 ——— 219200 66164 / 66165 –––––– MX6093 MX6094 ——— 219200 66164 / 66165 –––––– 324515 323509 JTB400 219200 66164 / 66165 90-6048B MX6021 MX6023 JTB400 219200 66164 / 66165 90-6048B MX6021 MX6106 JTB400 219200 66164 / 66165 90-6048B 324515 323509 JTB400 219200 66164 / 66165 90-6048B MX6021 MX6023 JTB400 219200 66164 / 66165 90-6048B 324515 324509 JTB400 219200 66164 / 66165 90-6048B MX6021 MX6023 JTB400 219200 66164 / 66165 90-6048B
324515 324509 ——— 219200 66164 / 66165 90-6048B MX6021 MX6023 ——— 219200 66164 / 66165 90-6048B
Ideally suited to level your vehicle. In stock form or for vehicles with winches, snow plows, motor conversions, etc. Sold in pairs. P/N 55496
Pro Comp’s high quality adjustable track bar is a trail smart upgrade for any system with 2” – 5” suspension lifts. This adjustable track bar keeps the front axle of a lifted Jeep in the correct location to reduce bump steer and to keep the vehicle tracking down the road straight. P/N JTB400 is manufactured with U.S. 4130 chromoly tubing and includes an aircraft quality high angle rod end for the frame mount. Grade 8 hardware and durable urethane bushings complete this US made suspension upgrade.
Crawler bumper allows steep approach and departure angles. P/N 66164/66165.
suspension
Pro Comp
System
Features
Hot Options!
These systems feature solid and simple, tubular chromoly lower control arms for improved strength compared to the factory units. These arms use unique, reverse hour-glass urethane bushings that increase off-road articulation and do not compromise on-road handling. Ideal spring rates and monotube adjustable MX6 shock absorbers are other key contributors to excellent road and trail manners. Necessary components like, transfer case lowering hardware, transfer case shifter and rear track bar relocation brackets along with extended bump stops and sway bar links complete a worthy package that is a step above your basic or entry level kits.
Tailshaft Conversion
This short shaft or slip yoke eliminator kit P/N 4007 shortens the T-case allowing you to run a 4" longer CV style drive shaft. Combined with a CV style drive shaft (sold separately) it helps eliminate driveline vibration and the friction of the factory slip yoke design. It also improves driveline angles and eliminates in most cases the need for a transfer case lowering kit. This improves ground clearance since the skid pan is not lowered. The new main shaft is close to 20% larger than factory and will take the added torque of 4 to 1 conversions, additional horsepower and larger tires. This kit fits all 231 equipped YJ’s and TJ’s. It also fits XJ’s with manual transmissions.
TJ CV rear driveshaft P/N 4042
K3056B - 4” LIFT
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