Jackson HT-E Operators Manual
AVENGER SERIES
UNDERCOUNTER
DISHMACHINES
INSTALLATION, OPERATION
& SERVICE MANUAL
FOR JACKSON MODEL(S):
AVENGER HT-E
AVENGER LT-E
AVENGER HT-E Technical Manual • Revision N • P/N 07610-004-04-18 • Issued 01-01-2014 • Revised 06-10-2015
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use
due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been
properly installed, maintained and operated in accordance with applicable factory instruction manual furnished with the machine
and failure is reported to the authorized service agency within the warranty period. This includes the use of factory specied genuine
replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts
may create a hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada,
during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory,
performs the service. Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the
customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by
Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table
limit switches, pressure regulators, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to
repair or replace these components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by
authorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than originally
intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson WWS will not pay for
travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION
To register your product go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment
from the factory, whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in design and specication of any equipment as engineering or necessity
requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,
INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE
EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE
NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL
JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE
NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT
LIMITED TO, WASH ARMS, RINSE ARMS OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS,
BUT NOT LIMITED TO TIMER CAMS, THERMOSTATS OR DOORS, BEYOND 30 DAYS FROM THE DATE OF INSTALLATION. IN
ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR
GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS
CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE
OR PRESSURE, OR HARD WATER CONDITIONS.
REVISION HISTORY
Revision
Letter
A 04/17/13 RLC ECR 8259 Release to Production
B 02/20/14 MHH QOF NDB 229
C 06/27/14 MHH 8301 Update Schematic
D 07/02/14 RC QOF-NDB-266 Removed Ventilation Requirements
E 07/30/14 KAP QOF 386 Update Schematic
F 10/14/14 KAP ECR-8318 pg. 28. Added:
G 02/04/15 KAP N/A Updated water pressure info on pg's 4 & 5.
H 02/13/15 KAP N/A Updated PLC screens on pg's 14, 16, 18, 21, & 22.
J 03/11/15 KAP N/A Updated Drawings on pg's. 35, 36, 41, 43, 46
K 04-01-15 KAP N/A Updated P/N for item #6 on pg 31.
L 04-15-15 KAP ECR - 8328 Updated transducer & Harness P/N pg's 42 & 44
M 05-18-15 KAP N/A Updated P/N for item 6 on pg 36
N 06-10-15 KAP N/A Added 2 wire door switch cable pg. 27
Revision
Date
Made By Applicable ECNs Details
Update control, wash and strainer assemblies.
Update schematic.
480V Heater Gasket P/N - 05330-004-13-19
480V Heater P/N - 04540-004-12-29
pg. 31-32 Added:
480V Control Box and Legend
pg. 40 Added:
480V Units P/N - 05330-011-47-79
480V Units P/N - 05700-004-13-25
480V P/N - 04540-004-13-30
pg. 41 Added:
480V Units P/N - 06105-004-07-54
Changed item # 18 description on pg. 42
Added VAC breaker Repair kit P/N on pg. 43
Updated Drawings on pg's. 35, 36, 41, 43, 46
Changed item # 18 description on pg. 42
Added VAC breaker Repair kit P/N on pg. 43
Added wash arm assembly on pg. 40
Corrected P/N for items 5 & 6 on pg. 31
Added lower oat switch on pg. 29
Updated description for item # 10 on pg. 39
Updated description for item # 1 & 2 on pg. 35
Updated 208/230 schematic on pg. 51
Updated208/230 Volt & 480 Volt Electrical Diagram pg's 51
& 52.
Updated P/N for item 19 on page 36
Included door spring in drawing on pg 36
Updated oat switches pg's. 17 & 30
Updated item #4 P/N on pg. 37
Updated Door Spring Assembly pg 36 & 37
i
AVENGER HT-E
NOMENCLATURE
High temperature, hot water sanitizing, with a booster tank
detergent & rinse aid chemical feeder pumps
AVENGER LT-E
Low temperature, chemical sanitizing, with detergent,
rinse aid & sanitizer chemical feeder pumps.
Model:
Serial No.:
Installation Date:
Jackson WWS, Inc. provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a call
to our technical support staff.
Please have this manual with
you when you call so that our
staff can refer you, if necessary,
to the proper page. Technical
support is not available on
holidays. Contact technical
support toll free at
1-888-800-5672.
Service Rep. Name:
Phone Number:
Technical support is available
for service personnel only.
ii
TABLE OF CONTENTS
SPECIFICATIONS ................................................................................................ 1
Machine Dimensions ................................................................................................................. 1
Operating Parameters ............................................................................................................... 2
Electrical Requirements ............................................................................................................ 3
INSTRUCTIONS .................................................................................................. 4
Installation ................................................................................................................................ 4
Chemical Feeder Pump Programming ....................................................................................... 8
Detergent Control ....................................................................................................................... 9
Operating ................................................................................................................................. 10
Delime ...................................................................................................................................... 11
MAINTENANCE ................................................................................................. 12
Preventative Maintenance ....................................................................................................... 12
Troubleshooting ....................................................................................................................... 13
PLC Troubleshooting ........................................................................................................... 16
PARTS ................................................................................................................ 26
Machine Assemblies .................................................................................................................26
Terminal Block Box Assembly .................................................................................................. 28
Control Panel ........................................................................................................................... 29
Control Kick Panel .................................................................................................................... 31
208/230V Control Box ...............................................................................................................32
480V Control Box .....................................................................................................................33
115V Control Box ..................................................................................................................... 34
Chemical Feeder Pump Assembly ...........................................................................................35
Door Assembly ......................................................................................................................... 36
Wash Motor Assembly ..............................................................................................................38
Wash Arm Assembly ................................................................................................................. 40
Rinse Manifold Assembly ......................................................................................................... 41
Plumbing Assemblies ................................................................................................................42
Rinse Tank Assembly ............................................................................................................... 46
Wash Pump Assembly .............................................................................................................. 48
SCHEMATICS .................................................................................................... 50
115 Volt Electrical Diagram ...................................................................................................... 50
208/230 Volt Electrical Diagram ............................................................................................... 51
480 Volt Electrical Diagram ...................................................................................................... 52
iii
MACHINE DIMENSIONS
SPECIFICATIONS
Wall Clearance
¼ [7mm]
Door Open
0.09903
TOP
AB
5
⁄
2
16
[59 mm]
A: Water Inlet–½” female pipe
thread, 2 ½” AFF (Connect to a
LEGEND
true ½” ID water line)
B: Electrical Connection
C: Drain Connection–6’ coiled
drain hose. Shipped inside
26 ⅛
[662 mm]
machine. Must be installed
no more than 24” AFF.
All dimensions from oor can
be increased 1” with
adjustable feet supplied.
NOTE: All dimensions are for
reference only and are subject
to change without notice.
16 ¾
[424 mm]
10
[254 mm]
8 ⅛
[208 mm]
C
6 ¾
[173 mm]
10
[254 mm]
10 ½
[267 mm]
[375 mm]
14 ¾
BACK
24 ³⁄16
[615 mm]
FRONT
14
[356 mm]
Dish
Clearance
33 5⁄16
[846 mm]
B
1
SPECIFICATIONS
OPERATING PARAMETERS
Model Designation: AVENGER HT-E AVENGER LT-E
Operating Capacity:
Racks per Hour 26 30
Dishes per Hour 468 480
Glasses per Hour 936 960
Tank Capacity (Gallons):
Wash Tank 3 3
Rinse Tank 2.12 N/A
Electrical Loads (as applicable):
Wash Motor HP 0.75 0.75
Wash Heater KW 4 1.5
Rinse Heater KW 4 N/A
NOTE: Always refer to the machine data plate for specic electrical and water
requirements. The material provided on this page is for reference only and is
subject to change without notice.
HOT WATER SANITIZING CHEMICAL SANITIZING
Water Temperatures (Fahrenheit):
Minimum Wash Temperature 155 120
Minimum Rinse Temperature 180 120
Minimum Incoming Water Temperature 110 120
(140 Recommended)
Other Water Requirements:
Water Flow Pressure (PSIG) 10 20
Flow Rate Minimum (GPM) 5.16 5.16
Water Line Size (NPT) 1/2" 1.2"
Drain Line Size (NPT) 1-3/8" 1-3/8"
Minimum Chlorine Required (PPM) N/A 50PPM
2
ELECTRICAL REQUIREMENTS
SPECIFICATIONS
NOTE 1: MCA (Minimum Circuit Ampacity) = 125% x Largest
Motor +FLA of all other motors + all other loads.
NOTE 2: MOP (Maximum Overcurrent Protective Device) = 225%
x Largest Motor + FLA of all other motors + all other loads.
All electrical ratings provided in this manual are for reference
only. Always refer to the machine data plate to get exact electrical
information for this machine. All electrical work performed on
machines should be done in accordance with applicable local,
state, territorial and national codes. Work should only be performed
by qualied electricians and authorized service agents. A list of
authorized service agencies is located in the back of this manual.
Note that all electrical wiring used in the AVENGER series
of machines must be rated, at a minimum, for 100°C (212°F).
Furthermore, use copper conductors only.
Where applicable, heating element amperage draws have been
adjusted for the assumed input voltage. Jackson assumes
incoming voltages will be either 208 or 230 volts. Some heating
elements used in the machines are rated for other voltages, such
as 240 volts. Always verify the amperage draw of the machine in
operation when sizing circuit protection.
If the dishmachine is equipped with the optional rinse heater,
note the rinse heater may have its own electrical connection and
therefore require a separate service. Amperage loads for motors
and heaters are indicated on the machine data plate.
AVENGER HT-E
Electrical Characteristics
VOLTS 115 208 230 480
PHASE 1 1 1 3
FREQ 60 60 60 60
WASH
MOTOR
13.2A 6.6 A 6.6 A 1.3A
AMPS
DRAIN
PUMP
1.0A 0.6 A 0.6 A 1.0A
WASH
HEATER
13.0A 15.9 A 17.4 A 5.0A
AMPS
RINSE
HEATER
N/A 15.9 A 17.4 A 5.0A
AMPS
FLA 13.2A 38.4 A 41.4 A 11.3A
The electrical congurations of the AVENGER series of machines
are as follows:
Available Electrical Characteristics:
• 115 volt, 60 Hz, single phase ( AVENGER LT-E only)
• 230 volt, 60 Hz, single phase
• 208 volt, 60 Hz, single phase
• 460 volt, 60 Hz, three phase
Available Wash Tank Heaters:
• 1.5KW (standard for AVENGER LT-E only)
• 4KW (standard for AVENGER HT-E)
Available Rinse Tank Heaters:
• 2KW for top tank (standard for AVENGER HT-E)
• 2KW for bottom tank (standard for AVENGER HT-E)
MCA 16.5A 41.35 A 44.35 A 11.63A
MOP 30A 50 A 60 A 17.55A
3
INSTALLATION
INSTRUCTIONS
VISUAL INSPECTION
DO NOT THROW AWAY
CONTAINER IF DAMAGE
IS EVIDENT
UNPACKING THE
MACHINE
LEVEL THE
DISHMACHINE
Before installing unit, check container and machine for damage. A damaged container
may be an indication of damage to the machine. If there is any type of damage to
both container and unit, do not throw away the container. The dishmachine has
been inspected at the factory prior to shipping and is expected to arrive in new,
undamaged condition. However, rough handling by carriers or others may result in
damage to the unit while it is in transit. If such a situation occurs, do not return the
unit to the manufacturer. Instead, contact the carrier and ask them to send a
representative to the site to inspect the damage, and request that an inspection
report be completed.
Contact the carrier within 48 hours of receiving the machine (to report possible
freight damage) and the dealer from whom the unit was purchased.
The machine should be unboxed and removed from the pallet prior to installing. Open
the front door and remove all of the materials from the inside. Once unpacked, verify
there are no missing parts. If a part is missing, contact manufacturer immediately.
The dishmachine is designed to operate while level. This is important to prevent any
damage to the machine during operation and to ensure the best results possible.
The unit comes equipped with adjustable bullet feet which can be turned using a
pair of pliers. Verify the unit is level from front to back and side to side before
making any electrical or plumbing connections.
PLUMBING THE
DISHMACHINE
A water hardness test
must be performed.
4
All plumbing connections must be made to adhere to local, state, territorial and
national codes. The installing plumber is responsible for ensuring the incoming
water lines are ushed of debris prior to connecting to the machine. Note that chips
and materials from cutting processes can become lodged in the solenoid valves
and prevent them from opening or closing. Any valves that are found to be fouled or
defective because of foreign matter left in the water line, and any subsequent water
damage, are not the responsibility of the manufacturer.
A water hardness test must be performed to determine if the HTS-11 (scale
prevention & corrosion control) needs to be installed. A hardness test kit can be
found on the warning tag that is attached to the incoming plumbing connection on
the back of the machine. If water hardness is higher than 5 GPG, the HTS-11 will
need to be installed. Please contact manufacturer to purchase the HTS-11.
INSTRUCTIONS
INSTALLATION
WATER SUPPLY
CONNECTIONS:
WATER HARDNESS
GREATER THAN
5 GPG
WATER SUPPLY
CONNECTION:
WATER HARDNESS
OF 5 GPG OR LESS
PRESSURE
REGULATOR
Take care not to confuse
static pressure with
ow pressure.
If water hardness tests at greater than 5 GPG, install the HTS-11 into the water line
(1/2” ID pipe size minimum) before the dishmachine’s incoming water connection
point using copper pipe. Observe proper inlet/outlet water directions. Flow directions
are molded into the top of the head. It is recommended that a water shut-off valve
be installed prior to installation of the HTS-11 to allow access for servicing. Plumb
from the HTS-11 outlet to the incoming water connection point using copper pipe (or
order the 1/2” ID exible hose kit offered by manufacturer). The water supply must
be capable of a minimum of 10 PSI “ow” pressure at the recommended tempera-
ture indicated on the data plate. See “Shock Absorber” section.
If water hardness tests at 5 GPG or less, install the water supply line (1/2” ID pipe
size minimum) to the dishmachine’s incoming water connection point using copper
pipe (or order the 1/2” ID exible hose kit offered by manufacturer). It is recommended
that a water shut-off valve be installed in the water line between the main supply and
the machine to allow access for service. The water supply line must be capable of a
minimum of 10 PSI “ow” pressure at the recommended temperature indicated on
the data plate.
The manufacturer has a optional water pressure regulator to accommodate areas
where water pressure uctuates or is higher than the recommended pressure. Take
care not to confuse static pressure with ow pressure: Static pressure is line pressure
in a “no ow” condition (all valves and services are closedIf water hardness tests
at 5 GPG or less, install the water supply line (1/2” ID pipe size minimum) to the
dishmachine’s incoming water connection point using copper pipe (or order the 1/2”
ID exible hose kit offered by manufacturer). It is recommended that a water shut-
off valve be installed in the water line between the main supply and the machine to
allow access for service. The water supply line must be capable of a minimum of 10
PSI “ow” pressure at the recommended temperature indicated on the data plate.
); ow pressure is the pressure in the ll line when the valve is opened during the
cycle.
SHOCK ABSORBER
CONNECTING THE
DRAIN LINE
PLUMBING CHECK
It is suggested that a shock absorber (not supplied) be installed on the incoming
water line. This prevents water hammer (hydraulic shock)—induced by the solenoid
valve as it operates—from causing damage to the equipment.
The dishmachine has a pumped (pressure) drain capable of pumping waste water
to a height of 24” above the oor to the kitchen’s drain system. Each dishmachine is
supplied with a ten foot long hose. This ships installed on the unit. When installed, it
will extend from the rear side of the machine. There must be an air gap between the
machine drain line and the oor sink or drain. If a grease trap is required by code, it
should have a ow capacity of 12 GPM (Gallons Per Minute).
Slowly turn on the water supply to the machine after installing the incoming ll line
and the drain line. Check for any leaks and repair as required. All leaks must be
repaired prior to placing the machine into operation.
5
INSTALLATION
INSTRUCTIONS
ELECTRICAL POWER
CONNECTIONS
DISCONNECT ELECTRICAL
POWER SUPPLIES & TAG
OUT IN ACCORDANCE
WITH APPROPRIATE
PROCEDURES & CODES
AT THE DISCONNECT
SWITCH TO INDICATE
THE CIRCUIT IS BEING
SERVICED.
VOLTAGE CHECK
Electrical and grounding conductors must comply with the applicable portions of the
National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
The data plate is located at the left front side of the dishmachine. Refer to the data plate
for machine operating requirements, machine voltage, total amperage & serial number.
Remove the back panel to install the incoming power lines. This will require removing
the screw at the bottom of the back panel with a Phillips head screw driver. Remove
the back panel and set aside. Install 3/4” conduit into the pre-punched holes in the
back of the control box. Route power wires and connect to power block and grounding
lug. Install the service wires (L1and L2) to the appropriate terminals as they are
marked on the terminal block. Install the grounding wire into the lug provided. It is
recommended that “DE-OX” or another similar anti-oxidation agent be used on all
power connections.
Ensure that the power button is in the off position and apply power to dishmachine.
Check the incoming power at the terminal block and ensure it corresponds with the
voltage listed on the data plate. If not, contact a qualied service agency (listed at
the end of this manual) to examine the problem. Do not run dishmachine if voltage
is too high or too low. Shut off the service breaker and advise all proper personnel
of the location of the breaker and any problems. Replace the control box cover and
tighten down the screws.
SURROUNDING
AREA
TEMPERATURE
SETPOINTS
This is a commercial dishmachine and reaches temperatures that can exceed those
generated by a residential machine. Therefore, any surrounding countertops, cabinets,
ooring material & suboor material must be designed and/or selected with these
higher temperatures in mind. Note: Any damage to surrounding area that is caused
by heat and/or moisture to materials that are not recommended for higher temperatures
will not be covered under warranty or by Jackson WWS, INC.
The temperature setpoints on this Avenger unit have been set at the factory. They
should only be adjusted by an authorized service agent.
6
INSTRUCTIONS
INSTALLATION
CHEMICAL FEEDER
EQUIPMENT
TO PREPARE
CHEMICAL FEEDER
PUMPS FOR
OPERATION
WARNING!
CHLORINE-BASED SANITIZERS CAN BE DETRIMENTAL TO THIS MACHINE
IF THE CHEMICAL SOLUTION IS TOO STRONG. SEE A CHEMICAL
PROFESSIONAL TO ENSURE THE DISPENSER IS SET UP CORRECTLY.
This equipment is not recommended for use with deionized water or other aggressive uids.
Use of deionized water or other aggressive uids will result in corrosion and failure of
materials and components and will void the manufacturer's warranty.
The bottom of the chemical container cannot be located any higher than 8” from the
oor. If the unit is equipped with the 6” or 18” table stand, the highest position will
respectively be 14” or 26” from the oor.
The AVENGER HT-E dishmachine is supplied with detergent and rinse aid chemical
feeder pumps.
The AVENGER LT-E dishmachine is supplied with detergent, rinse aid and sanitizer
chemical feeder pumps.
Locate the open ends of the chemical tubes with the tube stiffeners and place each
one in the appropriate container.
A. Red Tubing = Detergent B. Blue Tubing = Rinse Aid
C. White Tubing = Sanitizer
PRIMING CHEMICAL
FEEDER PUMPS
WARNING: Some of the
chemicals used in
dishwashing may cause
chemical burns if they
come in contact with skin.
Wear protective gear when
handling these chemicals.
If any skin comes in
contact with these
chemicals, immediately
follow the instructions
provided with the
chemicals for treatment.
Chemical feeder pumps need priming when the machine is rst installed or if the
chemical lines have been removed and air is allowed to enter. CAUTION! Water
must be in the sump and wash tank prior to the dispensing of chemicals. Sanitizer in
concentration is caustic and may cause damage without dilution.
1. Verify that the proper chemical tube stiffener inlet is in the proper container.
2. Use the prime buttons located on the control panel at the bottom of the unit to
prime each pump. The buttons are clearly marked as to which chemical feeder
pump they are assigned to.
3. To prime the pumps, press the button until the chemical can be observed entering
the pump.
4. Detergent is dispensed as required during the wash cycle by the timer. The
amount of detergent may need to be increased or decreased depending upon water
quality and type of detergent.
5. Rinse additive is dispensed as required into the nal rinse. The amount of rinse
additive may need to be adjusted depending upon water hardness & results.
6. Please refer to "Programming Instructions for Chemical Feeder Pumps" for
instruction on adjusting the chemical feeder pumps on the Programmable Logic
Controller (PLC).
7
INSTALLATION
INSTRUCTIONS
PROGRAMMING
INSTRUCTIONS
FOR CHEMICAL
FEEDER PUMPS
(INSTALLATION
TECHNICIAN ONLY)
The chemical feeder pump timers are located on screens 3, 4 & 5. To access the
programming mode follow the process detailed below.
1. Press “A” to cycle
through screens until
reaching the "Fill Cycle
Timers" screen (#3).
2. Press “+” or “-” to
highlight the timer in need
of adjustment and press
“OK” to enter edit mode
for that timer.
3. Press “+” or “-” to make
needed adjustments and
press “OK” to conrm.
4. Press “A” and continue
to the “Wash Cycle Timers”
screen (#4). Follow steps
2 & 3 to conrm any
adjustments.
Crouzet
Millenium 3
Fill CYCLE TIMERS:
Fill Timer: s
Det Timer:
0010.0
s
R/A Timer: 0012.0s
Crouzet
Millenium 3
WASH CYCLE TIMERS:
Wash Time: 00075s
Rinse Time:
s
Drain Time: 00008s
5. Press “A” and continue
to the “Wash Cycle Timers”
screen (#5). Follow steps
2 & 3 to conrm any
adjustments.
6. Press “A” & “B”
simultaneously to return
to the home screen (#1).
Run the machine through
several cycles to
verify changes.
Crouzet
Millenium 3
WASH CYCLE TIMERS:
Det Timer:
0005.0
s
R/A Timer: 00008s
San Time:
00008
s
8
INSTRUCTIONS
INSTALLATION
DETERGENT
CONTROL
Detergent usage and water hardness are two factors that contribute greatly to how
efciently this dishmachine will operate. Using detergent in the proper amount can
become a source of substantial savings. A qualied water treatment specialist can
relate what is needed for maximum efciency from the detergent.
1. Hard water greatly affects the performance of the dishmachine, causing the
amount of detergent required for washing to increase. If the machine is installed
in an area with hard water, the manufacturer recommends the installation of water
treatment equipment.
2. Deposited solids from hard water can cause spotting that will not be removed with
a drying agent. Treated water will reduce this occurence.
3. Treated water may not be suitable for use in other areas of operation and it may
be necessary to install a water treatment unit for the water going to the dishmachine
only. Discuss this option with a qualied water treatment specialist.
4. Dishmachine operators should be properly trained in how much detergent is to
be used per cycle. Meet with a water treatment specialist and detergent vendor to
discuss a complete training program for operators.
5. Certain dishmachine models require that chemicals be provided for proper operation
and sanitization. Some models may require the installation of third-party chemical
feeders to introduce those chemicals to the machine. The manufacturer does not
recommend or endorse any brand name of chemicals or chemical dispensing
equipment. Contact a chemical distributor for questions.
6. Some dishmachines come equipped with integral solid detergent dispensers.
These dispensers are designed to accommodate detergents in a certain-sized
container. If applicable, relate this to a chemical distributor upon rst contacting them.
7. Water temperature is an important factor in ensuring that the dishmachine functions
properly, and the machine's data plate details what the minimum temperatures must
be for the incoming water supply, the wash tank and the rinse tank. If minimum
requirements are not met, there is a possibility that dishes will not be clean or sanitized.
8. Instruct dishmachine operators to observe the required temperatures and to report
when they fall below the minimum allowed. A loss of temperature can indicate a
larger problem—such as a failed heater—or could indicate that the hot water heater
for the operation is not up to capacity and a larger one may need to be installed.
9
INSTALLATION
OPERATING INSTRUCTIONS
PREPARATION
POWER UP
FILLING THE
WASH TUB
Before proceeding with the start-up of the unit, verify the following:
1. Strainers are in place and clean.
2. Wash and rinse arms are screwed securely into place and end caps are tight.
3. Wash and rinse arms rotate freely.
4. Chemical levels for machine chemical feed pumps are correct.
To energize the unit, turn on the power at the service breaker. The voltage should
have been previously veried as being correct. If not, the voltage must be veried
before energizing the unit.
For the initial ll, verify the standpipe is installed correctly (seated vertically in the
center of the wash sump), close the door and press the power button. The unit will
automatically begin the ll cycle and ll to the proper level before allowing a wash
cycle to start.
The water level is controlled by the standpipe. Verify that there are no leaks on the
unit before proceeding any further. The wash sump must be completely lled before
operating the wash pump to prevent damage to the component. Once the wash tub
is lled, the unit is ready for operation.
WARE
PREPARATION
WARM-UP CYCLES
The machine runs a complete cycle to drain and ll. If the machine fails to drain, the
water will build up inside the tub. After the initial ll, the rinse water for the current
cycle will mix with the wash water for the next cycle.
Proper preparation of ware is essential for the smooth and efcient operation of the
dishmachine, resulting in fewer rewashes and using less detergent. Any ware loaded
inside the machine should have all solid food waste and scraps removed. It is
recommended that the wares are sprayed down before placing in the dishmachine.
Place cups and glasses upside down in racks so they do not hold water during the
cycle. Presoak atware in warm water to assist in removal of stuck-on material.
Load plates and saucers in the same direction.
For a typical daily start-up, it is recommended to run the machine through 3 cycles
to ensure that all cold water is out of the system and to verify that the unit is operating
correctly. To cycle the machine, ensure that the power is on and that the tub has
lled to the correct level. Push the start button: The unit will start, run through the
cycle, and shut off automatically. Repeat this two more times. The unit should now
be ready to proceed with the washing of ware.
10
OPERATING INSTRUCTIONS
INSTALLATION
WASHING A RACK
OF WARE
OPERATIONAL
INSPECTION
SHUTDOWN &
CLEANING
To wash a rack, open the door completely and slide the rack into the unit. Close the
door, press the start button and the unit will start. After the machine has drained and
the cycle light turns off, the cycle is complete.
As the workday progresses, operators should regularly inspect the pan strainer to
ensure it has not become clogged. If the strainer becomes clogged, it will reduce the
washing capability of the machine. Instruct operators to clean out the pan strainer at
regular intervals or as required by work load.
At the end of the workday, open the door and remove the standpipe. Close the door
and push the power button. This will drain the tub completely and prevent the
machine from cycling. When the tub is empty, remove and clean the pan strainers
and set aside. Unscrew the wash and rinse arms from their manifolds, remove the
end caps and ush the arms with water. Use a brush to clean the inside of the arms.
If the nozzles appear to be clogged, use a toothpick to remove the obstruction.
Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash
and rinse arms and place them and the strainers in the unit. The arms should be
screwed on hand-tight; do not use tools to tighten them down.
DELIMING
OPERATIONS
NOTE: If this machine is
equipped with an
HTS-11, scale prevention
and corrosion control
device, and lime is
becoming a frequent
problem, the cartridge
needs to be replaced.
To order a replacement
cartridge, call the
manufacturer to
have one shipped.
In order to maintain the dishmachine at its optimum performance level, it is required
to remove lime and corrosion deposits on a frequent basis. A deliming solution will
be available from a detergent supplier. Read and follow all instructions on the label
of the deliming solution.
To proceed with the deliming operation, ll the dishmachine and add the correct amount
of deliming solution as recommended by the solution manufacturer. The water capacity of
the tank can be veried on the specication sheet(s) of this manual.
Perform the following operations to delime the dishmachine:
1. Verify standpipe is in place, turn the unit on and allow to complete a ll cycle.
2. Verify water level. If low, switch the unit off then immediately back on
(this will start a second ll cycle).
3. Open the door and verify water level is above standpipe. Add deliming
solution per the solution manufacturer’s recommendation.
4. Close the door and push the delime button on the front of the control panel.
5. Run the machine for the recommended period of time.
6. Press the delime button again and the pump will stop.
7. Open the door and remove the standpipe.
8. Press the power button to drain the machine and turn the unit off.
9. Wait ve minutes, then inspect the inside of the machine. If the machine is
not delimed, run another time cycle as per the deliming solution’s instructions.
10. When clean, drain and rell the machine (steps 1 and 2).
11. Run delime mode for 10 minutes to remove residual deliming solution.
12. Drain and rell the machine.
11
MAINTENANCE
PREVENTATIVE MAINTENANCE
PREVENTATIVE
MAINTENANCE
FIND QUALIFIED
SERVICE AGENCIES
IN THE BACK
OF THIS MANUAL.
The manufacturer of this dishmachine highly recommends that any maintenance and
repairs not specically discussed in this manual should be performed by qualied service
personnel only. Performing maintenance on the dishmachine may void a warranty.
By following the operating and cleaning instructions in this manual, users should get
the most efcient results from the dishmachine. As a reminder, here are some steps
to ensure that the dishmachine is used properly:
1. Ensure that the water temperatures match those listed on the machine data plate
(on the front left of machine).
2. Remove as much soil as possible from dishes before loading into racks.
3. Ensure that all strainers are in place, laying at in tub and free of soil and debris
before operating the machine. To clean strainers, wipe them out with a rag and
rinse under a faucet. For stubborn debris, a toothpick can be used to dislodge any
obstructions from the perforations. Do not beat strainers on waste cans; once bent
they will not work properly.
4. If hard water is present, install an HTS-11 into the water line connecting to the
dishmachine (see section "Plumbing the Dishmachine").
5. Ensure that all wash and/or rinse arms are secure in the machine before operating.
6. Ensure that drains are closed/sealed before operating.
7. Do not overll racks.
8. Ensure that glasses are placed upside down in the rack.
9. Ensure that all chemicals being injected into machine have been veried as
being at the correct concentrations.
9. Clean out the machine at the end of every workday as per the instructions in the
manual (see section on "Shutdown & Cleaning").
10. Always contact a qualied service agency whenever a serious problem arises.
11. Follow all safety procedures, whether listed in this manual or put forth by local,
state or national codes/regulations.
12
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