Jackson XL-E, XL-E-FL, XL-E-LTH, XL HH Manual

Download

Page 1

Conserver XL-E Series & XL HH Manual • 07610-003-92-84-W

Page 2

MANUFACTURER'S LIMITED WARRANTY

(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)

WARRANTY REGISTRATION:

To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure to register the Dishmachine will void the warranty.

ONE YEAR LIMITED PARTS AND LABOR WARRANTY

For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed, maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service

Agency within the warranty period. This warranty includes replacement with Jackson specied genuine replacement

parts, purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may create a hazard and shall void this warranty.

THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.

Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates; Jackson will not pay overtime premiums or emergency service charges. Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one-year parts warranty. Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not manufactured by Jackson are not covered by this warranty but are warranted by their respective manufacturers.

This warranty is void if any defect or failure is a direct result from shipping, handling, re, water, accident, alteration, modication, misuse, abuse, ood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of

replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than originally intended, or if the equipment is installed for residential use. Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals in Jackson Dishmachines, to change this warranty or create any other obligation in connection with Jackson Dishmachines.

TRAVEL LIMITATIONS:

Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agent’s o󰀩ce

and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees such as those for air or boat travel without prior authorization.

REPLACEMENT PARTS WARRANTY:

For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations applicable to the Dishmachine.

Page 3

MANUFACTURER'S LIMITED WARRANTY (CONT.)

(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)

PRODUCT CHANGES:

Jackson reserves the right to make changes in design and specication of any component of the Dishmachine as

engineering or necessity requires.

DISCLAIMER OF WARRANTIES:

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.

LIMITATION OF REMEDIES AND LIABILITIES:

YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR REPLACEMENT AS PROVIDED HEREIN.

UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

ITEMS NOT COVERED:

THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES, GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE

ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)

GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS, AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS, TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE, FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15) EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)

FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS

LOWER THAN 3.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19) FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO, CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25) RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.

Page 4

REVISION HISTORY

Revision Date Made by Process Details

A 1-6-14 MHH 8241 Release to production.

B 8-18-14 KAP 8305 Removed pg. 17, updated part on pg. 20.

C 8-29-14 KAP N/A Updated part on pg. 27.

D 10-14-14 KAP N/A Added 208 V schematic on pg. 32. Updated available electrical characteristics on pg. 4.

E 4-6-15 KAP N/A Inserted corner installation note.

F 4-16-15 KAP N/A Updated hood assembly. Added reed switch to hood assemblies.

G 8-25-15 KAP N/A Added sleeve hood spacer to parts breakdown to hood assembly.

H 9-25-15 KAP N/A Added High Hood model to manual.

J 2-12-16 JH N/A Added electrical requirements for 208 V machine. Updated schematics.

K 3-2-16 JH N/A

L 11-5-16 JH 8417

M 2-23-17 JH 8503 Changed inlet plumbing and air-gap to 3/4".

N 8-23-17 JH N/A

P 12-12-17 JH 8551 Added XL-E-LTH to the manual.

Q 5-7-18 JH

R 3-14-19 JH 8635

S 4-28-20 JH 8730 Added XL-E-FL to the manual. Added link to instructions for Electronic CAM Timer.

T 2-2-21 JH

U 6-8-21 JH

V 2-12-22 JH

W 5-19-22 JH

8604

8628

8756

8783

8842 8848

21-2023 22-1130

22-1202

22-1223

Corrected spillway to show the gasket on top. Updated the view on pg. 27 to show the correct valve. Added Operating Times.

Updated timer. Audited manual and corrected all incorrect P/Ns. Complete update of the manual to

new format.

Updated CAM Timer Operation, Filling the Wash Tub, and Deliming Instructions to clarify initial ll and ll adjustments. Added drain solenoid assembly.

Added section on connecting heater contactor wires (LTH only). Added item #9a to pgs. 27–28.

Changed quantity of item #8 on pg. 33 to 2. Changed quantity of item #4 on pg. 50 to 1. Added item

#16 to pgs. 50–51. Updated pg. 52 to show front dress panel.

Updated pgs. 2–5. Added Facility Hot Water Heater section. Added Motor Rotation section. Added

Detergent Control page. Corrected P/N of item #24 on pg. 25. Added timer bracket to pg. 27. Added Plumbing Options page. Added item #9 to pg. 46. Updated pg. 47 to show correct motor. Updated

schematic on pg. 56.

Replaced CAM Timer with Electronic Cycle Timer. Changed housings and roller on peri-pumps. Updated schematics.

Changed plumbing to 1/2" on XL-E and XL HH. Removed dress panels.

New false panel. Changed plumbing to 1/2" on XL-E-FL. Corrected inlet plumbing size on XL-E and XL HH dimensional drawings. Updated schematics.

Updated Chemical Feeder Pump Components section with black dot roller. Added in-line fuse for drain solenoid to Wash Sump page. Updated schematic.

iii

Page 5

NOMENCLATURE

Conserver® XL-E

Door-type dishmachine; chemical-sanitizing, single-rack.

Conserver® XL-E-FL

Door-type dishmachine; chemical-sanitizing, single-rack,

front-loading.

Conserver® XL-E-LTH

Door-type dishmachine; chemical-sanitizing, single-rack,

with booster heater.

Conserver® XL HH

Door-type dishmachine; chemical-sanitizing, single-rack

with high hood.

The manufacturer provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call

to our technical support sta󰀨.

Please have this manual open

when you call so that our sta󰀨

can refer you, if necessary, to the proper page. Technical support is not available on holidays.

Contact technical support tollfree at 1-888-800-5672.

Technical support is available to service personnel only.

iiiiv

Page 6

SPECIFICATIONS

XL-E Dimensions ........................................................................................................................1

XL-E-FL Dimensions ...................................................................................................................2

XL-E-LTH Dimensions ................................................................................................................3

XL HH Dimensions .....................................................................................................................4

Table Installation .........................................................................................................................5

Operating Capacities ..................................................................................................................6

Electrical Requirements ..............................................................................................................7

INSTALLATION

Installation Instructions ............................................................................................................... 8

Inspection......................................................................................................................... 8

Unpacking ........................................................................................................................ 8

Leveling............................................................................................................................ 8

Facility Hot Water Heater ................................................................................................. 8

Plumbing .......................................................................................................................... 8

Water Supply Connections .............................................................................................. 9

Pressure Regulator .......................................................................................................... 9

Shock Absorber ............................................................................................................... 9

Connecting the Drain Line ............................................................................................... 9

Plumbing Check ............................................................................................................... 9

Electrical Power Connections ........................................................................................ 10

Motor Rotation (LTH 3-Phase Only) ............................................................................... 10

Ventilation ...................................................................................................................... 10

Thermostats ................................................................................................................... 10

Voltage Check .................................................................................................................11

Preparing Chemical Feeder Pumps ................................................................................11

Priming Chemical Feeder Pumps ...................................................................................11

Heater Contactor Wires (LTH Only) ............................................................................... 12

Cycle Timer Instructions ................................................................................................ 13

OPERATION

Operating Instructions............................................................................................................... 17

Preparation .................................................................................................................... 17

Power Up ....................................................................................................................... 17

Filling the Wash Tub ...................................................................................................... 17

First Rack ....................................................................................................................... 18

Ware Preparation ........................................................................................................... 18

Washing a Rack of Ware ............................................................................................... 18

Operational Inspection ................................................................................................... 18

Shutdown & Cleaning .................................................................................................... 19

Deliming ......................................................................................................................... 21

Detergent Control........................................................................................................... 22

Page 7

TABLE OF CONTENTS

MAINTENANCE

Preventative Maintenance ........................................................................................................ 23

TROUBLESHOOTING

Troubleshooting ........................................................................................................................ 24

PARTS

XL-E/XL-E-FL/XL HH Control Box ............................................................................................ 26

XL-E-LTH Control Box .............................................................................................................. 28

Chemical Feeder Pump Components ...................................................................................... 30

XL-E Hood ................................................................................................................................ 32

XL-E-FL Hood ...........................................................................................................................34

XL-E-LTH Hood ........................................................................................................................36

XL HH Hood .............................................................................................................................38

XL-E Series/XL HH Plumbing ................................................................................................... 40

XL-E-LTH Plumbing .................................................................................................................. 41

Plumbing Options ..................................................................................................................... 42

XL-E/XL-E-LTH Door ................................................................................................................ 43

XL-E-FL Door ...........................................................................................................................45

XL HH Door ..............................................................................................................................47

Wash Arms ...............................................................................................................................49

Wash Manifold .......................................................................................................................... 50

Tub ...........................................................................................................................................51

Wash Sump .............................................................................................................................. 52

Spillway ....................................................................................................................................53

Pump & Motor .......................................................................................................................... 54

XL-E-LTH Booster Tank ............................................................................................................ 55

Frame .......................................................................................................................................57

Miscellaneous Parts ................................................................................................................. 58

SCHEMATICS

XL-E/XL HH 115 V, 60 Hz, 1-Phase .......................................................................................... 59

XL-E/XL HH 230 V, 60 Hz, 1-Phase ......................................................................................... 60

XL-E-LTH 208/230 V, 60 Hz, 1/3 Phase ................................................................................... 61

XL-E-FL 115 V, 60 Hz, 1-Phase ................................................................................................ 62

Page 8

GUIDES

NOTICE

SYMBOLS

- Risk of Injury to Personnel

WARNING

- Risk of Damage to Equipment

CAUTION

- Risk of Electrical Shock

- Caustic Chemicals

- Reference Data Plate

GUIDES

- Lockout Electrical Power

- Important Note



- Instructions Hyperlink

ABBREVIATIONS & ACRONYMS

ANSI - American National Standards Institute GHT - Garden Hose Thread GPG - Grains per Gallon GPM - Gallons per Minute HP - Horse Power Hz - Hertz ID - Inside Diameter kW - Kilowatts MCA - Minimum Circuit Ampacity MOP - Maximum Overcurrent Protection NFPA - National Fire Protection Association NPT - National Pipe Thread OD - Outside Diameter PRV - Pressure Regulating Valve PSI - Pounds per Square Inch V - Volts

vii

Page 9

SPECIFICATIONS

1 (25 mm)

13 1/4 (337 mm)

29 1/2 (750 mm)

[641 mm]

25 1/4

4 in

(102 mm) MINIMUM

4 in

(102 mm)

MINIMUM

XL-E DIMENSIONS

LEGEND

A - Electrical Connection (1 1/8” Hole) B - Water Inlet (1/2” NPT) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole)

All dimensions from the floor can be increased 1 1/8” using the machine’s adjustable feet.

6 3/4 (171 mm)

17 1/4 (438 mm)

CLEARANCE

33 1/2 (852 mm)

30 3/8 (773 mm)

6 (152 mm)

68 1/2 (1740 mm)

56 7/8 (1444 mm)

29 1/2 (749 mm)

2 1/2 (63 mm)

65 (1650 mm)

8 7/8 (224 mm)

13 (330 mm)

78 (1981 mm)

WITH DOOR

OPEN

07610-003-92-84-W

Page 10

SPECIFICATIONS

13 1/4

[337 mm]

30 5/16

[770 mm]

25 1/4

[641 mm]

[102 mm]

MINIMUM

[25 mm]

XL-E-FL DIMENSIONS

LEGEND

A - Electrical Connection (1 1/8” Hole) B - Water Inlet (1/2” NPT) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole)

All dimensions from the floor can be increased 1 1/8” using the machine’s adjustable feet.

6 3/4

[171 mm]

56 7/8

[1444 mm]

[848 mm]

33 3/8

[152 mm]

[533 mm]

OPENING

68 1/2

[1740 mm]

34 5/8

[879 mm]

17 15/16

[456 mm]

CLEARANCE

[508 mm]

2 1/2

[63 mm]

29 1/4

[743 mm]

[1650 mm]

8 7/8

[224 mm]

[330 mm]

07610-003-92-84-W

Page 11

SPECIFICATIONS

1 (25 mm)

4 in

(102 mm)

MINIMUM

XL-E-LTH DIMENSIONS

LEGEND

A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole)

13 1/4 (337 mm)

29 1/2 (750 mm)

6 3/4 (171 mm)

17 1/4 (438 mm)

CLEARANCE

25 1/4

[641 mm]

30 3/8 (773 mm)

6 (152 mm)

4 in

(102 mm)

MINIMUM

68 1/2 (1740 mm)

56 7/8 (1444.05 mm)

56 7/8 (1444 mm)

All dimensions from the floor can be increased 1 1/8” using the machine’s adjustable feet.

78 (1981.20 mm)

DET SAN

65 (1649.52 mm)

60 (1524 mm)

78 (1981 mm)

WITH DOOR

WITH DOORS

OPEN

33 1/2 (852 mm)

07610-003-92-84-W

29 1/2 (748.82 mm)

29 1/2 (749 mm)

2 1/2 (63 mm)

2 1/2 (62.57 mm)

8 7/8 (224 mm)

8 7/8 (224.11 mm)

13 (330 mm)

13 (330.20 mm)

Page 12

SPECIFICATIONS

1 (25 mm)

(102 mm)

MINIMUM

XL HH DIMENSIONS

LEGEND

A - Electrical Connection (1 1/8” Hole) B - Water Inlet (1/2” NPT) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole)

13 1/4 (337 mm)

29 1/2 (750 mm)

6 3/4 (171 mm)

27 (686 mm)

CLEARANCE

25 1/4 (641 mm)

29 1/4 (743 mm)

5 3/4 (146 mm)

(102 mm)

MINIMUM

79 (2007 mm)

67 3/4 (1721 mm)

All dimensions from the floor can be increased 1 1/8” using the machine’s adjustable feet.

88 1/2 (2248 mm)

DOOR OPEN

76 (1930 mm)

07610-003-92-84-W

33 1/2 (852 mm)

29 1/2 (749 mm)

2 1/2 (63 mm)

9 3/4 (248 mm)

13 (330 mm)

Page 13

SPECIFICATIONS

(762 mm)

8 1/4

(210 mm)

20 1/2”

(521 mm)

OPENING

4 (102 mm) MIN

ALIGN WITH TABLE -

DISTANCE CAN VARY

4 (102 mm) MIN

ALIGN WITH TABLE -

DISTANCE CAN VARY

8 1/4

(210 mm)

Distance from wall

to rear rack rail.

Distance from wall

to right rack rail.

Control Panel

1 1/4

(32 mm)

1 3/8

(35 mm)

20 1/2

(521 mm)

OPENING

(127 mm)

5 3/8

(137 mm)

XL HH Only



CORNER INSTALLATION

4 (102 mm) MIN

ALIGN WITH TABLE -

DISTANCE CAN VARY

TABLE INSTALLATION

XL-E Series

False Panel Kit

06401-005-02-10

8 1/4

(210 mm)

(762 mm)

Distance from wall

to rear rack rail.

1 1/4

(32 mm)

STRAIGHT-THROUGH INSTALLATION

1 3/8

(35 mm)

20 1/2”

(521 mm)

OPENING

Control Panel

Distance from wall

to right rack rail.

20 1/2

(521 mm)

OPENING

(210 mm)

XL HH Only

(127 mm)

8 1/4

5 3/8

(137 mm)

ALIGN WITH TABLE -

DISTANCE CAN VARY

4 (102 mm) MIN

False Panel Only 05700-005-02-09

False Panel/Corner

Installation Instructions



XL HH

False Panel Kit

05700-002-52-89

False Panel Only

05700-002-52-54

False Panel/Corner

Installation Instructions

8 1/4

(210 mm)

(762 mm)

Distance from wall

to rear rack rail.

07610-003-92-84-W

20 1/2”

(521 mm)

OPENING

Control Panel

4 (102 mm) MIN

ALIGN WITH TABLE -

DISTANCE CAN VARY

20 1/2”

(521 mm)

OPENING

Page 14

SPECIFICATIONS

NOTICE

Model Designation: XL-E/XL-E-FL XL-E-LTH XL HH

Operating Capacity:

Racks per Hour 39 39 39

Dishes per Hour 975 975 975

Glasses per Hour 1404 1404 1404

Tank Capacity (Gallons):

Wash Tank 1.02 (40.2 GPH) 1.02 (40.2 GPH) 1.61 (62.8 GPH)

Electrical Loads (as applicable):

Wash Motor HP 1 1 1

Operating Times (seconds): Normal Medium Heavy

Wash 42 42 100 280 43

Rinse 25 25 25 25 25 Dwell 20 20 20 20 18

OPERATING CAPACITIES

Water Temperatures (°F):

Minimum Wash Temperature 120 120 120

Recommended Wash Temperature N/A 140 N/A

Minimum Rinse Temperature 120 120 120

Recommended Rinse Temperature N/A 145 N/A

Minimum Incoming Water Temperature 120 110 120

Other Water Requirements:

Water Flow Pressure (PSI) 20 +/- 5 20 +/- 5 20 +/- 5

Flow Rate Minimum (GPM) 6.18 6.18 9.66

Water Line Size (NPT) 1/2” 3/4” 1/2”

Drain Line Size (NPT) 2” 2” 2”

Minimum Chlorine Required (PPM) 50 50 50

Always refer to the machine data plate for specic electrical and water requirements.

The material provided on this page is for reference only and is subject to change without notice.

07610-003-92-84-W

Page 15

NOTICE

SPECIFICATIONS

ELECTRICAL REQUIREMENTS

All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with

applicable local, state, territorial, and national codes. Work should only be performed by qualied electricians and

authorized service agents.

Available Electrical Characteristics:

Conserver XL-E/XL-E-FL/XL HH

Electrical Characteristics

VOLTS 115 230

PHASE 1 1

FREQ 60 60

WASH

MOTOR

AMPS

TOTAL

LOAD

MCA 12.5 A 6.3 A

10.0 A 5.0 A

Conserver XL-E-LTH

Electrical Characteristics

VOLTS 208 230 208 230

PHASE 1 1 3 3

FREQ 60 60 60 60

WASH

MOTOR

AMPS

RINSE

HEATER

AMPS

TOTAL

LOAD

5.0 A 5.0 A 5.0 A 5.0 A

43.3 A 47.9 A 25.0 A 27.7 A

48.3 A 52.9 A 30.0 A 32.7 A

07610-003-92-84-W

MOP 20 A 15 A

MCA 49.6 A 54.2 A 31.3 A 33.9 A

MOP 50 A 55 A 35 A 35 A

Page 16

INSTALLATION

INSTRUCTIONS

INSPECTION

Do not throw away the container if damage is

evident!

UNPACKING

LEVELING

WARNING

Before installing the machine, check the packaging and machine for damage. If the packaging is damaged, the machine might also be damaged. If there is damage to both the packaging and machine, do not throw away the packaging. The machine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others might result in damage to the machine while in transit. If so, do not return the machine to the manufacturer; instead, contact the carrier and ask them to send a representative to the site to inspect the damage and complete an inspection report. You must contact the carrier and the dealer that sold you the machine within 48 hours of receiving the machine.

While removing the machine from the packaging, ensure that there are no missing parts. If an item is missing, contact the manufacturer immediately.

The machine must be level in its operating location to prevent damage to the machine during operation and to ensure the best results. The machine comes with four adjustable bullet feet (except FL model), which can be turned using a pair of channel locks (or by hand if the machine can be raised safely). Ensure that the machine is level from sideto-side and front-to-back before making any connections.

WARNING! FL Model Only:

rear feet are anged

and must be anchored

to the oor!

FACILITY HOT

WATER HEATER

PLUMBING

The plumber MUST ush

the incoming water line!

The manufacturer does NOT endorse "Tankless On-demand" water heaters for use

with their dishmachines. The manufacturer DOES endorse, and highly recommends,

the standard "Tank" style water heaters, sized to properly handle the water heating

requirements of the facility.

Plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line

is thoroughly ushed before connecting it to any component of the machine. It is very

important to remove all foreign debris from the water line that might potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line—and any expenses resulting from this fouling—are not the responsibility of the manufacturer.

A water hardness test

must be performed.

07610-003-92-84-W

A water hardness test must be performed to determine if a water treatment system needs to be installed.

Page 17

INSTALLATION

Shut-off

Adapter AdapterScaltrol Machine

Facility

INSTRUCTIONS

WATER SUPPLY CONNECTIONS:

WATER HARDNESS

HIGHER THAN 3 GPG

WATER SUPPLY CONNECTIONS:

WATER HARDNESS

LOWER THAN 3 GPG

PRESSURE

REGULATOR

Take care not to confuse

static pressure with

ow pressure!

If water hardness tests higher than 3 GPG, install the Scaltrol Water Treatment system

(see the Plumbing Options page) into the water line before the machine’s incoming

water connection point. A water shut-o󰀨 valve should be installed to allow access for

service.

Water Line

Example

If water hardness tests lower than 3 GPG, install the water supply line directly to the machine’s incoming water connection point. A water shut-o󰀨 valve should be

installed to allow access for service.

The manufacturer recommends the installation of a pressure regulating valve (PRV)

in the incoming water line to ensure proper owrate at all times and o󰀨ers these

devices as options (see the Plumbing Options page). Take care not to confuse static

pressure with ow pressure: static pressure is line pressure in a “no ow” condition (all valves and services are closed); ow pressure is the pressure in the ll line when the

valve is opened during the cycle.

Valve

*Adapters needed will vary.

Water Line

SHOCK ABSORBER

CONNECTING THE

DRAIN LINE

PLUMBING CHECK

07610-003-92-84-W

The manufacturer also recommends the installation of a shock absorber in the

incoming water line and o󰀨ers these devices as options (see the Plumbing Options page). This prevents line hammer/hydraulic shock—induced by the solenoid valve as

it operates—from causing damage to the equipment.

These machines have gravity discharge drains. All piping to the machine must be 2"

NPT and must not be reduced. There must also be an air-gap between the machine

drain line and the oor sink or drain at least 1.5 times larger than the drain hose. If a grease trap is required by code, it should have a ow capacity of 5 GPM.

After installing the incoming ll line and drain line, slowly turn on the water supply to

the machine. Check for any leaks and repair as required. All leaks must be repaired before operating the machine.

Page 18

INSTALLATION

INSTRUCTIONS

ELECTRICAL POWER

CONNECTIONS

Disconnect electrical

power at the breaker

or disconnect switch

and lockout /tagout in accordance with

procedures and codes.

MOTOR ROTATION

(LTH 3-PHASE ONLY)

Electrical and grounding conductors must comply with the applicable portions of the

National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Refer to the machine data plate for machine operating requirements, machine voltage, total amperage, and serial number.

1. Remove control box top.

2. Install conduit into pre-punched holes in back of control box.

3. Route power wires and connect to terminal block and grounding lug.

4. Install service wires (L3 for 3-Phase, LTH only) to the appropriate terminals as

they are marked on terminal block.

5. Install grounding wire into lug provided.

6. Apply anti-oxidation product to—and tighten—all power connections.

On LTH 3-Phase machines only, correct pump motor rotation must be veried before

the machine is operated. Failure to do so can result in damage to the machine and components.

1. Follow Filling the Wash Tub section.

2. Locate wash pump motor and identify arrow decal which shows correct motor rotation (if no decal is present, correct rotation is away from the pump volute).

CAUTION

CAUTION! On LTH 3-Phase

machines only, correct

pump motor rotation

must be veried

before operation!

VENTILATION

Pump Volute

Motor Fan

3. Flip NORMAL/DELIME switch on back of control box to DELIME and start the machine.

4. Observe rotation of motor fan and quickly stop the machine.

5. If rotation is incorrect, disconnect electrical power and reverse the L1 and L2 connections at terminal block.

This machine may be operated with or without an exhaust hood depending on local or state codes.

THERMOSTATS

07610-003-92-84-W

The thermostats on these machines have been set at the factory. They should only be adjusted by authorized service personnel.

Page 19

INSTALLATION

INSTRUCTIONS

VOLTAGE CHECK

CAUTION

PREPARING

CHEMICAL FEEDER

PUMPS

1. Ensure power switch is in the OFF position and apply power to the machine.

2. Check the incoming power at terminal block and ensure it corresponds to voltage

listed on the data plate. If not, contact a qualied service agency to examine the

problem.

CAUTION! Do not run the machine if voltage is too high or too low (refer to applicable electrical codes).

3. Shut o󰀨 the service breaker and mark it as being for the machine.

4. Advise all proper personnel of any problems and of the location of the service

breaker. Replace control box cover.

These machines are supplied with detergent, rinse-aid, and sanitizer chemical feeder pumps.

Locate open ends of chemical tubes with the sti󰀨eners and place each one in the

appropriate container.

• Red Tubing = Detergent • Blue Tubing = Rinse-aid

• White Tubing = Sanitizer

CAUTION

PRIMING CHEMICAL

FEEDER PUMPS

CAUTION

CAUTION! Chlorine-based sanitizers can be detrimental to this machine if the chemical solution is too strong. Contact chemical supplier to ensure the dispenser is set-up correctly.

Chemical feeder pumps need priming when the machine is rst installed or if the

chemical lines have been removed and air was allowed to enter.

CAUTION! Water must be in the sump and wash tank before chemicals are dispensed.

1. Verify proper chemical tube with sti󰀨ener is in the proper container.

2. Use toggle switches on front of control box to prime each pump. There are three

priming switches:

3. To prime the pumps, hold the switch in the momentary position until the

chemical is seen entering the sump.

07610-003-92-84-W

• Detergent:

Page 20

INSTALLATION

INSTRUCTIONS

PRIMING CHEMICAL

FEEDER PUMPS

WARNING

WARNING! Some of the

chemicals used in

dishwashing might cause

chemical burns if they

come in contact with skin.

Wear protective gear when

handling these chemicals.

If any contact with skin

occurs, immediately follow the treatment

instructions provided

with the chemicals.

• Rinse-aid:

• Sanitizer:

4. Detergent is dispensed during the wash cycle. The amount of detergent might need to be adjusted depending on water quality and type of detergent.

5. Rinse-aid is dispensed during the nal rinse. The amount of rinse-aid might need to be adjusted depending on water hardness and results.

6. Sanitizer is dispensed during the nal rinse. The amount of sanitizer might need to be adjusted depending on the concentration and type of sanitizer used.

HEATER CONTACTOR

WIRES (LTH ONLY)

CAUTION

CAUTION! Heater contactor

wires must NOT be

connected before water lls

machine the rst time!

7. Refer to Cycle Timer Instructions section for instructions on adjusting the chemical feeder pumps.

1. Disconnect electrical power at the breaker or disconnect switch and lockout/ tagout in accordance with procedures and codes.

2. Remove control box top.

3. Locate loose connector with orange/white and red/white wires.

4. Plug loose connector into empty connector on right side of the thermostat board.

07610-003-92-84-W

5. Replace control box top.

6. Reconnect electrical power at the breaker or disconnect switch in accordance with procedures and codes.

Page 21

INSTALLATION

NOTICE

CYCLE TIMER INSTRUCTIONS

OVERVIEW

Machines with serial numbers

before 20F386545 have the old

CAM timer. See previous manual.

The timer accepts user

input and provides

feedback on the status

of the dishmachine.

Cycle steps are the

dierent sub-cycles

(ll, drain, etc.) of

the total wash cycle.

POWERING ON

Adjustable

Cycle Steps

• Drain

• Fill

• Sanitizer

• Detergent

• Rinse Aid

• Spare

Display

Select Model

LEDs

Check

Cycle

Count

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

CYCLE PUMP DRAIN FILL SANI DETER SPARE

CYCLE

COUNT

STEP STEP

START TIME DURATION

SAVE

EXIT

SELECT MODEL

Save and Exit

Change Cycle

Step Start Time

Change Cycle Step Duration

RINSE

AID

DISH CYCLE TIMER

TIMER

MODEL

The display will read "JACKSON WWS" and the rmware version when powered on. This is the Default/Home screen.

• If inactive for 15 seconds the blue backlight will turn o󰀨.

• If inactive for 30 seconds the display will turn o󰀨.

• Inactivity timer will reset if any button is pushed.

• Push any button while inactive and the display will turn on and show the Home screen.

SELECTING MODEL

1. With the display on, press TIMER MODEL. Display will show "SELECT MODEL" and the currently-active model.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH

CYCLE

TIMER

TIMER MODEL

CYCLE PUMP DRAIN FILL SANI DETER SPARE

SELECT MODEL:

CYCLE COUNT

DELTA 5

STEP STEP

START TIME DURATION

SAVE

EXIT

2. Select correct model using ARROW buttons under STEP DURATION.

3. Press SAVE/EXIT.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH

CYCLE

TIMER

CYCLE PUMP DRAIN FILL SANI DETER SPARE

SELECT MODEL:

CYCLE COUNT

CONS XL-E

STEP STEP

START TIME DURATION

SAVE

EXIT

TIMER MODEL

Model

CONS XL-E

(Use for XL-E,

XL-E-FL, and XL HH)

CONS XL-E-LTH

07610-003-92-84-W

Page 22

INSTALLATION

CYCLE TIMER INSTRUCTIONS

CHANGING CYCLE STEP TIMES

The rst two steps

(CYCLE and PUMP)

are xed and can't be

adjusted. All other steps

are adjustable.

Timing of the total wash

cycle begins when an

open door is closed.

Machine returns to IDLE

after one full cycle.

1. Press button for step being changed. The LED for that step will come on.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH CYCLE TIMER

TIMER

MODEL

CYCLE PUMP DRAIN FILL SANI DETER SPARE

START DURATION

CYCLE COUNT

1.50 5.00

STEP STEP

START TIME DURATION

SAVE

EXIT

2. Change STEP START TIME or STEP DURATION using ARROW buttons (adjustments are made in 0.25-second increments).

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH CYCLE TIMER

TIMER MODEL

Hold ARROW buttons

for rapid change (slew).

CYCLE PUMP DRAIN FILL SANI DETER SPARE

START DURATION

CYCLE COUNT

2.00 5.75

STEP STEP

START TIME DURATION

SAVE

EXIT

3. Press SAVE/EXIT to save the change and exit.

Change is also saved if inactive for 10 seconds

or any other button is

pressed.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH CYCLE TIMER

TIMER MODEL

"M" = Modifed Timing "F" = Factory Defaults

CYCLE PUMP DRAIN FILL SANI DETER SPARE

CYCLE COUNT

SAVE

EXIT

JACKSON WWS

SW v30013M

STEP STEP

START TIME DURATION

4. Repeat with other steps as needed.

5. To review current settings for a given step, press button for that step during IDLE. Its current STEP START TIME and STEP DURATION will be displayed.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH CYCLE TIMER

TIMER MODEL

CYCLE PUMP DRAIN FILL SANI DETER SPARE

START DURATION

CYCLE COUNT

2.00 5.75

STEP STEP

START TIME DURATION

SAVE

EXIT

07610-003-92-84-W

Page 23

INSTALLATION

CYCLE TIMER INSTRUCTIONS

RESETTING TO FACTORY DEFAULTS

Firmware version

changes, so number will

be dierent depending on

when timer was installed.

1. Press and hold CYCLE COUNT button and DOWN ARROW button (under STEP

DURATION) simultaneously for 3–4 seconds.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

CYCLE PUMP DRAIN FILL SANI DETER SPARE

START DURATION

CYCLE COUNT

1.50 5.00

STEP STEP

START TIME DURATION

SAVE

EXIT

RINSE

SELECT MODEL

AID

DISH

CYCLE

TIMER

TIMER MODEL

2. Resets all settings to factory defaults for the active model. Cycle count is

una󰀨ected by the reset.

3. Firmware version on the Home screen shows "F" at the end, indicating the timer

is now set to factory defaults for the active model.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

CYCLE PUMP DRAIN FILL SANI DETER SPARE

CYCLE COUNT

SAVE

EXIT

JACKSON WWS

SW v30013F

STEP STEP

START TIME DURATION

RINSE

SELECT MODEL

AID

DISH

CYCLE

TIMER

TIMER MODEL

"M" = Modifed Timing "F" = Factory Defaults

CHECKING CYCLE COUNT

1. Press CYCLE COUNT button. Cycle count will show on display.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

CYCLE PUMP DRAIN FILL SANI DETER SPARE

CYCLE COUNT:

CYCLE COUNT

STEP STEP

START TIME DURATION

SAVE

EXIT

RINSE

SELECT MODEL

AID

DISH

CYCLE

TIMER

TIMER MODEL

07610-003-92-84-W

Page 24

INSTALLATION

CYCLE TIMER INSTRUCTIONS

PLANT TEST MODE

After 15 seconds of no

button being pressed,

the timer exits

the plant test mode.

If more than one input

is on, the rst letters

of each will show

(e.g. "Drain-DH" indicates

the DRAIN output and

DoorClosed and Heavy

inputs are on).

1. Press and hold CYCLE COUNT button and DOWN ARROW button (under STEP

START TIME) simultaneously for 3–4 seconds.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH CYCLE TIMER

TIMER MODEL

CYCLE PUMP DRAIN FILL SANI DETER SPARE

PLANT TEST

CYCLE COUNT

-DoorClosed

STEP STEP

START TIME DURATION

SAVE

EXIT

2. Press and hold the DRAIN button. The DRAIN output stays on while the button

is held. The output turns o󰀨 when the button is released. Repeat for the other seven buttons (use SAVE/EXIT to activate CYCLE output, use CYCLE COUNT

to activate PUMP output). Second row of display shows outputs and inputs that are active.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

Outputs

Cycle Wash

Drain

Fill

Sani

Deter Rinse Spare

SELECT MODEL

RINSE

AID

DISH

CYCLE

TIMER

CYCLE PUMP DRAIN FILL SANI DETER SPARE

PLANT TEST

CYCLE COUNT

Drain-DoorClosed

STEP STEP

START TIME DURATION

SAVE

EXIT

TIMER MODEL

Inputs

DoorClosed

Start

3. Plant test mode can also be used to prime chemicals if the machine has no priming function. Open door and press and hold the SANI button until sanitizer

is seen entering the wash sump/tank and no air is in the line.

SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT

SELECT MODEL

RINSE

AID

DISH CYCLE TIMER

TIMER MODEL

CYCLE PUMP DRAIN FILL SANI DETER SPARE

PLANT TEST

CYCLE COUNT

Deter-Start

STEP STEP

START TIME DURATION

SAVE

EXIT

4. Repeat for DETER and RINSE AID buttons.

07610-003-92-84-W

Page 25

OPERATION

OPERATING INSTRUCTIONS

PREPARATION

Before operating the machine, verify the following:

1. The sump strainer and pan strainer are in place and clean.

2. The drain stopper is installed.

3. The wash/rinse arms (top and bottom) are installed and secure.

POWER UP

FILLING THE

WASH TUB

If water level needs

adjusted, see

Cycle Timer Instructions.

07610-003-92-84-W

To place the machine in standby, ip OFF/ON/FILL switch to ON position.

1. For the initial ll (installation or beginning of day), close door and depress and

hold OFF/ON/FILL switch in FILL position for approximately 8–10 seconds.

2. Open door and verify water level is correct. Water must be between lines on drain stopper. For lowest energy use, water should be at lowest line on drain

stopper. This is only necessary during initial ll. After this, water level is

controlled by timer.

Highest Energy Usage

Operating

Range

Lowest Energy Usage

Page 26

OPERATION

OPERATING INSTRUCTIONS

FILLING THE

WASH TUB

FIRST RACK

WARE

PREPARATION

3. Verify drain stopper is preventing wash tub water from pouring out excessively. There might be slight leakage from drain hole. Verify there are no other leaks before proceeding further.

4. Fill wash tub completely before operating wash pump to prevent damage to components.

5. Once wash tub is lled, machine is ready for operation.

The rst rack of ware can quickly reduce the temperature of the wash tank. The rst rack will sometimes need to be run again. Any time the machine hasn't been

operated for an extended period of time this is possible, but unlikely, and depends on the type of ware, its temperature, and the ambient temperature of the kitchen area. To ensure proper operation, always observe wash and rinse temperatures

when rst starting the machine.

Proper preparation of ware is essential for the smooth, e󰀩cient operation of the

machine. Proper preparation also results in fewer re-washes and uses substantially less detergent. Remove all solid food and scraps from ware and spray with pre-rinse hose before placing in the machine.

WASHING A

RACK OF WARE

On the XL-E-LTH, choose

the Normal, Medium,

or Heavy cycle before

opening the door.

XL-E-FL loads from the

front only.

Place cups and glasses upside-down in racks so they don't hold water during the

cycle. Pre-soak atware in warm water to assist in removing food. Load plates and

saucers in the same direction, with the food surface facing the unload end of the machine.

To wash a rack, open door completely (avoid hot water dripping from the door) and slide rack into the machine. Close door and the machine will start automatically. Once the cycle is complete, open door (again careful of the dripping hot water) and remove rack of clean ware. Replace with a rack of soiled ware and close door. The next cycle starts automatically.

OPERATIONAL

07610-003-92-84-W

INSPECTION

Based on use, the pan strainer might become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer becomes clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by workload.

Page 27

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

WARNING

WARNING! Wash tank

water could be hot.

1. Turn machine off by flipping OFF/ON/FILL switch to OFF position.

2. Open door.

3. Remove drain stopper and allow tub to drain.

4. Remove sump strainer and pan strainer.

5. Use a hand-scraper to scrape soil and debris into a trash basket.

6. Rinse and replace strainers.

7. Unscrew wash/rinse arms from their manifolds.

07610-003-92-84-W

Page 28

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

8. Verify nozzles and arms are free from obstruction. If clogged, remove end-caps, clean nozzles with a brush, and flush with fresh water.

9. Replace end-caps and ensure they are tight.

10. Spray or wipe-out interior of machine.

11. Replace wash/rinse arms.

12. Ensure sump strainer and pan strainer are clean and securely in place.

13. Use stainless steel polish to clean and protect outside of machine.

07610-003-92-84-W

Page 29

OPERATION

DELIMING INSTRUCTIONS

DELIMING

1. Follow Filling the Wash Tub section of this manual.

2. Add deliming solution per chemical supplier’s instructions.

3. Close door.

4. Flip NORMAL/DELIME switch on the back of the control box to DELIME.

DELIME NORMAL

5. Run machine period of time recommended by chemical supplier.

6. Wait ve minutes, then inspect inside of machine. If machine is not delimed, run again.

7. Flip NORMAL/DELIME switch to NORMAL.

8. Run two cycles to remove residual deliming solution.

CAUTION

9. Drain and re-ll machine.

CAUTION! This equipment is not recommended for use with deionized water or

other aggressive uids. Use of deionized water or other aggressive uids will

result in corrosion and failure of materials and components. Use of deionized water

or other aggressive uids will void the manufacturer’s warranty.

07610-003-92-84-W

Page 30

OPERATION

DETERGENT CONTROL

DETERGENT

CONTROL

Detergent use and water hardness are two factors that greatly contribute to the

machine's operating e󰀩ciency. Using the proper amount of detergent can become a source of substantial savings. A qualied water-treatment specialist can determine what is needed for maximum e󰀩ciency from the detergent.

• Hard water greatly a󰀨ects the performance of the machine, causing the amount of detergent required for washing to increase. If the machine is installed in an area with hard water, the manufacturer recommends the installation of water treatment equipment.

• Deposited solids from hard water can cause spotting that will not be removed with a drying agent. Treated water will reduce this occurence.

• Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment system for the water going to the

machine only. Discuss this option with a qualied water treatment specialist.

• Properly train operators on how much detergent is to be used per cycle. Meet with a water treatment specialist and chemical supplier to discuss a complete training program for operators.

• Water temperature is an important factor in ensuring the machine functions

properly, and the machine's data plate details what the minimum temperatures must be for the incoming water supply, the wash tank, and the rinse tank. If minimum requirements are not met, ware might not be clean or sanitized.

• Instruct operators to observe required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a larger problem.

07610-003-92-84-W

Page 31

MAINTENANCE

PREVENTATIVE MAINTENANCE

PREVENTATIVE

MAINTENANCE

CAUTION

CAUTION! Do NOT beat

strainers to remove

soil and debris!

The manufacturer highly recommends that any maintenance and repairs not specically discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL.

Performing maintenance on your machine may void your warranty, lead to larger problems, or even cause harm to the operator. So if you have a question or concern, do

not hesitate to contact a QUALIFIED SERVICE AGENCY.

By following the operating and cleaning instructions in this manual, you should get the

most e󰀩cient results from your machine. As a reminder, here are some steps to take to ensure that you are using the machine the way it was designed to work:

1. Ensure water temperatures match those listed on machine data plate. Water temperature could be too low for a variety of reasons.

2. Ensure strainers are in place, laying at, and free of soil and debris before operating machine. To clean strainers, wipe out with a rag and rinse under a faucet. For stubborn debris, a toothpick can be used. Do not beat strainers on waste cans; once bent, they will not work properly.

3. Ensure all wash/rinse arms are secure in machine before operating.

4. Ensure drain stopper is in position before operating.

5. Remove as much soil from ware as possible before loading into racks.

6. Do not overload racks.

7. Ensure glasses are placed upside-down in rack.

8. Ensure all chemicals being injected into machine have been veriedare at correct concentrations.

9. Clean machine at end of every workday (see Shutdown and Cleaning section).

10. Follow all safety procedures, whether listed in this manual or put forth by local, state,

or national codes/regulations.

07610-003-92-84-W

Page 32

TROUBLESHOOTING

OBSERVATION POSSIBLE CAUSE REMEDY

Machine will not run, no voltage at wash relay terminals L1 and T1.

1. Service disconnect switch

o󰀨 or faulty.

2. Branch circuit breaker

tripped/fuse blown.

1. Turn disconnect on.

2. Reset or replace.

Machine will not run in “ON”

position or in Delime mode.

Machine lls continuously

even with no power applied to the machine.

Machine runs continuously in the wash cycle.

3. Loose or broken connection

to machine.

1. Door switch is defective.

2. Faulty OFF/ON/FILL switch.

3. Faulty NORMAL/DELIME

switch.

Water inlet solenoid valve allowing water into machine.

1. Machine is in Delime mode.

2. Possible issue with timer.

3. Tighten or replace connections.

1. With door open, check for voltage between

ORANGE/WHITE door switch and neutral.

If 120 V, replace the door switch.

2. With switch ON, check voltage between BLACK

and WHITE/BLACK wires to switch. Replace the

switch if 120 V.

3. In the NORMAL position, check the voltage between WHITE/BLACK and WHITE/RED wires to switch.

If 120 V, replace the switch.

1. Check water pressure during ll, pressure must

be 15 PSI.

2. Repair or replace water inlet solenoid valve.

1. Flip NORMAL/DELIME switch to NORMAL mode.

2. Contact the manufacturer.

Machine will not hold water.

Machine will not ll,

other functions work.

07610-003-92-84-W

1. Faulty drain ball.

2. Obstructed drain hole.

3. Drain linkage is binding.

1. Y-strainer clogged.

2. Incoming water to machine is

turned o󰀨.

3. Faulty OFF/ON/FILL switch.

4. Faulty solenoid coil.

1. Replace drain ball.

2. Clear obstruction from drain.

3. Repair damaged drain mechanism parts.

1. Clean strainer screen.

2. Turn on water to the machine.

3. Depress switch, measure between BLACK and WHITE/GREEN wires. If 120 V, replace switch.

4. If coil has voltage but no continuity, replace solenoid.

Page 33

TROUBLESHOOTING

OBSERVATION POSSIBLE CAUSE REMEDY

Machine lls slowly and/or the

rinse is weak.

1. Clogged or obstructed rinse arms.

1. Remove and clean the rinse arms.

2. Low incoming water pressure.

3. Y-strainer is clogged.

Doors will not close completely.

Water leaks at wash pump. 1. Wash pump seal is defective.

Ware is not coming clean. 1. Machine temperatures are not

1. Improper spring tension.

2. Obstruction in door channel.

2. Petcock or pump drain leaking.

up to the minimum requirements.

2. No detergent/too much

detergent.

2. Adjust the water pressure regulator to ensure that

there is 15 PSI water ow pressure.

3. Clean out the Y-strainer.

1. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the tension. Tighten nuts when done.

2. Remove the obstruction.

1. Replace wash pump seal.

2. Close shut or tighten.

1. Verify that incoming water temperature meets requirements listed on the machine data plate.

2. Adjust detergent concentration as required for the amount of water held by the machine. (Contact the chemical supplier before making any changes.)

07610-003-92-84-W

Page 34

PARTS

NOTICE

XL-E/XL-E-FL/XL HH CONTROL BOX

*Machines with serial numbers

before 20F386545 have the old

CAM timer. See previous manual.

15 16

32*

ITEM QTY DESCRIPTION PART NUMBER

1 3 Switch, Prime 05930-011-49-54

2 3 Light, Red 05945-504-07-18

3 1 Light, Green 05954-504-08-18

4 1 Switch, Delime 05930-301-21-18

5 1 Cycle Counter 05990-111-35-38

6 2 Screw, 4-40 x 1/4" Phillips Pan Head with Washer 05305-002-32-38

07610-003-92-84-W

Page 35

PARTS

NOTICE

ITEM QTY DESCRIPTION PART NUMBER

7 1 Terminal Block 05940-500-09-61

8 1 Contactor, 115 V, 30 A 05945-109-05-69

9 1 Terminal Board 05940-021-94-85

10 1 Lug, Ground 05940-200-76-00

11 1 Spacer, Terminal Block 05700-011-40-05

12 18 Lock Nut, 10-24 SS Hex with Nylon Insert 05310-373-01-00

13 11 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00

14 1 Fitting, 1/2", Plastic 05975-011-45-13

15 2 Fitting, 1/2”, 45-degree, Plastic 05975-011-45-23

16 1 Bushing, Heyco Split 05975-200-40-00

17 1 Grommet, 1/2" OD x 3/8" 05325-011-46-73

18 1 Decal, Power Connection 09905-011-47-64

19 1 Switch, Power 05930-111-38-79

XL-E/XL-E-FL/XL HH CONTROL BOX

20 1 Lock, Control Box 05340-102-01-00

21 2 Switch, Pressure 06685-003-36-13

22 1 Control Box 05700-003-81-49

23 1 Decal, Lower Control 09905-004-00-06

24 1 Bracket, Timer Mounting 05700-004-08-77

25 1 Relay, Pole 115 V 05945-111-35-19

26 2 Bracket, Pressure Switch 05700-004-08-99

27 1 Decal, Wash/Rinse Temperature 09905-002-82-46

28 6 P Clamp 05975-002-61-42

29 1 Thermometer 06685-111-68-49

30 1 Plug, 1/2" 04730-011-60-22

31 1 Decal, Conserver Upper 09905-004-53-76

32* 1 Timer, Electronic Cycle 05700-004-88-53

33 1 Decal, Electronic Timer Guide 09905-004-69-92

34 1 Decal, Warning–Disconnect Power 09905-004-08-16

35 2

Chemical Feeder Pump Assembly, 36 RPM, 115 V Chemical Feeder Pump Assembly, 36 RPM, 230 V

05700-004-71-60 05700-003-78-74

36 1

37 1 Plug, Dome 05975-002-29-94

07610-003-92-84-W

Chemical Feeder Pump Assembly, 14 RPM, 115 V Chemical Feeder Pump Assembly, 14 RPM, 230 V

*Machines with serial numbers

before 20F386545 have the old

CAM timer. See previous manual.

05700-004-71-61 05700-003-31-86

Page 36

PARTS

NOTICE

XL-E-LTH CONTROL BOX

*Machines with serial numbers

before 20F386545 have the old

CAM timer. See previous manual.

2531

16 32

ITEM QTY DESCRIPTION PART NUMBER

XL-E-LTH Control Box Complete Assembly 05700-004-49-01

1 1 Box, Control Assembly 05700-004-49-02

2 1 Bracket, Terminal Block 05700-004-51-59

3 2 Bracket, Pressure Switch 05700-004-08-99

4 1 Bracket, Timer Mounting 05700-004-08-77

5 2 Chemical Feeder Pump Assembly, 36 RPM 05700-003-78-74

6 1 Chemical Feeder Pump Assembly, 14 RPM 05700-003-31-86

7 1 Timer, Wash Cycle Delay 05945-002-13-78

8 1 Contactor, 30 A 05945-004-43-74

07610-003-92-84-W

Page 37

PARTS

NOTICE

ITEM QTY DESCRIPTION PART NUMBER

9 9a

10 1 Terminal Board 05940-021-94-85

11 1 Terminal Block, 3-Pole 05940-011-48-27

12 1 Contactor, 30 A 05945-002-74-20

13 1 Counter, Plastic 05990-111-47-42

14 1 Relay, Top Mount 05945-111-47-51

15 1 Lug, Ground 05940-200-76-00

16 6 P-clamp, 1/4" ID 05975-002-61-42

17 2 Switch, Pressure 06685-003-36-13

18 1 Switch, On/O󰀨/Fill 05930-111-38-79

19 3 Switch, Chemical Prime 05930-011-49-54

20 1 Switch, Normal/Delime 05930-301-21-18

21 1 Switch, Cycle 05930-301-49-00

1 1

Thermostat, Electric (Dual) Probe, Thermistor 4”

XL-E-LTH CONTROL BOX

06685-004-17-27 06685-004-17-26

22 1 Light, Amber 05945-111-44-44

23 3 Light, Red 05945-504-07-18

24 1 Light, Green 05945-504-08-18

25 1 Temperature Gauge 06685-004-31-46

26 1 Lock, Control Box 05340-102-01-00

27 1 Decal, Ground 09905-011-86-86

28 1 Decal, Normal/Delime 09905-011-34-96

29 1 Decal, Warning–Disconnect Power 09905-004-08-16

30 3 Fitting, 1/2", 45-degree Plastic 05975-011-45-23

31 1 Decal, Wash/Rinse 09905-002-82-46

32 14 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00

33 2 Screw, 4-40 x 1/4" with Washer 05305-002-32-38

34 1 Grommet, 1/2" OD x .38” ID 05325-011-46-73

35 21 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00

36 1 Decal, Copper Conductors 09905-011-47-35

37 1 Bushing, Split 05975-200-40-00

38 1 Bracket, Timer 05700-004-53-68

39* 1 Timer, Electronic Cycle 05700-004-88-53

40 1 Plug, Dome 05975-002-29-94

*Machines with serial numbers

before 20F386545 have the old

CAM timer. See previous manual.

07610-003-92-84-W

Page 38

PARTS

NOTICE

For complete Chemical Feeder Pump Assembly part numbers, see the Control Box pages.

CHEMICAL FEEDER PUMP COMPONENTS

07610-003-92-84-W

Page 39

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Housing, Clear 04320-004-59-41

CHEMICAL FEEDER PUMP COMPONENTS

Motor, 14 RPM 115 V Rinse-aid Feeder Pump

2 1

3 2 Screw, 8-32 x 1/2” Phillips Flat Head 05305-011-37-06

4 1 Squeeze Tube 05700-003-22-89

5 1 Roller, Black Dot 04320-111-65-27

6 4 Screw, 6-32 x 3/4” Phillips Pan Head 05305-011-37-05

7 1 Cover, Clear 04320-004-59-45

8 4 Screw, 8-32 x 3/8” Flat Head 05305-011-37-07

9 1 Washer, Thrust 04320-004-75-85

Motor, 14 RPM 208/230 V, Rinse-aid Feeder Pump Motor, 36 RPM 115 V, Detergent/Sanitizer Feeder Pump Motor, 36 RPM 208/230 V, Detergent/Sanitizer Feeder Pump

04320-111-35-13 04320-111-47-46 04320-111-35-14 04320-111-47-47

07610-003-92-84-W

Page 40

PARTS

XL-E HOOD

07610-003-92-84-W

Page 41

PARTS

ITEM QTY DESCRIPTION PART NUMBER

XL-E HOOD

1 1

2 10 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00

3 2 Hood Support 05700-002-78-99

4 6 Bolt, 1/4-20 x 1/2” 05305-274-02-00

5 12 Washer, SS 1/4” 05311-174-01-00

6 2 Bracket, Cantilever Support 09515-003-15-64

7 6 Wear Button 05700-011-88-01

8 1 Bracket, Plumbing Support 05700-003-24-25

9 1 Air-gap 05700-004-34-42

10 1 Gasket, Air-gap 05330-002-14-48

11 1 Reed Switch 05930-002-36-80

12 4 Spacer, Sleeve Hood 05700-003-55-15

13 1 Manifold, Wash Feed 05700-003-58-89

Control Box Assembly, 115 V

Control Box Assembly, 230 V

05700-004-01-65 05700-004-16-66

07610-003-92-84-W

Page 42

PARTS

XL-E-FL HOOD

07610-003-92-84-W

Page 43

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Control Box Assembly, XL-E-FL 05700-004-78-13

2 2 Screw, 1/4-20 x 1/2" Button Head Hex 05305-004-62-33

3 2 Cap, Snap-in 05340-004-77-82

4 2 Bracket, Upright Upper 05700-004-76-36

5 1 Upright, Left 05700-004-81-54

6 2 Bracket, Upright Lower 05700-004-76-35

7 2 Guide Block, Stop 09330-004-77-73

8 1 Mount, Upper Panel 05700-004-77-78

9 1 Snap Bushing 05975-210-05-00

10 1 Reed Switch 05930-002-36-80

11 4 Screw, 10-32 x 3/4" Truss Head 05305-011-62-17

12 1 Upright, Right 05700-004-81-53

13 1 Hood, Back 05700-004-77-69

XL-E-FL HOOD

14 1 Shield, Air-gap (Not Shown) 05700-002-13-35

15 1 Bracket, Plumbing Support 05700-003-24-25

16 1 Air-gap 05700-004-34-42

17 1 Gasket, Air-gap 05330-002-14-48

07610-003-92-84-W

Page 44

PARTS

XL-E-LTH HOOD

07610-003-92-84-W

Page 45

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Control Box Assembly, XL-E-LTH 05700-004-49-01

2 1 Gasket, Air-gap 05330-002-14-48

3 1 Air-gap 05700-004-34-42

4 1 Nipple, 3/4" x 2" Brass 04730-207-46-00

5 1 Elbow, 3/4", 90-degree Brass 04730-206-13-00

6 1 Bracket, Plumbing Support 05700-004-48-11

7 6 Wear Button 05700-011-88-01

8 2 Bracket, Cantilever Support 09515-003-15-64

9 1 Bracket, Manifold Position Tube 05700-011-34-63

10 1 Locknut, 1/4-20 with Nylon Insert 05310-373-01-00

11 10 Locknut, 10-24 with Nylon Insert 05310-374-01-00

12 12 Washer, SS 1/4” 05311-174-01-00

XL-E-LTH HOOD

13 6 Bolt, 1/4-20 x 1/2” 05305-274-02-00

14 1 Manifold, Wash Feed 05700-003-58-89

15 2 Hood Support 05700-002-78-99

16 4 Spacer, Sleeve Hood 05700-003-55-15

17 1 Reed Switch 05930-002-36-80

07610-003-92-84-W

Page 46

PARTS

XL HH HOOD

07610-003-92-84-W

Page 47

PARTS

ITEM QTY DESCRIPTION PART NUMBER

XL HH HOOD

1 1

2 10 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00

3 2 Hood Support 05700-004-13-45

4 6 Bolt, 1/4-20 x 1/2” 05305-274-02-00

5 12 Washer, SS 1/4” 05311-174-01-00

6 2 Bracket, Cantilever Support 09515-003-15-64

7 6 Wear Button 05700-011-88-01

8 1 Bracket, Plumbing Support 05700-003-24-25

9 1 Air-gap 05700-004-34-42

10 1 Gasket, Air-gap 05330-002-14-48

11 1 Reed Switch 05930-002-36-80

12 4 Spacer, Sleeve Hood 05700-003-55-15

13 1 Manifold, Wash Feed 05700-004-25-72

Control Box Assembly, 115 V

Control Box Assembly, 230 V

05700-004-25-41 05700-004-30-24

07610-003-92-84-W

Page 48

PARTS

NOTICE

XL-E SERIES/XL HH PLUMBING

Complete Plumbing Assembly

05700-004-21-11

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bushing, 3/4" to 1/2" Brass 04730-002-56-27

2 1 Elbow, 90-degree, 1/2" Brass 04730-206-08-00

3 2 Nipple, 1/2" x 3" Brass 04730-004-20-10

4 1 Solenoid Valve, 1/2" 04810-100-12-18

5 1 Y-strainer, 1/2" Brass 04730-217-01-10

*Machines with serial numbers

before 21E394202 have 3/4"

plumbing. See earlier manual.

07610-003-92-84-W

Page 49

PARTS

XL-E-LTH PLUMBING

Complete Plumbing Assembly

05700-004-49-05

ITEM QTY DESCRIPTION PART NUMBER

1 1 Y-strainer, 3/4" Brass 04730-717-02-06

2 1 Nipple, 3/4" x 4 1/2" Brass 04730-004-04-53

3 1 Solenoid Valve, 3/4" 04810-100-03-18

4 1 Nipple, 3/4" x 1 3/8" Brass 04730-207-34-00

5 1 Elbow, 90-degree, 3/4" Brass 04730-206-13-00

6 1 Nipple, 3/4" x 3" Brass 04730-011-38-29

7 1 Coupling, Water Inlet 04730-704-04-00

07610-003-92-84-W

Page 50

PARTS

PLUMBING OPTIONS

SHOCK ABSORBER (WATER ARRESTOR) OPTION

Water Arrestor, 1/2”

06685-100-05-00

XL-E Series/XL HH

Tee, 1/2” x 1/2” x 1/2”

04730-211-27-00

Nipple, 1/2” NPT, Close, Brass

04730-207-15-00

Scaltrol System

04730-003-05-76

XL-E-LTH

Tee, 3/4” x 3/4” x 1/2”

04730-211-06-00

Nipple, 3/4” NPT, Close, Brass

04730-207-34-00

WATER TREATMENT OPTION

Replacement Cartridge

(inspect at least every 6 months)

RSC-100

07610-003-92-84-W

PRESSURE REGULATING VALVE OPTION

Water Pressure Regulator, 1/2"

(XL-E Series/XL HH)

04820-100-04-07

Water Pressure Regulator, 3/4"

(XL-E-LTH)

06685-011-58-22

Page 51

PARTS

XL-E/XL-E-LTH DOOR

23, 18

23 18

24, 18

24 18

10, 11, 12

10 11 12

15 16

15, 16

17, 18

2 1

17 18

21, 25

21 25

19 11 12

19, 11, 12

07610-003-92-84-W

Page 52

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Arm, Cantilever 05700-031-50-67

2 2 Spring Pin, 1/4” Dia. x 1 1/8” 05315-407-06-00

3 2 Yoke Assembly 05700-000-75-77

3a 1 Cotter Pin 05315-207-01-00

3b 1 Yoke 05700-000-75-78

3c 1 Clevis Pin 05315-700-01-00

3d 2 Nylon Washer 05311-369-03-00

3e 1 Bushing 03120-100-03-00

3f 2 Lock Nut, 3/8-16 SS (Not Shown) 05310-256-04-00

4 2 Rod, Spring Universal 05700-003-67-39

5 2 Spring, Cantilever 05340-109-02-00

6 2 Bolt, Hanger Eye 3/8-16 05306-956-05-00

7 2 Washer, 3/8” ID x 7/8” OD 05311-176-02-00

XL-E/XL-E-LTH DOOR

8 4 Nut, Hex 3/8-16 SS 05310-276-01-00

9 2 Cantilever Arm Connector 05700-011-90-99

10 2 Screw, 1/4-20 05305-274-23-00

11 2 Washer, 1/4” ID SS 05311-174-01-00

12 2 Lock Nut, 1/4-20 SS w/Nylon Insert 05310-374-02-00

13 2 Sleeve, Cantilever Arm 05700-000-85-69

14 2 Plug, Cantilever 05340-011-35-00

15 1 Door Magnet 06401-004-07-73

16 2 Lock Nut, 8-32 SS w/Nylon Insert 05310-272-02-00

17 1 Door Assembly, Right Side 05700-004-14-11

18 6 Door Guides 05700-111-33-59

19 10 Bolt, 1/4-20 x 1/2” SS 05305-274-02-00

20 2 Spacer, PB Bolt 05700-000-29-40

21 8 Lock Nut, 1/4-20 w/Nylon Insert 05310-374-01-00

22 2 Bracket, Door Connecting 05700-021-33-39

23 1 Front Door Assembly 05700-002-30-89

24 1 Door Assembly, Left Side 05700-004-14-10

07610-003-92-84-W

Page 53

PARTS

XL-E-FL DOOR

07610-003-92-84-W

SECTION A-A

Page 54

PARTS

ITEM QTY DESCRIPTION PART NUMBER

Complete Door Assembly 05700-004-74-43

1 1 Panel, Door Outer 05700-004-78-22

2 1 Panel, Door Inner 05700-004-77-68

3 1 Bracket, Door Right 05700-004-74-35

4 1 Bracket, Door Left 05700-004-74-36

5 1 Guide, Rack, Right 05700-004-72-81

6 1 Guide, Rack, Left 05700-004-72-82

7 1 Door Handle Support 05700-004-17-42

8 1 Door Handle 05700-003-26-62

9 1 Spring, Door Torsion, Right 05340-004-74-71

10 1 Spring, Door Torsion, Left 05340-004-77-89

11 2 Yoke, Spring Rod 09515-004-74-76

12 1 Magnet, 3/8" x 2 1/2" 05930-111-51-68

XL-E-FL DOOR

13 4 Set Screw, 8-32 x 5/8" 05305-004-77-87

14 2 Washer, Nylon 05311-369-03-00

15 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

16 10 Screw, 1/4-20 x 1/2" Button Head Hex 05305-004-62-33

17 2 Screw, 8-32 x 1/4" Pan Phillips Head 05305-172-09-00

07610-003-92-84-W

Page 55

PARTS

XL HH DOOR

27c

27e

27d

27b

27a

07610-003-92-84-W

Page 56

PARTS

XL HH DOOR

ITEM QTY DESCRIPTION PART NUMBER

1 1 Door, Front Outer 05700-004-14-21

2 1 Door, Left Outer 05700-004-14-19

3 1 Door, Right Outer 05700-004-14-17

4 2 Bracket, Door Connecting 05700-004-14-23

5 1 Handle, Door Front 05700-004-14-30

6 2 Plug, Cantilever 05340-011-35-00

7 22 Washer, 1/4-20 ID 05311-174-01-00

8 12 Locknut, 1/4-20 Low Prole with Nylon Insert 05310-374-02-00

9 16 Bolt, 1/4-20 x 1/2" Long 05305-274-02-00

10 1 Door Stop 05700-002-00-84

11 2 Bumper, HH Door 05700-004-14-25

12 10 Nut, Lock 1/4-20 Hex with Nylon Insert 05310-374-01-00

13 1 Magnet, Door Stop Assembly 05700-002-25-08

14 4 Screw, 1/4-20 x 5/8" 05305-002-20-30

15 2 Connecting Link 05700-021-92-45

16 2 Spacer, PB Bolt 05700-000-29-40

17 2 Cantilever Arm Bracket 05700-003-88-91

18 1 Cantilever Arm 05700-004-14-32

19 2 Sleeve, Cantilever Hang Eye 05700-000-85-69

20 2 Bolt, Cantilever Hang Eye 05306-956-05-00

21 4 Nut, Hex 3/8-16 05310-276-01-00

22 2 Washer, Impeller 3/8" 05311-176-02-00

23 4 Plate, Spring Mutiplier 05700-002-00-88

24 2 Spring Link 05700-002-00-91

25 4 Spring, Catilever Door 05340-111-35-22

26 3 Door Upper 05700-002-01-30

27 2 Yoke Assembly 05700-000-75-77

27a 1 Cotter Pin 05315-207-01-00

27b 1 Yoke 05700-000-75-78

27c 1 Clevis Pin 05315-700-01-00

27d 2 Nylon Washer 05311-369-03-00

27e 1 Bushing 03120-100-03-00

N/A 2 Lock Nut, 3/8-16 SS (Not Shown) 05310-256-04-00

N/A 2 Lower Door Glide (Not Shown) 05700-002-23-64

N/A 2 Upper Door Glide (Not Shown) 05700-002-00-83

07610-003-92-84-W

Page 57

PARTS

WASH ARMS

Wash Arm Assembly

05700-003-59-35

2 per Machine

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bearing Assembly 05700-021-35-97

2 1 O-ring, 117-S70 Silicon 05330-002-60-69

3 2 Wash Arm End-cap 05700-011-35-92

4 1 Wash Arm 05700-003-57-70

07610-003-92-84-W

Page 58

PARTS

WASH MANIFOLD

10A

ITEM QTY DESCRIPTION PART NUMBER

1 2 Bolt, 3/8-16 x 3/8" SS 05306-011-36-95

2 1 Casting, Upper Wash Manifold 05700-031-34-82

3 4 3/8" Lockwasher, SS 05311-276-01-00

4 4 3/8" Hex Nut, SS 05310-276-01-00

5 2 Bolt, 3/8-16 x 1 1/4" SS 05305-276-10-00

6 1 Lower Wash Manifold 05700-003-78-40

7 1 Gasket, Wash Manifold 05700-111-35-03

8 2 3/8" Bevel, Square 05311-011-35-36

9 2 O-ring 05330-111-35-15

10 1 Wash Manifold Tube 05700-003-58-89

10a 1 Wash Manifold Tube High Hood (Not Shown) 05700-004-25-71

07610-003-92-84-W

Page 59

PARTS

TUB

ITEM QTY DESCRIPTION PART NUMBER

1 1

2 1 Bulkhead Fitting, 1/2” 04730-011-45-21

4 1 Wash Arm Assembly 05700-003-59-35

1 1

4 4

Rack Guide Assembly, XL-E Series/XL HH Rack Guide Assembly, XL-E-FL

Clamp, Nylon

Lock Nut, 10-24

Bolt, 1/4-20 x 1/2” Lock Nut, 1/4-20

Bolt, 1/4-20 x 1 1/8” Lock Nut, 1/4-20

05700-031-36-76 05700-004-84-25

04730-011-39-01 05310-373-01-00

05305-274-02-00 05310-374-01-00

05305-274-21-00 05310-374-01-00

7 1 Lower Wash Manifold 05700-003-78-40

8 1 Rack Rail (included with item #1) 05700-001-28-19

07610-003-92-84-W

Page 60

PARTS

WASH SUMP

ITEM QTY DESCRIPTION PART NUMBER

1 1 Pump & Motor Assembly See Pump & Motor page.

2 1 Pump Drain Hose 05700-004-08-52

3 2 Clamp, 7/16” to 25/32” 04730-011-36-05

4 1 Sump Weldment 05700-003-78-41

5 1 Sump Gasket 05330-003-78-31

6 9 Lock Nut, 1/4-20 05310-374-01-00

7 1

Drain Solenoid, 115 V

Drain Solenoid, 208/230 V

04810-200-11-00 04810-111-87-74

8 1 Drain Link See next page.

9 1 Connection, Drain Link See next page.

10 1 Fitting, 1/2" Plastic 05975-011-45-13

11 1 Box, Drain Solenoid 05700-003-78-46

12 1 Cover, Drain Solenoid 05700-003-78-48

13 1 Decal, Warning-Disconnect Power 09905-100-75-93

1 1

Fuse Holder Assembly, In-line Fuse, In-line 1 A (Not Shown)

05920-004-55-23 05920-004-55-14

07610-003-92-84-W

Page 61

PARTS

SPILLWAY

ITEM QTY DESCRIPTION PART NUMBER

1 1 Gasket, Spillway 05700-111-34-52

2 1 Spillway 05700-003-52-13

3 3 Lock Nut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

4 1 Drain Link 05700-003-78-49

5 1 Connector, Drain Link 05700-004-53-23

6 1 Drain Seat 05700-004-37-18

07610-003-92-84-W

Page 62

PARTS

PUMP & MOTOR

Complete Assembly

Complete Pump &

Motor Assembly

06105-004-24-80

Motor Only

06105-004-32-04

Parts

LTH 3-Phase Only

See Motor Rotation section.

ITEM QTY DESCRIPTION PART NUMBER

1 1 Seal Plate 05700-002-81-87

2 1 Case O-ring 05330-002-81-83

3 1 Mechanical Seal 05330-002-34-22

4 1 Impeller Assembly 05700-002-81-86

5 1 Pump Casing 05700-002-85-01

6 1 Case Capscrew 05305-002-81-88

Pump Dishcharge Hose

(Not Shown)

05700-003-78-50

Hose Clamp, 1 5/16" to 2 1/4" S/S

(Not Shown)

04730-719-18-00 (2 required)

07610-003-92-84-W

Page 63

PARTS

XL-E-LTH BOOSTER TANK



























07610-003-92-84-W







Page 64

PARTS

ITEM QTY DESCRIPTION PART NUMBER

Complete Booster Tank Assembly 05700-004-52-09

1 1 Booster Tank 05700-004-52-23

2 1 Plate, Booster Tank Base 05700-004-48-90

3 4 Bracket, Booster Mount 05700-004-48-83

4 1 Bracket, Booster Tank 05700-004-52-08

5 2 Plumbing, Booster Inlet/Outlet 05700-004-52-28

6 1 Hose, Blue 3/4" x 45" 05700-004-52-27

7 1 Hose, Red 3/4" x 49" 05700-004-52-26

8 16 Washer, 1/4-20 05311-174-01-00

9 16 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

10 1 Cover, Booster Tank 05700-004-52-21

11 1 Decal, Warning-Disconnect Power 09905-100-75-93

12 6 Nut, Hex 5/16-18 05310-275-01-00

XL-E-LTH BOOSTER TANK

13 6 Lockwasher, Split, 5/16" 05311-275-01-00

14 14a

15 15a

16 1 Bracket, Booster Tank 05700-004-55-05

1 1

Heater, Rinse

Gasket, Rinse Heater

Thermostat, High Limit Bracket, High Limit Thermostat

04540-121-47-40 05330-200-02-70

05930-004-33-12 05700-004-36-84

07610-003-92-84-W

Page 65

PARTS

FRAME

XL-E-FL has flanged

feet in the rear. See

next page.

ITEM QTY DESCRIPTION PART NUMBER

1 1 Splash Shield 05700-004-01-54

2 1 Strainer 05700-004-09-08

3 1 Strainer Stop 05700-004-18-33

4 1 Accumulator 05700-004-08-39

5 4 Adjustable Foot 05340-108-01-03

1 1

6 6

Screw, 1/4-20 x 1 1/2" Locknut, 1/4-20 (Not Shown)

Bolt, 1/4-20 x 3/8" Locknut, 1/4-20 Low Prole (Not Shown)

05305-274-23-00 05310-374-01-00

05305-274-20-00 05310-374-02-00

07610-003-92-84-W

Page 66

PARTS

Parts not shown to scale in relation to each other.

Drain Stopper Assembly, XL-E/XL-E-LTH

05700-003-78-51

MISCELLANEOUS PARTS

Drain Stopper Assembly, XL HH

05700-004-27-31

Ball Stopper

05700-121-35-54

Bulk Head Fitting

04730-011-45-21

Blue Chemical Tubing (120")

05700-011-37-17

Red Chemical Tubing (120")

05700-011-37-15

White Chemical Tubing (120")

05700-011-37-13

Chemical Tubing Sti󰀨ener

05700-002-66-49

Sump Strainer

05700-002-06-25

Flanged Foot

05340-002-34-86

07610-003-92-84-W

(Optional)

Chemical Tubing, Wye Fitting

04730-003-36-14

Tygoprene Tubing, Wye Fitting

05700-003-53-26

Page 67

SCHEMATICS

XL-E/XL HH 115 V, 60 HZ, 1-PHASE

07610-003-92-84-W

Page 68

SCHEMATICS

XL-E/XL HH 208/230 V, 60 HZ, 1-PHASE

07610-003-92-84-W

Page 69

SCHEMATICS

XL-E-LTH 208/230 V, 60 HZ, 1/3 PHASE

07610-003-92-84-W

Page 70

SCHEMATICS

XL-E-FL 115 V, 60 HZ, 1-PHASE

07610-003-92-84-W

Page 71

Page 72

Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA

1.888.800.5672 • www.jacksonwws.com

Conserver XL-E Series/XL HH Manual • 07610-003-92-84-W