Jackson CREW 66S Service Manual

RACK CONVEYER DISHMACHINES
TECHNICAL MANUAL
ELECTRICALLY HEATED MODELS:
CREW 44
CREW 66
STEAM HEATED MODELS:
CREW 44S
Crew Series
with WISR ™
CREW 66S
May 26, 2015
P/N 07610-003-78-18 L
P.O. Box 1060, Hwy 25E
Barbourville, KY USA
1.888.800.5672
www.jacksonwws.com
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized
service agency within the warranty period. This includes the use of factory specied genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by authorized persons,
improper installation, if serial number has been removed or altered, or if unit is used for purpose other than originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION
To register your product go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory,
whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in design and specication of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, IN-
CLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS, BUT
NOT LIMITED TO TIMER CAMS, THERMOSTATS OR DOORS, BEYOND 30 DAYS FROM THE DATE OF INSTALLATION. IN
ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRES-
SURE, OR HARD WATER CONDITIONS.
i
REVISION HISTORY
Revision
Letter
A 07-27-10 CW/JC N/A Initial release of manual.
B 02-25-11 JC
C 06-30-11 JC N/A Initial release of 23" & 30" unhooded side loaders.
D 03-28-13 JC N/A Changed Jackson logo.
E 08-12-13 BG 8271 Added door magnet cover.
F 01-31-14 MHH
G 10-27-14 KAP QOF-386 Added new Vent Shield P/N 05700-004-18-73 on pg. 54
H 03-02-15 KAP N/A Updated P/N for item #10 on pg. 55.
J 03-10-15 KAP N/A Updated P/N for item #4 on pg. 71
K 04-17-15 KAP N/A Updated Rinse Assembly Drawing on pg. 41
L 05-26-15 KAP N/A Combined PLC 1 & 2 under part # 06401-004-13-59
Revision
Date
Made By Applicable ECNs Details
8183 8186 8187 8177
Transformer change for 208V units. Drain handle operation & alignment change. Door splash shield addition. Rinse paddle switch operation. Initial release of 66" units, 44" Steam units & 66" Steam units.
Added Blower/Dryer option. Updated control box. Updated schematics.
ii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
CREW 44 CREW 66
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Chemical sanitizing rack conveyer machine
CREW 44S CREW 66S
Steam cleaning rack conveyer machine
Jackson WWS, INC provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Please remember that technical support is available for service personnel only.
Phone Number:
iii
TABLE OF CONTENTS
SPECIFICATIONS
Machine Dimensions ..................................................................................................................1
Side-Loader Dimensions ............................................................................................................5
Steam Booster Heater Dimensions ............................................................................................6
Blower/Dryer Dimensions ...........................................................................................................7
Operating Parameters ................................................................................................................8
Electrical Requirements ............................................................................................................10
INSTALLATION
Installation Instructions .............................................................................................................13
Curtain Installation ....................................................................................................................18
Operating Instructions ...............................................................................................................19
Delime Instructions ...................................................................................................................21
MAINTENANCE
Troubleshooting ........................................................................................................................22
PARTS
Control Box Components .........................................................................................................24
Overloads .................................................................................................................................26
Miscellaneous Electrical Components ......................................................................................27
Wash Heater & Heater Shroud Assemblies ..............................................................................28
Pump Suction Assembly ...........................................................................................................29
Wash Heaters ...........................................................................................................................30
Door Assembly .........................................................................................................................31
Pre-Wash Door Assembly ........................................................................................................ 32
Door Spring Assembly ............................................................................................................. 33
Plumbing Assembly, Main Water Inlet ...................................................................................... 34
Wash Tank Fill Assembly ......................................................................................................... 35
Pre-Wash Tank Fill Assemblies ................................................................................................ 36
Wash Manifold & Arm Assembly ...............................................................................................37
Pre-Wash Manifold & Arm Assemblies ......................................................................................39
Rinse Assembly ........................................................................................................................41
Pawl Bar Assemblies ................................................................................................................43
Pawl Bar Bracket Assembly ......................................................................................................44
Pawl Bar Gutter Assembly ........................................................................................................45
Rack Paddle Assembly .............................................................................................................46
Rinse Paddle Assemblies .........................................................................................................47
Drain Assembly Parts ...............................................................................................................48
iv
TABLE OF CONTENTS
PARTS (continued)
Covers, Guards & Panels ..........................................................................................................49
Brackets ....................................................................................................................................50
Miscellaneous Parts ..................................................................................................................51
Ventilation Cowl Parts ...............................................................................................................52
Ventilation Cowl for Unhooded Side-Loader .............................................................................53
Drive Assembly .........................................................................................................................54
Side-Loaders ............................................................................................................................56
Side-Loader Drive Linkage .......................................................................................................59
Steam Heating Coil Assembly ..................................................................................................60
Booster Heater Option (Electric) ...............................................................................................61
Booster Heater Option (Steam) .................................................................................................62
Blower/Dryer Option, Machine Assembly ..............................................................................64
Blower/Dryer Option, Control Box .........................................................................................65
Blower/Dryer Option, Blower Assembly ................................................................................66
SCHEMATICS
Booster Heater, 3-Phase ...........................................................................................................67
Booster Heater, 1-Phase, 12kW ................................................................................................68
Booster Heater, 1-Phase, 18kW ...............................................................................................69
Steam Booster Heater ..............................................................................................................70
Temperature Board ...................................................................................................................71
Photocell Table Limit Switch ......................................................................................................72
44" 208/230/460V, 60Hz, 3-Phase ............................................................................................73
44" 208/230V, 60Hz, 1-Phase ...................................................................................................74
44" Steam, 208/230/460V, 60Hz, 3-Phase ................................................................................75
44" Steam, 208/230V, 60Hz, 1-Phase .......................................................................................76
66" 208/230/460V, 60Hz, 3-Phase ............................................................................................77
66" 208/230V, 60Hz, 1-Phase ...................................................................................................78
66" Steam, 208/230/460V, 60Hz, 3-Phase ...............................................................................79
66" Steam, 208/230V, 60Hz, 1-Phase ......................................................................................80
Blower/Dryer, 240V ...................................................................................................................81
Blower/Dryer, 480V ...................................................................................................................82
MAINTENANCE & REPAIR CENTERS
Authorized Service Centers ..................................................................................................... 83
v
SPECIFICATIONS
MACHINE DIMENSIONS, 44"
44" LEFT TO RIGHT
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
in
in
in
4
8
8
1
7
3
2
7
in
14 in
E1
RA
SAN
W
E2
in
in
2
2
1
1
30
16
D
8
7
in
8
14
1
in
19
2
1
in
8
21
5
26
S*
V1
1
51
in MIN
2
(NOTE 2)
TABLE to TABLE
44 in
3
63
in
8
23.50
3
4
in
8
C*
V2
21 in
11 in
4 in
in
8
3
7
E2
W
20
5
in
8
20 in
DET
in
4
3
23
(NOTE 4)
17
3
3
in
4
1
in
8
*Applies to steam heated units ** Chemical sanitizing units only
CP
34 in
(NOTE 4)
E1
E2
W
RA
SAN
(NOTE 1)
93 in MAX
in
8
5
71
in
2
1
67
34 in
(NOTE 4)
in
4
3
23
in
2
1
11
11
DET
CP
D
1
in
2
44
1
in
8
C*
DET
S*
in
3
23
in
4
1
15
1
in
6
8
1
14
in
2
in
4
3
8
1
10
8
(NOTE 4)
in (NOTE 3)
in
2
1
64
in
8
5
63
in
8
1
61
4
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W MAIN INLET WATER CONNECTION (1/2 NPT-F)
D DRAIN CONNECTION (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
1
SPECIFICATIONS
MACHINE DIMENSIONS, 44"
44" RIGHT TO LEFT
in
in
8
in
4
7
8
1
7
2
3
V1
in
2
1
14 in
21
in
8
5
26
in
in
2
2
1
1
30
16
S*
C*
W
E2
in
8
7
in
8
14
1
19
RA
SAN
TABLE to TABLE
E1
D
4 in
16 in
3
4
in
8
44 in
3
63
in
8
5
23
in
V2
in
8
3
7
11
21
1
in
8
1
4
8
1
in
8
in
4
5
51
in
8
(NOTE 2)
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
in
2
1
64
in
8
5
63
in
8
1
61
DET
in
4
3
23
in
2
1
11
(NOTE 4)
(NOTE 3) 10
1
in
8
*Applies to steam heated units ** Chemical sanitizing units only
11
SAN
1
2
E2
E1
E2
W
W
RA
in
8
5
71
in
2
1
67
(NOTE 1)
93 in MAX
20
5
in
8
20 in
DET
DET
CP
D
in
4
44
3
8
1
in
8
in
C*
S*
in
4
3
23
in
4
1
15
9 in
1
6
in
8
1
14
in
2
3
4
8
(NOTE 4)
in
34 in
(NOTE 4)
in
4
3
23
CP
S*
3
3
17
in
4
1
in
8
(NOTE 4)
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W MAIN INLET WATER CONNECTION (1/2 NPT-F)
D DRAIN CONNECTION (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
2
SPECIFICATIONS
MACHINE DIMENSIONS, 66"
66" LEFT TO RIGHT
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2" TO 76".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
in
5
30
in
in
4
8
9 in
1
3
2
in
8
14 in
in
8
8
5
16
V1
7
14
16 in
4 in
7
10
in
8
W3***
D2
1
73
in MIN
2
(NOTE 2)
W2
TABLE to TABLE
1
85
in
2
E1
66 in
E2
D1
W1
RA
SAN**
1
23
in
2
21 in
1
11
in
8
1
in
4
4
V2
in
8
7
in
8
14
3
in
20
2
1
in
8
21
5
26
S*
C*
E2
W1
20 in
DET
5
20
in
8
in
4
3
23
CP
33 in
1
17
in
8
(NOTE 4)
(NOTE 1)
93 in MAX
in
2
1
63
61 in
34 in
in
2
1
11
(NOTE 4)
in
4
3
8
*Applies to steam heated units ** Chemical sanitizing units only *** Pre-wash cold water thermostat option only
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W1 MAIN INLET WATER CONNECTION (1/2 NPT-F)
W2 PRE-WASH INLET WATER CONN. (1/2 NPT-F)
W3*** PRE-WASH COLD WATER CONN. (1/2 NPT-F)
D1 DRAIN CONNECTION, WASH (1-1/2" NPT-F)
D2 DRAIN CONNECTION, PRE-WASH (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
W3***
5
7
8
D2
E1
E2
W1
RA
SAN**
DET
CP
D1
1
66
in
8
S*
C*
1
6
in
8
1
14
in
2
in
4
3
8
W2
in
1
33
in
2
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
in
8
3
7
in
4
1
15
9 in
(NOTE 4)
1
10
in (NOTE 3)
8
in
8
5
71
in
2
1
67
in
2
1
64
in
8
5
63
in
8
1
61
3
SPECIFICATIONS
MACHINE DIMENSIONS, 66"
66" RIGHT TO LEFT
in
in
3
7
in
8
7
in
8
in
14
1
2
1
in
19
8
21
5
26
S*
C*
V2
in
4
8
4
1
3
2
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2" TO 76".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
SAN**
3
4
8
in
23
21 in
RA
1
W1
D1
TABLE to TABLE
66 in
1
in
85
2
73
in
2
1
11
in
8
1
4
in
4
(NOTE 2)
10
W3***
W2
D2
1
in
2
7
in
8
4 in
14 in
16 in
V1
in
in
8
8
5
5
30
16
E1
E2
in
in
61
8
3
7
RA
SAN**
DET
8
in
4
1
15
1
6
in
8
in
2
1
9 in
11
S*
1
10
in (NOTE 3)
8
C*
11
29
in
8
5
71
in
2
1
67
in
1
64
(NOTE 4)
2
in
8
5
63
1
*Applies to steam heated units ** Chemical sanitizing units only *** Pre-wash cold water thermostat option only
E2
E1
E2
W1
D2
D1
CP
5
in
8
1
in
2
1
66
in
8
W2
W3***
(NOTE 1)
93 in MAX
in
2
1
63
61 in
34 in
in
4
3
8
3
3
17
in
4
1
in
8
5
7
in
8
(NOTE 4) (NOTE 4)
CP
W1
DET
in
3
23
4
(NOTE 4)
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W1 MAIN INLET WATER CONNECTION (1/2 NPT-F)
W2 PRE-WASH INLET WATER CONN. (1/2 NPT-F)
W3*** PRE-WASH COLD WATER CONN. (1/2 NPT-F)
D1 DRAIN CONNECTION, WASH (1-1/2" NPT-F)
D2 DRAIN CONNECTION, PRE-WASH (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
4
SPECIFICATIONS
SIDE-LOADER DIMENSIONS
23" L-R UNHOODED
30.32
29.00
16.35
DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER
ADJUSTABLE VENTILATION
DUCT ADAPTER
VENTILATION SCOOP
SIDE-LOADER
23.00
23" R-L UNHOODED
SIDE-LOADER
DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER
23.00
ADJUSTABLE VENTILATION DUCT ADAPTER
VENTILATION SCOOP
30.32
29.00
16.35
VENTILATION COWL WITH CUTOUT FOR
L-R UNITS
10.00
+1.00
34.00
-1.00
22.00
ELECTRICAL
CONDUIT
SIDE-LOADER DRAIN HOSE
ELECTRICAL
CONDUIT
SIDE-LOADER
DRAIN HOSE
22.00
VENTILATION COWL WITH CUTOUT FOR R-L UNITS
10.00
+1.00
34.00
-1.00
33.69
W1
20
SPECIFICATIONS
STEAM BOOSTER HEATER DIMENSIONS
1
in
4
S
24 in
E
W2
PS
PW
in
2
1
17
in
8
3
11
E
PW
28
PS
5
22 in
in
8
W2
20
S
PW
W2
in
8
1
E
33
in
4
3
20
in
8
5
in
14
8
7
2
3
3
in
8
3
19
in
8
1
in
8
C
C
1
PS
10
3
1
8
in
4
1
7
5
22 in
in
8
S
W1
in
8
1
11
in
2
in
7
8
in8
8
E MAIN ELECTRICAL CONNECTION (7/8" DIA HOLE)
W1 MAIN INLET WATER CONNECTION (3/4" NPT-F)
W2 WATER OUTLET CONNECTION (3/4" NPT-F)
PW WATER PRESSURE RELIEF OUTLET (3/4" NPT-F)
PS STEAM PRESSURE RELIEF OUTLET (1" NPT-F)
S STEAM SUPPLY TO BOOSTER (1" NPT-F)
C STEAM CONDENSATE CONNECTION (3/4" NPT-F)
SPECIFICATIONS
102.07
BLOWER/DRYER OPTION: MACHINE DIMENSIONS
WITH 44" DISHMACHINE
48.07
ELECTRICAL CONNECTION
9.00
102.07
25.50
WITH 66" DISHMACHINE
124.06
9.00
48.07
ELECTRICAL CONNECTION
7
25.50
Machine Dimensions:
Height 72.5" Width 48" Depth 30.625"
Wall Clearance: 5'
Height 19.75" Width 21"
Shipping Weight: 750lbs.
Shipping Size:
Length 77" Depth 41" Height 89"
SPECIFICATIONS
OPERATING PARAMETERS
Model Designation: 44" 66" 44" STEAM 66" STEAM
Operating Capacity:
Racks per Hour 218 218 218 218
Dishes per Hour 3488 3488 3488 3488
Glasses per Hour 7848 7848 7848 7848
Tank Capacity (Gallons):
Wash Tank 35.6 35.6 35.6 35.6
Pre-Wash Tank N/A 15.8 N/A 15.8
Electrical Loads (as applicable):
Wash Motor HP 3.0 3.0 3.0 3.0
Drive Motor HP 0.25 0.25 0.25 0.25
Pre-Wash Motor HP N/A 2.0 N/A 2.0
Wash Heater kW 15 or 18 18 N/A N/A
NOTE: Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and is subject to change without notice.
8
SPECIFICATIONS
OPERATING PARAMETERS
Model Designation: 44" 66" 44" STEAM 66" STEAM
HOT WATER SANITIZING
Water Temperatures (Fahrenheit):
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 160 160 160 160
Incoming Rinse Temperature 180 180 180 180
Incoming Water Temperature
12kW Booster 140 140 N/A N/A
18kW Booster 110 110 N/A N/A
No Booster 180 180 180 180
CHEMICAL SANITIZING
Water Temperatures (Fahrenheit):
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 120 120 120 120
Minimum Rinse Temperature 120 120 120 120
Incoming Water Temperature
12kW Booster 80 80 N/A N/A
18kW Booster 50 50 N/A N/A
No Booster 120 120 120 120
Other Water Requirements:
Water Flow Pressure (PSIG) 15 12 15 15
Flow Rate Minimum (GPM) 1.27 1.18 1.27 1.18
Water Line Size (NPT) 1/2" 1/2" 1/2" 1/2"
Drain Line Size (NPT) 1-1/2" 1-1/2" 1-1/2" 1-1/2"
Steam Requirements:
Steam Line for Wash Tank (NPT) N/A N/A 3/4" 3/4"
Steam Flow Pressure (PSIG) N/A N/A 10-20 10-20
Consumption @ 15 PSIG (lbm/hr) N/A N/A 60 60
9
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact electrical information for this machine. All electrical work performed on machines should be done in accordance
with applicable local, state, territorial and national codes. Work should only be performed by qualied electricians and
authorized service agents. A list of authorized Service Agencies is located in the back of this manual.
Note that all electrical wiring used in the dishmachine must be rated, at a minimum, for 100C (212F). Furthermore, use copper conductors only.
Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. Jackson assumes incoming voltages will be either 208, 230 or 460 volts. Some of the heating elements used in our machines are actually rated for other voltages, such as 240 or 480 volts. Always verify the amperage draw of the machine in operation when sizing circuit protection.
If the machine is equipped with the optional rinse heater, note the rinse heater has its own electrical connection and therefore requires a separate service. Amperage loads for motors and heaters are called out on the machine data plate for the installation/service technician.
The electrical congurations of the machines are as follows:
Available Electrical Characteristics:
208 volt, 60 Hz, single phase
230 volt, 60 Hz, single phase
208 volt, 60Hz, three phase
230 volt, 60 Hz, three phase
460 volt, 60 Hz, three phase
Available Wash Tank Heaters:
15kW (standard for CREW 44)
18kW (optional for CREW 44, standard for CREW 66)
Available Electrical Characteristics:
None (standard)
12kW (40F rise in temperature)
18kW (70F rise in temperature)
10
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
44" with 15kW Wash Heater
Wash
Volts Phase Freq
208 1 60 10.0 1.8 72.1 83.9 86.4 96.4
230 1 60 10.0 1.8 *59.9 71.7 74.2 84.2
240 1 60 10.0 1.8 62.5 74.3 76.8 86.8
208 3 60 8.6 1.1 41.6 51.3 53.5 62.1
230 3 60 8.4 1.1 *34.6 44.1 46.2 54.6
240 3 60 8.4 1.1 36.1 45.6 47.7 56.1
460 3 60 4.2 0.6 **17.3 22.1 23.2 27.4
480 3 60 4.2 0.6 18.1 22.9 24.0 28.2
44" with 18kW Wash Heater
Volts Phase Freq
208 1 60 10.0 1.8 86.5 98.3 100.8 110.8
230 1 60 10.0 1.8 *71.9 83.7 86.2 96.2
240 1 60 10.0 1.8 75.0 86.8 89.3 99.3
208 3 60 8.6 1.1 50.0 59.7 61.9 70.5
230 3 60 8.4 1.1 *41.5 51.0 53.1 61.5
240 3 60 8.4 1.1 43.4 52.9 55.0 63.4
460 3 60 4.2 0.6 **20.8 25.6 26.7 30.9
480 3 60 4.2 0.6 21.7 26.5 27.6 31.8
Motor Amps
Wash Motor Amps
Drive Motor Amps
Drive Motor Amps
Wash
Heater
Amps
Wash
Heater
Amps
FLA MCA MOP
FLA MCA MOP
44" Steam
Wash
Volts Phase Freq
208 1 60 10.0 1.8 11.8 14.3 24.3
230 1 60 10.0 1.8 11.8 14.3 24.3
208 3 60 8.6 1.1 9.7 11.9 20.5
230 3 60 8.4 1.1 9.5 11.6 20.0
460 3 60 4.2 0.6 4.8 5.9 10.1
* Denotes 240 volt heating elements that have been down-rated when 230 volts is applied. ** Denotes 480 volt heating elements that have been down-rated when 460 volts is applied.
Motor Amps
Drive Motor Amps
11
FLA MCA MOP
66" with 18kW Wash Heater
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
Volts Phase Freq
Pre-Wash
Motor Amps
Wash Motor Amps
Drive Motor Amps
Wash
Heater
Amps
FLA MCA MOP
208 1 60 10.2 10.0 1.8 86.5 108.5 111 . 1 121.3
230 1 60 9.4 10.0 1.8 *71.9 93.1 95.6 105.6
240 1 60 9.4 10.0 1.8 75.0 96.2 98.7 108.7
208 3 60 6.8 8.6 1.1 50.0 66.5 68.7 77.3
230 3 60 6.4 8.4 1.1 *41.5 57.47 59.5 67.9
240 3 60 6.4 8.4 1.1 43.4 59.3 61.4 69.8
460 3 60 3.2 4.2 0.6 **20.8 28.8 29.9 34.1
480 3 60 3.2 4.2 0.6 21.7 29.7 30.8 35.0
66" Steam
Volts Phase Freq
Pre-Wash
Motor Amps
Wash Motor Amps
Drive Motor Amps
FLA MCA MOP
208 1 60 10.2 10.0 1.8 22.0 24.6 34.8
230 1 60 9.4 10.0 1.8 21.2 23.7 33.7
208 3 60 6.8 8.6 1.1 16.5 18.7 27.3
230 3 60 6.4 8.4 1.1 15.9 18.0 26.4
460 3 60 3.2 4.2 0.6 8.0 9.1 13.3
* Denotes 240 volt heating elements that have been down-rated when 230 volts is applied. ** Denotes 480 volt heating elements that have been down-rated when 460 volts is applied.
40°F Rise – 12kW Booster
40°F Rise – 12kW Booster
Rinse
Volts Phase Freq
Heater
FLA
Volts Phase Freq
Amps
208 1 60 57.7 57.7
230 1 60 47.9 47.9
208 3 60 33.3 33.3
230 3 60 27.7 27.7
460 3 60 13.8 13.8
Note: On the 208 volt machines, the rinse heater is actually rated at 17.2kW.
Blower/Dryer
208 1 60 82.7 82.7
230 1 60 71.9 71.9
208 3 60 47.7 47.7
230 3 60 41.5 41.5
460 3 60 20.7 20.7
VOLTS PHASE FREQ AMPS
208 3 60 32.2
230 3 60 22.9
460 3 60 13.4
Rinse
Heater
Amps
FLA
12
INSTALLATION
INSTRUCTIONS
VISUAL INSPECTION: Before installing the unit, check the container and the machine for damage. A damaged container may be an indication there is possible damage to the product. If there is any type of damage to both the container and the unit, DO NOT THROW AWAY THE CONTAINER. The dishmachine has been previously inspected at the factory and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while it is in transit. If such a situation occurs, DO NOT RETURN THE UNIT TO THE MANUFACTURER. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage. Request that an inspection report be completed. Contact the carrier within 48 hours of receiving the machine in order to report possible freight damage and the dealer from whom the unit was purchased.
UNPACKING THE MACHINE: The machine should be unboxed and removed from the pallet prior to installing. Remove the wooden lift beams and their associated brackets after the unit has been positioned. Open the front door and remove all of the materials from the inside. Once unpacked, verify there are no missing parts. If a part is missing, contact the manufacturer immediately.
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while level. This is important to prevent any damage to the machine during operation and to ensure the best results possible. The unit comes equipped with adjustable bullet feet, which can be turned using a pair of pliers. Verify the unit is level from front to back and side to side prior to making any electrical or plumbing connections.
PLUMBING THE MACHINE: All plumbing connections must be made to adhere to local, state, territorial and national
codes. The installing plumber is responsible for ensuring the incoming water lines are ushed of debris prior to connecting to
the machine. Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing. Any valves that are found to be fouled or defective because of foreign matter left in the water line, and any subsequent water damage, are not the responsibility of the manufacturer.
Water hardness should be a maximum of 6 grains per gallon. Hard water should be treated prior to being used by
the machine. Iron in the water line can cause staining. A lter designed to remove iron from the water supply is highly
recommended for supplies in excess of 0.1 ppm.
This dishmachine comes with a Water Pressure Regulating Valve. The unit utilizes a ow pressure of 15 PSI for the incoming water line. Do not confuse static pressure with ow pressure. Static pressure occurs when there is no ow and
the valves are closed. Flow pressure occurs when water is running into the machine. The WPRV should be adjusted to
the proper ow pressure at a minimum.
The water supply line shall be 1/2" NPT minimum and must be able to provide water at the minimum temperature indicated on the machine data plate.
It is recommended that a shut-off valve be installed to allow isolating the dishmachine from the water system in the event that maintenance or other activities are required. Also, it is suggested that a shock absorber (not supplied with dishmachine) be installed on the incoming water line. This prevents water hammer (hydraulic shock)—induced by the solenoid valve as it operates—from causing damage to the equipment.
13
INSTALLATION
INSTRUCTIONS
CONNECTING THE DRAIN LINE: The drain for the unit is a gravity discharge drain. All piping to the machine drain must be a minimum 1-1/2” NPT AND SHALL NOT BE REDUCED. There must also be an air gap between the machine drain
line and the oor sink or drain. If a grease trap is required by code, it should have a ow capacity of 5 gallons. 44" units
have one drain connection point, 66" units have two.
STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for the wash tank. Those machines come with lines by which an outside source of steam (i.e. steam booster) is connected. Connect all steam lines from the booster to the machine in accordance with the booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to. See the machine data plate for information
related to steam ow requirements.
ELECTRICAL POWER CONNECTIONS: All electrical connections are to be made in accordance with applicable portions of local, state, territorial and national codes.
DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES
AND CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED.
This manual provides reference information regarding electrical requirements and loads, but that information may change without notice. Always refer to the machine data plate for voltage requirements, machine voltage, total amperage load and serial number. If a data plate has been damaged and cannot be read, contact the manufacturer.
The main power terminal blocks (for the dishmachine and for the rinse booster heater, if applicable) are located at the top of the machine. Remove the top cover to access these connections. Route incoming power lines within conduit that will
connect via ttings to the pre-punched holes in the back of the control box. Install power and ground wires to lugs as
indicated by the appropriate decals in the control box. Use copper conductors only. Use of an anti-oxidation agent is permissible on the power connections. Tighten all connections.
Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre-punched hole.
Please note the dishmachine has a separate power connection from the rinse booster heater and the circuit protection requirements are different for each. Refer to the machine data plate for information on minimum circuit protection.
DISHMACHINE VENTILATION: The dishmachine should be located into an adequate exhaust hood or ventilation system
with provisions for venting. This is essential to permit efcient removal of the condensation exhaust. Ensure the exhaust
system is acceptable in accordance with applicable codes and standards.
Note: Any damage that is caused by steam and/or moisture due to improper ventilation is NOT covered under the warranty.
The dishmachine has the following ventilation requirements:
Load End: 200 CFM
Unload End: 200 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate in the manner it was designed.
14
INSTALLATION
INSTRUCTIONS
THERMOSTATS: The thermostats on this unit have been set at the factory for the wash tank and should only be adjusted by an authorized service agent.
CHEMICAL FEEDER EQUIPMENT: This dishmachine DOES NOT COME WITH AN INTEGRAL CHEMICAL SUPPLY/ FEEDER SYSTEM. Connect the unit to a third party chemical dispenser that meets the requirements of NSF Standard 29 for the machine to operate correctly.
Contact a chemical supplier about connecting a dispenser to the dishmachine. Chemical dispensers must be set for the type and concentration of chemicals being used.
Detergent usage and water hardness are two factors that contribute greatly to how efciently the dishmachine will operate. Using the proper amount of detergent can be a source of substantial savings. A qualied water treatment specialist can explain what is needed to gain the maximum efciency from detergent.
The dishmachine can operate in either hot water sanitizing mode or chemical sanitizing mode. The mode of the machine is marked above the machine's data plate.
If the unit is operated in chemical sanitizing mode, ensure an appropriate chlorine-based sanitizer is used in the nal rinse line.
15
INSTALLATION
INSTRUCTIONS
DETERGENT INJECTION POINT. ANOTHER BULKHEAD PLUG IS PROVIDED ON THE LEFT SIDE OF THE UNIT
BULKHEAD OPENING FOR CONDUCTIVITY PROBE
CHEMICAL TUBE
INSERTION POINT
875"
INLET WATER FITTING
1-1/2" NPTF DRAIN CONNECTION
SHOWN FROM REAR OF LEFT TO RIGHT UNIT.
RIGHT TO LEFT UNIT IS MIRRORED
1/2" NPTF
MAIN ELECTRICAL
CONNECTION OPENING
1.375"
ADJUSTABLE BULLET FEET
BOOSTER HEATER
ELECTRICAL CONNECTION
OPENING
1.375"
16
INSTALLATION
INSTRUCTIONS
SIGNAL BOARD IS LOCATED IN THE MAIN CONTROL BOX BEHIND THE LOWER DRESS PANEL
ELECTRICAL CONNECTION POINTS FOR TABLE LIMIT SWITCH,
VENTILATION FAN SIGNAL & CHEMICAL DISPENSING SYSTEMS
FROM DOOR SWITCH
REMOVE THIS JUMPER
WIRE TO ALLOW FOR TABLE LIMIT SWITCH
CONNECTIONS
TABLE LIMIT
SWITCH
CONNECTION
CONNECTION FOR
DETERGENT
DISPENSER
CONNECTION POINT
FOR VENT FAN SIGNAL
RINSE AID & SANITIZER CONNECTION SIGNALS
TO PLC
CHEMICAL DISPENSER TUBE CONNECTION POINTS TO RINSE INJECTOR
P: PRESSURE SWITCH (1/4" NPT)
S: SANITIZER (1/8" NPT)
R: RINSE AID (1/8" NPT)
17
INSTALLATION
CURTAIN INSTALLATION INSTRUCTIONS
The unit will have decals marking the locations for the placement of curtains inside the machine, starting at the load end and ending at the unload end. The illustrations below indicate the size of the curtain to be placed on the curtain hooks provided. If any curtain components are missing, these must be obtained and installed in order for the unit to work correctly. Curtains are used to control air currents inside the unit and assist in maintaining the heat necessary to keep energy costs down.
DETERMINING CONVEYER DIRECTION: The dishmachine will be congured for either Left to Right or Right to Left
operation. Direction is from the Load End to the Unload End, as shown below.
44" Left to Right 44" Right to Left
XL S L L XL
Load
XL S L S L L XL
Load
XL L L S L S XL
Unload
Unload
66" Left to Right
66" Right to Left
XL L L S XL
Unload
Unload
Load
Load
IMPORTANCE OF PROPER CURTAIN PLACEMENT: The curtains inside the dishmachine must be installed properly for the machine to operate correctly. Note the approximate locations for each type of curtain in the above illustrations. S=Short, L=Long & XL=Extra Long. See the chart below for actual curtain lengths and part numbers. Note the XL Curtain and Curtain Rod difference for the Load End when a side-loader option is present.
Legend Length Part #
S 12" 08415-131-73-44
L 19" 08415-002-14-41
XL 24.25" 08415-002-47-37
Curtain Rod 20.50" 05700-003-77-52
Side-Loader
Option
XL (Load
End Only)
Curtain Rod
(Load End Only)
18
Length Part #
24.25"" 08415-003-84-88
05700-003-84-57
INSTALLATION
OPERATING INSTRUCTIONS
PREPARATION: Before proceeding with the start-up of the unit, verify the following:
The drain stopper is installed.
The strainers are installed.
The pawl bar is installed and secure.
The actuator switches move with relative freedom and do not bind.
The curtains are installed correctly.
POWER UP: To place the unit in standby, press the START button on the front of the machine.
The unit will automatically determine if there is proper water level in the wash tank. If not, the unit will begin to ll until the appropriate level is reached.
If the wash tank temperature is not at the minimum level for the mode of operation, the wash heater will energize. Refer to the machine data plate for a better understanding of the minimum temperatures needed to operate the unit correctly. It may take several minutes for the wash tank to heat up, depending on the initial temperature of the water.
If the machine is equipped with a rinse booster option, the booster will turn on when the unit turns on.
If the machine is heated with a steam booster, the steam booster must be turned on in accordance with the manufacturer's instructions.
Do not attempt to start the unit until:
1. The unit stops lling. 2. The unit has reached the appropriate wash tank temperature.
FIRST RACK: The rst rack of ware that is placed into the unit will typically reduce the temperature of the wash tank, and the rst rack may need to run through the unit again. This process may be necessary any time the unit has not been
operated for an extended period of time, although this is dependent on the type of ware being used, its temperature and the ambient temperature of the kitchen area. To ensure proper operation, always observe the temperatures of the wash
and rinse when rst starting the unit.
WARE PREPARATION: Proper preparation of ware is essential for the smooth, efcient operation of this dishmachine.
Any ware placed inside the machine should have all solid food waste and scraps removed. It is recommended that ware also be sprayed down prior to entry into the dishmachine.
Place cups and glasses upside down in racks so they do not hold water during the cycle. Presoak atware in warm water
to assist in removing food. Load plates and saucers in the same direction, with the food surface facing the unload end of the machine.
WASHING A RACK OF WARE: This dishmachine is designed to wash ware that is placed in a rack. Materials should not be placed inside the unit unless they are properly secured into a dish rack.
To start the cycle, gently push the rack into the unit on the load end. Once the wash actuator has moved sufciently, the
unit will automatically begin to convey the dish rack through the unit. The entire cycle is automatic.
19
INSTALLATION
OPERATING INSTRUCTIONS
OPERATIONAL INSPECTIONS: It is recommended that operators periodically review the following items while the
machine is operating. All of these items are important to operating the machine in an efcient manner.
Review wash and rinse temperatures and compare to the minimums required by the data plate. Low temperatures can be an indication of a faulty thermostat, a thermostat that needs adjustment or some other condition that needs to be addressed.
Verify the pan strainers are not becoming clogged. Keeping these free of soil and debris allows for much better ow of water through the machine and prevents any sort of redeposit issues.
Water pressure: The dishmachine is designed to run at a minimum of 15 PSIG; if it is any lower there will not be enough rinse water to properly remove detergent from the ware.
Wash and rinse arm nozzles should be free of debris. Open nozzles are essential to the operation of the dishmachine.
SHUTDOWN: To shut the unit down, press the START button on the front of the machine. To drain the machine, open the front door and pull up on the drain release inside the unit. If the machine is equipped with a steam booster, shut it down in accordance with its manufacturer’s instructions.
CLEANING: It is recommended that the unit be cleaned at least once every 24 hours or at the end of the day. Cleaning
assists in maintaining the efcient operation of the unit by removing soil and debris that might otherwise become trapped
in nozzles or deposited onto ware.
Curtains should be removed and scrubbed with mild detergent and a brush and allowed to air dry.
Strainers should be removed and debris scooped out. Do not hit strainers to remove debris; this can cause them to warp and not seat correctly. Rinsing the strainer under water should remove the rest of any debris trapped in the part.
Wash arms can be removed using a 7/16" driver, however the dishmachine is designed so that the wash arms are
self-cleaning. Operators have the ability to ush the arms by removing the plastic end caps and running a rack through the unit. This should only be done as a cleaning function with an empty rack and a tub that is lled with water.
The internal chamber can be cleaned with a mild detergent and dishrag. The strainers and the pawl bar should be removed to provide as much room as possible.
The outside of the unit should be cleaned with a standard countertop or general cleaner. Do not attempt to clean inside any compartments, boxes or chambers that are secured with a cover. These normally contain live electrical components.
DO NOT CLEAN THE UNIT WITH ANY TYPE OF METALLIC SCRUBBING SPONGE.
20
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