Janome NH15 Service Manual & Parts List

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SERVICE MANUAL
&
MODEL: NH15
PARTS LIST
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2
CONTENTS
...................................................................................... 3-5
SERVICE ACCESS
FACE COVER ............................................................................................... 6
TOP COVER ................................................................................................. 6
BASE COVER ............................................................................................... 7
REAR COVER .............................................................................................. 8
FRONT COVER ............................................................................................ 9
MECHANICAL ADJUSTMENT
NEEDLE THREAD TENSION .................................................................... 10
BOBBIN TENSION ...................................................................................... 11
PRESSER BAR HEIGHT AND ALIGNMENT ............................................. 12
NEEDLE SWING ........................................................................................ 13
NEEDLE DROP POSITION ........................................................................ 14
CLEARANCE BETWEEN NEEDLE AND SHUTTLE ............................. 15-16
FEED DOG HEIGHT ................................................................................... 17
NEEDLE BAR HEIGHT ............................................................................... 18
NEEDLE TIMING TO SHUTTLE ................................................................. 19
BUTTONHOLE FEED BALANCE ............................................................... 20
DISENGAGEMENT OF CAM FOLLOWER ................................................. 21
MOTOR BELT TENSION ............................................................................. 22
WIRING ....................................................................................................... 23
PARTS LIST
............................................................................................... 24-41
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CONDITION CAUSE HOW TO FIX REFERENCE
1. SKIPPING 1. NEEDLE IS NOT INSERTED INSERT THE NEEDLE PROPERLY.
STITCHES PROPERLY.
2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.
3. INCORRECTLY THREADED RETHREAD.
4. NEEDLE OR THREAD ARE USE THE RECOMMENDED
INAPPROPRIATE FOR THE SEWING NEEDLE AND THREAD.
FABRIC BEING SEWN.
5. SEWING ON STRETCH USE A #11 BLUE TIP NEEDLE.
FABRIC
6. INAPPROPRIATE NEEDLE SEE MECHANICAL P.18
BAR HEIGHT ADJUSTMENT
“NEEDLE BAR HEIGHT.”
7. INAPPROPRIATE NEEDLE SEE MECHANICAL P.19
TO HOOK TIMING ADJUSTMENT “NEEDLE
TIMING TO SHUTTLE.”
8. INAPPROPRIATE NEEDLE SEE MECHANICAL P.15,16
TO SHUTTLE CLEARANCE ADJUSTMENT “CLEARANCE
BETWEEN NEEDLE AND
SHUTTLE.”
2. FABRIC NOT 1. INCORRECT SEE MECHANICAL P.17
MOVING FEED DOG HEIGHT ADJUSTMENT “FEED DOG
HEIGHT.”
2. THREAD ON BOTTOM SIDE MAKE SURE TO BRING
OF FABRIC IS JAMMED UP. BOTH NEEDLE AND BOBBIN
THREADS UNDER THE FOOT
WHEN START SEWING.
3. FEED DOG TEETH ARE CHANGE THE FEED DOG.
WORN.
WHAT TO DO WHEN
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CONDITION CAUSE HOW TO FIX REFERENCE
3. BREAKING 1. INITIAL SEWING SPEED IS START WITH MEDIUM SPEED. UPPER TOO FAST. THREAD 2. THREAD PATH IS USE THE PROPER THREAD INCORRECT. PATH.
3. NEEDLE IS BENT OR DULL. REPLACE WITH A NEW NEEDLE.
4. UPPER THREAD TENSION IS ADJUST UPPER THREAD P.10 TOO STRONG. TENSION CORRECTLY.
5. NEEDLE SIZE IS USE APPROPRIATE NEEDLE INAPPROPRIATE FOR AND THREAD FOR FABRIC FABRIC. IN USE.
6. NEEDLE EYE IS WORN. CHANGE THE NEEDLE.
7. NEEDLE HOLE IN NEEDLE REPAIR THE HOLE OR PLATE IS WORN OR BURRED. REPLACE THE NEEDLE PLATE.
4. BREAKING 1. INCORRECTLY THREADED THREAD BOBBIN CASE BOBBIN BOBBIN CASE. CORRECTLY. THREAD 2. TOO MUCH THREAD IS ADJUST THE POSITION OF WOUND ON THE BOBBIN. STOPPER.
3. LINT IS STUCK INSIDE THE CLEAN THE HOOK RACE. HOOK RACE.
4. THREAD QUALITY IS CHANGE TO A HIGH QUALITY TOO LOW. SEWING THREAD.
5. THREAD IS JAMMING CLEAR OUT THE JAMMING AROUND THE BOBBIN. THREAD.
6. BOBBIN THREAD TENSION IS ADJUST BOBBIN THREAD P.11 TOO STRONG. TENSION CORRECTLY.
5. NEEDLE 1. NEEDLE IS HITTING THE SEE MECHANICAL P.14 BREAKS NEEDLE PLATE. ADJUSTMENT “NEEDLE DROP.”
2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.
3. NEEDLE IS HITTING THE SEE MECHANICAL P.15, 16 SHUTTLE RACE. ADJUSTMENT “CLEARANCE BETWEEN NEEDLE AND SHUTTLE”.
4. THE FABRIC MOVES WHILE SEE MECHANICAL P.13 THE NEEDLE IS PIERCING ADJUSTMENT “NEEDLE SWING”. IT, OR THE NEEDLE ZIGZAGS WHILE IN FABRIC.
5. FABRIC IS BEING PULLED TOO GUIDE THE FABRIC GENTLY STRONGLY WHILE SEWING. WHILE SEWING.
WHAT TO DO WHEN
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CONDITION CAUSE HOW TO FIX REFERENCE
6. NOISY 1. BACKLASH BETWEEN SEE MECHANICAL P.16 OPERATION SHUTTLE HOOK GEAR AND ADJUSTMENT “CLEARANCE LOWER SHAFT GEAR IS TOO BETWEEN NEEDLE AND GREAT. SHUTTLE (NO.2)”.
2. LOWER SHAFT GEAR IS ELIMINATE THE LOOSENESS. LOOSE.
3. INAPPROPRIATE BELT SEE MECHANICAL P.24 TENSION. ADJUSTMENT “MOTOR BELT TENSION”.
4. UPPER SHAFT GEAR IS LOOSE. ELIMIN ATE THE LOOSENESS.
5. NOT ENOUGH OIL. OIL ALL MOVING PARTS.
7. DEFORMATION 1. INAPPROPRIATE ZIGZAG SEE MECHANICAL P.13 PATTERN SYNCHRONIZATION. ADJUSTMENT “NEEDLE SWING”.
2. INAPPROPRIATE SEE MECHANICAL P.23 DISENGAGEMENT OF CAM ADJUSTMENT FOLLOWER. “DISENGAGEMENT OF CAM FOLLOWER".
3. UPPER THREAD TENSION ADJUST UPPER THREAD P.10 IS TOO STRONG. TENSION CORRECTLY.
WHAT TO DO WHEN
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FACE COVER
SETSCREW(B)
CAP(A)
SETSCREW(C)
THREAD GUIDE
SERVICE ACCESS
FACE COVER
TO REMOVE:
1. REMOVE THE FACE COVER BY REMOVING THE CAP (A) AND SETSCREW (B).
TO ATTACH:
2. FOLLOW THE ABOVE PROCEDURE IN REVERSE.
TOP COVER
TO REMOVE
:
1. REMOVE THE SETSCREWS (C).
2. SLIDE THE CORNER OF THE TOP COVER SLIGHTLY IN THE DIRECTION OF ARROW.
BE CAREFUL THAT THE THREAD GUIDE SHOULD NOT INTERFERE WITH THE TOP
COVER WHEN REMOVING.
3. TAKE THE TOP COVER OUT.
TO ATTACH
:
4. FOLLOW THE ABOVE PROCEDURE IN REVERSE.
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(A)
BASE COVER
SERVICE ACCESS
BASE COVER
TO REMOVE:
1. LOOSEN THE SETSCREWS (A).
2. REMOVE THE BASE PLATE.
TO ATTACH:
3. MOUNT THE BASE PLATE AND SECURE IT WITH SETSCREWS.
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(B)
(A)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
(C)
SERVICE ACCESS
REAR COVER
TO REMOVE:
1. REMOVE THE FACE COVER AND SETSCREW (A) (SEE PAGE 4).
2. OPEN THE SHUTTLE COVER AND REMOVE THE SETSCREWS (B), (C) AND (D).
3. REMOVE THE CAPS AND SETSCREWS (E), (F), (G),
4. REMOVE THE SETSCREWS (H) AND (I).
5. OPEN THE TOP COVER (SEE PAGE 5). LOOSEN THE SETSCREW (J).
6. REMOVE THE REAR COVER.
TO ATTACH:
7. MOUNT THE REAR COVER IN REVERSE PROCEDURE OF THE REMOVING.
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(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
SERVICE ACCESS
FRONT COVER
TO REMOVE
:
1. REMOVE THE FACE COVER AND TOP COVER (SEE PAGE 4 AND 5).
2. LOOSEN THE SETSCREW (A).
3. REMOVE THE SETSCREW (B),
REMOVE THE REAR COVER (SEE PAGE 6).
LOOSEN THE SETSCREW (C), (E) AND (H). REMOVE THE SETSCREW (D).
4. OPEN THE SHUTTLE COVER. REMOVE THE SETSCREW (F).
5. REMOVE THE BASE COVER AND THE SETSCREW (G) (SEE PAGE 5).
TO ATTACH
:
6. MOUNT THE FRONT COVER IN REVERSE PROCEDURE OF THE REMOVING.
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MECHANICAL ADJUSTMENT
TOP TENSION
THE TOP TENSION SHOULD BE BETWEEN 65 AND 95G WHEN PULLING THE THREAD UP IN
THE DIRECTION OF C.
* USE POLYESTER SEWING THREAD #50 (WHITE).
* IF IT IS NOT WITHIN THE ABOVE LIMIT, ADJUST AS FOLLOWS.
1. SET THE TENSION DIAL “3”.
2. REMOVE THE COVER.
3. LOWER THE PRESSER FOOT.
• IF THE TOP TENSION IS TOO LOOSE, TURN THE LEAD SCREW IN THE DIRECTION (A).
• IF THE TOP TENSION IS TOO TIGHT, TURN THE LEAD SCREW IN THE DIRECTION (B).
4. CHECK THE TOP TENSION AND ATTACH THE COVER.
WHITE POLYESTER THREAD SIZE 50
PULL THE THREAD AT THE SPEED OF 110 MM/
SEC IN THE DIRECTION OF ARROW
(A)
(B)
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(B)
(E)
(D)
(C)
COTTON THREAD #50
MECHANICAL ADJUSTMENT
BOBBIN TENSION
TO CHECK:
SET THE BOBBIN IN THE BOBBIN CASE AND PASS THE THREAD (COTTON #50) THROUGH
THE TENSION SPRING.
THE BOBBIN THREAD TENSION SHOULD BE 45–55g WHEN PULLING THE THREAD IN THE
DIRECTION OF (B).
IF THE TENSION IS OUT OF THE RANGE, ADJUST IT AS FOLLOWS:
ADJUSTMENT PROCEDURE:
1. TURN THE ADJUSTING SCREW (C) IN THE DIRECTION OF (D) WHEN THE BOBBIN THREAD
TENSION IS TOO TIGHT.
2. TURN THE ADJUSTING SCREW (C) IN THE DIRECTION OF (E) WHEN THE BOBBIN THREAD
TENSION IS TOO LOOSE.
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(C)
(A)
(D)
(E)
(F)
6.0 MM
(B)
MECHANICAL ADJUSTMENT
PRESSER BAR HEIGHT AND ALIGNMENT
TO CHECK:
1. RAISE THE PRESSER FOOT LIFTER (A).
2. THE DISTANCE BETWEEN THE PRESSER FOOT (D) AND THE NEEDLE PLATE (E) SHOULD
BE 6.0 MM (0.24˝).
ADJUSTMENT PROCEDURE:
1. REMOVE THE FACE COVER (SEE PAGE 6).
2. REMOVE THE SETSCREWS (B) AND THE LAMP SOCKET, THEN LOOSEN THE SCREW (C)
ON THE PRESSER BAR HOLDER.
ADJUST THE DISTANCE BETWEEN THE PRESSER FOOT (D) AND THE NEEDLE PLATE (D)
TO 6.0 MM (0.24˝).
3. TIGHTEN THE SCREW (C) SECURELY.
4. TIGHTEN THE SETSCREW (B) TO SECURE THE LAMP SOCKET.
5. ATTACH THE FACE COVER.
NOTE:
WHEN YOU TIGHTEN THE SCREW (C), MAKE SURE THAT BOTH SIDES OF THE PRESSER
FOOT ARE PARALLEL TO THE FEED DOG SLOTS (F) IN THE NEEDLE PLATE (E).
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UPPER SHAFT WORM
GEAR
SETSCREW
(2PCS.)
2–3 MM
MECHANICAL ADJUSTMENT
NEEDLE SWING
TO CHECK:
ADJUST THE NEEDLE SWING ACCORDING TO THE FOLLOWING PROCEDURE, IF THE
NEEDLE BAR STARTS MOVING SIDEWAYS WHILE THE NEEDLE IS IN THE FABRIC AT SEWING
THE ZIGZAG PATTERN (WITH MAXIMUM ZIGZAG WIDTH).
ADJUSTMENT PROCEDURE:
1. SET THE PATTERN SELECTOR DIAL WITH MAXIMUM ZIGZAG WIDTH, AND REMOVE THE T
TOP COVER (SEE PAGE 6).
2. LOOSEN TWO SETSCREWS.
3. ADJUST THE NEEDLE SWING BY TURNING THE HANDWHEEL, WHILE HOLDING THE
WORM SO AS NOT TO ROTATE IT, UNTIL THE NEEDLE SWING STARTS 2–3 MM ABOVE
THE NEEDLE PLATE AFTER THE NEEDLE HAS COME OUT OF THE RIGHT SIDE OF THE
NEEDLE HOLE.
4. TIGHTEN TWO SETSCREWS.
5. MOUNT THE FRONT COVER.
NOTE:
AFTER ADJUSTING THE NEEDLE SWING, CHECK THAT THE UPPER SHAFT WORM AND
GEAR ROTATE SMOOTHLY WITHOUT ANY BACKLASH BETWEEN THEM.
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EccEntric pin
ScrEw
Both clEarancES Should BE Equal
MECHANICAL ADJUSTMENT
NEEDLE DROP POSITION
TO CHECk:
whEn thE nEEdlE SwingS in maximum zigzag width, thE diStancE BEtwEEn Both
EndS of thE nEEdlE holE on thE nEEdlE platE and thE nEEdlE drop poSitionS
Should BE Equal.
if not, adjuSt aS followS:
ADJUSTMENT PROCEDURE:
1. rEmovE thE facE covEr (SEE pagE 6).
2. SEt thE pattErn SElEctor dial at maximum zigzag width.
3. looSEn thE ScrEw.
4. turn thE EccEntric pin to adjuSt thE nEEdlE drop.
5. tightEn thE ScrEw.
6. attach thE facE covEr.
NOTE:
chEck thE hook timing aftEr thiS adjuStmEnt.
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MECHANICAL ADJUSTMENT
CLEARANCE BETWEEN NEEDLE AND SHUTTLE
(ADJUSTMENT METHOD NO. 1)
TO CHECk:
thE clEarancE BEtwEEn thE nEEdlE and ShuttlE racE Should BE –0.05 to +0.10 mm.
if not, adjuSt aS followS:
ADJUSTMENT PROCEDURE:
1. rEmovE thE facE covEr (SEE pagE 6).
2. SEt thE pattErn SElEctor dial at " ".
3. looSEn ScrEw (a), and movE thE nEEdlE Bar SupportEr in thE dirEction of
thE arrowS to gEt a clEarancE BEtwEEn –0.05 to +0.10 mm.
* if clEarancE iS too widE, movE thE nEEdlE Bar SupportEr in thE
dirEction (B).
* if clEarancE iS too narrow, movE thE nEEdlE Bar SupportEr in thE
dirEction (c).
NOTE:
aftEr thiS adjuStmEnt, chEck that thE clEarancE BEtwEEn thE nEEdlE and
nEEdlE platE iS 0.15 mm or morE aS Shown in figurE (d).
if not, adjuSt thE clEarancE BEtwEEn nEEdlE and ShuttlE racE BY uSing
adjuStmEnt mEthod no. 2 (SEE pagE 16).
4. attach thE facE covEr.
ScrEw (a)
dirEction (c)
dirEction (B)
nEEdlE Bar SupportEr
–0.05 to +0.10 mm
figurE (d)
clEarancE BEtwEEn nEEdlE and
nEEdlE platE Should BE 0.15 mm or
morE.
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MECHANICAL ADJUSTMENT
CLEARANCE BETWEEN NEEDLE AND SHUTTLE
(ADJUSTMENT METHOD NO.2)
TO CHECk:
uSE thiS adjuStmEnt mEthod no. 2 if thE clEarancE cannot BE adjuStEd
BY mEthod no.1.
thE clEarancE BEtwEEn thE nEEdlE and ShuttlE racE Should BE –0.05
to +0.10 mm.
ADJUSTMENT PROCEDURE:
1. SEt thE pattErn SElEctor dial at " ".
2. rEmovE thE rEar covEr (SEE pagE 8).
3. looSEn thE ScrEw (a) on thE lowEr Shaft BuShing and SlidE thE gEar aBout
0.5 mm to thE right to crEatE SomE BacklaSh BEtwEEn thE gEarS.
4. lowEr thE nEEdlE and looSEn thE two ShuttlE racE SEtScrEwS (B).
pull up or puSh down thE ShuttlE racE to adjuSt thE clEarancE BEtwEEn
thE nEEdlE and thE ShuttlE racE in thE rangE of – 0.05 to + 0.10 mm.
5. SEt thE pattErn SElEctor dial at " ", turn thE handwhEEl to chEck if thE
clEarancE BEtwEEn thE nEEdlE and innEr EdgES of thE ShuttlE racE Spring
at thE lEft and right nEEdlE dropS arE Equal. if not, adjuSt BY turning thE
ShuttlE racE unit.
6. tightEn thE two ShuttlE racE SEtScrEwS (B).
7. SlidE thE gEar Back to thE original poSition whilE adjuSting thE BacklaSh.
8. tightEn ScrEw (a) firmlY.
9. attach thE rEar covEr.
NOTE:
thE rotarY plaY of thE tip of thE ShuttlE drivEr Should BE 0.3 mm or lESS
and thE lowEr Shaft Should turn SmoothlY. aftEr thE adjuStmEnt, chEck thE
hook timing.
–0.05 to +0.10 mm
clEarancE Should BE Equal
ShuttlE racE
SEtScrEwS (B) (2)
lowEr Shaft
BuShing (front)
nEEdlE
ShuttlE
racE Spring
SEtScrEw (a)
lowEr
Shaft
BoSS
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ScrEw (a)
fEEd lifting pin
0.75–0.90 mm
nEEdlE platE
MECHANICAL ADJUSTMENT
FEED DOG HEIGHT
TO CHECk:
1. lowEr thE prESSEr foot.
2. turn thE handwhEEl toward You until thE nEEdlE Bar comES to thE fEEd
dog aBovE thE nEEdlE platE Should BE 0.75–0.90 mm.
if it iS not in thE rangE, adjuSt aS followS.
ADJUSTMENT PROCEDURE:
1. opEn thE ShuttlE covEr.
2. lowEr thE prESSEr foot and turn thE handwhEEl toward You until thE
fEEd dog comES to itS highESt point.
3. looSEn thE ScrEw (a) .
4. turn thE fEEd lifting pin to adjuSt thE hEight of fEEd dog (0.75–0.90 mm).
5. tightEn thE ScrEw (a).
6. turn thE handwhEEl toward You to rEchEck thE hEight of fEEd dog.
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MECHANICAL ADJUSTMENT
NEEDLE BAR HEIGHT
TO CHECk:
whEn thE tip of ShuttlE hook mEEtS thE lEft SidE of thE nEEdlE in aScEnding travEl
of thE nEEdlE from itS lEft and lowESt poSition, thE diStancE BEtwEEn thE top of
thE nEEdlE EYE and thE tip of thE ShuttlE hook Should BE in thE rangE of 2.9-3.5 mm.
ADJUSTMENT PROCEDURE:
1. rEmovE thE facE covEr.
2. SEt thE pattErn SElEctor dial at " ".
3. opEn thE ShuttlE covEr.
4. rEmovE thE ShuttlE racE ring.
5. turn thE handwhEEl toward You until thE tip of thE ShuttlE hook mEEtS thE lEft
SidE of thE nEEdlE.
6. looSEn thE lowEr Shaft crank arm ScrEw (a).
7. adjuSt thE hEight of thE nEEdlE Bar BY moving thE nEEdlE Bar upward or
downward without turning it.
8. tightEn thE ScrEw (a).
9. attach thE ShuttlE racE ring.
ScrEw (a)
nEEdlE Bar
tip of ShuttlE hook mEEtS
lEft SidE of nEEdlE
2.9–3.5 mm
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MECHANICAL ADJUSTMENT
NEEDLE TIMING TO SHUTTLE
TO CHECk:
thE hEight of thE nEEdlE point from itS lowESt point of travEl Should BE
in thE rangE of 1.45-1.95 mm whEn thE tip of thE ShuttlE hook juSt mEEtS thE
lEft SidE of thE nEEdlE at thE lEft nEEdlE poSition.
ADJUSTMENT PROCEDURE:
1. SEt thE pattErn SElEctor dial at " ".
for modEl nExt 40, SElEct dial at " ", width SElEctor dial at " 0 ".
2. rEmovE thE BaSE (SEE pagE 7).
3. opEn thE ShuttlE covEr.
4. rEmovE thE ShuttlE racE ring.
5. turn thE handwhEEl toward You until thE tip of thE ShuttlE hook mEEtS
thE lEft SidE of thE nEEdlE.
6. looSEn thE lowEr Shaft crank arm ScrEwS (a).
7. whilE holding thE ShuttlE hook So it doESn't turn, turn thE handwhEEl
toward You until thE nEEdlE comES to itS lowESt poSition.
thEn, furthEr turn thE handwhEEl to raiSE thE nEEdlE aBout 1.7 mm from
itS lowESt poSition.
8. tightEn thE ScrEwS (a).
9. turn thE handwhEEl toward You to chEck if thE hEight iS in thE rangE of
1.45-1.95 mm.
if it iS not in thiS rangE, rEpEat thE aBovE procEdurE.
10. attach thE ShuttlE racE ring.
11. attach thE BaSE.
lowEr Shaft crank arm
ScrEwS (a) (2)
1.45–1.95 mm
lowESt poSition
lowEr Shaft
Page 20
20
a B
forward fEEding Backward fEEding
adjuSting ScrEw
(d) (c)
MECHANICAL ADJUSTMENT
BUTTONHOLE FEED BALANCE
TO CHECk:
whEn SEwing ButtonholE, thE StitchES on Each SidE of ButtonholE Should
BE thE SamE Stitch dEnSitY.
thE rangE of 9-12 StitchES in thE right SidE row (Backward fEEding)
againSt 10 StitchES in thE lEft SidE row (forward fEEding) iS conSidErEd
accEptaBlE.
ADJUSTMENT PROCEDURE:
1. chEck thE fEEd BalancE BY SEwing ButtonholES.
2. rEmovE thE cap on thE front covEr.
3. turn thE adjuSting ScrEw in thE dirEction of (c) in caSE of (a) (right StitchES
arE coarSE), or in thE dirEction of (d) in caSE of (B) (lEft StitchES arE coarSE).
4. mount thE cap.
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21
0.3 mm
cam followEr
cam followEr rElEaSing arm
SEtScrEw
convEx part
zigzag cam
pattErn SElEct cam
poSition (a)
poSition (B)
(c)
MECHANICAL ADJUSTMENT
DISENGAGEMENT OF CAM FOLLOWER
TO CHECk:
too narrow clEarancE BEtwEEn thE cam followEr and thE top convEx of
zigzag cam maY oftEn cauSE difficultY in turning of thE pattErn SElEctor
dial, thiS can alSo cauSE unintEndEd pattErnS to BEcomE SElEctEd or makE
zigzag Stitch in Straight Stitch SEtting.
ADJUSTMENT PROCEDURE:
1. rEmovE thE front covEr (SEE pagE 6).
2. mount thE pattErn SElEctor dial, and SEt it at pattErn " ". (5th cam aS viEwEd
from (c))
3. turn thE handwhEEl to put thE cam followEr onto thE top convEx of thE zigzag
cam.
4. looSEn thE SEtScrEw.
5. puSh thE convEx part of thE cam followEr rElEaSing arm in thE dirEction of
arrow until thE cam followEr rElEaSing arm touchES to poSition (a) of thE
pattErn SElEct cam, and thEn, tightEn thE SEtScrEw.
NOTE:
aftEr thiS adjuStmEnt, chEck that thE clEarancE BEtwEEn thE zigzag
cam and thE cam followEr iS 0.3mm whEn thE cam followEr rElEaSing
arm haS rEmovEd to poSition (B) BY turning thE pattErn SElEctor dial
countErclockwiSE, and alSo thE clEarancE BEtwEEn thE cam followEr and
thE zigzag cam Should BE 0.3mm.
6. rEmovE thE pattErn SElEctor dial, and mount thE front covEr.
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300g load
dEflEction 7-9mm
(B)
(a)
MECHANICAL ADJUSTMENT
MOTOR BELT TENSION
TO CHECk:
1. impropEr BElt tEnSion maY cauSE noiSE, ovErload of motor, Slow
running or motor BElt jumping.
2. thE BElt dEflEction Should BE 7 mm - 9 mm whEn prESSing thE middlE
of thE motor BElt with approximatElY 300 gramS of prESSurE.
ADJUSTMENT PROCEDURE:
1. rEmovE thE front and rEar covEr (SEE pagE 8, 9).
2. looSEn thE ScrEwS (a) and (B).
3. movE thE motor up or down to adjuSt thE dEflEction aBout 7 mm -9 mm.
4. tightEn thE ScrEwS (a) and (B).
5. attach thE front and rEar covEr.
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23
WIRING
1. wiring for machinE SockEt unit.
lm
m: motor
l: lamp
ml
120v 240v
Page 24
24
MODEL: NH15
PARTS LIST
1
2
33
35
3
6
25
44
7
45
46
47
48
49
13
14
29
31
32
26
4
24
19
4
37
38
7
12
40
41
40
42
43
20
18
34
27
30
16
15
12
12
28
10
7
8
5
11
22
21
6
6
6
28
36
23
9
39
17
Page 25
KEY PARTS NO. NO. DESCRIPTION
25
PARTS LIST
MODEL: NH15
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
310613909 310048701 310049001 000120203 810220003 000115205 000081005 000198305 000080901 000114709 000115009 745033013 310612805 310044132 310045708 310046008 000014306 310047009 730006000 745031000 000101404 000115607 000149301 310614704 310051006 310052007 310053008 000028107 730501011 735016307 000071013 000160814 652302004 652205006 735013108 000103510 310615808 310054401 310055701 000161206 310616706 310056001 310057703 310050005 735616200 735002001 000097901 000061319 739064003
Rear cover (unit) Rear cover Cover fixing plate Tapping screw 3x8 (B) Setscrew Setscrew TP4x6 Setscrew 4x8 Setscrew 4x10 (B) Setscrew 4x25 Setscrew TP3x6 Setscrew TP3x8 Cap Front cover (unit) Front cover R button R button spring Snap ring CS-3 Bed lid Spring Thread guard plate Setscrew 4x6 Setscrew TP4x8 Setscrew 3x8 (B) Top cover (unit) Top cover Stitch guide Carrying handle Spring pin 4x25 Thread guide plate (unit) Bobbin winder stopper Washer Setscrew 4x18 Spool pin Spool pin Spool pin cushion Setscrew 4x10 Face cover (unit) Face cover Face cover plaque Setscrew 3x10 (B) Extension plate (unit) Extension plate 1 Extension plate 2 Bottom cover Rubber base (unit) Rubber base Flat screw 5x18 Nut Bed rubber base
Page 26
26
MODEL: NH15
PARTS LIST
1
2
3
4
5
6
7
8
9
10
19
18
17
20
11
12
13
14
16
16
21
23
22
24
25
26
28
29
30
27
15
Page 27
KEY PARTS NO. NO. DESCRIPTION
27
PARTS LIST
MODEL: NH15
305604200 735221008 735222009 000101404 000070506 000138307 303017101 735027002 735028003 000111500 735029004 000001609 735030008 000013903 735025000 000081005 310621003 310801009 301505002 660106001 739605002 739017001 739018002 739019003 000002105 310504700 310066004 000024505 000101703 000115205
Presser bar base plate (unit) Presser bar base plate Needle position set plate Setscrew 4x6 Washer Bolt 4x8 Presser bar Presser bar spring Presser bar bracket Hexagonal socket screw 4x8 Presser foot lifter Snap ring E-5 Tension release lever Snap ring CS-5 Stopper Setscrew 4x8 Presser foot (unit) Foot holder (unit) Zigzag foot (unit) Thumb screw Tension release arm (unit) Tension release arm base Tension release arm Tension release spring Snap ring E-3 Tension regulator (unit) Thread guide Spring pin 1.6x18 Setscrew 4x12 TP screw 4x6
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 28
28
MODEL: NH15
PARTS LIST
1
2
3
4
4
5
6
7
8
9
10
11
12
13
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
34
Page 29
KEY PARTS NO. NO. DESCRIPTION
29
PARTS LIST
MODEL: NH15
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Face plate set plate Setscrew 4x8 Needle bar supportaer spring Setscrew 4x6 Lamp socket (unit) Lamp 120V, 15W Cord tie band Needle bar supporter (unit) Needle bar supporter Needle bar supporter pin Wave washer Plain washer Snap ring E-4 Hexagonal socket screw 3x4 Threader shaft Guide pin Washer Threader shaft spring Threader guide plate Setscrew 3x4 Knock pin Threader plate (unit) Needle bar (unit) Needle bar connecting stud (unit) Threader set plate (unit) Threader set plate Threader base plate Setscrew 2x4 Thread take-up lever (unit) Thread take-up lever pin (unit) Snap ring E-6 Needle bar crank pin (unit) Hexagonal socket screw 5x5 Zigzag rod Zigzag rod plain washer Eccentric pin Needle HA1-14
740007013 000081005 730024004 000101404 647513015 000009803 000053008 301611105 301032106 730022002 673022002 000070609 000002507 000111902 301034005 000122906 734107004 734094007 735196003 000101105 000003508 639643009 730503116 680504005 735628009 735197004 734102009 000097602 625506109 371511006 000002806 735504008 000111304 735119002 748021006 678084007 102408089
Page 30
30
MODEL: NH15
PARTS LIST
1
2
9
3
4
5
6
7
6
10
11
12
13
14
15
16
17
22
19
25
22
27
28
29
30
24
23
8
18
26
20
21
Page 31
KEY PARTS NO. NO. DESCRIPTION
31
PARTS LIST
MODEL: NH15
310602008 102073003 000036717 732025001 639095000 000111304 749011109 000111201 761052007 731312005 304609006 304042005 743011008 304044007 304043006 000161309 000110107 732003003 000172602 743029009 310069007 000024206 502064003 502065004 303025009 000030205 310619709 310007708 743030003 000121400
Upper shaft (unit) Setscrew Thrust washer Upper shaft front bushing Ring Hexagonal socket screw 5x5 Worm Hexagonal socket screw 4x4 Setscrew Felt Crank rod (unit) Feed cam Crank rod Crank cam Crank cam plate Tapping screw 3x12 (B) Hexagonal socket screw 5x5 Upper shaft rear bushing Setscrew 5x8 Felt Felt clip Spring pin 3x30 Clutch ring Clutch spring Belt wheel Snap ring E-8 Handwheel (unit) Handwheel Balance weight Tapping screw 3x14 (B)
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 32
32
MODEL: NH15
PARTS LIST
9
10
11
12
6
6
13
8
8
28
23
24
25
26
20
20
19
21
18
17
16
27
23
22
4
5
1
3
2
7
6
8
14
23
15
Page 33
KEY PARTS NO. NO. DESCRIPTION
33
PARTS LIST
MODEL: NH15
310601007 310001001 310501006 310003003 000120203 000001609 505071002 000081005 310610009 737011009 000103808 310043175 310043245 310620002 000002507 735077007 735073003 000013800 648010009 000160102 739020007 310058003 000002105 735074004 735076006 000071013 000172602 670100006
Bobbin winder support plate (unit) Bobbin winder support plate Bobbin winder arm (unit) Clutch opener plate Setscrew 3x8 (B) Snap ring E-5 Bobbin winder arm spring Setscrew 4x8 Zigzag mechanism (unit) Index spring Setscrew 3x5 Pattern selector dial Stitch length dial Feed regulator (unit) Snap ring E-4 Feed regulating body spring Plain washer Snap ring CS-6 Setscrew Adjustable locknut 4 Feed regulating rod Reverse link Snap ring E-3 SS adjusting screw SS rod block Washer 4 Setscrew 5x8 Feed regulator spring
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Page 34
34
MODEL: NH15
PARTS LIST
1
2
3
4
4
5
6
7
8
9
10
11 12 13
14
8
4
15
16
17
8
8
18
19
Page 35
KEY PARTS NO. NO. DESCRIPTION
35
PARTS LIST
MODEL: NH15
744004001 681009101 735950003 000110107 000036201 735233003 735061008 000111304 735236006 822070003 735234004 639036003 639037004 000001609 000172602 735610101 532096007 647515006 102261000
Needle plate Setscrew Lower shaft gear (unit) Hexagonal socket screw 5x5WP Washer 8-0.5 Bushing Feed lifting cam Hexagonal socket screw 5x5 Lower shaft Felt (1) Bushing Lower shaft crank arm Pin Snap ring E-5 Setscrew 5x8 Shuttle race body (unit) Shuttle hook Bobbin case (unit) Bobbin
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19
Page 36
36
MODEL: NH15
PARTS LIST
1
2
3
4
5
6
7
8
6
9
10
10
11
11
12
12
22
23
24
25
26
27
6
13
14
15
16
6
17
18
19
20
21
Page 37
KEY PARTS NO. NO. DESCRIPTION
37
PARTS LIST
MODEL: NH15
735612000 735078008 735079009 735080003 000002507 000111201 735081004 735082005 735083006 735084007 735085008 000101404 301608006 301027005 735087000 735088001 735089002 735090006 000101703 739022009 000081119 743012009 743013000 102141003 735071104 000002806 735276008
Feed rock shaft (unit) Feed rock shaft Feed bar Feed bar shaft Snap ring E-4 Hexagonal socket screw 4x4 Feed dog Setscrew Feed bar spring Feed rock shaft center Feed rock shaft center plate Setscrew 4x6 Feed lifting arm (unit) Feed lifting arm Feed lifting pin Feed lifting roller Feed lifting spring Feed lifting shaft Setscrew 4x12 Feed lifting shaft holder Setscrew 4x6 Feed rod Feed rod spring Feed regulator slide block Feed rock shaft connecting pin Snap ring E–6 Ring
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Page 38
38
MODEL: NH15
PARTS LIST
1
2
3
9
5
8
6
7
4
Page 39
KEY PARTS NO. NO. DESCRIPTION
39
PARTS LIST
MODEL: NH15
743612005 014170108 000115504 739505403 000060802 739037007 000107802 000103509 650166008
Motor (unit) Motor Setscrew TP5x10 Machine socket (unit) Nut Machine socket cover Setscrew 3x10 (B) Setscrew 4x10 Timing belt
1
2
3
4
5
6
7
8
9
Page 40
40
MODEL: NH15
PARTS LIST
2
8
1
4 5
7
6
3
9
10
11
Page 41
KEY PARTS NO. NO. DESCRIPTION
41
PARTS LIST
MODEL: NH15
1
2
3
4
5
6
7
8
9 10 11
310870009 647803004 102261000 647808009 639804000 735801008 611413002 611406002 611411000 C-1028 310800260
Accessory set Screwdriver (small) Bobbin Seam ripper (unit) Needle set (unit) Darning plate Buttonhole foot (unit) Zipper foot (unit) Blind foot (unit) Foot control Instruction book
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