JBL BpX1100 Schematic

Page 1
BPX1100.1
2 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL CONSUMER PRODUCTS 250 CROSSWAYS PARK DRIVE, WOODBURY, NY 11797 8500 BALBOA BOULEVARD, NORTHRIDGE, CA91329 WWW.JBL.COM
Page 2
Power Amplifier
BPX1100.1
Controls and connections
Specifications ..........................................................1
Features ..................................................................2
Test Conditions and Notes .........................................2
Controls and Connections ..........................................3
Mounting the amplifier................................................3
Typical System Configuration (Wiring) .........................4
Printed Circuit Boards (Top View)................................5~7
Parts Lists..............................................................8~11
Block Diagrams......................................................12
Packaging Exploded View........................................13
Integrated Circuit Diagrams......................................14~16
Transistor Diagrams................................................17~18
Schematic Diagrams...............................................19~21
Amplifier Exploded View...........................................22
Power Output,4 Ohoms . . . . . . . . . . . . . . . . . . .
Power Output,2 Ohoms . . . . . . . . . . . . . . . . . . .
Power Output,Bridged, 4 Ohoms . . . . . . . . . . . . . . .
Power Output,Parallel, 1 Ohoms . . . . . . . . . . . . . . .
MIN.Speaker Impedance . . . . . . . . . . . . . . . . . .
Frequency Response . . . . . . . . . . . . . . . . . . .
N/A 575W x 2 1100W x 1
1100W x1 1 ohm
20Hz ~ 320KHz,-3dB
Input Sensitivity (RCA type) . . . . . . . . . . . . . . ..
THD + Noise (4 Ohms) . . . . . . . . . . . . . . . . . . .
Signal-to-Noise . . . . . . . . . . . . . . . . . . . .
Maximum Current Draw. . . . . . . . . . . . . . . . . . . .
Fuse Replacement. . . . . . . . . . . . . . . . . . . . . .
250mV~6V
0.5%
93dB
110A
30A x 3
External Dimensions (Inches)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-1/4
17
2-9/16
External Dimensions (mms)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . .
312
432
66
JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing models without notice as a routine expression of our design philosophy. For this reason, BP Series Multichannel Automotive Amplifiers may differ in some respects from their published specifications and descriptions, but will always equal or exceed the original specifications unless otherwise stated.
1
Page 3
Power Amplifier
Features
2-Channel Operation Advanced MOSFET Oversized Floating Rail Power Supply Floating Ground Factory - Head - Unit Speaker - Level input Variable Input Sensitivity (250mV - 6V) Fully Complementary Output Stage with Class-D Voltage Amplification Gold-plated Power, Input and Output Connectors 1-Ohm Stable ( 2 ohm parallel )
BPX1100.1
Test Conditions and Notes
All tests to be done, unless otherwise specified, from 20Hz to 320Hz at 14.4V DC into 2 ohm loads and adjust the units gain so that with a .775 volt input signal the unit is at its maximum rated output. All measurements will be done using an Audio precision system one and the supply voltage.
An A+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless otherwise specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.
Signal Source Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configured to be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall be connected to the Amplifier PWR GND at the Amplifier.
Output Load Unless otherwise specified, all tests shall be conducted with 2 ohm resistive loads having less than 10% reactive components at any frequency below 350Hz. Each resistor shall have a value that remains within 1% while dissipating the rated output of the unit under test.
Power Indicator LED steadily illuminates for normal operation. LED blinks when protection circuitry is engaged, and during power up.
2
Page 4
Power Amplifier
BPX1100.1
Controls and Connections
1 2 3
1011
9
8
Controls and Connections
1. Power Connection for 12V+, GND and REM connections for power wires. See wiring instruc­ tions on page 4 for more information.
2. Fuse - Three 30 Amp ATC type Fuses.
3. Speaker Output Connector - Connect speaker wiring to these connectors. See wiring instruc­ tions on page 4 for more information.
4. Preamp-Level Input Connector - Connects to line-level output from the source unit.
5. Pre amp-Level AUX output Connector
6. Input-Level Control - Adjusts input sensitivity for pre-amp level and speaker level inputs.
Mounting the Amplifier
7
7. This switch is select X-over slope
8. This switch is set to 2-channel mode(2CH/BR) to drive a pair of subwoofers or bridge(mono) mode to drive a single subwoofer(PARALLEL). It's allowed to use parallel mode when the nominal impedance of the speaker system is 2 ohm or greater
9.
Remotr Volume Control Jack.
10. The crossover frequency can be set at any frequency Between 32Hz and 320Hz.
11. (1) The HP frequency can be set at any frequency Between 20Hz and 100Hz.
(2) Bass Boost control will provide at frequency
Being set between 20Hz ~ 100Hz
4 56
The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle. However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.
3
Page 5
Power Amplifier
Power
Antenna
Antenna Input
Cassette/Receiver
Power Supply
Wires
Typical System Configuration
Cassette/CD Tuner
(Head Unit)
BPX1100.1
CD Player or Changer
Power
Antenna
Relay
Power Supply
Antenna Motor Ground
Remote Antenna
Fuse
Remote On/Off
Ignition Switch
Red - Main +12V
Black - Power Ground
Line Level Input
Fuse
Black Power
Remote On/Off
60 Amp (Not Included)
Fuse
Power Ground
Main +12V
Amplifier
Power
Connection
Vehicle Battery
Chassis Ground
Speakers
4
Page 6
Power Amplifier
BPX1100.1
Printed Circuit Board (Top View)
5
Page 7
Power Amplifier
BPX1100.1
Printed Circuit Board (BOTTOM View)
6
Page 8
Power Amplifier
BPX1100.1
Printed Circuit Board (SUB TOP View)
PAS132-01
REV.0
VR701
2K
R701
A20K
VR701
2K
R701
A20K
REV.0
PAS132-01
PAS132-01
REV.0
VR701
VR701
2K
R701
MOD02 MOD02
623PCB4-B 623PCB4-B
623PCB4-B 623PCB4-B
MOD02 MOD02
2K
R701
A20K
REV.0
PAS132-01
PAS132-01
REV.0
VR701
VR701
2K
R701
623PCB4-B
A20K A20K
MOD02
2K
R701
A20K
REV.0
PAS132-01
PAS132-01
REV.0
VR701
VR701
2K
R701
MOD02 MOD02
623PCB4-B 623PCB4-B
623PCB4-B
A20K
MOD02
2K
R701
A20K
REV.0
PAS132-01
PAS132-01
REV.0
VR701
VR701
2K
R701
MOD02
623PCB4-B
623PCB4-B
A20K
MOD02
2K
R701
A20K
REV.0
PAS132-01
7
Page 9
Power Amplifier
BPX1100.1
BPX1100.1 Parts List
PART NO.
PCB-00-00952 TRS-00-00088
TRS-00-00087
TRS-00-00110 TRS-00-00090
DIO-00-00108 DIO-00-00003 DIO-00-00006
DIO-00-00041
RES-00-00401 RES-00-00463 RES-00-00499 RES-00-00586 RES-00-00590 RES-00-00393 RES-00-00443 RES-00-00450 RES-00-00489 RES-00-00523 RES-00-00541 RES-00-00561 RES-00-00581 RES-00-00588 RES-00-00402 RES-00-00415 RES-00-00436 RES-00-00456 RES-00-00480 RES-00-00508 RES-00-00537 RES-00-00550 RES-00-00565 RES-00-00591 RES-00-00405 RES-00-00498
RES-00-00636 RES-00-00705 RES-00-00660 RES-00-00606 RES-00-00622 RES-00-00656 RES-00-00662 RES-00-00712 RES-00-00723 RES-00-00728 RES-00-00633
RES-00-00598 RES-00-00602 RES-00-00637 RES-00-00644 RES-00-00699 RES-00-00672 RES-00-00700 RES-00-00702
RES-00-00720 RES-00-00608
RES-00-00616 RES-00-00623 RES-00-00630 RES-00-00658 RES-00-00663 RES-00-00666 RES-00-00680 RES-00-00697 RES-00-00714
RES-00-00748 RES-00-00604
RES-00-00620 RES-00-00647 RES-00-00654 RES-00-00635 RES-00-00600
RES-00-00053 RES-00-00018
RES-00-00040 RES-00-00038
RES-00-00808 RES-00-00800
IND-00-00020
CEC-00-00007
6
NOMENCATURE
IC TRANSISTOR
TRANSISTOR
TRANSISTOR TRANSISTOR
DIODE DIODE DIODE
DIODE
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
RESISTOR RESISTOR
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
RESISTOR RESISTOR
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
RESISTOR RESISTOR
RESISTOR RESISTOR
RESISTOR RESISTOR
INDUCTOR
CAPACITOR
DESCRIPTION
SHUNT REGULATOR SMALL SIGNAL NPN
SMALL SIGNAL PNP
SMALL SIGNAL NPN SMALL SIGNAL PNP
FEST RECOVERY RECTIFIER SWITCHING SIGNAL
ZENER O.5W 12V
METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF METAL FILM 1/5WF
CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ
CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ
CARBON FILM 1/5WJ CARBON FILM 1/5WJ
CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ
CARBON FILM 1/5WJ CARBON FILM 1/5WJ
CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ CARBON FILM 1/5WJ
METAL FILM 0.5WJ METAL FILM 0.5WJ
METAL FILM 0.5WJ METAL FILM 0.5WJ
METAL FILM 1WJ METAL FILM 1WJ
COIL AXIAL 5%
CERAMIC TUBULAR 50V
MFR PARTS
KIA431/KIA431A KTC1027Y
KTA1023Y
KTC3198GR KTA1266GR
FR154 1N4004 1SS133
1N5242
100 OHM 220 OHM 300 OHM 820 OHM 910 OHM
1.5K OHM
2.2K OHM
2.7K OHM
3.3K OHM
4.7K OHM
5.1K OHM
6.8K OHM
8.2K OHM
9.1K OHM 10K OHM 12K OHM 18K OHM 20K OHM 27K OHM 33K OHM 47K OHM 51K OHM 62K OHM 91K OHM 110K OHM 300K OHM
1 OHM
4.7 OHM
22 OHM
100 OHM 150 OHM 220 OHM 240 OHM 470 OHM 510 OHM 560 OHM 1K OHM
1.5K OHM
1.8K OHM
2.2K OHM
2.7K OHM 3K OHM
3.3K OHM
4.3K OHM
4.7K OHM
5.6K OHM 10K OHM
12K OHM 15K OHM 18K OHM 22K OHM 24K OHM 27K OHM 30K OHM 39K OHM 47K OHM
75K OHM 100K OHM
150K OHM 200K OHM 220K OHM 1M OHM
1.5M OHM
4.7 OHM
10 OHM
22 OHM 220 OHM
22 OHM
2.2K OHM
100uH
10pF
REF. NO
U282,482 Q203,205,207,209,281,403,405,407,409,481 Q914 Q1,204,206,208,210,282,404,406,408,410 Q482,916,920 Q2,6,128,362,363,365,611,631,632,705 Q3,4,8,9,364
D771,772,774,871,872,874 D363,701 D01,02,181,281,282,283,284,481,482,483 D484,581,725,801,802,909,913,914,915,922 D923,924,925 D201,202,401,402,901
R204,404 R203,403 R906,952 R116 R202,206,402,406 R288,488 R113,557 R117 R554 R111,112,114,177,179,555,556,577,579 R2 R807 R905,951 R805 R150,353,354,453,454,591 R806 R118 R26 R27 R01 R103,104,105,106,107,108,109,110,904,950 R23 R808 R101,102 R22 R30
R207,208,211,212,407,408,411,412 R8 R619,743,744,745,747,753,754,755,757 R115,282,482,915,922,924,925 R130 R21,603 R151 R174,233,433,574 R123,125 R809 R33,183,185,290,351,451,490,583,585,613 R622,742,752 R723,725 R3,153 R6,155,173,201,205,281,401,405,481,573 R4,157,363 R181,581 R10,600,614 R141,142,156 R17,34,145,154,180,188,189,287,487,571 R588,589,590,601,726,916 R9,11,143,144 R25,121,124,126,127,132,283,286,289,362 R364,483,486,489,569,570,617,618,724,907 R908,910,911,913,918,920,921,923,953 R602 R7,122,129 R917 R14,16,19,31,32,187,365,587,615 R184,584 R28,172,572,919 R128 R152 R18,182,186,582,586
R160,176,178,560,576,578,801,802 R13,224,225,226,227,229,230,231,352,425 R426,427,428,429,430,431,452 R131 R149,271,471 R914 R12,15,20,24,361,612,616,621,912 R909
R5 R214,215,216,217,220,221,222,415,416,417 R418,420,421,422 R284,285,484,485 R41,42
R771,772,871,872 R901
L611
C105,106
Q'TY
11
13
10
23
10
13
10
16
29
17
14
2
5
6 2
5
2 2 2 1 4 2 2 1 1 9 1 1 2 1 6 1 1 1 1 1
1 1 2 1 1
8 1 9 7 1 2 1 4 2 1
2 2
3 2 3 3
4
1 3 1 9 2 4 1 1 5
8
1 3 1 9 1
1
4 2
4 1
1
2
8
Page 10
Power Amplifier
BPX1100.1
BPX1100.1 Parts List
PART NO.
CEC-00-00038 CEC-00-00017 CEC-00-00028 CEC-00-00035 CEC-00-00004 CEC-00-00005 CEC-00-00037
CEC-00-00006
MYC-00-00046 MYC-00-00199 MYC-00-00084 MYC-00-00083 MYC-00-00156 MYC-00-00085 MYC-00-00088 MYC-00-00061 MYC-00-00066
MYC-00-00184 MYC-00-00177 MYC-00-00034 MYC-00-00045
ELC-00-00571 ELC-00-00333
ELC-00-00114 ELC-00-00334 ELC-00-00117 ELC-00-00293 ELC-00-00111 ELC-00-00113
ELC-00-00153 ELC-00-00160 ELC-00-00137 ELC-00-00127 ELC-00-00130 ELC-00-00162 ELC-00-00132
ELC-00-00254
REL-00-00009
ICO-00-00017 ICO-00-00055 ICO-00-00003
ICO-00-00022 ICO-00-00170 ICO-00-00095 ICO-00-00157 ICO-00-00162
FET-00-00001 FET-00-00021 FET-00-00037
TRS-00-00112 TRS-00-00096
DIO-00-00102 DIO-00-00048 DIO-00-00198 DIO-00-00277
REN-00-00001
VOL-00-00282 VOL-00-00114 VOL-00-00283 VOL-00-00055
VOL-00-00134
RES-00-01112 RES-00-01018 RES-00-01046 RES-00-01079 RES-00-01099 RES-00-00919 RES-00-00916 RES-00-00947
THS-00-00013
MYC-00-00152 MYC-00-00076
MYC-00-00109
ELC-00-00357
NOMENCATURE
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR
CAPACITOR
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR
CAPACITOR CAPACITOR CAPACITOR CAPACITOR
CAPACITOR CAPACITOR
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR
CAPACITOR
RELAY
I.C I.C I.C
I.C I.C I.C I.C I.C
FET FET FET
TRANSISTOR TRANSISTOR
DIODE DIODE LED LED
RESONATOR
VOLUME VOLUME VOLUME VOLUME
SEMI VOLUME
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
THERMISTOR
CAPACITOR CAPACITOR
CAPACITOR
CAPACITOR
DESCRIPTION
CERAMIC TUBULAR 50V CERAMIC TUBULAR 50V CERAMIC TUBULAR 50V CERAMIC TUBULAR 50V CERAMIC TUBULAR 50V CERAMIC TUBULAR 50V CERAMIC TUBULAR 50V
CERAMIC TUBULAR 50V
MYLAR 5% 63V "BOX" MYLAR 5% 400V "BOX" MYLAR 5% 63V "TL" MYLAR 5% 63V "TL" MYLAR 5% 63V "TL" MYLAR 5% 63V "TL" MYLAR 5% 63V "TL" MYLAR 5% 63V "TL" MYLAR 5% 63V "TL"
MYLAR 5% 100V MYLAR 5% 100V MYLAR 5% 50V MYLAR 5% 50V
ELECTROLYTIC "NE" ELECTROLYTIC "NP"
ELECTROLYTIC "SRE,SE" ELECTROLYTIC "SRE,SE" ELECTROLYTIC "SRE,SE" ELECTROLYTIC "SRE,SE" ELECTROLYTIC "SRE,SE" ELECTROLYTIC "SRE,SE"
ELECTROLYTIC "SMS/SHL/SG" ELECTROLYTIC "SMS/SHL/SG" ELECTROLYTIC "SMS/SHL/SG" ELECTROLYTIC "SMS/SHL/SG" ELECTROLYTIC "SMS/SHL/SG" ELECTROLYTIC "SMS/SHL/SG" ELECTROLYTIC "SMS/SHL/SG"
ELECTROLYTIC "SXE"
DC12V,10A
PRECISION COMPARATOR(DIP-14) 14-STAGE COUNTER(DIP-16) DUAL OP AMP
PWM VOLUME IC
VOLTAGE REGULATOR VOLTAGE REGULATOR
N-CH MOSFET P-CH MOSFET N-CH MOSFET
VIDEO NPN VIDEO PNP
FAST RECOVERY RECTIFIER 3PHI BLUE 3PHI RED
2.56MHz
V12L5(9x5)G(4R)(PH2D)N15KC-A2Kx2+A200Kx2 V12L5(9x5)G)PH2D)N17KC-3B20Kx2 V12L5(9x5)G)PH2D)N17KC-B500x2 V12L5(9X5)G(PH2D)N15KC-15C50Kx4
6PHI , 5KB
MOR 2WJ SMALL TYPE"FORMING 15m/m" MOR 2WJ SMALL TYPE MOR 2WJ SMALL TYPE"FORMING 15m/m" MOR 2WJ SMALL TYPE"FORMING 15m/m" MOR 2WJ SMALL TYPE"FORMING 15m/m" MOR 3WJ MOR 3WJ SHUNT 5WJ (3P, 10m/m)
NTC RESISTOR 50K
MYLAR 10% 100V "BOX" MYLAR 10% 100V "BOX"
MYLAR 10% 250V "BOX"
ELECTROLYTIC "BP"(12.5x20)
MFR PARTS
47pF 220pF 330pF 470pF 102pF 103pF 473pF
104pF
102J 102J 103J 104J 184J 105J 224J 334J 474J
102J 103J 333J 823J
22/16V 22/16V
1/50V
2.2/16V
4.7/16V
4.7/50V 22/16V 100/16V
1/50V
4.7/50V 10/25V 22/16V 47/16V 100/50V 220/16V
100/25V
KB11-E12S
B52 F16 TL072CP
TL494CN NJM13600 KIA393P KIA7812PI KIA7912PI
IRF3205 IRF9640 IRFB31N20D
C3503 A1381
MUR3040PT 1N5404 HL304H1BC2 HNRD-3401L
CSA2.56MG
RG06P-5KB
2.2 OHM
47 OHM 100 OHM
2.2K OHM
3.9K OHM 220 OHM
2.7K OHM
0.01 OHM
FTD5-350
105K 225K
225K
10/100V
REF. NO
C611,612,617 C726 C616,618 C111 C5,8,17,905,951 C286,486 C3,187,188,189,190,191,192,193,194,195 C196,197,198 C01,12,13,14,15,94,181,182,201,202 C204,205,211,281,282,285,289,290,291,292 C361,363,401,402,404,405,411,481,482,485 C489,490,491,492,613,714,715,721,722,774 C778,874,878,902
C9,280,480,904,950 C761 C172,572 C265,465 C152 C284,364,484,702,703,723 C203,206,403,406 C143 C151
C119,245,445,725 C255,455,602,615 C144 C141,142
C173,573 C113,156
C801,913 C287,293,487,493 C4,6,7,95,283,288,483,488 C1,2,11,771,871,908 C08,10 C16,777,877,903
C123 C124,614 C353,453 C101,102,103,104,121,122,183,184,185,186 C362 C773,873 C631
C701
REL1,2
U281,481 U611 U101,102,103,105,106,108,109,110,112,350 U509,510 U1 U104 U2,3,12,801,901 U761 U861
Q742,743,744,746,752,753,754,756 Q212,213,214,215,413,414,415,416 Q217,218,219,417,418,419
Q201,401 Q202,402
D761,762,763,764 D702 LED2 LED1,801
X611
VR104 VR101 VR105 VR102
VR103,503
R263,463 R245,445 R761 R246,255,262,446,455,462 R764,765 R727 R209,210,409,410 R234,434
TH1
C207,209 C246,247,248,264,446,447,448,464,762,763 C787,788 C768
C249,250,251,449,450,451
Q'TY
3 1 2 1 5 2
13
44
5 1 2 2 1 6 4 1 1
4 4 1 2
2 2
2 4 8 6 2 4
1 2 2
10
1 2 1
1
2
2 1
12
1 1 5 1 1
8 8 6
2 2
4 1 1 2
1
1 1 1 1
2
2 2 1 6 2 1 4 2
1
2
12
1
6
9
Page 11
Power Amplifier
BPX1100.1
BPX1100.1 Parts List
PART NO.
ELC-00-00009 CAPACITOR 2 ELC-00-00173 CAPACITOR ELC-00-00282 CAPACITOR ELC-00-00474 CAPACITOR ELC-00-00627 CAPACITOR
COR-TF-00366 RING CORE
COI-00-00083 INDUCTOR COI-00-00104 INDUCTOR COI-00-00105 INDUCTOR COI-00-00106 CURRENT SENSOR
TER-00-00219 TERMINAL TER-00-00220 TERMINAL
HOD-00-00006 FUSE HOLDER JAC-00-00050 MODULAR JACK JAC-00-00043 RCA JACK
SWI-00-00056 SWITCH
JUP-00-00003 JUMPER
JUP-00-00029 JUMPER JUP-00-00028 JUMPER JUP-00-00013 JUMPER
WIR-00-00184 WIRE WIR-00-00173 WIRE WIR-00-00110 WIRE
TUB-00-00008 TEFLON TUBE FUS-00-00010 AUTO FUSE
NOMENCATURE
DESCRIPTION
ELECTROLYTIC "BP"(16x25) ELECTROLYTIC "SG"(16x25) ELECTROLYTIC "SHL/SD"(10x20) ELECTROLYTIC "SD"(16x31) ELECTROLYTIC "WL"(16x25)
44PHI,MAGNETICS
120uH
50A
GOLD PLATED GOLD PLATED
PCB TYPE 4P GOLD PLATED
SLIDE SWITCH
METAL BAR
62mm 5 LEAD 46mm 4 LEAD 2P
AWG #14 RED AWG #14 RED AWG #22 BLACK (3PHI RING LUG)
0.7PHI ATC
MFR PARTS
33/100V 470/80V 100/100V 1000/80V 2200/25V "WL"
3T(0.7x22):13T(0.7x4)+4T(0.7x1)
CL-4100 CL-5100 CL-330 CCS-50
KTD-9216A KTD-9218A
JSF08031P 623PCB4-B DJB-554A
JSS-2208
35m/m
MA-BA-02-1961-0(5P) MA-BA-02-1962-0(4P) MA-BA-02-1529-1(2P)
125m/m 135m/m
150m/m
10m/m 30A
REF. NO
C252,452 C783,784 C901 C208,210,408,410,781,782,785,786 C716,717,718,719,720,727
T1
L761 L245,445 L1 CT1
TER2 TER1
F1,2,3 MOD1 RCA101
SW102,103
BAR1,2,3,4,5,6,7,8,9,10 BAR11,12,25,26,27,28,29,30,31,32 BAR33,36 BAR15,19,20,22,23,39 BAR13,14,16,17,21,24 BAR38
W1(W1-A,W1-B) W2(W2-A,W2-B) W03
TH1 SET 3 + ACCESSORY 3
Q'TY
22
2 1 8 6
1
1 2 1 1
1 1
3 1 1
2
6 6 1
1 1 1
2 6
VOL-00-00044 VOLUME RES-00-00668 RESISTOR JAC-00-00050 MODULAR JACK JAC-00-00128 MODULAR JACK ASS'Y
V9M5720009A CARBON FILM 1/5WJ 4P 4P(5 METER)
A20Kx2 (9 PHI)
2K OHM KEK623PCB4-B
VR701 R701 MOD02 ACEESSORY
1 1 1 1
10
Page 12
Power Amplifier
BPX1100.1
BPX1100.1 Parts List
PART NO.
NOMENCATURE
HEA-01-576AA HEAT SINK MAIN
DESCRIPTION
AL/EXTRUSION(L=430.0mm)
REF. NO
Q'TY
(BLACK SPRAY,SANDTON) 1 PAN-06-562AA PANEL FRONT EGI,1.2t BLACK SPRAY(SANDTON) 1 PAN-06-565AA PANEL REAR EGI,1.2t BLACK SPRAY(SANDTON) 1 COV-22-623B0 WINDOW ACRYLIC,3.0t 1 BAD-01-515AA BADGE AL LOGO:JBL,MODEL NAME: SILK 1 1 FOO-01-504B0 FOOT MOUNTING ADC-7(DIE CASTING) 2 COV-22-549AA LENS ACRYLIC 2 ILL-22-503A0 INDICATOR ACRYLIC(CLEAR) 3 BKT-14-522A0 BRACKET LAMP SK5(BK-P) ACCESSORY 4 BKT-05-519A0 BRACKET TR(A) CR,47.0x15.0x1.5t(NI-P) 2 BKT-05-520A0 BRACKET TR(B) CR,91.0x15.0x1.5t(NI-P) 2 BKT-05-521A0 BRACKET TR(C) CR,103.0x15.0x1.5t(NI-P) 4 SUB-28-572A0 CUSHION BKT-TR(A) FIBER,43.0x15.0x0.5t 2 SUB-28-573A0 CUSHION BKT-TR(B) FIBER,87.0x15.0x0.5t 2 SUB-28-574A0 CUSHION BKT-TR(C) FIBER,99.0x15.0x0.5t 4 SUB-33-513A0 CUSHION RUBBER(A) RUBBER,5.0x7.0x1.6t THERMISTOR(1) 1 SUB-33-006A0 CUSHION RUBBER(B) RUBBER, 012.0x 0 5.0x2.0t SET(4),REMOTE(2) 6 SIL-34-001A0 SILICON PAD (SP1000)22.0x0.3t 780mm SUP-29-502A0 SUPPORT PCB NYLON,L=4.5mm 6 SUB-27-524A0 SWITCH DECAL FELT,12.0x7.0x0.3t 2 SUB-28-519A0 PAPER SPACER(A) FIBER,200.0x8.0x0.5t TR 1 SUB-28-503A0 PAPER SPACER(B) FIBER,200.0x10.0x0.5t FET 1 SUB-12-576A0 3>‹ TUBE 05.0x40mm INDICATOR 3 SC5-NB-30120 SCREW STT2 BH 3x12 NI-P PCB SUPPORT 6 SC5-BB-30080 SCREW STT2 BH 3x8 BK SC1-NL-30060 SCREW
SML 3x6 NI(NO SERRATION)
S/PANEL+H/S(10),RCA(1),TERMINAL(3)
H/S+WINDOW(8) 8
14
SC1-NL-40100 SCREW SML 4x10 NI-P H/S+FOOT MOUNTING(10) 10 SC4-BP-40250 SCREW STT1 PH 4x25 BK BRACKET TR (20) 20 SC4-BL-40250 SCREW STT1 LH 4x25 BK ACCESSORY(4) 4 SC4-BB-40200 SCREW STT1 BH 4x20 BK REMOTE 2 POL-31-084A0 POLY BAG(A) VINYL,380.0x580.0x0.1t SET 1 POL-31-007A0 POLY BAG(B) VINYL,160.0x280.0x0.03t MANUAL 1 POL-31-004A0 POLY BAG(C) VINYL,80.0x100.0x0.03t ACCESSORY 1 POL-31-002A0 POLY BAG(E) VINYL,230.0x350.0x0.03t MANUAL 1 INN-42-533A0 SNOW PAD(L),(R) EPS,378.0x150.0x131.0 2 BOX-36-573AA GIFT BOX
SW#1(B Þ )577.0x383.0x136.0
1 BOX-39-575BA CARTON BOX DW#2,592.0x292.0x408.0 1/2 MAN-01-0052A MANUAL 1 SUB-00-001A0 SILICAGEL
3g
1 LAB-SR-0064A SERIAL NO 3 1 SUB-00-002A0 SCOTCH TAPE 20mm SET 5cm SUB-00-003A0 OPP TAPE 2.3m LAB-00-0227A STICKER "MADE IN KOREA" 9 1 LAB-QC-0001A STICKER QC LABEL
1 LAB-00-0165A STICKER WINDOW STICKER SET 1 CAR-WA-0032A WARRANTY CARD 1 PLA-08-016A0 PLATE(A) PVC, 040x 020x1.0t L245,445 2 PLA-08-004A0 PLATE(B) PVC, 033 L761 1 SUP-21-006A0 LED GUIDE(A) ABS,L=12mm LED 3 CAR-00-0234A E-1 STICKER ART PAPER 2 LAB-CE-0004A CE STICKER ART PAPER 2 CAR-00-0100A CERTIFICATE SHEET 1
-----REMOTE CONTROL----­COV-01-523AA CASE TOP COV-06-531AA CASE BOTTOM BTN-21-509A0 KNOB VOLUME SC5-BP-30060 SCREW SC5-BF-30060 SCREW INN-36-512A0 INNER PAD(I-50)
AL/BAR 41.0x21.5x45.8 EGI,1.0t ABS/BK STT2 PH 3x6 BK TOP CASE+BOTTOM CASE+PCB 2
STT2 FH 3x6 BK (CUTTING TYPE) TOP CASE+BOTTOM CASE 4
SW# , 166x80 POL-31-003A0 POLY BAG(D) VINYL,120.0x120.0x0.1t SUB-00-002A0 SCOTCH TAPE
20mm 5cm
BLACK SPRAY(SANDTON)
REMOTE CONTROL
1 1 1
1 1
SUB-21-525A0 LED GUIDE(B) ABS,L=6mm VOLUME KNOB 6>;³ 1
11
Page 13
Power Amplifier
BPX1100.1
12
Page 14
Power Amplifier
BPX1100.1
Packaging Exploded View
13
Page 15
Power Amplifier
U1 (TL494CN) P.W.M IC
DEAD TIME CONTROL
BPX1100.1
Integrated Circuit Diagrams
U2,3,12,801,901 (KIA393P)
OUT A
-IN
+IN
V-
V+
OUT B
-IN
+IN
U101,102,103,105,106,108 U109,110,112,350,509,510 (TL072CP)
OUT A
-IN
+IN
VCC
VCC+
OUTB
-IN
+IN
14
Page 16
Power Amplifier
U281,481 ( B52 )
BPX1100.1
Integrated Circuit Diagrams
INPUT1
INPUT2
NC
NC
V+
NC
V-
V+
VCC
1
2
14
STRDBE1
13
NC
3
4
12
11
INPUT1
OUTPUT1
INPUT2
STROBE1*
INPUT1
GND
5
6
7
10
OUTPUT2
9
8
STRDBE2
V-
INPUT2
STROBE2*
U611 (F16)
Q12
1
Q13
2
Q14
3
Q6
4
Q5
5
Q7
6
Q4
7
VSS
VSS
8
8
16
VDD VDD
16
15
14
Q10
Q8
Q9
13
RESET
12
11
10
9
=VSS
=VDD
1
0
0
12 11 10
3
14
2
13
1
12
11
15
10
13
9
14
8
6
7
R
R
R
7
R
5
R
4
R
1
2
3
4
5
6
9
15
Page 17
Power Amplifier
U104 ( NJM13600D )
BPX1100.1
Integrated Circuit Diagrams
AMP BIAS INPUT B
16
1
DIODE BIAS B
15
2
+ INPUT B
14
-
+
+
-
3
+ INPUT
- INPUT B 13
B
A
4
- INPUT
OUTPUT B
12
5
V+ 11
V-
BUFFER INPUT B
10
6
7
BUFFER OUTPUT B
9
8
DIODE BIAS A
AMP BIAS INPUT A
OUTPUT A
BUFFER INPUT A
BUFFER OUTPUT A
16
Page 18
Power Amplifier
BPX1100.1
Transistor Diagrams
E
C
B
E
* KTC3198GR * Q2,6,128,362,363,365 Q611,631,632,705
C
B
* KTA1266GR * Q3,4,8,9,364
G
S
C
B
G
E
D
S
* IRFB31N20D * Q217,218,219,417,418 Q419
D
G
* IRF9640 * Q212,213,214,215 Q413,414,415,416
D
S
1
1
1
1
2
2
2
2
3
3
3
3
1
1
1
1
* MUR3040PT *
* MUR3040PT *
* MUR3040PT *
* MUR3040PT * D761,762,763,764
D761,762,763,764
D761,762,763,764
D761,762,763,764
2
2
2 3
2 3
E
C
C
B
3
3
E
* 2SC3503 * Q201,401
B
B
* 2SA1381 * Q202.402
C
E
17
Page 19
Power Amplifier
BPX1100.1
Transistor Diagrams
E
C
B
D
G
S
*1RF3205* Q742,743,744,746,752 Q753,754,756
E
C
B
C
B
E
* KTC1027Y * Q203,205,207,209,281,403 Q405,407,409,481,914
E
C
B
C
B
E
* KTA1023Y * Q1,204,206,208,210,282,404,406 Q408,410,482,916,920
1
1
1
1
2
2
2
2
3
3
3
3
1
1
1
1
* MUR3040PT *
* MUR3040PT *
* MUR3040PT *
* MUR3040PT * D761,762,763,764
D761,762,763,764
D761,762,763,764
D761,762,763,764
2
2
2 3
2 3
3
3
18
Page 20
2 Channel Power Amplifier
BPX1100.1
BPX1100.1 Mechanical Exploded View
22
Page 21
2 Channel Power Amplifier
BPX1100.1
Power Amplifier (Sheet 1)
A
B
C
D
E
G
F
16
1
2 3
4
5 6
7 8 9
19
Page 22
A
2 Channel Power Amplifier
BPX1100.1
Power Amplifier (Sheet 2)
B
C
D
E
1
2
3 4 5 6 7 8 9
20
Page 23
2 Channel Power Amplifier
A
BPX1100.1
Power Amplifier (Sheet 3)
B
C
D
E
1
2
3 4 5 6 7 8 9
21
Loading...