JBL BP150.1 Schematic

BP150.1
1 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products 250 Crossways Park Dr.
Woodbury, New York 11797 Rev0 8/2004
BP150.1 1 Channel Automotive Amplifier
CONTENTS
Specifications ………………………………………………………. …..........1
Features ........................………………………………………………...........2
Test Conditions and Notes ............................. .....................….................2
Controls and Connections ............................. .....................…...........…...3
Typical System Configuration (Wiring) ............ .....................…...............4
Printed Circuit Boards (Top View).....……... .....................…....................5
Electrical Parts List............................….... .....................……...................6
Mechanical Parts List........................….... .....................……...................8
Block Diagram....................................... .....................…...…....................9
Packaging ..........................………………… .....................…..................10
Integrated Circuit Diagrams........................ .....................…...................11
Transistor Diagrams.................................... .....................…..................13
Exploded View........................... .....................…....................................14
Schematic Diagrams................... …..........................…............………...15
BP150.1 Specifications
Number of Channels . . . . . . . . ……………….. . 1
4 Ohms Stereo. . . . . . . . . . . . ………………. . . 75W
2 Ohms Stereo . . . . . . . . . . . ……………. . ….. 150W
T.H.D. @ 4 Ohms rated Power . . . . .. . . . . . . . . 0.10%
Frequency Response . . . . . . . . . . . . .. . …. . . . 10Hz ~ 320 Hz
Signal to noise Ratio . . . . . . . . . . . . …. . . . . . . >90dB
Maximum Current Draw . ………………….. . . . 14A
Fuse size. . . . . . . . . . . . . . . ………………. . . . 20A x 1
Input Sensitivity. . …….. . . . . . . . . . .………. . . 250mV ~ 4V
Minimum Speaker Impedance…………………..1 ohm
External Dimensions
Length . . . . . . . . . . . . ……………….. . ..8” (203mm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ¾” (222mm)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 11/16 (68mm)
JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing models without notice as a routine expression of our design philosophy. For this reason, BP Series Automotive Amplifiers may differ in some respects from their published specifications and descriptions, but will always equal or exceed the original specifications unless otherwise stated.
1
BP-150.1
1 Channel Automotive Amplifier
Features
1-Channel Operation Advanced MOSFET Oversized Floating Rail Power Supply Floating Ground Factory - Head - Unit Speaker - Level input Variable Input Sensitivity (250mV - 4V) Fully Complementary Output Stage with Class-D Voltage Amplification Gold-plated Power, Input and Output Connectors 1-Ohm Stable
Test Conditions and Notes
All tests to be done, unless otherwise specified, from 10Hz to 320Hz at 14.4V DC into 4 ohm loads and adjust the units gain so that with a .775 volt input signal the unit is at i's maximum rated output. All measurements will be done using an Audio precision system one and the supply voltage.
An B+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless otherwise specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.
Signal Source Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configured to be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall be connected to the Amplifier PWR GND at the Amplifier.
Output Load Unless otherwise specified, all tests shall be conducted with 4 ohm resistive loads having less than 10% reactive components at any frequency below 350KHz. Each resistor shall have a value that remains within 1% while dissipating the rated output of the unit under test.
Power Indicator Green LED steadily illuminates for normal operation. Illuminates up Red LED blinks when protection circuitry is engaged, and during power up.
2
1 Channel Automotive Amplifier
BP-150.1
Controls and Connections
8
Controls and Connections
R R
+ R - - L +
HIGH LEVEL
FRONT INPUTS
L L
1
- + - +
SPEAKER OUTPUTS
+ R - - L +
HIGH LEVEL
REAR INPUTS
FUSE 20A
32
INPUT LEVEL
. .
4V 250mV
+BATT
5
LPF
BASS
FREQ
BOOST
. .
. .
32Hz 320Hz 0dB +6dB
BP150.1
6
REM
GND
POWER
4
7
1. It allows left and right input channels to be connected to the amplifier using RC plugs.
2. Speaker Output Connector - Connect speaker
4. Power Connection for 12V+, GND and REM connections for power wires. See wiring instruc­ tions on page 4 for more information.
5. Input-Level Control - Adjusts input sensitivity for pre-amp level and speaker level inputs.
wiring to these connectors. See wiring instruc­ tions on page 4 for more information.
6. The electronic crossover is a 12dB/oct. Low pass filter which can be Set at any frequency between 32Hz and 320Hz.
3. Fuse - One 20 Amp ATC type Fuse.
7. The bass boost control will provide up to 6dB of boost at 50Hz.
8. It allows left and right input channels such as high level speaker output signal to be the amplifier.
Mounting the Amplifier
The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle. However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.
3
BP-150.1
Power
Antenna
Antenna Input
Cassette/Receiver
Power Supply
Wires
Typical System Configuration
Cassette/CD Tuner
(Head Unit)
1 Channel Automotive Amplifier
CD Player or Changer
Power
Antenna
Relay
Power Supply
Antenna Motor Ground
Remote Antenna
Fuse
Remote On/Off
Ignition Switch
Red - Main +12V
Black - Power Ground
Line Level Input
Fuse
Black Power
Remote On/Off
60 Amp (Not Included)
Fuse
Power Ground
Main +12V
Amplifier
Power
Connection
Vehicle Battery
Speakers
Chassis Ground
4
1 Channel Automotive Amplifier
104P
C343
D301
1N4148
D303
R222
10K 47/16V
820K C3198GR
R277
7
7
CL-700A
1N5404
R304
C303
3.3K
C361
C3198GR
1K/2W
KB11-E12S
IRFZ44
Q342
L301
R301
R316
22/25V
C360
C362
104(M)
D315
1N4148
-
COMMON
+
C341
C321
10/0.5W
4.7K
R306
104(M)
225(M)
KTD-9217
FUSE-RA
Y-FB9402
KTD-9214
R342
R341
22
1K
2
P01
2200/25V"RX"
5
C302
105(M)
C301
100/25"SXE"
1
F01
R307
390K
1N4004
D302
C225 R223
Q222
P2
Q223
C276
22/100V"RN"BP
B
REL01
A
473P
U301
C312
6.8K
105(M)
Q321
104P
Q302
C3198GR
Printed Circuit Board (Top View)
6,75842,31
R351
100/2W
220/50V
C354
C356
R270
47/2W
KLG-124E
PROTECTION
TH01
50K
CL-1110
L351
220/50V
C352
105(M)105(M)
LED01
R344
22
1K
C306
100/16V
A1266GR
2.7K
C331
R333
100K
4.7/50V
10K
R360
Q221
R340
33K
C275
22/100V"RN"BP
D221
PR1504
25M02N
D352
T01
R345
IRFZ44
Q345
29PHI6T(0.7x6):15T(0.7x3)
R318
Q313
Q314
R319
220/0.5W
A1268GR
A1268GR
4.7/50V
47
A1023Y
R323
R303
A1277Y
C271
C305
473P
TL494CN
100K
C323
Q301
KIA393P
33K
R224
104P
D311
1N4148
R320
1.8K
R302
U302
C224
102(M)
10/16V
++
10K
--
1.2K
R311
18K
R317
C313
R315
10.5KF
R
C304
R326
R328
4.3K
LR
330K
R331
R332
1M
L
R310
10K 1K
R305
225(M)
- -
+ +
CL-3300(100uH)
D312
1N4148
R314
C3198GR
1.2K
R313
51K
R322
2.2K
6.8K
R325
5.6K 2.2K
R324
2.2M
C3198GR
C278
220/0.5W
Q311
4P
R312
C3198GR
R321
22/16V
C324
R327
C322
104P
Q315
CN1
Q312
RGRG
104(M)
330K
C311
L202
KLR-124E
25M02C
D351
102(M)
C351
2200/50V"SHL"
C216
102(M)
REV.0
PAS087-01
LED02
C350
2200/50V"SHL"
LAMP1
14V-80mA
D234
R245 R248 Q232 R246
C189
R183 R185
U156 R261
C236
POWER
C293
C357
1N4148
4.7 10K A1023Y
4.7K
10/16V
1.8K
4.7K KIA431
1K
100/50V
C295
4P
R371
C371
330/2W
1234
100/16V
U171
U172
330P
C355
C192
C190
C186 R182 Q181 C183 C184
R260
470
IN5242
D270
2K/0.5W
R232
470/50V
Q251
D371
POLYGONSOLIDPOLYGONSOLID
1N4742
220/16V
C174
R178
2M
R160
220K
C160
104(M)
R151
220K
R152
47K
C151
332(M)
C157
104P
C155
100/16V
10/16V
104P
224(M)
10K C1027Y
104P
10/16V
1K
R184
C191
10P
D160
1N4148
104(M)
C270
R275
47P
C172
TL072
R177
22K
A1023Y
Q203
R262
100K
R370
330/2W
47P
C171
MC14060
C175
330P
2M
C159
104P
Q182 U183
Q201
C3503
R201
1
R202
R263
D372
1N4742
POLYGONSOLIDPOLYGONSOLID
X171
2.56GHz
R176
R175
10K
10K
Q171
R181
10
47P
C176
R159
104P
TL072
R158
47K
R156
5.6KF A1023Y
KIA431
LM361
104P
C181
1N4148
R161
91
R203
470
0.01/5W 10/0.25WF
C370
100/16V
R172
R171
1K
1M
C173
3.9K
103(M)
C3198GR
C156
U151
U184
C182
470
R264
C203
104(M)
C1027Y
Q202
100K
1K
R173
1K
R211
R273
C107
103P
C103
R128
R174
4.7K
104(M)
C177
R179
100/16V
1K 22K 102P
10K 182(M)
472(M) 10K
10/16V
10K 47/16V
560P
56OP
2.2K
220/16V
C193
10P
51
R208
IN5242
D271
1
R209
L231
47uH
IRF540IRF9540
R127
47KF
U101
100P
R150
10KF
U102
22/16v
C153 R154
R155 C154 R153 C161 C152
R180
C179 R191
C188
C178 C158 R157
470
C1027Y
Q208
C104
100P
47KF
6.8KF
R132
C123
U103
Q207
A1381
R210
R271
10/0.25WF
Q255
C106
103P
TL072
C101
22/16V
TL072
47P
C195
104P
TL072
104P
C200
100K
100/16V
15K
R142
47P
C141
100K
R145 R143
12K
C143
183(M)
R144
470K
C142
104(M)
R243
33K
C235
103(M)
C1027Y
Q231
220K
R247
220K
R237
1N4148
D232
10K
4.7/50V
Q209
A1023Y
D231
C102
22/16V
C105
10KF
103P
100K
R131
C131
22KF
R236 C234
C232
100/16V
104P
C237
1N4744
POLYGONSOLIDPOLYGONSOLID
R126
R135
R146
C144
7 7
5.6K
VR102 VR101VR103
D110 D111
100KF
R110
100KF
R102
100KF
R123
100KF
R113
10KF
R130
10KF
R129
100KF
R121
X
R122
100KF
R125
10/16V
100KF
R111
R136
U131
104P
C132
124(M)
C134
1K
R141
R235
220F
RCA01
C150
X
TL072
BP-150.1
1N4148 1N4148
R115
390KF
2
R104
X
R116
390KF GST-TAB
5
R114
X
R105
X
390KF
R106
R112
390KF
1
100KF
R103
X
R101
1N4148
R109
390KF
D113
R117
390KF
R118
R120
X
R108
390KF
X
R119
R107
390KF
D112
1N4148
R133
4
2.2K
C122
104(M)
R134
300
C135
683(M)
R137
5.6K
R242
220K
R240
10K
50KC 20KB20KB
R238
10K
C233
102P
R239
1M
KIA393 102(M)
C231
R231
470
10K
R233
R241
11KF
KJB-554S
GST-TAB
CON02 CON01
U231
R234
10K
5
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