JBL PB-10 Service manual

Page 1
PowerBass™ Series
PB10
Powered Subwoofer
JBL Consumer Products 250 Crossways Park Dr.
Woodbury, New York 11797 Rev7 2/2004
Page 2
PB10 TABLE OF CONTENTS
PB10 – DIFFERENCES IN REVISION 1 AND REVISION 2
REVISION 1 REVISION 2
Amplifier has main power switch Amplifier faceplate says “Made in Canada” Amplifier serial number starts with “AM” Amplifier serial number starts with “HA” Black (or silver) potted, non-serviceable output module Output transistors in the open, on a large black heatsink
Large plastic cup enclosing the rear of the amp assembly
Main PCB, bottom, solder-side contains all SMD devices
“Made in Mexico” label on outer part of cabinet
BOTH VERSIONS OF THESE AMPLIFIERS ARE NOT CONSIDERED INTERCHANGEABLE; THEY ARE NOT A DROP-IN REPLACEMENT IN THE CABINET OF THE OTHER VERSION.
Safety Information ………………………………………………………………….3 Basic Specifications ………………………………….…………………………….4 Detailed Specifications …………………………………………………………….5 Controls and their Function …………….………………………………………….6 Speaker Connection …………………….………………………………………….7 Operation ………………………………….….…………………………………….10 Troubleshooting…………………………………………………………………….11 Test Setup and Procedure ………………………………………….…………….12 Service Bulletin JBL 2001-03 …………………………………………………….13 Service Bulletin JBL 2001-04 …………………………………………………….14 Tech Tip JBLTT2003-04…………………………………………….…………….17 Exploded View/Packaging ..………………………………………...…………….18 Amplifier Exploded View ………………………………………………………….19 Amplifier Faceplate/Access…………………………………….…………………20 Integrated Circuit Diagrams……………………………………………………….21 Testing Procedures..………………………………….……………………………22 Block Diagram Revision 2…………………………………………………………29 Electrical Parts List (PCB version 6.3 – 7.0)……………… ………..………….30 Electrical Parts List (PCB version 7.2) …………………………...………..……34 Electrical Parts List Revision 2……………………………………..…………….38 Printed Circuit Boards (PCB version 6.3 – 7.0)…… ………………...…..…….41 Printed Circuit Boards (PCB version 6.4)………..… ………………...…..…….44 Printed Circuit Boards (PCB version 7.2)…… ……...………………………….45
Schematics Version 1
Preamp (PCB version 6.3 – 7.0)……………… …………… ………….48 Power Amp (PCB version 6.3)………………… ……………….……….49 Power Amp (PCB version 7.0)…………………………..……………….50 Preamp (PCB version 7.2)……………….…………….……….. ……….51 Power Amp (PCB version 7.2)………………… ……….……………….52
Schematics Version 2……………………………………..…………………….…53
Page 3
PB10
3
Warning
Any person performing service of this unit will be exposed to hazardous voltages and the risk of electric shock. It is assumed that any person who removes the amplifier from this cabinet has been properly trained in protecting against avoidable injury and shock. Therefore, any service procedures are to be performed by qualified service personal ONLY!
Caution
Early revisions of the unit did not have a power switch. Hazardous voltages are resent within the unit whenever it is plugged in.
Before amplifier is plugged in, be sure its rated voltage corresponds to the voltage of the AC power source to be used. Incorrect voltage could cause damage to the amplifier when the AC power cord is plugged in. Do not exceed rated voltage by more than 10%: operation below 90% of rated voltage will cause poor performance or may shut the unit off.
Leakage/Resistance Check
Before returning the unit to the customer, perform a leakage or resistance test as follows:
Leakage Current. Note there is no power switch on early revisions of this unit. When the power plug is plugged in, the unit is live. Connect the unit to its rated power source. Using an ammeter, measure the current between the neutral side of the AC supply and chassis ground of the unit under test. If leakage current exceeds 0.5mA, the unit is defective. Reverse the polarity of the AC supply and repeat.
Resistance. Measure the resistance from either side of the line cord to chassis ground, If it is less than 500k ohms, the unit is defective.
WARNING! DO NOT return the unit to the customer if it fails one of these tests until the problem is located and corrected.
Critical Components
All components identified with the IEC symbol in the parts list and schematic diagram designate components in which safety can be of special significance when
replacing identified with. Use only the replacement parts designated in the parts list or parts with the same rating of resistance, wattage or voltage.
SAFETY INFORMATION
List of Safety Components Requiring Exact Replacements
Revision 1 Revision 2 Description
F1 - 80114 093-205209-300 Line Fuse Slo Blo 1.25A
5x20mm
PWRCORD 083-041802-009 250V UL approved SPT-2 80105 or better with polarized
plug, UL approved wired with the hot side to fused side. Use with factory replacement panel strain relief (70305) only.
TRX 042-010052-003 Power Transformer. 80135 Use only factory
replacement.
BR RECT BR1 Bridge diode. Use only 50100 052-400080-000 factory replacement.
C1,2 C6,8 4700uF 50V electrolytic 30706 034-470745-200 filter caps. Be sure
replacement part is at least the same working voltage and capacitance rating. Also the lead spacing is important. Incorrect spacing may cause premature failure due to internal cabinet pressure and vibration.
C10 Does not apply 10uF, 100 volt NPE low 30712 df radial. (On Power
amp PCB)
S64AMI Does not apply Power output module. 60301 Use only factory
replacement
Faceplate n/a Use only factory 70325 replacement
Rear Amp Cover 063-531808-000 Use only factory
replacement
Inductor Does not apply CMC - Use only factory 80100 replacement
Inductor Does not apply L1 - Use only factory 80101 replacement
Does not apply Inductor L1 - Use only factory
043-560200-000 replacement
Does not apply Inductor L2 - Use only factory
043-300101-000 replacement
Does not apply Inductor L3 - Use only factory
043-700101-000 replacement
Does not apply Inductor L4 - Use only factory
043-324300-000 replacement
Page 4
PB10
4
g
BASIC SPECIFICATIONS PB10 Subwoofer
Output Power
Driver
Frequency Response
Inputs
Outputs
Low-Pass Frequency
High-Pass Frequency
Dimensions (H x W x D)
Weight
150 watts RMS
10" Woofer
27Hz – Low
Pass Frequency setting
Line Level (option: LFE); Speaker Level
Speaker level fixed frequency 150Hz
Variable from 50Hz – 150Hz
150Hz when using Speaker Level Output
14" x 14" x 15" 356mm x 356mm x 381mm (with feet) 16" x 14" x 15" 406mm x 356mm x 381mm
35 lb/15.9kg
Refinements may be made on occasion to existing products without notice but will always meet or exceed original specifications unless otherwise stated. PowerBass is a re
istered trademark of JBL, Incorporated.
00232-1
Page 5
PB10
5
mits
p
@ Sp
q
p
p
p
(BW=20 KHz)
e
(
p
p
signal applied
emoved
@ Sp
pp
@
pp
@
@
p
@
p
yp
yp
DETAILED SPECIFICATIONS PB10 Subwoofer
JBL PB 10
LINE VOLTAGE Yes/No Hi/Lo Line Nom. Unit
Parameter Specification Unit
Amp Section
Type (Class AB, D, other) D n/a
Load Impedance (speaker) 4 Ohms
Rated Output Power 150 Watts
THD @ Rated Power 0.3 %
THD @ 1 Watt 0.1 %
DC Offset 10 mV-DC
Damping factor 50 DF
Input Sensitivity
Input Frequency 50 Hz
L&R 128 mVrms
LFE 128 mVrms
Speaker/Hi Level Input 1.28 Vrms
Signal to Noise
SNR-A-Weighted 100 dBA
SNR-unweighted 80 dBr
SNR rel. 1W-unweighted 65 dBr
Residual Noise Floor 1 mVrms
Residual Noise Floor 1.5 mVrms(max)
Input Impedance
Filters
Speaker in LP 2nd order variabl
Subsonic filter
LFE Low pass 2nd order fixed 200>LP<1K Hz
Speaker out HP filter
Left & Right 200 Hz
Left & Right 100 Hz
Limiter
Signal Sensing (ATO)
Auto-Turn-On (yes/no) YES
ATO Input test frequency 50 Hz
ATO Level LFE Input 4 mV
ATO Level Speaker in 50 mV
ATO Turn-on time 5 ms
Auto Mute/ Turn-OFF Time 15 minutes
Power on Delay time 3 sec.
Transients/Pops
ATO Transient 5 mV-peak
Turn-on Transient 50 mV-peak
Turn-off Transient 50 mV-peak
Efficiency 65 %
Stand-by Input Power 15 Watts
Power Cons. @ rated power 115 Watts
Protection
Short Circuit Protection YES
Thermal Protection YES
DC Offset Protection YES
Line Fuse Rating US version Amps
US 120vac/60Hz Yes 108-132 120 Vrms
EU 230vac/50-60Hz Yes 207-264 230 Vrms
Line Input 20K ohms
Speaker/Hi Level Input 4.7K ohms
HPF) fixed 6th o Fixed
150W Powered Sub Amp
60-150 Hz
YES
EU Amps
QA Test
Li
n/a
Nominal
n/a
1 in
70
22k filter
1
22k filter
0.5
20
35
Nominal Fre
50
±2dB
±2dB
±2dB
70-75
70-80
2 - 2.8 Volume @max, using DVM or A/P
2 - 2.8 Volume @max, w/ A/P Swept
functional
functional
functional
functional
functional Amp connected and AC on, then input
2v-
2v-
functional
functional
To 75 Watts
To 75 Watts
To 75 Watts
relative to rated
relative to rated
relative to 1W Out
60
Bandpass Measurement (Line freq.+
Nominal
n/a
Nominal
n/a
± 10
Single input driven
± 10 S
± 10 S
17 T before muting, after signal is
4
n/a
64
18
120
-
1.5
TBD
eaker input - Spkr out 4 Ohms
eaker input - Spkr out 8 Ohms
Auto - on selection switch in Auto
r
AC Power Applied
Speaker Outputs
Speaker Outputs
@ nom. line voltage
nom. line voltage
Direct short at out
1/8 max unclipped Power
DC
e-T or Slo Blo-250 V
T
e-T or Slo Blo-250 V
T
Conditions
ut driven
eaker Outputs
.
ower
ower
ut
=
"
"
"
eaker Outputs
ut
resent at Speaker Out leads
Page 6
PB10
6
PB10 Subwoofer Controls and Their Function
1. Power - These lights will be red when the unit is
plugged in and not receiving a signal; when the PB10 receives a signal, the lights will cycle to GREEN. If no signal is received after 10-15 minutes the lights will cycle back to RED (standby) until a signal is present again.
2. Level Control - The subwoofer Level Control, PB10,
(located on the rear panel) adjusts the volume of the subwoofer relative to the rest of the system.
3. LFE/Normal Switch - Ordinarily placed in the Normal
position - but switch to LFE when playing Dolby
®
Digital, DTS®or other digital surround modes - see page 9.
4. Phase Switch - Changes the subwoofer’s output to
be in phase or 180 degrees out of phase with the program material.
5. Crossover Frequency - Sets the highest frequency
the subwoofer will reproduce.
6. Line Input - Main Input connection to subwoofer
(preferred).
7. Speaker In Jacks - Main Input connection to
subwoofer when line level, subwoofer, or preamp output connectors are not available, or when a high pass filter (set at 150Hz) to main loudspeakers is desired through the Speaker Output Jacks.
8. Speaker Out Jacks - Connected to main
loudspeakers when the Speaker Input Jacks are used.
Rear Panel
Front Panel
Page 7
PB10
7
Speaker Connection
When we designed the PB10 powered subwoofers, our goal was to offer the user the best possible performance combined with the most flexible and complete installation options. Please look over the following three examples to determine which
description best matches your system and follow the corresponding hookup instructions.
To use the binding-post speaker terminals with bare wire, unscrew the collar until the hole through the center
post is visible under the collar. Insert the bare end of the wire through the hole in the post, then screw the collar back down until the connection is tight. The holes in the center of the collars are intended for banana-type connectors.
Dolby Pro Logic (Non-Digital) – Speaker Level
Use this installation method for Dolby Pro Logic applications (not Dolby Digital, DTS or other digital processing), where the receiver/processor does not have a subwoofer output or a volume-controlled preamp (line-) level output:
Connect your receiver or amplifier’s front left and right speaker terminals to the left and right terminals on the subwoofer that are marked “High Level In.” Connect the left and right terminals on the subwoofer that are marked “High Level Out” to the cor­responding terminals on the back of your front left and right speakers.
Connect your receiver or amplifier’s center, left and right surround-speaker terminals to the corresponding terminals on the back of your center, left and right surround speakers.
Left Front
+ –
Left Front Center
+ – + –
Left Surround
+ –
+ –
Center
+ –
Subwoofer
+ –
Receiver
L
L
HIGH
LEVEL
IN
R
R
L
HIGH
LEVEL
OUT`
R
Right Surround
Right SurroundLeft Surround
Right Front
+ –
Right Front
+ –
+ –
+ –
Page 8
PB10
8
Dolby Pro Logic (Non-Digital) – Line Level
Use this installation method for Dolby Pro Logic applications (not Dolby Digital, DTS or other digital processing), where the receiver/processor is equipped with a subwoofer output or a volume-controlled preamp (line-) level output:
Use RCA-type patch cords to connect the line-level subwoofer outputs on your receiver or amplifier to the line­level inputs on the subwoofer. IMPORTANT: Make sure that the LFE toggle switch on the subwoofer is in the “Normal” position. Do not use the “LFE” position with Dolby Pro Logic­only processors.
Note: If your receiver or amplifier only has one subwoofer output jack, then you may connect the subwoofer output on your receiver/preamplifier to either the left or right line-level input on the subwoofer. It makes no difference which jack you choose.
Connect each speaker to the corresponding speaker terminals on your receiver or amplifier.
Make sure your receiver or processor is configured cor­rectly: Make sure that the sub­woofer is configured as “On.”
Note for advanced users: If your receiver/processor has a built-in low-pass crossover filter for the subwoofer output, then the LFE switch should be set to the “LFE” position to bypass the subwoofer’s inter nal crossover.
RECEIVER
Subwoofer
Out
L R
LEVEL
CROSSOVER FREQUENCY
LINE LEVEL IN
+ –
Min
LFE NORMAL
180º
PHASE
50Hz
L R
For LFE use L or R
L
HIGH
LEVEL
IN
R
L
HIGH
LEVEL
OUT
R
Max
150Hz
Page 9
PB10
9
Dolby Digital or DTS (or Other Digital Surround Mode) Connection
Use this installation method for Dolby Digital, DTS or other digital surround processors:
IMPORTANT: Make sure that the LFE toggle switch on the subwoofer is in the “LFE” position. Use the line-level input jacks for the Low­Frequency Effects channel. Connect these jacks to the LFE output or subwoofer output on your receiver or amplifier.
Note: If your receiver or amplifier only has one subwoofer output jack, then you may connect the subwoofer output on your receiver/preamplifier to either the left or right line-level input on the subwoofer. It makes no difference which jack you choose.
Connect each speaker to the corresponding speaker terminals on your receiver or amplifier.
Make sure that you have configured your surround­sound processor for “Subwoofer On” or “LFE On.” The front left, front right, center and rear speakers should be set to “Small” or “Large” depending on their size and frequency response. Consult your receiver’s or processor’s owner’s manual.
LEVEL
Min
Max
LFE NORMAL
RECEIVER/PREAMPLIFIER
Subwoofer Output/LFE
CROSSOVER FREQUENCY
LINE LEVEL IN
+ –
180º
PHASE
50Hz
L R
For LFE use L or R
L
HIGH
LEVEL
IN
R
L
HIGH
LEVEL
OUT
R
150Hz
Page 10
PB10
10
OPERATION
Power
When the unit is plugged in and the power switch is on and no signal is received, the LEDs on the front of the unit will turn red. When a signal is present, the LEDs will turn green. Note: It will take several minutes for the LEDs to turn from green to red after the
input signal to the subwoofer is removed. Due to JBL’s unique, high-output,
high-efficiency amplifier design, power consumption is minimal when the subwoofer is not receiving a signal. Of course, the subwoofer can be turned off, whenever desired.
NOTE: Early versions of the PB10 did not have a main Power switch.
The subwoofer Level Control adjusts the volume of the subwoofer relative to the rest of the system. Proper level adjustment depends on several variables such as room size,
subwoofer placement, type of main speakers and listener position. Adjust the subwoofer level so that the volume of the bass information is pleasing to you.
Level Control
Crossover Adjustments
The Crossover Frequency Control determines the highest frequency at
which the
subwoofer reproduces
sounds. If your main speakers can comfortably reproduce some low-frequency sounds, set this control to a lower frequency setting, between 50Hz – 100Hz. This will concentrate the subwoofer’s efforts on the ultradeep bass sounds required by today’s films and music. If you are using smaller bookshelf speakers that do not extend to the lower bass frequencies, set the low-pass crossover control to a higher setting, between 120Hz – 150Hz. This control is not used when the LFE switch is in the “LFE” position.
LEVEL
CROSSOVER FREQUENCY
PowerBass PB10
LINE LEVEL IN
+ –
ON OFF
POWER
PowerBass PB10
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
Min
LFE NORMAL
180º
PHASE
50Hz
L R
For LFE use L or R
HIGH
LEVEL
HIGH
LEVEL
OUT
L
IN
R
L
R
Max
150Hz
120V
60Hz
Page 11
PB10
11
Phase Control
The Phase Control determines whether the subwoofer’s piston-like action moves in and out in phase with the main speakers or opposite the main speakers. There is no correct or incorrect setting. Proper phase adjustment depends on several variables such as subwoofer placement and listener position. Adjust the phase switch to maximize bass
output at the listening position. Remember, every system,
room and listener is different. There are no right or wrong settings; this switch offers the added flexibility to adjust your subwoofer for optimum performance for your specific listening conditions without having to move your speakers. If at some time in the future you happen to rearrange your
listening room and move your speakers, you should experiment with the phase switch in both positions, and leave it in the position that maximizes bass performance.
TROUBLESHOOTING
If you used the high-level (speaker) inputs and there is no sound from any of the speakers:
Check that receiver/amplifier is on and a source is playing.
• Check that powered
subwoofer is plugged into an active electrical outlet and is switched on.*
• Check all wires and
connections between receiver/amplifier and speakers. Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured.
• Review proper operation
of your receiver/amplifier.
If there is low (or no) bass output:
• Make sure the connections to the left and right “Speaker Inputs” have the correct polarity (+ and –).
• Make sure that the subwoofer is plugged into an active electrical outlet and switched on.*
• Adjust the crossover point.
• Flip the Phase Control switch to the opposite position.
• If you are using a Dolby Digital/DTS receiver or processor, make sure that the subwoofer adjustments on the receiver/processor are set up correctly.
• Slowly turn the Level Control clockwise until you begin to hear the desired amount of bass. Make sure that the subwoofer is plugged into an active electrical outlet and switched on.*
If you used the line-level inputs and there is no sound from the subwoofer:
Check that receiver/amplifier is on and a source is playing.
• Check that powered subwoofer is plugged into an active electrical outlet and is switched on.*
• Check all wires and con­nections between receiver/ amplifier and subwoofer. Make sure all wires are connected. Make sure none of the wires are frayed, cut or punctured.
• Review proper operation of your receiver/amplifier.
• Slowly turn the Level Control clockwise until you begin to hear the desired amount of bass.
• Make sure that you have configured your receiver/ processor so that the subwoofer/LFE output is on.
*NOTE: Early versions of the PB10 did not have a main Power switch.
Page 12
PB10
12
PB10 TEST SETUP AND PROCEDURE
Min Max
LEVEL
50 Hz 150 Hz
LFE NORMAL
PHASE 1800
CROSSOVER FREQUENCY
LINE LEVEL IN
LR
FOR LFE USE L or R
L
HIGH
LIVEL
IN
R
L
HIGH
LIVEL
OUT
R
00229
CD PLAYER
PRE AMP
AMPLIFIER
AC VOLT
METER (6V)
LINE LEVEL
PB10 or PB12 UNDER TEST
SPEAKER
LEVEL
FROM
LINE-LEVEL
SOURCE
SPEAKER
OUTPUT
FROM
AMPLIFIER
General Function UUT = Unit Under Test
1. Connect one line level input cable (RCA) from signal generator to either Right or Left Level input on UUT. VOLUME control should be full conterclockwise.
2. Tur n on generator, adjust to 100mV, 50Hz.
3. Plug in UUT; Turn Main Power switch ON (present on later version PB10 only). LED’s on the front panel may be either Red or Green. Turn VOLUME control full clockwise. Low Pass control should be set fully clockwise (150Hz).
4. LED should turn Green; immediately bass response should be heard and felt from port tube opening.
5. Tur n off generator, turn VOLUME control fully counterclockwise, disconnect RCA cables.
6. Connect one pair of speaker cables to either high level input terminal on UUT. Cables should be connected to an integrated amplifier fed by the signal generator.
7. Tur n on generator and adjust so that speaker level output is 1.0V, 50Hz. Turn VOLUME control full clockwise.
8. Green LED should light, immediate bass response should be heard and felt from the port tube opening.
Sweep Function
1. Follow steps 1-4 above, using a sweep generator as a signal source.
2. Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove driver and test.
Driver Function
1. Remove driver from cabinet; detach + and - wire clips.
2. Check DC resistance of driver; it should be 5.8 ohms.
3. Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator and adjust so that speaker level output is 5.0V.
4. Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.
Page 13
PB10
13
Service Bulletin
Service Bulletin JBL2001-03 Rev1 – January 2002 This is considered a Minor repair
To: All JBL Service Centers
Models: PB10, PB12 (Revision 1 only)*
Subject: Unit Will Not Switch to Standby Mode
When the power cord of the PB series subwoofer is plugged into a wall outlet (and for the PB12 only, the power
switch is on), and an audio signal is present, the LED’s on the cabinet face will turn green, indicating the
subwoofer is in the ON mode. With the audio signal removed, it will take 10 - 15 minutes for the LEDs to turn
from green to red, indicating the subwoofer is now in the STANDBY mode. Power consumption is minimal in this
mode.
In the event you receive a PB10 or PB12 subwoofer with the complaint: “The unit will not switch to
standby mode, even when the audio signal is removed” (indicated by the subwoofer’s green LED’s
remaining on), perform the following modification:
1) Set the unit on a padded surface and remove all external cables.
2) On the amplifier faceplate, remove the (10) Phillips mounting screws around the perimeter.
3) Remove the amplifier assembly from the enclosure. If the amp is turned and supported correctly, no other
connectors need to be unplugged.
4) Locate Zener Diode D10 and Resistor R42 (22kΩ). See illustration. These parts must be “swapped”, i.e., R42
soldered into the D10 location, and D10 soldered into the R42 location. VERY IMPORTANT: Observe
polarity on D10 in new location.
5) Replace amplifier; test subwoofer to assure the unit goes into the standby mode 10 - 15 minutes after
removing the Audio input signal.
Mode l S e r i al num be r S ta tus Ac ti on
PB10 *
PB12 *
Al l ser i al number s
af f ect ed
Unit may not switch to Standby mode
Swap locations:
Zener Diode D10,
Resistor R42 (22k).
Observe D10 polarity.
* Revision 1 of the PB10/12: Amplifier faceplate says “Made in Canada”; Amplifier serial number starts with “AM”
Black (or silver) potted, non-serviceable S53/64AMI output module. PB10 only – No Power switch
Page 14
14
Service Bulletin
Service Bulletin JBL2001-04 Rev2 – February 2003 This is considered a Minor repair
To: All JBL Service Centers
Models: PB10, PB12 (Revision 1 only)*
Subject: Hum, Buzz or “Thumping”
In the event you receive a PB10 or PB12 subwoofer complaint: “There is an audible hum or buzz”, or the subwoofer “thumps” or “pops” every 10 seconds, then review the conditions below to determine the most effective solution:
A) Audible Hum with unit on, Green LED is ON, hum disappears completely when the connecting input cables (RCA or
Speaker-Level) are disconnected:
Very long runs of line-level input cables, particularly in parallel with AC power cords, may induce hum in the
audio cables. Check audio cables for defects, broken ground connections, or replace low quality cables. Try plugging the AC power cord from the subwoofer into a different AC service outlet other than the outlet the rest
B) Mild Audible Hum under all circumstances when power cord is plugged in outlet. Hum level does not change
This may be a mechanical hum caused by the power transformer. Note that a slight hum, within design limits,
C) Loud Hum, under all circumstances. It may be louder when LED’s are Green vs. Red ; it may be affected by the
Reset the digital subwoofer amplifier by unplugging the AC power cord. Wait 30 seconds, then plug the cord
For #B only - If the unit still does not function correctly, then check and replace main Power Supply
Both Value and df should be checked, with a GenRad model 1657 Digibridge or equivalent Value should be the rating listed below, within this tolerance: A df value of higher than 15% (.15) should be considered defective.
PB10 PB12
For #C only - If the unit still does not function correctly, then replace Power Amp Module S53/64AMI as per instructions below: PB10: JBL part# 60301
1) Set the unit on a padded surface and remove all external cables.
2) On the amplifier faceplate, remove the (10) Phillips mounting screws around the perimeter.
3) Remove the amplifier assembly from the enclosure. If the amp is supported correctly, no other connectors need to
4) Locate the Power Amp Module S53/64AMI, see location on the following page. It is the large black or gray
5) Replace the amplifier assembly back into the cabinet; replace the screws.
6) Test the unit and confirm the original problem has been corrected. NOTE: THE PB10/12 REVISION 1 AMPLIFIER
of the audio equipment is plugged into.
whether the LED’s are Red or Green, or input cables are connected or disconnected. Level control adjustments do not change the hum level.
may be noticeable in a very quiet room, when you are close to the unit. This is acceptable within the PB10/12’s product and price category to most customers, but not to others. If the mechanical hum is unacceptable to the customer, then replace Power Transformer. PB10: JBL part# 80135. PB12: JBL part# 80116
position of the Level control. The subwoofer may “thump” or “pop” approximately every 10 seconds.
back in. Repeat this 2-3 times if necessary.
capacitors C1 and C2.
+80/-20 %
4700 µF 50v 105c 2200 µF 100v 105c
be unplugged.
component with a metal case. On the solder side of the circuit board are 28 soldered connections. NOTE: See special handling instructions for S53/64AMI on the following page.
MUST ALWAYS BE TESTED WITH A WOOFER OR 4 OHM RESISTIVE LOAD.
JBL part# 30706 JBL part# 30710
PB12: JBL part# 60302
JBL Incorporated 250 Crossways Park Dr. Woodbury, New York 11797 (516) 496-3400
Page 15
15
PB10/12 Revision 1 Only
MODEL
Serial numbers are located on the cabinet directly below
PB10
PB12 Hum, Buzz or “Thumping”
* Revision 1 of the PB10/12: Amplifier faceplate says “Made in Canada”; Amplifier serial number starts with “AM”
See serial numbers on Page 3 for factory
Serial Number (120v)
the amplifier faceplate.
modified units
STATUS ACTION
Hum, Buzz or “Thumping”
Replace Power Amp Module S53AMI
for symptoms described in #C only
Replace Power Amp Module S64AMI
for symptoms described in #C only
Black (or silver) potted, non-serviceable S53/64AMI output module. PB10 only – No Power switch
JBL Incorporated 250 Crossways Park Dr. Woodbury, New York 11797 (516) 496-3400
Page 16
16
FACTORY MODIFIED PB-10 SERIAL NUMBERS
1953 23000 7720 23896 8579 23904-23905 10145 23989 10448 23991 10458 23993 11772 23997 11792 24004 11939 24010 13128 24166 13296 24230 14371 24874-24875 14508 24888 14510 24902 14519 24905-24907 14674 24909 14822 24913-24914 15092 24919 15525 24924 15634 24926 15644-15645 24928-24929 15649 24931-24932 15654 24934 15657 24936 15659 24939 15662 24944 15673-15674 24948 15676-15677 24950 15679 24960 15681 24986 15683 24988 15692 24991 15696 24994 15702 24996 15705 24998 16413 25001 17723 25003-25005 17740 25007 18274 25015 19665 25018 20470 25020 21026 25025 21124 25029-25030 21126 25033 21637 25037 22892 25039 22894-22895 25041 22901 25043-25056 22905-22906 25058-25115 22908 25117 22913 25119-25142 22917 25144-25147 22927 25149-25152 22933 25154-25156 25158-25159 25436 25161 25691 25164 25694 25168 25698-25699 25171 25704 25174 25706 25179 25710 25185 25712-25713 25187 25715-25719 25189 25721-25730 25194 25732 25214 25734 25218-25219 25735 25229 25737-25739 25234-25236 25742-25745 25238-25243 25747-25770 25247-25249 25772-25777 25251-25252 25779-25791 25256-25257 25793-25833 25261-25263 25835-25845 25265-25267 25847-25850
25270-25272 25852-25864 25276 25866-25868 25278-25291 25870 25294-25297 25874-25881 25300 25883-25886 25302-25303 25888 25306-25307 25890-25891 25309 25893-25894 25311 25896-26000 25313-25314 26002-26012 25333-25334 26014-26076 25341 26079 25345 26081 25347-25348 26083 25351-25352 26086-26087 25358 26089-26091 25360-25361 26093-26094 25363-25364 26096-26097 2536825369 26099-26101 25371 26103-26104 25375 26106 25384-25386 26108 25391-25392 26110 25394 26112 25396 26115 25399 26118-26119 25402 26121-26124 25406 26126 25408 26128 25416 26130-26131 25419 26133-26134 25421 26136-26137 25426 26139 26141-26150 26522 26152- 26172 26525 26174 26528 26176-26185 26531 26187-26197 26533 26198-26201 26536 26203 26540-26541 26206 26543-26544 26209 26546-26554 26211 26556-26557 26213-26214 26560 26217 26565 26235 26568 26238 26573 26242 26587 26244 26599 26246 26604 26251-26252 26614-26615 26254-26255 26624-26625 26266 26627 26273 26629 26278 26632 26282 26638 26286 26641-26643 26384 26645 26388 26655 26390-26391 26658 26399-26400 26662 26402 26665 26405-26406 26669 26408-26409 26671 26411 26673 26413-26415 26675-26677 26417 26680 26419 26686 26421 26692-26694 26432 26696-26697 26438-26439 26700 26443 26702 26451-26452 26706 26457-26458 26708 26460-26462 26713-26716
26465 26718-26720 26474 26722-26725 26477 26729-26730 26479-26480 26732-26743 26483 26745-26747 26486 26750 26498 26752-26753 26503 26755 26510-26512 26757-26759 26514 26762-26768 26517 26770-26771 26520 26773-26778 26781 27376-27399 26783 27401-27503 26786 27532 26789 27553 26791 27624-27647 26793 27649-27698 26795-26797 27701-27720 26799-26801 27722-27769 26804 27771-27774 26807 27776-27852 26810 27854-27866 26813 27868-27911 26815-26816 27913-27999 26820 28001-28067 26822 28069 26825 28070 26827 28072-28073 26829 28075 26833-26834 28078 26838 28087 26840 28092-28094 26843 28096-28097 26844 28099 26846 28101-28102 26850 28105 26857 28108 26874 28110-28114 26876-26880 28116-28117 26882 28119-28120 26885-26886 28122-28123 26888-26894 28125 26913 28130-28131 26915-26917 28133 26922-26935 28137 26967 28140-28150 26984-27001 28152-28158 27010-27033 28160-28161 27100 28167 27103-27104 28172 27122-27126 28177 27142-27143 28181 27148-27149 28184 27151 28186-28187 27153 28193 27190 28196 27192 28202-28203 27196-27273 28207 27275-27277 28211 27279-27312 28215 27314-27329 28217-28218 27331-27351 28220-28221 27353-27370 28223 27372 28227 27374 28231-28234 28236-28237 29792-29860 28239-28241 29862-29915 28243 29917-30062 28245 30064-30133 28250 30152-30288 28256 30290-30345 28259 30347-30413 28264-28267 30415-30490 28270-28271 30492-30524
28283 30526-30533 28286 30535-30625 28288 30627-30649 28291 30651-30686 28293-28294 30688-30748 28296 30750-30930 28298 30932-31025 28300 31027-31072 28302-28303 31074-31123 28305-28331 31125 28333-28343 31127-31139 28345-28354 31256 28369 31771 28379-28689 35089 28691-28697 35733 28699-28708 36186 28710-28715 37400 28717-28720 39339 28722-28724 80749 28726-28731 28734 28736 28738-28740 28742-28744 28746-28750 28752-28754 28756-28821 28823-29130 29132-29142 29144-29219 29221-29276 29278-29280 29282-29327 29329-29338 29340-29379 29381-29389 29391-29451 29453-29455 29457 29459-29528 29530-29531 29533-29605 29607-29624 29626-29634 29636-29790
JBL Incorporated 250 Crossways Park Dr. Woodbury, New York 11797 (516) 496-3400
Page 17
TECH TIPS
Troubleshooting tips and solutions to common service problems
For models: PB10, PB12 (Revision 2) * TIP# JBLTT2003-04
Subject: Replacing MOSFETS Q18, Q22
In the event you need to replace MOSFET transistors Q18 or Q22 as part of a repair, it is important to use
ONLY the JBL part# FE106401110 or only the brands: International Rectifier, or Fairchild.
Replace both
Do NOT mix & match these components from different manufacturers, or batches. They should be
identical.
Q18 and Q22 MOSFET’s in the circuit, even if only one seems to be damaged.
* Late version PB10 or PB12 subwoofers (Revision 2 in the service manual) can be identified by:
Amplifier serial number starts with “HA”
Output transistors in the open, on a large black heatsink
Large plastic cup enclosing the rear of the amp assembly
Main PCB, bottom, solder-side contains all SMD devices
17
Page 18
PB10
18
Exploded and Packaging Views
(IMAGE REDUCED)
1
5
9
4
2
6
7
8
3
(Rev2 has 1pc. Foam per side)
101
MECHANICAL & PACKING PARTS LIST
Item # Descript ion Qty Revision 1 Part# Revision 2 Part#
1
10" Woofer (DCR = 5.8 Ω)
2 Foot 4 203410 336486-001 3 Outer Carton 1 203420 338130-001 4 Owner’s Manual 120V 1 203430 338129-001
Survey Card 1 n/a 331384-001
Warranty Card 1 n/a 331994-001 5 PB10 Amplifier Complete 1 Not For Sale Not For Sale 6 Foot Screw 4 203411 763-31110-40 7 Foam corners (Top Corners) 4 203460 n/a 8 Foam corners (Bottom Corners) 4 203470 n/a
7 & 8 Foam End Pad (Top & Bottom) 2 n/a 338132-001
9 Port tube 1 Not For Sale 336804-001
10 Logo Badge 1 336485-001 336485-001
LED Ass’y for Logo Badge 1 338125-001 338125-001
Identification Of PB10 Revisions 1 and 2 can be found on Page 2.
1 203400 338127-001
Page 19
PB10
19
Amplifier Exploded View (Revision 1 Only)
LEGEND
1 Dual RCA jack 108324 2 Power Transformer 80135 3 Level Pot 40402 4 Low Pass Filter Pot 40707 5 Fuse Clips (2) 70323 6 1.25A SLO-BLO Fuse (3ag) 80114
1
5
6
2
3
4
00225
Page 20
PB10
20
Amplifier Faceplate/Access
CROSSOVER FREQUENCY
LEVEL
LINE LEVEL IN
PHASE
Min
Max
L
R
L R
For LFE use L or R
LFE NORMAL
PowerBass PB10
REMOVE THESE TWO SCREWS
TO REMOVE REAR COVER
AND ACCESS AMPLIFIER
LONGER SCREW HERE
PowerBass PB10
HIGH
LEVEL
IN
L
R
POWER
HIGH
LEVEL
OUT
+ –
120V 60Hz
50Hz
180º
150Hz
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
ON OFF
1
2
10
5
6
4
7
8
9
3
MECHANICAL & PACKING PARTS LIST
Item # Description Qty Revision 1 Part# Revision 2 Part#
1 Level Knob 1 70313 061-020000-000 2 LFE Defeat Switch 1 70150 074-030002-000 3 PB10 faceplate 1 70325 n/a 4 HI LEVEL Input/Output Jacks 4 108116 072-060170-000 5 Phase Switch 1 70150 074-030002-000 6Crossover Frequency Knob 1 70313 061-020000-000 7 Strain Relief Plug 1 70305 061-314002-000 8 Power Cord 1 80105 083-041802-009 9 Power Switch 1 n/a 074-020018-000
10 RCA Input jacks 1 108324 072-010007-000
Identification Of PB10 Revisions 1 and 2 can be found on Page 2.
Page 21
PB10
21
Integrated Circuit Diagrams (Revision 1 Only)
0
+6V 15
16
17
V+
1 +6V
2
V+3
18
4
O/P
19 5
O/P
20
6
V- V-
21 7
22
8
SD 24
+15V 23 9 +15V
10 SD
FR 25 11 FR
I/P 26 12 I/P
GND 27 13 GND
-15V 28 14 -15V
00228
NOTE: THE FOLLOWING PROCEDURES MUST BE FOLLOWED WHEN INSTALLING NEW S53AMI/S64AMI AMP MODULES:
FAILURE TO FOLLOW ONE OR MORE OF THESE STEPS MAY RESULT IN THE INSTANT DESTRUCTION OF THE MODULE WHEN POWERED UP.
1. Align white indent marker on Amp Module with indent marker on main PCB; alternately observe position of label on top of the Module; incorrectly replacing the Module 180° in the PCB slot will result in its destruction.
2. All AC powered test instruments (meters, oscilloscopes, etc.) must have a floating ground, i.e., be connected to an isolation transformer.
3. Align and position the Amp Module before soldering.
4. Attach the Amp Module with the mounting screws before soldering or powering up.
5. Use only rosin-core or non-acid core solder; thoroughly de-flux the surfaces after soldering.
If the new S53AMI/S64AMI Amp Module has larger mounting hole(s) in the case, and the stock screws no longer will fit, and screws of the proper type cannot be obtained locally order:
(2) part# 60301S (screws) (2) part# 60301N (nuts)
S53AMI/S64AMI - Power Amp Module SAFETY PART
NOTE: THE PB10/12 REVISION 1 AMPLIFIER MUST ALWAYS BE TESTED
WITH A WOOFER OR 4-OHM RESISTIVE LOAD.
LM324, TLO64, U1, U2
N-Chan JFET Q1
D
S
G
MPSA56, Q10, Q11
2
Base
1
2
3
3 Collector
1 Emitter
2N4401, Q12
2
Base
1
2
3
3 Collector
1 Emitter
0227
Page 22
PB10
22
Integrated Circuit Diagrams (Revision 2 Only)
2N5401 Q1
3 Collector
2
Base
1
2
3
1 Emitter
MPSW06RLRA, MPSW56RLRAMPQ, MPS2222ARLRA, 2N2907A, 2N5551, Q2, 16, 3, 21, 19, 23, 17
3 Collector
2
Base
1
2
3
1 Emitter
OPAMP, QUAD TL074CDR U2, 3
BEVEL
OPAMP, DUAL TL072CDR SO-8, NJM4558M-TE3 U5, 6, 4
MOSFET IRF640 Q18, 22
1. G
2. D
3. S
3
12
TIP31C Q4
MMBT3904LTI SOT23, MMBT3906LTI SOT23, DTC114EK SMT3, MMBT5401 LTI, MMBT5551 LTI Q11, 14, 13, 5, 8, 9, 6, 10, 12, 15, 7, 20, 24, 26, 25
IR2111 HALF-BRIDGE DRIVER U7
BC
E
Page 23
PB10
23
PB10 Testing Procedure (Revision 1 Only)
A. Power Amp Section
Resistance
Check
2. Power Up LED RED
With a 5mV signal to Low level input, LED should change to GREEN
-Voltage measurements (DVM)
LED
RED 0Vrms 14VDC
GREEN 12Vrms -14VDC
3. D.C. Operation
-Voltage measurements (DVM) on Power Amp Module
Resistance from O/P of the module to GND should be >1M (NO LOAD)
Resistance from V+ of the module to V- of the module should read >4k Resistance from V+ of the module to O/P of the module should read >1M Resistance from V- of the module to O/P of the module should read >1M
OP AMP
P-U1(1) P-U1(7)
Between +6V V+ O/P V- +15V S/D FR I/P GND -15V
And This
Point
Get this
Reading
4. Check Switching Frequency
Oscilloscope - Use scope (EITHER USES AN ISOLATION TRANSFORMER OR
ATTACHES THE PROBE TIP TO SPK- and REFERENCE LEAD TO SPK+)
A 10Mv signal may need from the input to trigger the Switch frequency turn on
Reading 100kHz +/-10%,1Vpp
B. Pre Amp Section
Low Level Input Sensitivity
-Set up Turn level, Low-Pass Pot Fully CW and LFE switch off
V- GND GND GND GND V- GND GND GND
+5.75V +45.7v 0V -45.7V +15.5V +4.75V 0V 0V 0V
Generator Set at 100mV@50Hz
Signal to Low level input
GND
-15.5V
Page 24
PB10
24
PB10 Testing Procedure (Cont.) (Revision 1 Only)
- Voltage measurements
OP AMP
U1(7) U2(7) U1(1) U2(1) U1(14) U2(14) U2(8) PU1(14) PU1(8)
180mV 266mV 325mV 404mV 451mV 451mV 1.33V 6.37V 5.72V 15.3V
2. High Level Input Sensitivity
-Set up Turn level, Lo Pass Pot Fully CW and LFE switch off
Set Generator at 1.09V@50Hz
Signal to High level input
-Voltage measurements 15.3V at speaker output
3. Low-Pass
-Set up Set Generator at 100 mV@100Hz
Signal to Low level input
Measure voltage at speaker output
-Voltage measurement
Low-Pass Pot Setting Output
CW 11.4V
CCW 2.19V
SPEAKER
O/P
4. LFE
-Set up Set Generator at 100mV@200Hz
Signal to Low level input
Measure voltage at speaker output
LFE switch Setting Output
OFF 2.96V
ON 8.40V
See flow chart next page for diagnostics.
Page 25
PB10
25
PB10 Testing Procedure (Cont.) (Revision 1 Only)
PB10 POWER MODULE TESTING FLOW CHART
CAUTION : MODULE OUTPUT IS FLOATING AND IS NOT PROTECTED AGAINST A SHORT
TO GROUND. ALL TEST INSTRUMENTS CONNECTED TO THE OUTPUT MUST
BE FLOATING. ATTACH THE SCOPE PROBE TIP TO SPK - and REFERENCE
LEAD TO SPK+.
(A 10mV signal may need from the input to trigger the Switch turn on)
START
Resistance check
(no load)
between V+ V-,
V+ O/P,V- O/P
and O/P to GND
is > 10K
no
no
OK
yes
yes
Power up with no
signal input
LED RED
Replace
Module
Check V+; V-;
+/-15V voltage
at the module
OK
Check 6V at the
module wrt V-
=5.75V
Check
transformer,
CMC, rectifier,
C1, C2, D1,
D2, R1(A,B,C),
R2(A,B,C)
no
no
OK
yes
yes
Check input of
module wrt GND
= 0V D.C.
no
no
OK
yes
yes
Use scope to
check switching
frequency from
the load 100KHz
+/-10% , ~1Vpp
no
no
OK
yes
Check fuse
transformer,
CMC, rectifier,
C1 and C2
Check C32 and
Pre-AMP
OK
Check S/D volt-
age at the module
wrt V- =5.1V
OK
Use scope to
check O/P at
module wrt GND
80Vpp square
wave shown
OK
Check D5,D6,
R6,R7(A,B,C)
Check D3,D4,
R3, Q10, Q11,
Q12 and SCP
yes
MODULE OK
END
Check L1, L2,
C10, C11
Page 26
PB10
26
PB10 Testing Procedure (Cont.) (Revision 2 Only)
A. Power Amp Section
Resistance
Check
Resistance from S+ (SPK O/P) to GND should be >1M (NO LOAD)
Resistance from V+ (C6 P+) to V- (C8 P-) gradually Fully CHARGED should read >10k Resistance from V+ (C6 P+) to S+ (SPK O/P) should read >1M Resistance from V- (C8 P-) to S+ (SPK O/P) should read >1M
2. Power Up LED RED
With a 5mV signal to Low level input, LED should change to GREEN
-Voltage measurements (DVM)
OP AMP
LED
P-U4(1) P-U4(7)
RED 0Vrms 8VDC
GREEN 6.3Vrms -10.7VDC
3. D.C. Operation
-Voltage measurements (DVM) on CLASS D POWER AMP
Between V+ Q4(E) Q1(C)
And This
Point
Get this
Reading
GND V- GND GND GND GND GND GND GND GND
45.9V 0V -45.9V 0V -45.9V -45.7V -45.5V 0V 0V 4.7V
Q10(C)
U7(1) U7(2) U7(4) U7(6) U7(7) U7(8)
4. Check Switching Frequency
Oscilloscope - USE THE PROBE TIP TO U6(7) TO GND
Reading 100kHz +/-10%,22Vp-p
B. Pre Amp Section
Line Level Input Sensitivity
-Set up Turn level, X’OVER FREQ POT Fully CW and LFE switch off
Generator Set at 100mV@50Hz
Signal to Line level input
Page 27
PB10
27
PB10 Testing Procedure (Cont.) (Revision 2 Only)
- Voltage measurements
OP AMP
U2(1) U2(14) U2(8) U3(7) U3(1) U3(14) U3(8) U5(7) U5(1)
133.6mV 200.2mV 245.9mV 314.8mV 314.9mV 350mV 1.67V 1.452V 2.098V 15.3V
2. High Level Input Sensitivity
-Set up Turn level, X’OVER FREQ POT Fully CW and LFE switch off
Set Generator at 1.15V@50Hz
Signal to High level input
-Voltage measurements 15.3V at speaker output
3. Low-Pass
-Set up Set Generator at 100 mV@100Hz
Signal to
Measure voltage at S+ speaker output
-Voltage measurement
X’OVER FREQ. Setting Output
CW 10.72V
CCW 2.165V
Line level input
SPEAKER
O/P
4. LFE
-Set up Set Generator at 100mV@200Hz
Signal to
Measure voltage at S+ speaker output
LFE switch Setting Output
Normal 2.9V
LFE 7.62V
See flow chart next page for diagnostics.
Line level input
Page 28
PB10
28
PB10 Testing Procedure (Cont.) (Revision 2 Only)
PB10 POWER MODULE TESTING FLOW CHART - REVISION 2 ONLY
CAUTION : SPEAKER OUTPUT IS FLOATING AND IS NOT PROTECTED AGAINST A SHORT
TO GROUND. ALL TEST INSTRUMENTS CONNECTED TO THE OUTPUT MUST
BE FLOATING. ATTACH THE SCOPE PROBE TIP TO S - and REFERENCE
LEAD TO S+.
(A 10mV signal may need from the input to trigger the Switch turn on)
START
Resistance check
(no load)
between V+ V-,
V+ O/P,V- O/P
and O/P to GND
is > 10K
no
no
OK
yes
Replace
Q18,Q22
yes
Power up with no
signal input
LED RED
Check +/-15V-MOD
+/-15V voltage at
U 6(8),U6(4)
OK
I/P:10mv/50HZ
Check +15V/SW
Q4(E) TO V-
Check
FB1,FB2,C45,
C50,C60,C63,
R81,R82
no
no
OK
yes
yes
Discharge C37,
Check fuse
transformer, L4,
rectifier, C6 and C8
OK
Check
Check Q4(E)
TO V-
= 0V D.C.
U7(1) = -33V
no
no
OK
yes
yes
Check
MUTE(+8V) and
Q24,Q25,Q26
OK
Use scope to
Use scope to check
switching
frequency U6(7)
100KHz
check O/P U7(6)
and GND
90Vp-p square
wave shown
+/-10% , ~22Vp-p
no
OK
no
OK
yes
yes
Check
L2,L3,C71,C72,
CLASS D AMP OK
C73,C74
Check
MUTE(-10.7V),
And
Q24,Q25,Q26
Check
U7,Q16,Q17,
Q20,Q21,R87,
D26,D35,C64
Page 29
29
PB10 Block Diagram Revision 2 Only
A
B
C
D
Rin
Lin
Rout
Lout
Line Level Input
1
SPEAKER LEVEL
INPUT
2
3
4
5
RevNo Revision note
6
7
Date Signature
8
Checked
A
PHASE CTRL SWITCH
DIF. AMP
SUMMI NG AMP
VOLUME CTRL
SIGNAL SENSE
SIGNAL SENEING
MUTE
ATO
* FUSE
HPF
18dB/Octave
DC OFFSET PROTECTION
THERMAL PROTECTION
CURRENT PROTECTION
LINEAR POWER SUPPLY
HPF
12dB/Octave
MUTE
CLASS D AMPLIFIER
12dB/Octave
LIMITER / LPF
LPF
OUTPUT-RELAY
LPF
Variable
12dB/Octave
SUMMI NG AMP
B
LFE
NORMAL
C
D
4 OHMS
EXTERNAL LED INDICATORS
E
CONTROLLED REGULATOR
+15V SW
E
MUTE
NOTE : 120 VAC T1.25A-250V
F
230 VAC T0.8A-250V
1
2
3
6
7
8
F
Page 30
PB10
30
PB10 Electrical Parts List (Revision 1 Only)
PB10 POWER AMP section of PCB Version 6.3.
Part # Ref. Designator Description
Semiconductors
60301 MODULE S53 S53AMI amp module 60102 U1 TLO64 Quad OpAmp 50100 BR RECT RS604 6AMP 50105 D1 1N4744A 15V 1w Zener 50112 D10 1N5242B 12V .5w Zener 50104 D11 1N4148 Sig Diode 50112 D12 1N5242B 12V .5w Zener 50104 D13 1N4148 Sig Diode 50104 D14 1N4148 Sig Diode 50105 D2 1N4744A 15V 1w Zener 50101 D3 1N5256B 30V .5w Zener 50104 D4 1N4148 Sig Diode 50113 D5 1N4735A 6.2V 1W 50107 D6 1N5234B 6.2V .5w Zener 50104 D7 1N4148 Sig Diode 50104 D8 1N4148 Sig Diode 60157 Q1 2N5457 25V N-chnl FET 60154 Q10 MPSA56 120V PNP 600mA 60154 Q11 MPSA56 120V PNP 600mA 60156 Q12 2N4401 40V NPN 600mA
Capacitors
30706 C1 4700uF 50V +80 / -20 Electrolytic 105C 30712 C10 10uF 100V 0.2 BP/NP Electr DF<.1 30502 C11 100nF 50V 0.2 mono ceramic 30706 C2 4700uF 50V +80 / -20 Electrolytic 105C
C20 NOT USED 30502 C21 100nF 50V 0.2 mono ceramic 30502 C22 100nF 50V 0.2 mono ceramic 30526 C24 220nF 50V 0.1 mono ceramic 30529 C25 1n5F 50V 0.1 mono ceramic 30508 C26 10nF 50V 0.1 mono ceramic 30513 C27 3n3F 50V 0.1 mono ceramic 30502 C3 100nF 50V 0.2 mono ceramic 30714 C32 10uF 35V +80/-20 Electrolytic 30715 C40 10uF 16V +80/-20 Electrolytic 30716 C41 1uF 16V +80/-20 Electrolytic 30717 C42 100uF 16V +80/-20 Electrolytic 30702 C6 100nF 50V 0.2 mono ceramic 30505 C7A 100nF 100V 0.2 mono ceramic or film 30505 C7B 100nF 100V 0.2 mono ceramic or film
CW NOT USED
CZ NOT USED
Page 31
PB10
31
PB10 Electrical Parts List (Cont.) (Revision 1 Only)
PB10 POWER AMP section of PCB Version 6.3.
Part # Ref. Designator Description
Resistors
R100 NOT USED 40105 R10A 0.1 ohms .5W 0.05 metal 40105 R10B 0.1 ohms .5W 0.05 metal 40105 R10C 0.1 ohms .5W 0.05 metal 40420 R11 1k .25W 0.05 carbon 40420 R12 1k .25W 0.05 carbon 40417 R13 47k .25W 0.05 carbon 40718 R14 3k3 .25W 0.05 carbon 40406 R15 100k .25W 0.05 carbon 40719 R1A 2k2 1W 0.05 metal 40719 R1B 2k2 1W 0.05 metal 40719 R1C 2k2 1W 0.05 metal 40405 R21 4K7 .25W 0.05 carbon 40720 R22 42K2 .25W 0.01 metal 40721 R23 237k .25W 0.01 metal
R24 NOT USED
R25 NOT USED 40722 R26 6k8 .25W 0.05 carbon 40723 R27 2k2 2W 0.05 metal 40110 R28 732 ohms 0.5W 0.01 metal 40110 R29 732 ohms 0.5W 0.01 metal 40719 R2A 2k2 1W 0.05 metal 40719 R2B 2k2 1W 0.05 metal 40719 R2C 2k2 1W 0.05 metal 40702 R3 6M8 .25W 0.05 carbon 40723 R30 2k2 2W 0.05 metal 40417 R31 47k .25W 0.05 carbon 40417 R32 47k .25W 0.05 carbon 40427 R33 23k7 .25W 0.01 metal 40724 R34 8k87 .25W 0.01 metal 40725 R4 15k 0.5W 0.01 metal 40420 R40 1k .25W 0.05 carbon 40701 R41 1000k .25W 0.05 carbon 40409 R42 10k .25W 0.05 carbon 40701 R43 1000k .25W 0.05 carbon 40406 R44 100k .25W 0.05 carbon 40415 R45 470K .25W 0.05 carbon 40701 R46 1000k .25W 0.05 carbon 40409 R47 10k .25W 0.05 carbon 40409 R48 10k .25W 0.05 carbon 40726 R49 15k .25W 0.05 carbon 40412 R5 33k2 .25W 0.01 metal 40427 R50 2k2 .25W 0.05 carbon 40111 R6 47 ohms .25W 0.05 carbon 40728 R7A 5k6 1W 0.05 metal 40728 R7B 5k6 1W 0.05 metal 40728 R7C 5k6 1W 0.05 metal 40729 R8A 4k7 1W 0.05 metal
Page 32
PB10
32
PB10 Electrical Parts List (Cont.) (Revision 1 Only)
PB10 POWER AMP section of PCB Version 6.3.
Part # Ref. Designator Description
40729 R8B 4k7 1W 0.05 metal
R9 NOT USED
Miscellaneous
80101 L1 110uH Gapped E-core choke 80102 L2 2.2uH 2.2uH ferrite bead
L3 0-R Jumper
L4 0-R Jumper 80100 CMC 2m2H 5 Amp 0.05 2.2mH choke 108326 LED Harness MOLEX 2 FEMALE 80135 TRX MCI 5024 100VA Conc Wnd Power Transformer 50106 On Har ness 2 Clr LED T 1 3/4 Type 50106 On Har ness 2 Clr LED T 1 3/4 Type 70322 LED PCB socket Male PCB LED socket 80114 3AG FUSE 1.25A SloBlo Glass 70324 0.187" Tabs 7 0.187" PCB fastons 70323 PCB-mount Fuse Holders 2 PCB fuse clips 70325 PB10 faceplate PB10 faceplate 80105 Power cord Power cord 70305 Strain relief Strain relief
PB10 PREAMP section of PCB Version 6.3.
Part # Ref. Designator Description
Semiconductors
60100 U1 LM324 LM324 op amp 60100 U2 LM324 LM324 op amp
Capacitors
Film Caps may be used in any position EXCEPT C1, C2 30707 C1 200uF 50V 0.2 BP Electrolytic 30526 C10 220nF 50V 0.1 mono ceramic 30514 C11 47nF 50V 0.1 mono ceramic 30504 C12 100n 50V 0.1 mono ceramic 30514 C13 47n 50V 0.1 mono ceramic 30528 C16 220nF 50V 0.05 film 30528 C17 220nF 50V 0.05 film 30100 C18 330pF 50V 0.2 mono ceramic 30100 C19 330pF 50V 0.2 mono ceramic 30707 C2 200uF 50V 0.2 BP Electrolytic 30519 C20 100nF 50V 0.2 mono ceramic 30519 C21 100nF 50V 0.2 mono ceramic 30519 C22 100nF 50V 0.2 mono ceramic 30519 C23 100nF 50V 0.2 mono ceramic 30101 C3 220pF 50V 0.2 mono ceramic
C30 NOT USED 30101 C4 220pF 50V 0.2 mono ceramic
Page 33
PB10
33
PB10 Electrical Parts List (Cont.) (Revision 1 Only)
PB10 PREAMP section of PCB Version 6.3.
Part # Ref. Designator Description
30101 C5 220pF 50V 0.2 mono ceramic 30101 C6 220p 50V 0.2 mono ceramic 30527 C7 330nF 50V 0.05 film 30527 C8 330nF 50V 0.05 film 30527 C9 330nF 50V 0.05 film
Resistors
40405 R1 4k7 .25W 0.05 carbon 40409 R10 10k .25W 0.05 carbon 40708 R11 57k6 .25W 0.01 carbon 40454 R12 45k3 .25W 0.01 metal 40412 R13 33k2 .25W 0.01 metal 40709 R14 68k1 .25W 0.01 metal 40710 R15 11k3 .25W 0.01 metal 40711 R16 1k3 .25W 0.01 metal 40712 R17 243k .25W 0.01 metal 40441 R18 13k7 .25W 0.01 metal 40441 R19 13k7 .25W 0.01 metal 40405 R2 4k7 .25W 0.05 carbon 40713 R20 5k6 .25W 0.05 carbon
R21 0r Jumper 40713 R22 5k6 .25W 0.05 carbon
R23 0r Jumper 40109 R24 604 ohms .25W 0.01 metal 40412 R25 33k2 .25W 0.01 metal 40405 R26 4k7 .25W 0.01 metal 40109 R27 604 ohms .25W 0.01 metal 40412 R28 33k2 .25W 0.01 metal 40406 R3 100k .25W 0.05 carbon 40714 R30 14k .25W 0.01 metal 40715 R33 9k09 .25W 0.01 metal 40716 R34 60k4 .25W 0.01 metal 40451 R35 137k .25W 0.01 metal 40406 R4 100k .25W 0.05 carbon 40406 R5 100k .25W 0.05 carbon 40406 R6 100k .25W 0.05 carbon 40717 R8 2k7 .25W 0.05 carbon 40717 R9 2k7 .25W 0.05 carbon
Miscellaneous
108116 HI LEVEL I/O OUT Binding Post 108116 HI LEVEL I/O IN Binding Post 108324 RCA CONNECTOR DUAL RCA-yellow 40402 LEVEL 5k POT 0.2 Log (A) Pot 40707 Crossover CONTROL 20k POT 0.2 Lin (B) Pot. 70150 LoPass Defeat Sw. SW SPDT mini-Toggle 70150 Phase Switch SW SPDT mini-Toggle
Page 34
PB10
34
Resistors
40719
R1A 2k2 1W 5% metal SAFETY
40719
R1B 2k2 1W 5% metal SAFETY
40719
R1C 2k2 1W 5% metal SAFETY
40719
R2A 2k2 1W 5% metal SAFETY
40719
R2B 2k2 1W 5% metal SAFETY
40719
R2C 2k2 1W 5% metal SAFETY
40702
R3 6M8 .25W 5% carbon
40725
R4 15k 0.5W 5% metal SAFETY
40412
R5 33k2 .25W 1% metal
40111
R6 47 ohms .25W 5% carbon
40728
R7A 5k6 1W 5% metal SAFETY
40728
R7B 5k6 1W 5% metal SAFETY
40728
R7C 5k6 1W 5% metal SAFETY
40729
R8A 4k7 1W 5% metal SAFETY
40729
R8B 4k7 1W 5% metal SAFETY R9 NOT USED
40105
R10A 0.1 ohms .5W 5% metal
40105
R10B 0.1 ohms .5W 5% metal
40105
R10C 0.1 ohms .5W 5% metal
40420
R11 1k .25W 5% carbon
40420
R12 1k .25W 5% carbon
40417
R13 47k .25W 5% carbon
40718
R14 3k3 .25W 5% carbon
40406
R15 100k .25W 5% carbon
40405
R21 4K7 .25W 5% carbon
40720
R22 42K2 .25W 1% metal
40721
R23 237k .25W 1% metal R24 NOT USED R25 NOT USED
40722
R26 6k8 .25W 5% carbon
40723
R27 2k2 2W 5% metal SAFETY
40110
R28 732 ohms 0.5W 1% metal
40110
R29 732 ohms 0.5W 1% metal
40723
R30 2k2 2W 5% metal SAFETY
40417
R31 47k .25W 5% carbon
40417
R32 47k .25W 5% carbon
40427
R33 23k7 .25W 1% metal
40724
R34 8k87 .25W 1% metal
40407
R35 220K .25W 5% carbon
40420
R40 1k .25W 5% carbon
40701
R41 1000k .25W 5% carbon
40409
R42 10k .25W 5% carbon
40701
R43 1000k .25W 5% carbon
40406
R44 100k .25W 5% carbon
40415
R45 470K .25W 5% carbon
40701
R46 1000k .25W 5% carbon
40409
R47 10k .25W 5% carbon
40405
R48 4.7k .25W 5% carbon
40405
R49 4.7k .25W 5% carbon
40427
R50 2k2 .25W 5% carbon
PB10 Electrical Parts List (Cont.) (Revision 1 Only)
PB10 PREAMP section of PCB Version 7.2.
Part # Designator Description
Page 35
PB10
35
Capacitors
30706
C1 4700uF 50V +80 / -20 Electrolytic 105C SAFETY
30706
C2 4700uF 50V +80 / -20 Electrolytic 105C
30502
C3 100nF 50V 20% mono ceramic
30702
C6 100nF 50V 20% mono ceramic
30505
C7A 100nF 100V 20% mono ceramic or film SAFETY
30505
C7B 100nF 100V 20% mono ceramic or film SAFETY
30712
C10 10uF 100V 20% BP/NP Electr DF<.1
30502
C11 100nF 50V 20% mono ceramic C20 NOT USED
30502
C21 100nF 50V 20% mono ceramic
30502
C22 100nF 50V 20% mono ceramic
30526
C24 220nF 50V 10% mono ceramic
30529
C25 1n5F 50V 10% mono ceramic
30508
C26 10nF 50V 10% mono ceramic
30513
C27 3n3F 50V 10% mono ceramic
30714
C32 10uF 35V +80/-20 Electrolytic
30715
C40 10uF 16V +80/-20 Electrolytic
30716
C41 1uF 16V +80/-20 Electrolytic
30717
C42 100uF 16V +80/-20 Electrolytic CW NOT USED CZ NOT USED
Semiconductors
50105
D1 1N4744A 15V 1w Zener
50105
D2 1N4744A 15V 1w Zener
50101
D3 1N5256B 30V .5w Zener
50104
D4 1N4148 5% Sig Diode
50113
D5 1N4735A 6.2V 1W
50107
D6 1N5234B 6.2V .5w Zener
50104
D7 1N4148 5% Sig Diode
50104
D8 1N4148 5% Sig Diode
50112
D10 1N5242B 12V 5% .5w Zener
50104
D11 1N4148 Sig Diode
50112
D12 1N5242B 12V .5w Zener
50104
D13 1N4148 Sig Diode
50104
D14 1N4148 Sig Diode
60157
Q1 2N5457 25V N-chnl FET
60154
Q10 MPSA56 120V PNP 600mA
60154
Q11 MPSA56 120V PNP 600mA
60156
Q12 2N4401 40V NPN 600mA
50100
DIODE BRIDGE RS604 6AMP * SAFETY
60102
U1 TLO64 Quad OpAmp
60301
MODULE S53 S53AMI amp module SAFETY
Miscellaneous
70322
LED 3 Molex 2 Header Male Connector
108326
LED Harness Molex 2 Socket Female Connector
50106
On Harness Bi-Color LED 2 Legged
T 1-
3/4, white diff. Type
50106
On Harness Bi-Color LED 2 Legged
T 1-
3/4, white diff. Type
80101
L1 110uH Gapped E-core choke
PB10 Electrical Parts List (Cont.)
PB10 PREAMP section of PCB Version 7.2.
Part # Designator Description
Page 36
PB10
36
80102
L2 2.2uH 2.2uH ferrite bead L3 0-R Jumper L4 0-R Jumper
80100
CMC 2m2H 5 Amp 5% 2.2mH choke SAFETY
70323
3AG TYPE 3AG PC CLIP 2 PCB-mount fuse clips SAFETY
80114
3AG FUSE 1.25A SloBlo Glass SAFETY
70324
0.187" Tabs 6 0.187" PCB fastons
70328
0.250" Tabs 1 0.250" PCB fastons
70325
PB10 faceplate PB10 faceplate
80105
Power cord Power cord SAFETY
70305
Strain relief Strain relief SAFETY
80135
TRX MCI 5024 100VA Power Transformer SAFETY
PREAMP section of PCB Version 7.2
Part
#
Ref. Designator Description
Resistors
40405
R1 4k7 .25W 5% carbon
40405
R2 4k7 .25W 5% carbon
40406
R3 100k .25W 5% carbon
40406
R4 100k .25W 5% carbon
40406
R5 100k .25W 5% carbon
40406
R6 100k .25W 5% carbon
40717
R8 2k7 .25W 5% carbon
40717
R9 2k7 .25W 5% carbon
40409
R10 10k .25W 5% carbon
40708
R11 57k6 .25W 1% carbon
40454
R12 45k3 .25W 1% metal
40412
R13 33k2 .25W 1% metal
40709
R14 68k1 .25W 1% metal
40710
R15 11k3 .25W 1% metal
40711
R16 1k3 .25W 1% metal
40712
R17 243k .25W 1% metal
40441
R18 13k7 .25W 1% metal
40441
R19 13k7 .25W 1% metal
40713
R20 5k6 .25W 5% carbon R21 0r Jumper
40713
R22 5k6 .25W 5% carbon R23 0r Jumper
40109
R24 604 ohms .25W 1% metal
40412
R25 33k2 .25W 1% metal
40405
R26 4k7 .25W 1% metal
40109
R27 604 ohms .25W 1% metal
40412
R28 33k2 .25W 1% metal
40714
R30 14k .25W 1% metal
40715
R33 9k09 .25W 1% metal
40716
R34 60k4 .25W 1% metal
40451
R35 137k .25W 1% metal
40402
LEVEL 5k POT 20% Log (A) Pot
40707
LOW PASS Dual 20k POT 20% Lin (B) Pot.
PB10 Electrical Parts List (Cont.)
PB10 PREAMP section of PCB Version 7.2.
Part # Designator Description
Page 37
PB10
37
Capacitors
Film Caps may be used in any position EXCEPT C1, C2
30707
C1 200uF 50V 20% BP Electrolytic
30707
C2 200uF 50V 20% BP Electrolytic
30101
C3 220pF 50V 20% mono ceramic
30101
C4 220pF 50V 20% mono ceramic
30101
C5 220pF 50V 20% mono ceramic
30101
C6 220p 50V 20% mono ceramic
30527
C7 330nF 50V 5% film
30527
C8 330nF 50V 5% film
30527
C9 330nF 50V 5% film
30526
C10 220nF 50V 10% mono ceramic
30514
C11 47nF 50V 10% mono ceramic
30504
C12 100n 50V 10% mono ceramic
30514
C13 47n 50V 10% mono ceramic
30528
C16 220nF 50V 5% film
30528
C17 220nF 50V 5% film
30100
C18 330pF 50V 20% mono ceramic
30100
C19 330pF 50V 20% mono ceramic
30519
C20 100nF 50V 20% mono ceramic
30519
C21 100nF 50V 20% mono ceramic
30519
C22 100nF 50V 20% mono ceramic
30519
C23 100nF 50V 20% mono ceramic C30 NOT USED
Semiconductors
50104
D50 1N4148 5% Sig Diode
50104
D51 1N4148 5% Sig Diode
50104
D52 1N4148 5% Sig Diode
50104
D53 1N4148 5% Sig Diode
50104
D54 1N4148 5% Sig Diode
50104
D55 1N4148 5% Sig Diode
60100
U1 LM324 LM324 Quad Op Amp
60100
U2 LM324 LM324 Quad Op Amp
Miscellaneous
70150
LP DEFEAT SW SW SPDT mini-Toggle
70150
PHASE SWITCH SW SPDT mini-Toggle
108116
HI LEVEL I/O OUT Binding Post
108116
HI LEVEL I/O IN Binding Post
108324
Li, Ri RCA connector 90 Deg DUAL RCA-yellow
PB10 Electrical Parts List (Cont.)
PB10 PREAMP section of PCB Version 7.2.
Part # Designator Description
Page 38
PB10
38
PB10 Electrical Parts List (Cont.)
Version 2 Only
Part Number Description Qty Reference designators
Resistors
020-000498-120 Film Resistor 0 ohms 1/4W Jumper 2 R10, 11 021-100401-120 MOF Resistor 1K 1W J 1 R103 021-820303-020 MOF Resistor 820 ohms 3WS J 2 R6, 9 022-500003-020 KNP Resistor 0.05 ohms 3WS J 1 R104 024-100298-120 SMD Resistor 10 ohms 1/8W J 2 R81, 82 024-100398-120 SMD Resistor 100 ohms 1/8W J 1 R62 024-100498-120 SMD Resistor 1K 1/8W J 8 65, 79, 83, 92, 95, 96, 105, 108 024-100598-120 SMD Resistor 10K 1/8W J 30 R2, 17, 19-21, 37, 54, 58, 63,
69, 71-72, 74-75, 84, 88-89, 97, 106, 109, 111, 113-117,
119-120, 123-124 024-100698-120 SMD Resistor 100K 1/8W J 6 R3, 22-25, 112 024-110598-100 SMD Resistor 11K 1/8W F 1 R98 024-113598-100 SMD Resistor 11K3 1/8W F 1 R34 024-120498-120 SMD Resistor 1K2 1/8W J 2 R51, 53 024-130498-100 SMD Resistor 1K3 1/8W F 2 R35, 110 024-137598-120 SMD Resistor 13K7 1/8W F 2 R42, 43 024-137698-100 SMD Resistor 137K 1/8W F 1 R32 024-150498-120 SMD Resistor 1K5 1/8W J 6 R67, 68, 12-15 024-150598-120 SMD Resistor 15K 1/8W J 1 R29 024-200598-120 SMD Resistor 20K 1/8W J 1 R94 024-220398-120 SMD Resistor 220 ohms 1/8W J 1 R90 024-220498-121 SMD Resistor 2K2 1/8W J 3 R1, 87, 61 024-220598-120 SMD Resistor 22K 1/8W J 3 R50, 52, 118 024-220798-120 SMD Resistor 2M2 1/8W J 2 R80, 121 024-237598-120 SMD Resistor 23K7 1/8W F 1 R48 024-237698-100 SMD Resistor 237K 1/8W F 1 R45 024-243698-100 SMD Resistor 243K 1/8W F 1 R36 024-270498-120 SMD Resistor 2K7 1/8W J 2 R64, 73 024-300398-120 SMD Resistor 300 ohms 1/8W J 1 R55 024-300598-120 SMD Resistor 30K 1/8W J 1 R56 024-330498-120 SMD Resistor 3K3 1/8W J 5 R7, 8, 26, 27, 59 024-330598-120 SMD Resistor 33K 1/8W J 3 R4, 5, 122 024-360498-120 SMD Resistor 3K6 1/8W J 1 R28 024-390498-120 SMD Resistor 3K9 1/8W J 1 R93 024-390598-120 SMD Resistor 39K 1/8W J 1 R77 024-430498-100 SMD Resistor 4K3 1/8W F 1 R78 024-453598-100 SMD Resistor 45K3 1/8W F 1 R30 024-470298-120 SMD Resistor 47R 1/8W J 2 R101, 102 024-470398-120 SMD Resistor 470 ohms 1/8W J 3 R76, 99, 100 024-470498-120 SMD Resistor 4K7 1/8W J 2 R85, 86 024-470598-120 SMD Resistor 47K 1/8W J 4 R44, 47, 49, 107 024-470698-120 SMD Resistor 470K 1/8W J 1 R70 024-470798-120 SMD Resistor 4.7M 1/8W J 1 R60 024-560498-120 SMD Resistor 5K6 1/8W J 2 R40, 41 024-604598-100 SMD Resistor 60K4 1/8W F 1 R39 024-620398-120 SMD Resistor 620 ohms 1/8W J 3 R16, 18, 57 024-680498-120 SMD Resistor 6.8K 1/8W J 2 R46, 91
Page 39
PB10
39
PB10 Electrical Parts List (Cont.)
Version 2 Only
Part Number Description Qty Reference designators
024-680598-120 SMD Resistor 68K 1/8W J 3 R31, 33, 66 024-909498-100 SMD Resistor 9K09 1/8W F 1 R38 026-200595-269 VR2 FREQUENCY POT RD163121R034-20KBx2(EJ) 1 VR2 026-500495-252 VR1 LEVEL POT RK163111R522-5KA (EJ) 1 VR1
Capacitors
031-100244-100 SMD Ceramic Capacitor 0u01/50V K 7 C5, 10, 33, 45, 51, 66, 67 031-100343-100 SMD Capacitor 100pF/50V J 3 C16, 36, 58 031-100344-100 SMD Capacitor 0u1/50V K 16 C11, 42-44, 46-49, 52, 54, 55,
60, 63, 71, 74, 77 031-100364-100 SMD Capacitor 0.1uF/100V K 2 C3, 7 031-150244-100 SMD Capacitor 0u0015/50V K 1 C32 031-220344-100 SMD Capacitor 220pF/50V J 5 C14, 15, 20, 21, 19 031-330444-300 SMD Capacitor 3300pF/50V K 2 C40, 34 031-470244-102 SMD Capacitor 0u047/50V K 2 C62, 59 031-560243-100 SMD Capacitor 56pF/50V J 2 C57, 61 031-560343-102 SMD Capacitor 560pF/50V J 1 C56 032-100464-202 END PE Capacitor 1uF/100V K 2 C70, 70B 033-200645-300 NP Capacitor 200uF/50V M 2 C17, 18 033-470444-270 NPE Capacitor 4u7/50V K 1 C73 033-680464-270 NPE Capacitor 6u8/100V K 1 C72 034-100525-300 Electrolytic Capacitor 10uF/25V M 1 C35 034-100625-300 Electrolytic Capacitor 100uF/25V M 1 C64 034-220525-301 Electrolytic Capacitor 22uF/25V M 6 C39, 50, 53, 41, 4, 9 034-220615-301 Electrolytic Capacitor 220uF/16V M 1 C37 034-330525-300 Electrolytic Capacitor 33uF/25V M 1 C1 034-330615-300 Electrolytic Capacitor 330uF/16V M 2 C12,78 034-470415-301 Electrolytic Capacitor 4u7/50V M 1 C2 034-470615-301 Electrolytic Capacitor 470uF/16V M 1 C65 034-470745-200 Electrolytic Capacitor 4700uF/50V M 2 C6, 8 038-100363-300 MPE Capacitor 0u1/100V J 3 C68, 69, 27 038-220393-300 MPE Capacitor 0u22/63V J 4 C25-26, 29, 31 038-330393-300 MPE Capacitor 0u33/63V J 3 C22, 23, 24 038-470293-300 MPE Capacitor 0u047/63V J 2 C28, 30 039-100390-100 UL Capacitor 0u1/275V 1 CXAC1
Semiconductors
051-000600-100 NPN Transistor MPSW06RLRA 2 Q2, Q16 051-005600-100 NPN Transistor MPSW56RLRA MPQ 1 Q3 051-222200-100 NPN Transistor PN:MPS2222ARLRA 1 Q21 051-290700-100 NPN Transistor 2N2907A 2 Q19, 23 051-540101-000 PNP Transistor 2N5401 1 Q1 051-555100-000 NPN Transistor 2N5551 1 Q17 052-400080-000 Bridge Rectifier PN:RS804 400V,8A 1 BR1 053-211100-000 IC;DIP PN:IR2111 HALF-BRIDGE 1 U7
DRIVER 054-000100-100 SMD DIODE ES1D 200V,1A 5 D5, 26, 29, 33, 38 054-001001-100 SMD Zener Diode 10V SOT-23 DZ23C10 1 D35
Page 40
PB10
40
PB10 Electrical Parts List (Cont.)
Version 2 Only
Part Number Description Qty Reference designators
054-001500-100 SMD Zener Diode 15V SOT-23 DZ23C15 3 D6, 7, 9 054-007200-100 SMD IC TL072CDR SO-8 (TI) 2 U5, 6
DUAL OP-AMP 054-007400-100 SMD IC PN:TL074CDR (TI) 2 U2, 3
QUAD OP-AMP 054-033904-100 SMD TR (Motorola) MMBT3904LT1 SOT23 6 Q11, 14, 13, 5, 8, 9 054-033906-100 SMD TR (Motorola) MMBT3906LT1 SOT23 4 Q6, 10, 12, 15 054-045580-100 SMD OPA IC NJM4558M-TE3 DMP-8 1 U4
DUAL OP-AMP 054-050600-100 SMD Zener Diode 5.6V SOT-23 DZ23C5V6 3 D24, 36, 37 054-211400-100 SMD NPN Transistor DTC114EK SMT3 1 Q7 054-414803-100 SMD Zener Diode LL4148 24 D1-4, 8, 10-23, 27, 30-31,
34, 39 054-540100-100 SMD PNP Transistor MMBT5401 LT1 3 Q20, 24, 26 054-555100-100 SMD NPN Transistor MMBT5551 LT1 1 Q25 051-003100-000 NPN Transistor TIP31C TO-220 1 Q4 FE1064011100 MOSFET IRF640 TO-220 2 Q18, 22
Miscellaneous
093-205209-300 Fuse 1.25A (2AG) 250V, 5x20mm 1 F1 073-050001-000 Fuse Clip P/N:CFFH1206 2 044-100100-000 SMD Ferrite Bead 600R/100MHz 2 FB1, FB2 041-115001-000 Bead Coil YT-10911 1 L5 043-300101-000 Inductor 30uH YT-10033 1 L2 043-324300-000 Inductor 324uH YT-10778 1 L4 043-560200-000 Inductor 56uH YT-10779 1 L1 043-700101-000 Toroidal Inductor 70uH YT-10682 1 L3 072-010007-000 RCA Housing SCJ-1020 2P(G) WHT,RED 1 CONN1 072-040039-000 Terminal PC205 (t=0.8m/m) T205MA 1 S­072-040064-000 Terminal PC250(t=0.8),T250MA 1 S+ 072-040096-000 Terminal (t=0.8mm) PC187(0.8) 7 AC1, AC3, T1, T2,
AC2, SW2, SW4 072-040169-000 Connector 2 PIN JS-1001-2 P:2.5mm 1 CONN3A 072-060170-000 Binding Post B.P. A'ssy 4 BP/IP, BP/OP 074-030002-000 Toggle Switch LFE/NORMAL - PHASE 2 SW5, SW6 074-300018-000 Relay PN:943-1C-48D 1 K1 042-010052-003 X'fmr YT-10615-4 1 061-020000-000 Knob 20 x 15 m/m UL 94V-0 Blk 2 061-314002-000 Strain relief SB4F-2 2 063-010012-000 Clamps holding output TRK-1 4
transistors to heatsink 063-531808-000 Rear plastic cover w/G ABS 1 073-032316-601 Heatsink 70 x 42 x 20 mm 1 074-020018-000 Main Power switch RF1003-BB4-0 1 083-041802-009 Power Cord 120V SPT-2 BLK #18 T187 1 181-911600-161 Output wires #16 AWG UL1007 Blk 1 181-911655-135 Output wires #16 AWG UL1007 Green 1 181-921600-000 Output wires #16 AWG UL1015 Blk 1 181-921699-000 Output wires #16 AWG UL1015 Wht 1
Page 41
41
PB10 (PCB version 6.3-7.0) (Revision 1 Only)
Page 42
42
PB10 (PCB version 6.3-7.0) (Revision 1 Only)
Page 43
43
PB10 (PCB version 6.3-7.0) (Cont.) (Revision 1 Only)
Page 44
PB10 (PCB version 6.4) Power Amp Only (Revision 1 Only)
44
Page 45
45
PB10 (PCB version 7.2) (Revision 1 Only)
Page 46
PB10 (PCB version 7.2) (Revision 1 Only)
46
Page 47
PB10 (PCB version 7.2) (Revision 1 Only)
47
Page 48
48
PB10 Revision 1 Schematic Diagrams PREAMP (PCB version 6.3-7.0)
4321
3rd Order Hi-Pass
C8
330nF
R15 11k3
C10
220nF
6
R16
1k3
2
C9
3
330nF
R17
243k
2nd Order LO-PASS
13
14
U1
12
C11
47nF
R20
5k6
D
17
LM324
C
R
L
C18 330pF
C19 330pF
IN
R27
604r
R24
604r
C17
220nF
1
2
3
LEVEL
5k POT
R33
9k09
C16
220nF
60k4
SW SPDT
2
Phase Switch
2nd Order Hi-Pass
2
3
R34
R12
1
45k3
3
R13
33k2
-15V 1
U2
+15V
C23
100nF
R11
R28
33k2
R25
33k2
R10
R6
R5
R4
R3
100k
10k
R8 2k7
R1 4k7
R2 4k7
6
5
C4
220pF
57k6
7
U1
LM324
C3 220pF
+15V
10
U1
9
-15V
R9
2k7
220pF
REMOTE Pot
C6
NOT USED
C20
3 2 1
100nF
220p
8
C5
C21
100nF
2nd Order LO-PASS: (Moved up 1 octave)
DUALRCA
D
C
R In
GND
L In
RCA CONNECTOR
Binding Post
200uF
R
L
OUT
200uF
C1
C2
R14
68k1
6
U2 U1
5
R35 137k
LO PASS CONTROL 1
R18
13k7
C22
100nF
C7
330nF
20k POT
1
3
2
R19
20k POT
13k7
LO PASS CONTROL 2
5
4
B
A
00232-17
7
LED 2
NOT USED
NOT USED
LO PASS CONTROL 3
Led Harness
NOT USED
NOT USED
1 2 34
LED1
1
1
2
2
NOT USED
From PwrAmp
From PwrAmp
11
NOT USED
LO PASS CONTROL 4
0r Jumper R21
8
R22 5k6
C12
100n
R23
0r Jumper
13
14
U2
12
C13 47n
9
10
12
SW SPDT
1
2
3
LoPass Defeat Sw.
R26
4k7
9
10
Title
B10 PREAMP (6.3pcb)
Tabloid
Date: 20-Apr-2000 Sheet of File:T:\PB10 sch Folder\..\PB10 preamp Rev5.schDrawn By:
GAIN STAGE
C30
NOT USED
8
U2
LM324
Number RevisionSize
R30 14k
To Pin 11 U1/U2
+15V
-15V
To Pin 4 U1/U2
Un-designated Connector
1
+15V
2
mute
3
GND
4
GND
5
SIG
6
-15V
NOT USED
5
11 MS/LL
B
To/From PWRAMP
A
Page 49
49
PB10 Revision 1 Schematic Diagrams POWER AMP (PCB version 6.3)
10987654321
LED1/2 Preamp
LED Harness
1 2
MOLEX 2
R13
47k
2N4401
3AG FUSE
1.25A SloBlo
Q12
LED1/2 Preamp
On Harness
2 Clr LED
R14
3k3
L4
0-R Jumper
L3
0-R Jumper
CZ
NOT USED
CW
NOT USED
11
On Harness
2 Clr LED
AC Feed
AC Return
5
MA / LL
SP Neg
SP Pos
F
E
D
C
B
A
NOT USED
R5 33k2
V-
R46
1000k
R45
470K
4
5
7
U1
6
TLO64
11
R47
C3
100nF
CMC
2m2H
10k
Q1
2N5457
L2
2.2uH
C7A 100nF
C7B
100nF
R44 100k
C20
Not Used
V+ LED
1
D13
1N4148
R49 15k
MPSA56
R10A
0.1R
C10
10uF
L1
110uH
Title
D
Date: 20-Apr-2000 Sheet of File: T:\PB10 sch Folder\..\PB10 pwramp Rev5.schDrawn By:
2
MOLEX 2
R48 10k
SHORT CIRCUIT PROTECT
Q11
R12
1k
Q10
R11
1k
R10B
R10C
0.1R
0.1R
C11
100nF
R15
100k
MCI4932
TRX
B10 PwrAmp (6.3 PCB)
Number RevisionSize
MPSA56
1
F
D7
D8
3
2
1N4148
1N4148
C32
10uF
R28 732R
R29 732R
TLO64
4
1
U1
11
R41
1000k
3x 1W
R7B
R7A
5k6
5k6
R27
2k2
R30
2k2
R8B
4k7
R100
12
13
To U1 Pin 4
C25
1n5F
R23
237k
4
U1
11
-15
TLO64
NOT USED
14
R24
NOT USED
To U1 Pin 11
C24
220nF
R21 4K7
CONNECTOR
R32
47k
R33
23k7
C26 10nF
+15
AV SW
1 2 3
NOT USED
10
9
U1
4
11
R31
47k
TLO64
C40
10uF
R40
1k
R26
6k8
R34
8
8k87
C27
3n3F
R8A
4k7
Un-designated Connector
6
+15V
5
mute
GND
4 3
GND
2
SIG
1
-15V
CONNECTOR
To/From PREAMP
E
D
C
B
A
NOT USED
42K2
R22
R25
NOT USED
00232-18
1 2 3 4 5 6 7 8910
C1
4700uF
C41
1uF
R7C
5k6
C2
SIGNAL LED & AUTO MUTE
1N4148
D14
R50
2k2
C42
D12 1N5242B
C6
D6
1N5234B
100nF
D5
1N4735A
R1A
R1B
R1C
2k2
2k2
2k2
R2A
2k2
100nF
100nF
R4
15k
C21
C22
3x 1W
R9
NOT USED
4700uF
100uF
R2B 2k2
UVLO
1N4148
1N4744A
R6 47R
R43
1000k
1N5256B
D4
6M8
D1
D2
R2C 2k2
D3
R3
1N4744A
D11 1N4148
R42 10k
S53
+6V
V+
O/P
V-
+15V
S/D
FR
I/P
GND
-15V
MODULE
V+
RS604
1N5242B
D10
BR RECT
Page 50
50
PB10 Revision 1 Schematic Diagrams POWER AMP (PCB version 7.0)
151413121110987654321
I
LED 1/2 Preamp
LED Harness
2 3
MO LEX 2
R13 47k
2N4 401
Sheet:
Q12
2of2
LED 1/2 Preamp
On Harness
2 Clr LED
R14 3k3
L4
0- R Jum p e r
L3
0- R Jum p e r
3AG FUSE
1.25A SloBlo
On Harness
2 Clr LED
SPK 1
CZ
QUICK FIT TERM I NAL
NOT USED
SPK 2
CW
QUICK FIT TERM I NAL
NOT USED
LI VE
QUICK FIT TERM I NAL
To P ower Cord
To P ower Cord
R46 1000k
BR RECT
R42 10k
NOT USED
R5 33 k2
V-
R45
470K
4
5
7
U1
6
TLO6 4
11
R47
C3
100nF
10k
Q1
2N5457
L2
2.2uH
To AC Fe ed
To GND
To AC Re turn
R44 100k
C20
1N4148
L1
D13
MPSA56
10uF
11 0uH
R10A
0.1R
C10
Not Used
V+ LED
2 3
MO LEX 2
R49
R48 4k7
4k7
SHO R T CIRC UI T PROTECT
R12 1k
Q10
R11 1k
R10B
R10C
0.1R
0.1R
C11
100nF
R15 100k
MCI 5024
TRX
Q11
MPSA56
TRAN S. PRI.
QUICK FIT TERM I NAL
TRANSFORMER IS MOUNTED ON FACEPLATE
AC Feed
CM C
2m 2H
C7A
100nF
C7B
100nF
QUICK FIT TERM I NAL
GND
QUICK FIT TERM I NAL
AC Return
QUICK FIT TERM I NAL
Part No:
VERS ION 7.0 PB10 (PW RAM P)
Date:
14- Feb- 2001
Drawn :
MS/LL
Rev.
1
SI GNAL LED & AUTO MUTE
R100
R23
237k
12
13
To U1 Pin 4
C25
1n5F
4
U1
TLO6 4
11
NOT USED
-15
14
NOT USED
R24
To U1 Pin 11
C24
22 0nF
R21 4K7
CONN ECTOR
R32
47k
R33
23k7
C26 10nF
+15
AV SW
1 2 3
NOT USED
10
9
C40
R40
1k
10uF
R26
6k8
R31
47k
4
R34
8
U1
8k87
TLO6 4
C27
11
3n3F
R8A
4k7
H
G
F
E
D
C
B
A
Un-designa ted Connec tor
6
+15V
5
mute
4
GND
3
GND
2
SI G
1
-15V
CONNECTOR
To/Fro m PREAM P
NOT USED
R22
42K2
R25
NOT USED
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TLO6 4
C41
4
3
1
U1
2
1N4148
D7
R28 732R
R29 732R
D8
1N4148
R add
22 0k
R8B
4k7
11
1000k
R7A 5k6
1uF
R41
3x 1W
R7B
R7C
5k6
5k6
R27
2k2
R30
2k2
C32 10uF
C2
C1
4700uF
R50
C6
100nF
NOT USED
4700uF
1N4148
D14
R6 47R
1N474 4A
R43 1000k
D10
1N5242B
1N5256B
D4
D1
D2
R2C 2k2
D11 1N4148
S53 MO DU LE
+6V
V+
D3
R3
O/P
6M 8
V-
+15V
S/D
FR
1N474 4A
I/P
GND
-15V
V+
RS604
2k2
C42
D12
100uF
1N5242B
D6
1N5234B
D5
1N4735A
UVLO
R1C
R1A
R1B
2k2
2k2
2k2
R4
3x 1W
15k
1N4148
R9
C21
100nF
C22
100nF
R2A
R2B 2k2
2k2
I
H
G
F
E
D
C
B
A
Page 51
PB10 Revision 1 Schematic Diagrams
PREAMP (PCB version 7.2)
51
Page 52
52
PB10 Revision 1 Schematic Diagrams
POWER AMP (PCB version 7.2)
Page 53
53
PB10 Revision 2 Schematic Diagrams PREAMP
NOTE: THIS VOLTAGE IS 
REFERENCED TO -V, NOT
CIRCUIT GROUND
Page 54
54
NOTE: THIS VOLTAGE IS 
REFERENCED TO -V, NOT 
CIRCUIT GROUND
NOTE: THIS VOLTAGE IS 
REFERENCED TO -V, NOT 
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