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CREW 66S

Jackson CREW 66S Service Manual

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Page 1
RACK CONVEYER DISHMACHINES
TECHNICAL MANUAL
ELECTRICALLY HEATED MODELS:
CREW 44
CREW 66
STEAM HEATED MODELS:
CREW 44S
Crew Series
with WISR ™
CREW 66S
May 26, 2015
P/N 07610-003-78-18 L
P.O. Box 1060, Hwy 25E
Barbourville, KY USA
1.888.800.5672
www.jacksonwws.com
Page 2
Page 3
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized
service agency within the warranty period. This includes the use of factory specied genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by authorized persons,
improper installation, if serial number has been removed or altered, or if unit is used for purpose other than originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION
To register your product go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory,
whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in design and specication of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, IN-
CLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS, BUT
NOT LIMITED TO TIMER CAMS, THERMOSTATS OR DOORS, BEYOND 30 DAYS FROM THE DATE OF INSTALLATION. IN
ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRES-
SURE, OR HARD WATER CONDITIONS.
i
Page 4
REVISION HISTORY
Revision
Letter
A 07-27-10 CW/JC N/A Initial release of manual.
B 02-25-11 JC
C 06-30-11 JC N/A Initial release of 23" & 30" unhooded side loaders.
D 03-28-13 JC N/A Changed Jackson logo.
E 08-12-13 BG 8271 Added door magnet cover.
F 01-31-14 MHH
G 10-27-14 KAP QOF-386 Added new Vent Shield P/N 05700-004-18-73 on pg. 54
H 03-02-15 KAP N/A Updated P/N for item #10 on pg. 55.
J 03-10-15 KAP N/A Updated P/N for item #4 on pg. 71
K 04-17-15 KAP N/A Updated Rinse Assembly Drawing on pg. 41
L 05-26-15 KAP N/A Combined PLC 1 & 2 under part # 06401-004-13-59
Revision
Date
Made By Applicable ECNs Details
8183 8186 8187 8177
Transformer change for 208V units. Drain handle operation & alignment change. Door splash shield addition. Rinse paddle switch operation. Initial release of 66" units, 44" Steam units & 66" Steam units.
Added Blower/Dryer option. Updated control box. Updated schematics.
ii
Page 5
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
CREW 44 CREW 66
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Chemical sanitizing rack conveyer machine
CREW 44S CREW 66S
Steam cleaning rack conveyer machine
Jackson WWS, INC provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Please remember that technical support is available for service personnel only.
Phone Number:
iii
Page 6
TABLE OF CONTENTS
SPECIFICATIONS
Machine Dimensions ..................................................................................................................1
Side-Loader Dimensions ............................................................................................................5
Steam Booster Heater Dimensions ............................................................................................6
Blower/Dryer Dimensions ...........................................................................................................7
Operating Parameters ................................................................................................................8
Electrical Requirements ............................................................................................................10
INSTALLATION
Installation Instructions .............................................................................................................13
Curtain Installation ....................................................................................................................18
Operating Instructions ...............................................................................................................19
Delime Instructions ...................................................................................................................21
MAINTENANCE
Troubleshooting ........................................................................................................................22
PARTS
Control Box Components .........................................................................................................24
Overloads .................................................................................................................................26
Miscellaneous Electrical Components ......................................................................................27
Wash Heater & Heater Shroud Assemblies ..............................................................................28
Pump Suction Assembly ...........................................................................................................29
Wash Heaters ...........................................................................................................................30
Door Assembly .........................................................................................................................31
Pre-Wash Door Assembly ........................................................................................................ 32
Door Spring Assembly ............................................................................................................. 33
Plumbing Assembly, Main Water Inlet ...................................................................................... 34
Wash Tank Fill Assembly ......................................................................................................... 35
Pre-Wash Tank Fill Assemblies ................................................................................................ 36
Wash Manifold & Arm Assembly ...............................................................................................37
Pre-Wash Manifold & Arm Assemblies ......................................................................................39
Rinse Assembly ........................................................................................................................41
Pawl Bar Assemblies ................................................................................................................43
Pawl Bar Bracket Assembly ......................................................................................................44
Pawl Bar Gutter Assembly ........................................................................................................45
Rack Paddle Assembly .............................................................................................................46
Rinse Paddle Assemblies .........................................................................................................47
Drain Assembly Parts ...............................................................................................................48
iv
Page 7
TABLE OF CONTENTS
PARTS (continued)
Covers, Guards & Panels ..........................................................................................................49
Brackets ....................................................................................................................................50
Miscellaneous Parts ..................................................................................................................51
Ventilation Cowl Parts ...............................................................................................................52
Ventilation Cowl for Unhooded Side-Loader .............................................................................53
Drive Assembly .........................................................................................................................54
Side-Loaders ............................................................................................................................56
Side-Loader Drive Linkage .......................................................................................................59
Steam Heating Coil Assembly ..................................................................................................60
Booster Heater Option (Electric) ...............................................................................................61
Booster Heater Option (Steam) .................................................................................................62
Blower/Dryer Option, Machine Assembly ..............................................................................64
Blower/Dryer Option, Control Box .........................................................................................65
Blower/Dryer Option, Blower Assembly ................................................................................66
SCHEMATICS
Booster Heater, 3-Phase ...........................................................................................................67
Booster Heater, 1-Phase, 12kW ................................................................................................68
Booster Heater, 1-Phase, 18kW ...............................................................................................69
Steam Booster Heater ..............................................................................................................70
Temperature Board ...................................................................................................................71
Photocell Table Limit Switch ......................................................................................................72
44" 208/230/460V, 60Hz, 3-Phase ............................................................................................73
44" 208/230V, 60Hz, 1-Phase ...................................................................................................74
44" Steam, 208/230/460V, 60Hz, 3-Phase ................................................................................75
44" Steam, 208/230V, 60Hz, 1-Phase .......................................................................................76
66" 208/230/460V, 60Hz, 3-Phase ............................................................................................77
66" 208/230V, 60Hz, 1-Phase ...................................................................................................78
66" Steam, 208/230/460V, 60Hz, 3-Phase ...............................................................................79
66" Steam, 208/230V, 60Hz, 1-Phase ......................................................................................80
Blower/Dryer, 240V ...................................................................................................................81
Blower/Dryer, 480V ...................................................................................................................82
MAINTENANCE & REPAIR CENTERS
Authorized Service Centers ..................................................................................................... 83
v
Page 8
SPECIFICATIONS
MACHINE DIMENSIONS, 44"
44" LEFT TO RIGHT
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
in
in
in
4
8
8
1
7
3
2
7
in
14 in
E1
RA
SAN
W
E2
in
in
2
2
1
1
30
16
D
8
7
in
8
14
1
in
19
2
1
in
8
21
5
26
S*
V1
1
51
in MIN
2
(NOTE 2)
TABLE to TABLE
44 in
3
63
in
8
23.50
3
4
in
8
C*
V2
21 in
11 in
4 in
in
8
3
7
E2
W
20
5
in
8
20 in
DET
in
4
3
23
(NOTE 4)
17
3
3
in
4
1
in
8
*Applies to steam heated units ** Chemical sanitizing units only
CP
34 in
(NOTE 4)
E1
E2
W
RA
SAN
(NOTE 1)
93 in MAX
in
8
5
71
in
2
1
67
34 in
(NOTE 4)
in
4
3
23
in
2
1
11
11
DET
CP
D
1
in
2
44
1
in
8
C*
DET
S*
in
3
23
in
4
1
15
1
in
6
8
1
14
in
2
in
4
3
8
1
10
8
(NOTE 4)
in (NOTE 3)
in
2
1
64
in
8
5
63
in
8
1
61
4
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W MAIN INLET WATER CONNECTION (1/2 NPT-F)
D DRAIN CONNECTION (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
1
Page 9
SPECIFICATIONS
MACHINE DIMENSIONS, 44"
44" RIGHT TO LEFT
in
in
8
in
4
7
8
1
7
2
3
V1
in
2
1
14 in
21
in
8
5
26
in
in
2
2
1
1
30
16
S*
C*
W
E2
in
8
7
in
8
14
1
19
RA
SAN
TABLE to TABLE
E1
D
4 in
16 in
3
4
in
8
44 in
3
63
in
8
5
23
in
V2
in
8
3
7
11
21
1
in
8
1
4
8
1
in
8
in
4
5
51
in
8
(NOTE 2)
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
in
2
1
64
in
8
5
63
in
8
1
61
DET
in
4
3
23
in
2
1
11
(NOTE 4)
(NOTE 3) 10
1
in
8
*Applies to steam heated units ** Chemical sanitizing units only
11
SAN
1
2
E2
E1
E2
W
W
RA
in
8
5
71
in
2
1
67
(NOTE 1)
93 in MAX
20
5
in
8
20 in
DET
DET
CP
D
in
4
44
3
8
1
in
8
in
C*
S*
in
4
3
23
in
4
1
15
9 in
1
6
in
8
1
14
in
2
3
4
8
(NOTE 4)
in
34 in
(NOTE 4)
in
4
3
23
CP
S*
3
3
17
in
4
1
in
8
(NOTE 4)
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W MAIN INLET WATER CONNECTION (1/2 NPT-F)
D DRAIN CONNECTION (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
2
Page 10
SPECIFICATIONS
MACHINE DIMENSIONS, 66"
66" LEFT TO RIGHT
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2" TO 76".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
in
5
30
in
in
4
8
9 in
1
3
2
in
8
14 in
in
8
8
5
16
V1
7
14
16 in
4 in
7
10
in
8
W3***
D2
1
73
in MIN
2
(NOTE 2)
W2
TABLE to TABLE
1
85
in
2
E1
66 in
E2
D1
W1
RA
SAN**
1
23
in
2
21 in
1
11
in
8
1
in
4
4
V2
in
8
7
in
8
14
3
in
20
2
1
in
8
21
5
26
S*
C*
E2
W1
20 in
DET
5
20
in
8
in
4
3
23
CP
33 in
1
17
in
8
(NOTE 4)
(NOTE 1)
93 in MAX
in
2
1
63
61 in
34 in
in
2
1
11
(NOTE 4)
in
4
3
8
*Applies to steam heated units ** Chemical sanitizing units only *** Pre-wash cold water thermostat option only
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W1 MAIN INLET WATER CONNECTION (1/2 NPT-F)
W2 PRE-WASH INLET WATER CONN. (1/2 NPT-F)
W3*** PRE-WASH COLD WATER CONN. (1/2 NPT-F)
D1 DRAIN CONNECTION, WASH (1-1/2" NPT-F)
D2 DRAIN CONNECTION, PRE-WASH (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
W3***
5
7
8
D2
E1
E2
W1
RA
SAN**
DET
CP
D1
1
66
in
8
S*
C*
1
6
in
8
1
14
in
2
in
4
3
8
W2
in
1
33
in
2
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
in
8
3
7
in
4
1
15
9 in
(NOTE 4)
1
10
in (NOTE 3)
8
in
8
5
71
in
2
1
67
in
2
1
64
in
8
5
63
in
8
1
61
3
Page 11
SPECIFICATIONS
MACHINE DIMENSIONS, 66"
66" RIGHT TO LEFT
in
in
3
7
in
8
7
in
8
in
14
1
2
1
in
19
8
21
5
26
S*
C*
V2
in
4
8
4
1
3
2
NOTE 1:
THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE.
NOTE 2:
VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2" TO 76".
NOTE 3:
THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY.
NOTE 4:
ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE FEET.
E1
SAN**
3
4
8
in
23
21 in
RA
1
W1
D1
TABLE to TABLE
66 in
1
in
85
2
73
in
2
1
11
in
8
1
4
in
4
(NOTE 2)
10
W3***
W2
D2
1
in
2
7
in
8
4 in
14 in
16 in
V1
in
in
8
8
5
5
30
16
E1
E2
in
in
61
8
3
7
RA
SAN**
DET
8
in
4
1
15
1
6
in
8
in
2
1
9 in
11
S*
1
10
in (NOTE 3)
8
C*
11
29
in
8
5
71
in
2
1
67
in
1
64
(NOTE 4)
2
in
8
5
63
1
*Applies to steam heated units ** Chemical sanitizing units only *** Pre-wash cold water thermostat option only
E2
E1
E2
W1
D2
D1
CP
5
in
8
1
in
2
1
66
in
8
W2
W3***
(NOTE 1)
93 in MAX
in
2
1
63
61 in
34 in
in
4
3
8
3
3
17
in
4
1
in
8
5
7
in
8
(NOTE 4) (NOTE 4)
CP
W1
DET
in
3
23
4
(NOTE 4)
E1 MAIN ELECTRICAL CONNECTION (1.375” DIA HOLE)
E2 BOOSTER HEATER ELECT. CONNECTION (1.375" DIA)
W1 MAIN INLET WATER CONNECTION (1/2 NPT-F)
W2 PRE-WASH INLET WATER CONN. (1/2 NPT-F)
W3*** PRE-WASH COLD WATER CONN. (1/2 NPT-F)
D1 DRAIN CONNECTION, WASH (1-1/2" NPT-F)
D2 DRAIN CONNECTION, PRE-WASH (1-1/2" NPT-F)
DET DETERGENT BULKHEAD ACCESS (.875" DIA HOLE)
SAN** SANITIZER INLET TO RINSE (1/8" NPT-F)
RA RINSE AID CONNECTION TO RINSE (1/8" NPT-F)
CP CONDUCTIVITY PROBE ACCESS (.875" DIA HOLE)
S* STEAM TO WASH TUB HEATING COIL (3/4" NPT-F)
C* CONDENSATE RETURN (3/4" NPT-F)
VI VENTILATION DUCT CONN. (LOAD END) 4" x 16" ID
V2 VENTILATION DUCT CONN. (UNLOAD END) 4" x 16" ID
4
Page 12
SPECIFICATIONS
SIDE-LOADER DIMENSIONS
23" L-R UNHOODED
30.32
29.00
16.35
DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER
ADJUSTABLE VENTILATION
DUCT ADAPTER
VENTILATION SCOOP
SIDE-LOADER
23.00
23" R-L UNHOODED
SIDE-LOADER
DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER
23.00
ADJUSTABLE VENTILATION DUCT ADAPTER
VENTILATION SCOOP
30.32
29.00
16.35
VENTILATION COWL WITH CUTOUT FOR
L-R UNITS
10.00
+1.00
34.00
-1.00
22.00
ELECTRICAL
CONDUIT
SIDE-LOADER DRAIN HOSE
ELECTRICAL
CONDUIT
SIDE-LOADER
DRAIN HOSE
22.00
VENTILATION COWL WITH CUTOUT FOR R-L UNITS
10.00
+1.00
34.00
-1.00
Page 13
33.69
W1
20
SPECIFICATIONS
STEAM BOOSTER HEATER DIMENSIONS
1
in
4
S
24 in
E
W2
PS
PW
in
2
1
17
in
8
3
11
E
PW
28
PS
5
22 in
in
8
W2
20
S
PW
W2
in
8
1
E
33
in
4
3
20
in
8
5
in
14
8
7
2
3
3
in
8
3
19
in
8
1
in
8
C
C
1
PS
10
3
1
8
in
4
1
7
5
22 in
in
8
S
W1
in
8
1
11
in
2
in
7
8
in8
8
E MAIN ELECTRICAL CONNECTION (7/8" DIA HOLE)
W1 MAIN INLET WATER CONNECTION (3/4" NPT-F)
W2 WATER OUTLET CONNECTION (3/4" NPT-F)
PW WATER PRESSURE RELIEF OUTLET (3/4" NPT-F)
PS STEAM PRESSURE RELIEF OUTLET (1" NPT-F)
S STEAM SUPPLY TO BOOSTER (1" NPT-F)
C STEAM CONDENSATE CONNECTION (3/4" NPT-F)
Page 14
SPECIFICATIONS
102.07
BLOWER/DRYER OPTION: MACHINE DIMENSIONS
WITH 44" DISHMACHINE
48.07
ELECTRICAL CONNECTION
9.00
102.07
25.50
WITH 66" DISHMACHINE
124.06
9.00
48.07
ELECTRICAL CONNECTION
7
25.50
Machine Dimensions:
Height 72.5" Width 48" Depth 30.625"
Wall Clearance: 5'
Height 19.75" Width 21"
Shipping Weight: 750lbs.
Shipping Size:
Length 77" Depth 41" Height 89"
Page 15
SPECIFICATIONS
OPERATING PARAMETERS
Model Designation: 44" 66" 44" STEAM 66" STEAM
Operating Capacity:
Racks per Hour 218 218 218 218
Dishes per Hour 3488 3488 3488 3488
Glasses per Hour 7848 7848 7848 7848
Tank Capacity (Gallons):
Wash Tank 35.6 35.6 35.6 35.6
Pre-Wash Tank N/A 15.8 N/A 15.8
Electrical Loads (as applicable):
Wash Motor HP 3.0 3.0 3.0 3.0
Drive Motor HP 0.25 0.25 0.25 0.25
Pre-Wash Motor HP N/A 2.0 N/A 2.0
Wash Heater kW 15 or 18 18 N/A N/A
NOTE: Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and is subject to change without notice.
8
Page 16
SPECIFICATIONS
OPERATING PARAMETERS
Model Designation: 44" 66" 44" STEAM 66" STEAM
HOT WATER SANITIZING
Water Temperatures (Fahrenheit):
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 160 160 160 160
Incoming Rinse Temperature 180 180 180 180
Incoming Water Temperature
12kW Booster 140 140 N/A N/A
18kW Booster 110 110 N/A N/A
No Booster 180 180 180 180
CHEMICAL SANITIZING
Water Temperatures (Fahrenheit):
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 120 120 120 120
Minimum Rinse Temperature 120 120 120 120
Incoming Water Temperature
12kW Booster 80 80 N/A N/A
18kW Booster 50 50 N/A N/A
No Booster 120 120 120 120
Other Water Requirements:
Water Flow Pressure (PSIG) 15 12 15 15
Flow Rate Minimum (GPM) 1.27 1.18 1.27 1.18
Water Line Size (NPT) 1/2" 1/2" 1/2" 1/2"
Drain Line Size (NPT) 1-1/2" 1-1/2" 1-1/2" 1-1/2"
Steam Requirements:
Steam Line for Wash Tank (NPT) N/A N/A 3/4" 3/4"
Steam Flow Pressure (PSIG) N/A N/A 10-20 10-20
Consumption @ 15 PSIG (lbm/hr) N/A N/A 60 60
9
Page 17
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact electrical information for this machine. All electrical work performed on machines should be done in accordance
with applicable local, state, territorial and national codes. Work should only be performed by qualied electricians and
authorized service agents. A list of authorized Service Agencies is located in the back of this manual.
Note that all electrical wiring used in the dishmachine must be rated, at a minimum, for 100C (212F). Furthermore, use copper conductors only.
Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. Jackson assumes incoming voltages will be either 208, 230 or 460 volts. Some of the heating elements used in our machines are actually rated for other voltages, such as 240 or 480 volts. Always verify the amperage draw of the machine in operation when sizing circuit protection.
If the machine is equipped with the optional rinse heater, note the rinse heater has its own electrical connection and therefore requires a separate service. Amperage loads for motors and heaters are called out on the machine data plate for the installation/service technician.
The electrical congurations of the machines are as follows:
Available Electrical Characteristics:
• 208 volt, 60 Hz, single phase
• 230 volt, 60 Hz, single phase
• 208 volt, 60Hz, three phase
• 230 volt, 60 Hz, three phase
• 460 volt, 60 Hz, three phase
Available Wash Tank Heaters:
• 15kW (standard for CREW 44)
• 18kW (optional for CREW 44, standard for CREW 66)
Available Electrical Characteristics:
• None (standard)
• 12kW (40F rise in temperature)
• 18kW (70F rise in temperature)
10
Page 18
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
44" with 15kW Wash Heater
Wash
Volts Phase Freq
208 1 60 10.0 1.8 72.1 83.9 86.4 96.4
230 1 60 10.0 1.8 *59.9 71.7 74.2 84.2
240 1 60 10.0 1.8 62.5 74.3 76.8 86.8
208 3 60 8.6 1.1 41.6 51.3 53.5 62.1
230 3 60 8.4 1.1 *34.6 44.1 46.2 54.6
240 3 60 8.4 1.1 36.1 45.6 47.7 56.1
460 3 60 4.2 0.6 **17.3 22.1 23.2 27.4
480 3 60 4.2 0.6 18.1 22.9 24.0 28.2
44" with 18kW Wash Heater
Volts Phase Freq
208 1 60 10.0 1.8 86.5 98.3 100.8 110.8
230 1 60 10.0 1.8 *71.9 83.7 86.2 96.2
240 1 60 10.0 1.8 75.0 86.8 89.3 99.3
208 3 60 8.6 1.1 50.0 59.7 61.9 70.5
230 3 60 8.4 1.1 *41.5 51.0 53.1 61.5
240 3 60 8.4 1.1 43.4 52.9 55.0 63.4
460 3 60 4.2 0.6 **20.8 25.6 26.7 30.9
480 3 60 4.2 0.6 21.7 26.5 27.6 31.8
Motor Amps
Wash Motor Amps
Drive Motor Amps
Drive Motor Amps
Wash
Heater
Amps
Wash
Heater
Amps
FLA MCA MOP
FLA MCA MOP
44" Steam
Wash
Volts Phase Freq
208 1 60 10.0 1.8 11.8 14.3 24.3
230 1 60 10.0 1.8 11.8 14.3 24.3
208 3 60 8.6 1.1 9.7 11.9 20.5
230 3 60 8.4 1.1 9.5 11.6 20.0
460 3 60 4.2 0.6 4.8 5.9 10.1
* Denotes 240 volt heating elements that have been down-rated when 230 volts is applied. ** Denotes 480 volt heating elements that have been down-rated when 460 volts is applied.
Motor Amps
Drive Motor Amps
11
FLA MCA MOP
Page 19
66" with 18kW Wash Heater
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
Volts Phase Freq
Pre-Wash
Motor Amps
Wash Motor Amps
Drive Motor Amps
Wash
Heater
Amps
FLA MCA MOP
208 1 60 10.2 10.0 1.8 86.5 108.5 111 . 1 121.3
230 1 60 9.4 10.0 1.8 *71.9 93.1 95.6 105.6
240 1 60 9.4 10.0 1.8 75.0 96.2 98.7 108.7
208 3 60 6.8 8.6 1.1 50.0 66.5 68.7 77.3
230 3 60 6.4 8.4 1.1 *41.5 57.47 59.5 67.9
240 3 60 6.4 8.4 1.1 43.4 59.3 61.4 69.8
460 3 60 3.2 4.2 0.6 **20.8 28.8 29.9 34.1
480 3 60 3.2 4.2 0.6 21.7 29.7 30.8 35.0
66" Steam
Volts Phase Freq
Pre-Wash
Motor Amps
Wash Motor Amps
Drive Motor Amps
FLA MCA MOP
208 1 60 10.2 10.0 1.8 22.0 24.6 34.8
230 1 60 9.4 10.0 1.8 21.2 23.7 33.7
208 3 60 6.8 8.6 1.1 16.5 18.7 27.3
230 3 60 6.4 8.4 1.1 15.9 18.0 26.4
460 3 60 3.2 4.2 0.6 8.0 9.1 13.3
* Denotes 240 volt heating elements that have been down-rated when 230 volts is applied. ** Denotes 480 volt heating elements that have been down-rated when 460 volts is applied.
40°F Rise – 12kW Booster
40°F Rise – 12kW Booster
Rinse
Volts Phase Freq
Heater
FLA
Volts Phase Freq
Amps
208 1 60 57.7 57.7
230 1 60 47.9 47.9
208 3 60 33.3 33.3
230 3 60 27.7 27.7
460 3 60 13.8 13.8
Note: On the 208 volt machines, the rinse heater is actually rated at 17.2kW.
Blower/Dryer
208 1 60 82.7 82.7
230 1 60 71.9 71.9
208 3 60 47.7 47.7
230 3 60 41.5 41.5
460 3 60 20.7 20.7
VOLTS PHASE FREQ AMPS
208 3 60 32.2
230 3 60 22.9
460 3 60 13.4
Rinse
Heater
Amps
FLA
12
Page 20
INSTALLATION
INSTRUCTIONS
VISUAL INSPECTION: Before installing the unit, check the container and the machine for damage. A damaged container may be an indication there is possible damage to the product. If there is any type of damage to both the container and the unit, DO NOT THROW AWAY THE CONTAINER. The dishmachine has been previously inspected at the factory and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while it is in transit. If such a situation occurs, DO NOT RETURN THE UNIT TO THE MANUFACTURER. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage. Request that an inspection report be completed. Contact the carrier within 48 hours of receiving the machine in order to report possible freight damage and the dealer from whom the unit was purchased.
UNPACKING THE MACHINE: The machine should be unboxed and removed from the pallet prior to installing. Remove the wooden lift beams and their associated brackets after the unit has been positioned. Open the front door and remove all of the materials from the inside. Once unpacked, verify there are no missing parts. If a part is missing, contact the manufacturer immediately.
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while level. This is important to prevent any damage to the machine during operation and to ensure the best results possible. The unit comes equipped with adjustable bullet feet, which can be turned using a pair of pliers. Verify the unit is level from front to back and side to side prior to making any electrical or plumbing connections.
PLUMBING THE MACHINE: All plumbing connections must be made to adhere to local, state, territorial and national
codes. The installing plumber is responsible for ensuring the incoming water lines are ushed of debris prior to connecting to
the machine. Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing. Any valves that are found to be fouled or defective because of foreign matter left in the water line, and any subsequent water damage, are not the responsibility of the manufacturer.
Water hardness should be a maximum of 6 grains per gallon. Hard water should be treated prior to being used by
the machine. Iron in the water line can cause staining. A lter designed to remove iron from the water supply is highly
recommended for supplies in excess of 0.1 ppm.
This dishmachine comes with a Water Pressure Regulating Valve. The unit utilizes a ow pressure of 15 PSI for the incoming water line. Do not confuse static pressure with ow pressure. Static pressure occurs when there is no ow and
the valves are closed. Flow pressure occurs when water is running into the machine. The WPRV should be adjusted to
the proper ow pressure at a minimum.
The water supply line shall be 1/2" NPT minimum and must be able to provide water at the minimum temperature indicated on the machine data plate.
It is recommended that a shut-off valve be installed to allow isolating the dishmachine from the water system in the event that maintenance or other activities are required. Also, it is suggested that a shock absorber (not supplied with dishmachine) be installed on the incoming water line. This prevents water hammer (hydraulic shock)—induced by the solenoid valve as it operates—from causing damage to the equipment.
13
Page 21
INSTALLATION
INSTRUCTIONS
CONNECTING THE DRAIN LINE: The drain for the unit is a gravity discharge drain. All piping to the machine drain must be a minimum 1-1/2” NPT AND SHALL NOT BE REDUCED. There must also be an air gap between the machine drain
line and the oor sink or drain. If a grease trap is required by code, it should have a ow capacity of 5 gallons. 44" units
have one drain connection point, 66" units have two.
STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for the wash tank. Those machines come with lines by which an outside source of steam (i.e. steam booster) is connected. Connect all steam lines from the booster to the machine in accordance with the booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to. See the machine data plate for information
related to steam ow requirements.
ELECTRICAL POWER CONNECTIONS: All electrical connections are to be made in accordance with applicable portions of local, state, territorial and national codes.
DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES
AND CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED.
This manual provides reference information regarding electrical requirements and loads, but that information may change without notice. Always refer to the machine data plate for voltage requirements, machine voltage, total amperage load and serial number. If a data plate has been damaged and cannot be read, contact the manufacturer.
The main power terminal blocks (for the dishmachine and for the rinse booster heater, if applicable) are located at the top of the machine. Remove the top cover to access these connections. Route incoming power lines within conduit that will
connect via ttings to the pre-punched holes in the back of the control box. Install power and ground wires to lugs as
indicated by the appropriate decals in the control box. Use copper conductors only. Use of an anti-oxidation agent is permissible on the power connections. Tighten all connections.
Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre-punched hole.
Please note the dishmachine has a separate power connection from the rinse booster heater and the circuit protection requirements are different for each. Refer to the machine data plate for information on minimum circuit protection.
DISHMACHINE VENTILATION: The dishmachine should be located into an adequate exhaust hood or ventilation system
with provisions for venting. This is essential to permit efcient removal of the condensation exhaust. Ensure the exhaust
system is acceptable in accordance with applicable codes and standards.
Note: Any damage that is caused by steam and/or moisture due to improper ventilation is NOT covered under the warranty.
The dishmachine has the following ventilation requirements:
• Load End: 200 CFM
• Unload End: 200 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate in the manner it was designed.
14
Page 22
INSTALLATION
INSTRUCTIONS
THERMOSTATS: The thermostats on this unit have been set at the factory for the wash tank and should only be adjusted by an authorized service agent.
CHEMICAL FEEDER EQUIPMENT: This dishmachine DOES NOT COME WITH AN INTEGRAL CHEMICAL SUPPLY/ FEEDER SYSTEM. Connect the unit to a third party chemical dispenser that meets the requirements of NSF Standard 29 for the machine to operate correctly.
Contact a chemical supplier about connecting a dispenser to the dishmachine. Chemical dispensers must be set for the type and concentration of chemicals being used.
Detergent usage and water hardness are two factors that contribute greatly to how efciently the dishmachine will operate. Using the proper amount of detergent can be a source of substantial savings. A qualied water treatment specialist can explain what is needed to gain the maximum efciency from detergent.
The dishmachine can operate in either hot water sanitizing mode or chemical sanitizing mode. The mode of the machine is marked above the machine's data plate.
If the unit is operated in chemical sanitizing mode, ensure an appropriate chlorine-based sanitizer is used in the nal rinse line.
15
Page 23
INSTALLATION
INSTRUCTIONS
DETERGENT INJECTION POINT. ANOTHER BULKHEAD PLUG IS PROVIDED ON THE LEFT SIDE OF THE UNIT
BULKHEAD OPENING FOR CONDUCTIVITY PROBE
CHEMICAL TUBE
INSERTION POINT
875"
INLET WATER FITTING
1-1/2" NPTF DRAIN CONNECTION
SHOWN FROM REAR OF LEFT TO RIGHT UNIT.
RIGHT TO LEFT UNIT IS MIRRORED
1/2" NPTF
MAIN ELECTRICAL
CONNECTION OPENING
1.375"
ADJUSTABLE BULLET FEET
BOOSTER HEATER
ELECTRICAL CONNECTION
OPENING
1.375"
16
Page 24
INSTALLATION
INSTRUCTIONS
SIGNAL BOARD IS LOCATED IN THE MAIN CONTROL BOX BEHIND THE LOWER DRESS PANEL
ELECTRICAL CONNECTION POINTS FOR TABLE LIMIT SWITCH,
VENTILATION FAN SIGNAL & CHEMICAL DISPENSING SYSTEMS
FROM DOOR SWITCH
REMOVE THIS JUMPER
WIRE TO ALLOW FOR TABLE LIMIT SWITCH
CONNECTIONS
TABLE LIMIT
SWITCH
CONNECTION
CONNECTION FOR
DETERGENT
DISPENSER
CONNECTION POINT
FOR VENT FAN SIGNAL
RINSE AID & SANITIZER CONNECTION SIGNALS
TO PLC
CHEMICAL DISPENSER TUBE CONNECTION POINTS TO RINSE INJECTOR
P: PRESSURE SWITCH (1/4" NPT)
S: SANITIZER (1/8" NPT)
R: RINSE AID (1/8" NPT)
17
Page 25
INSTALLATION
CURTAIN INSTALLATION INSTRUCTIONS
The unit will have decals marking the locations for the placement of curtains inside the machine, starting at the load end and ending at the unload end. The illustrations below indicate the size of the curtain to be placed on the curtain hooks provided. If any curtain components are missing, these must be obtained and installed in order for the unit to work correctly. Curtains are used to control air currents inside the unit and assist in maintaining the heat necessary to keep energy costs down.
DETERMINING CONVEYER DIRECTION: The dishmachine will be congured for either Left to Right or Right to Left
operation. Direction is from the Load End to the Unload End, as shown below.
44" Left to Right 44" Right to Left
XL S L L XL
Load
XL S L S L L XL
Load
XL L L S L S XL
Unload
Unload
66" Left to Right
66" Right to Left
XL L L S XL
Unload
Unload
Load
Load
IMPORTANCE OF PROPER CURTAIN PLACEMENT: The curtains inside the dishmachine must be installed properly for the machine to operate correctly. Note the approximate locations for each type of curtain in the above illustrations. S=Short, L=Long & XL=Extra Long. See the chart below for actual curtain lengths and part numbers. Note the XL Curtain and Curtain Rod difference for the Load End when a side-loader option is present.
Legend Length Part #
S 12" 08415-131-73-44
L 19" 08415-002-14-41
XL 24.25" 08415-002-47-37
Curtain Rod 20.50" 05700-003-77-52
Side-Loader
Option
XL (Load
End Only)
Curtain Rod
(Load End Only)
18
Length Part #
24.25"" 08415-003-84-88
05700-003-84-57
Page 26
INSTALLATION
OPERATING INSTRUCTIONS
PREPARATION: Before proceeding with the start-up of the unit, verify the following:
• The drain stopper is installed.
• The strainers are installed.
• The pawl bar is installed and secure.
• The actuator switches move with relative freedom and do not bind.
• The curtains are installed correctly.
POWER UP: To place the unit in standby, press the START button on the front of the machine.
• The unit will automatically determine if there is proper water level in the wash tank. If not, the unit will begin to ll until the appropriate level is reached.
• If the wash tank temperature is not at the minimum level for the mode of operation, the wash heater will energize. Refer to the machine data plate for a better understanding of the minimum temperatures needed to operate the unit correctly. It may take several minutes for the wash tank to heat up, depending on the initial temperature of the water.
• If the machine is equipped with a rinse booster option, the booster will turn on when the unit turns on.
• If the machine is heated with a steam booster, the steam booster must be turned on in accordance with the manufacturer's instructions.
• Do not attempt to start the unit until:
1. The unit stops lling. 2. The unit has reached the appropriate wash tank temperature.
FIRST RACK: The rst rack of ware that is placed into the unit will typically reduce the temperature of the wash tank, and the rst rack may need to run through the unit again. This process may be necessary any time the unit has not been
operated for an extended period of time, although this is dependent on the type of ware being used, its temperature and the ambient temperature of the kitchen area. To ensure proper operation, always observe the temperatures of the wash
and rinse when rst starting the unit.
WARE PREPARATION: Proper preparation of ware is essential for the smooth, efcient operation of this dishmachine.
Any ware placed inside the machine should have all solid food waste and scraps removed. It is recommended that ware also be sprayed down prior to entry into the dishmachine.
Place cups and glasses upside down in racks so they do not hold water during the cycle. Presoak atware in warm water
to assist in removing food. Load plates and saucers in the same direction, with the food surface facing the unload end of the machine.
WASHING A RACK OF WARE: This dishmachine is designed to wash ware that is placed in a rack. Materials should not be placed inside the unit unless they are properly secured into a dish rack.
To start the cycle, gently push the rack into the unit on the load end. Once the wash actuator has moved sufciently, the
unit will automatically begin to convey the dish rack through the unit. The entire cycle is automatic.
19
Page 27
INSTALLATION
OPERATING INSTRUCTIONS
OPERATIONAL INSPECTIONS: It is recommended that operators periodically review the following items while the
machine is operating. All of these items are important to operating the machine in an efcient manner.
• Review wash and rinse temperatures and compare to the minimums required by the data plate. Low temperatures can be an indication of a faulty thermostat, a thermostat that needs adjustment or some other condition that needs to be addressed.
• Verify the pan strainers are not becoming clogged. Keeping these free of soil and debris allows for much better ow of water through the machine and prevents any sort of redeposit issues.
• Water pressure: The dishmachine is designed to run at a minimum of 15 PSIG; if it is any lower there will not be enough rinse water to properly remove detergent from the ware.
• Wash and rinse arm nozzles should be free of debris. Open nozzles are essential to the operation of the dishmachine.
SHUTDOWN: To shut the unit down, press the START button on the front of the machine. To drain the machine, open the front door and pull up on the drain release inside the unit. If the machine is equipped with a steam booster, shut it down in accordance with its manufacturer’s instructions.
CLEANING: It is recommended that the unit be cleaned at least once every 24 hours or at the end of the day. Cleaning
assists in maintaining the efcient operation of the unit by removing soil and debris that might otherwise become trapped
in nozzles or deposited onto ware.
• Curtains should be removed and scrubbed with mild detergent and a brush and allowed to air dry.
• Strainers should be removed and debris scooped out. Do not hit strainers to remove debris; this can cause them to warp and not seat correctly. Rinsing the strainer under water should remove the rest of any debris trapped in the part.
• Wash arms can be removed using a 7/16" driver, however the dishmachine is designed so that the wash arms are
self-cleaning. Operators have the ability to ush the arms by removing the plastic end caps and running a rack through the unit. This should only be done as a cleaning function with an empty rack and a tub that is lled with water.
• The internal chamber can be cleaned with a mild detergent and dishrag. The strainers and the pawl bar should be removed to provide as much room as possible.
• The outside of the unit should be cleaned with a standard countertop or general cleaner. Do not attempt to clean inside any compartments, boxes or chambers that are secured with a cover. These normally contain live electrical components.
• DO NOT CLEAN THE UNIT WITH ANY TYPE OF METALLIC SCRUBBING SPONGE.
20
Page 28
INSTALLATION
DELIME INSTRUCTIONS
To proceed with the delime operation, ll the dishmachine with the correct amount of delime solution as recommended by the manufacturer of the chemicals. The tank capacities of the machine can be found in the Specications section of this manual.
After the chemicals are added, perform the following steps:
1. Flip the NORMAL/DELIME switch to DELIME.
2. Disconnect or turn off chemical feeder pumps.
3. Close all doors.
4. Press the START button and run the machine for the length of time required by the chemical solution manufacturer.
5. Press the START button to shut the unit off.
6. Open the door and step away for 5 minutes.
7. Inspect the inside of the unit to determine if expectations have been met. If not, try running the delime solution through the unit for more time.
8. Once clean, drain the machine completely.
9. Close the door.
10. Rell the unit.
11. Press the START button and run the unit in Manual for 10 minutes.
12. Press the START button to turn off the unit.
13. Open the front door.
14. Drain the unit.
15. Flip the NORMAL/DELIME switch to NORMAL.
16. The machine is ready to use.
This equipment is not recommended for use with deionized water or other aggressive uids. Use of deionized water or other aggressive uids will result in corrosion and failure of materials and components. Use of deionized water or other aggressive uids will void the manufacturer’s warranty.
21
Page 29
MAINTENANCE
TROUBLESHOOTING
PLC TROUBLESHOOTING: Green LED lights are
illuminated on the PLC when in operation. The POWER, OK & RUN lights indicate that 24VDC power is available to the PLC and that is functioning properly. If the RUN light is
out, rst check that the RUN toggle switch located behind
the snap cover panel of the PLC is in the RUN position. If the switch is in the RUN position, it is possible that the operational program of the PLC is corrupted or lost. Temporary power surges may have occurred. Secure all power to the machine, wait for 30 seconds and restore power. Verify that the green light is illuminated to the 24VDC power supply immediately to the left of the PLC. If
UTILIZE THESE SCREWS FOR PLC REPLACEMENT
the RUN light is still off, replace the PLC. Refer to the illustration below for the designation of each LED. PLC1 is used for the 44” Electric & Steam units. An expansion PLC (PLC2) is used in conjunction with PLC1 for 66” Electric & Steam units. Inputs correspond to the
connections behind the top ip-up panel of the PLC and are
marked I1 through I8. Outputs correspond to the connections
behind the bottom ip-up panel of the PLC and are marked
Q1 thru Q8.
Note: All outputs are fused. Q1 & Q2 outputs for both PLC’s utilize 1.0 Amp fuses and Q3-Q8 outputs utilize 0.75 Amp
fuses. When illuminated, the LED lights on the front of each PLC will show the input from and the outputs to various components as illustrated here. LED’s that illuminate on PLC2 that are marked “NOT USED” have no bearing on the operation of the current
INPUTS
warewashers.
UTILIZE THESE SCREWS FOR PLC REPLACEMENT
STATUS INDICATING LIGHTS
RUN TOGGLE SWITCH
OUTPUTS
22
Page 30
MAINTENANCE
TROUBLESHOOTING
PLC1
LIGHT CONFIGURATION
1 2 3 4
PWR
RUN
OK
INPUTS:
1. On/Off Switch
2. Door Switch Safety Interlocks
3. Rack Inlet Switch
4. Final Rinse Switch
5. Lower Wash Float Switch
6. Upper Wash Float Switch
7. Manual/Delime Switch
8. Side-Loader Switch (on with no rack present)
INPUTS
5 6 7 8
1 2 3 4
OUTPUTS
5 6 7 8
PLC2
LIGHT CONFIGURATION
1 2 3 4
PWR
RUN
OK
INPUTS:
1. Lower Pre-Wash Float Switch (66 Units Only)
2. Upper Pre-Wash Float Switch (66 Units Only)
3. N/A
4. N/A
5. N/A
6. N/A
7. N/A
8. N/A
INPUTS
5 6 7 8
1 2 3 4
OUTPUTS
5 6 7 8
OUTPUTS:
1. Rinse Solenoid/Rinse Signal Relay
2. Wash Tank Fill Solenoid
3. Drive Motor Contactor
4. Wash Motor Contactor
5. Wash Heater Contactor or Steam Heat Relay
6. Ventilation Fan Relay
7. N/A
8. N/A
OUTPUTS:
1. Pre-Wash Tank Fill Solenoid (66 Units Only)
2. Pre-Wash Motor Contactor (66 Units Only)
3. N/A
4. N/A
5. N/A
6. N/A
7. N/A
8. N/A
23
Page 31
12
10
11
10
C3
TB1
C2
C1
TB2
PLC 2
PLC 1
T2
T1
8
9
1
HC1
TB3
TB4
3
2
3
4
6
5
7
1MOL
3MOL
2MOL
R1
R2
R3
R4
R5
R6
13
TB5
All operational relays use green LED-indicating lights to verify proper operation. These relays are mounted immediately to the right of the motor contactors. Please refer to the illustration at right.
LED
R1
PARTS
CONTROL BOX COMPONENTS
R2
R3
R4
R5
The illustration above depicts the components of a 66" electrically heated unit with the booster heater option. Component quantities and part numbers may vary for different units. Please refer to the notes within the parts list on the next page to verify that the required part number is correct.
ITEM QTY DESCRIPTION PART NUMBER
PLC1 1
T1 1
PLC, 24VDC (Programmed for 44" Units) (Programmed for 44" Units with Blower/Dryer)
Transformer 208 to 120VAC (208V Units) Transformer 230/460 to 120VAC
05945-003-92-50
05945-004-10-84
05950-011-75-59 05950-011-68-35
T2 1 Power Supply 24VDC 05950-003-76-32
PLC 1 & 2 1 (Programmed for 66" Units) 06401-004-13-59
PLC 1 & 2 1 (Programmed for 66" Units with Blower/Dryer) 06401-004-13-61
24
Page 32
PARTS
CONTROL BOX COMPONENTS
ITEM QTY DESCRIPTION PART NUMBER
HC1 1
C1 1 Contactor, Drive Motor 05945-003-75-22
C2 1 Contactor, Wash Pump 05945-003-75-22
C3 1 Contactor, Pre-Wash Motor (66" Units Only) 05945-003-75-22
R1 1 Relay, Vent Fan 05945-003-76-34
R2 1 Relay, Rinse Signal 05945-003-76-34
R3 1 Relay, Temperature Board 05945-003-79-57
R4 1 Relay, Booster Heater (Optional) 05945-003-76-34
R5 1 Relay, Wash Tank Steam (Steam Units Only) 05945-003-76-34
R6 1 Relay, Photo Cell Table Limit (Optional) 05945-003-76-34
1MOL 1 Overload, Drive Motor (Used on 3-Phase Units) See Overload Page
2MOL 1 Overload, Wash Motor (Used on 3-Phase Units) See Overload Page
3MOL 1 Overload, Pre-Wash Motor (Used on 3-Phase 66" Units) See Overload Page
TB1 1 Terminal Board, Signal 05940-003-77-43
TB2 1 Terminal Board, DC 05940-003-77-65
TB3 1 Terminal Board, L1 05940-021-94-85
Contactor, 24VDC, 3 Pole (Used on 3-Phase Units) Contactor, 24VDC, 4 Pole (Used on 1-Phase Units)
05945-003-75-02 05945-003-73-22
TB4 1 Terminal Board, L2 05940-021-94-85
TB5 1 Terminal Board, Blower 05940-021-70-74
1 1 Terminal Block 3 Pole 05940-011-48-27
2 1 Fan, 24VDC 05999-002-47-12
3 2 Fan Finger Guard 05999-003-12-92
4 1 Ground Lug 05940-200-76-00
5 1 Bracket, Fuse Strip 05700-002-42-03
6 1 Fuse Holder 05920-401-03-14
7 1 Fuse Holder, 6 Slot 05920-002-42-13
8 1 Holder, Bussman Fuse 05920-011-72-89
9 1
10 5 Relay Socket, 20A, 300V (Used for R1, R2, R4, R5 & R6) 05945-003-76-33
11 1 Relay Socket, 16A, 300V (Used for R3) 05945-003-79-58
12 1
13 2 Screw, 10-32 x 1/2" Phillips Pan Head w/Washer 05305-002-32-37
Fuse, 1.0 Amp (208V & 230V Units) Fuse, 0.5 Amp (460V Units)
Control Box Weldment (44" Units) Control Box Weldment (66" Units) 05700-003-82-04
05920-002-67-23 05920-011-72-88
25
Page 33
PARTS
OVERLOADS
WASH MOTORS: Overloads are specied for 3-phase units only. For GE brand MT03* series overloads, the process for setting is as follows:
• Determine the Full Load Amps for the wash motor.
• Set the overload at the closest setting without going over for the FLA of the motor.
• The overload already compensates for the FLA and will have a set point that is 125% of the FLA. (Example: Wash motor is rated at 10.0 FLA on the data plate. The replacement MT03* overload will be set at 10.0. It will trip at 12.5 Amps.)
WASH MOTOR
VOLTAGE
208 05945-003-76-29 MT03N
230 05945-003-76-29 MT03N
460 05945-003-76-27 MT03L
DRIVE MOTORS: Overloads are specied for 3-phase units only. For GE brand MT03* series overloads, the process for setting is as follows:
• Determine the Full Load Amps for the drive motor.
• Set the overload at the closest setting without going over for the FLA of the motor.
• The overload already compensates for the FLA and will have a set point that is 125% of the FLA. (Example: Drive motor is rated at 1.0 FLA on the data plate. The replacement MT03* overload will be set at 1.0. It will trip at 1.25 Amps.)
DRIVE MOTOR
VOLTAGE
208 05945-003-76-23 MT03F
230 05945-003-76-23 MT03F
460 05945-003-76-21 MT03D
PART NUMBER GE PART NUMBER
PART NUMBER GE PART NUMBER
Blue selector switch should be set to H for manual reset.
Blue selector switch should be set to H for manual reset.
PRE-WASH MOTORS: Overloads are specied for 3-phase units only.
For GE brand MT03* series overloads, the process for setting is as follows:
• Determine the Full Load Amps for the pre-wash motor.
• Set the overload at the closest setting without going over for the FLA of the motor.
• The overload already compensates for the FLA and will have a set point that is 125% of the FLA. (Example: Pre-wash motor is rated at 6.0 FLA on the data plate. The replacement MT03* overload will be set at 6.0. It will trip at 7.5 Amps.)
PRE-WASH MOTOR
VOLTAGE
208 05945-003-76-28 MT03M
230 05945-003-76-28 MT03M
460 05945-003-76-26 MT03K
NOTE: Connections should be tightened to 7 in.-lbs.
PART NUMBER GE PART NUMBER
26
Blue selector switch should be set to H for manual reset.
Page 34
PARTS
MISCELLANEOUS ELECTRICAL COMPONENTS
DESCRIPTION PART NUMBER
Fitting, 1", 90 Degree Hub (2 per 44" Units; 1 per 66" Units) 05975-003-77-44
Fitting, 1" Straight Hub (1 per 66" Units) 05975-003-88-01
Fitting, 3/4" STR QT 05975-003-77-46
Fitting, 3/4" 90 Degree QT 05975-003-77-45
Fitting, 1/2" NPT 90 Degree 05975-003-35-32
Fitting, 1/2" NPT STR 05975-003-33-27
Fitting, .231 x .394 05975-011-49-03
Clamp, 1" Conduit 05975-003-77-88
Clamp, 3/4" Conduit 05975-003-77-89
Plug, 2.5" Hole, Louvered 05975-003-77-39
Plug 05975-011-47-81
Plug 05975-002-29-94
Plug 05340-044-46-79
Plug 05975-011-59-49
Bushing 05975-003-10-46
Grommet, 1.250 OD x 1.000 ID 05975-111-58-01
Grommet, 7/8" Split 05975-200-40-00
Temperature RTD
06680-002-16-80
Proximity Switch 24VDC
05930-003-76-51
Thermostat
05930-510-02-79
Delime Switch
05930-301-46-00
Float Switch
06680-003-62-65
Start Switch
05930-003-76-52
27
Page 35
PARTS
WASH HEATER & HEATER SHROUD ASSEMBLIES
9
2
3
7
1
5
12
6
11
10
4
9
8
ITEM QTY DESCRIPTION PART NUMBER
1 1 Heater Shroud Weldment Lower 05700-003-74-21
2 1 Heater Shroud Weldment Upper 05700-003-74-24
3 1 Gasket, Suction Casting 05330-003-75-89
4 1 Gasket, Pump Suction 05330-003-75-87
5 1 Gasket, Heater 05330-200-02-70
6 1 Heater Box Rails 05700-003-74-72
7 1 Wash Pump Suction Weldment 05700-003-77-63
8 2 Washer, S/S 05311-174-01-00
9 9 Locknut, 1/4"-20 Hex w/Nylon Insert 05310-374-01-00
10 6 Nut, Hex 5/16"-18 S/S 05310-275-01-00
11 6 Lockwasher, 5/16" Split S/S 05310-275-01-00
12 1 Wash Heating Element, 15kW/18kW See Heater Chart
28
Page 36
PARTS
PUMP SUCTION ASSEMBLY
USED ON ALL PRE-WASH TANKS AND ALL STEAM-HEATED TANKS
1
4
3
2
ITEM QTY DESCRIPTION PART NUMBER
1 1 Gasket, Suction Casting 05330-003-75-89
2 1 Gasket, Pump Suction 05330-003-75-87
3 1 Pre-Wash Pump Suction Weldment 05700-003-82-27
4 1 Strainer, Pre-Wash Pump 05700-003-81-28
29
Page 37
VOLTAGE PHASE KW PART NUMBER CONTACTOR
208 1 15 04540-121-68-45 05945-003-73-22
230 1 15 04540-121-68-46 05945-003-73-22
208 3 15 04540-121-68-45 05945-003-75-02
230 3 15 04540-121-68-46 05945-003-75-02
460 3 15 04540-121-68-47 05940-003-75-02
208 1 18 04540-121-79-30 05945-003-73-22
230 1 18 04540-121-79-31 05945-003-73-22
208 3 18 04540-121-79-30 05945-003-75-02
230 3 18 04540-121-79-31 05945-003-75-02
460 3 18 04540-121-79-32 05945-003-75-02
PARTS
WASH HEATERS
SERVICE NOTES: When replacing wash heaters it is highly recommended to change the gasket also. Once installed, gaskets become compressed and are subject to extreme temperature changes. Replacing the gasket with the heater may prevent future leaks.
The nuts used to secure the heater to the casting should be torque to 16 in.-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to verify they are torque to 16 in.-lbs.
30
Page 38
PARTS
ITEM
END PIECE, DOOR LEFT SIDE
15
7
MAGNET, 217310 NEO 35 3/8 X 1.5" SMH
110 111
ORIG
DRWN
BY
DATE
5
2
3
PART NUMBER
DESCRIPTIONQTY
ITEM
05700-003-72-32F-BRACKET, DOOR GUIDE21 09330-003-73-94DOOR GUIDE22 05700-003-76-87W-DOOR WELDMENT 4413 09330-003-73-83END PIECE, DOOR RIGHT SIDE14 09330-003-73-84
END PIECE, DOOR LEFT SIDE
15
05700-003-72-51W-DOOR STOP & SUPPORT WELDMENT16 05310-374-01-00NUT, LOCK 1/4-20 HEX W/NYLON INSERT32
7
05305-011-81-58SCREW, 1/4-20 X 1 82 C SINK PHILLI108 05305-002-19-42SCREW, 10-32 X 1 PHILLIPS PAN HD269 05930-002-88-42
MAGNET, 217310 NEO 35 3/8 X 1.5" SMH
110
05700-003-81-86F-SPLASH SHIELD, 44 DOOR
111
05310
-373-03-00NUT, LOCK 6-32 HEX W/NYLON INS212
05700-004-07-38F-COVER, DOOR MAGNET113
PARTS LIST
DOOR ASSEMBLY, 44"
5
7
1
7
3
11
8
2
3
4
7
6
9
4
2
ITEM QTY DESCRIPTION PART NUMBER
10
12
13
7
2
5
1 2 Bracket, Door Guide 05700-003-72-32
2 2 Door Guide 09330-003-73-94
3 1 Door Weldment, 44" 05700-003-76-87
4 1 End Piece, Door Right Side 09330-003-73-83
5 1 End Piece, Door Left Side 09330-003-73-84
6 1 Door Stop & Support Weldment 05700-003-72-51
7 32 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
8 10 Screw, 1/4-20 x 1" 05305-011-81-58
9 26 Screw, 10-32 x 1" 05305-002-19-42
10 1 Magnet 05930-002-88-42
11 1 Splash Shield, 44" Door 05700-003-81-86
12 2 Locknut, 6-32 Hex w/Nylon Insert 05310-373-03-00
13 1 Cover, Door Magnet 05700-004-07-38
31
Page 39
PARTS
DESCRIPTIONQTY
ITEM
END PIECE, DOOR LEFT SIDE
15
7
MAGNET, 217310 NEO 35 3/8 X 1.5" SMH
110
CONTROL#
ORIG
DRWN
BY
DATE
PARTS LIST
PART TO BE FREE FROM ALL BURRS AND SHARP EDGES
DO NOT SCALE DRAWING
THIS PRINT IS THE PROPERTY OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND RETURN ON DEMAND. ANY USE, DISCLOSURE, REPRODUCTION, DUPLICATION, TRACING, OR USE OF INFORMATION CONTAINED HEREIN IN ANY MANNER DETRIMENTAL TO THE INTEREST OF JACKSON WWS,INC. IS FORBIDDEN. ALL RIGHTS OF DESIGN RESERVED.
R.M.I. NO:
GAUGE:
USED ON:
TOLERANCES
LET
REVISION
N/A
3
RELEASE TO PRODUCTION
A 03/03/11
2
4
5
ADD DOOR MAGNET COVER
B 08/06/13
PART NUMBER
DESCRIPTION
05700-003-72-32F-BRACKET, DOOR GUIDE 09330-003-73-94 05700-003-80-32W-DOOR WELDMENT, 22 PRE-WASH 09330-003-73-83END PIECE, DOOR RIGHT SIDE 09330-003-73-84
END PIECE, DOOR LEFT SIDE
05700-003-82-50W-DOOR STOP & SUPPORT WELDMENT L-R 05310-374-01-00LOCKNUT, 1/4-20 HEX W/NYLON INSERT 05305-011-81-58SCREW, 1/4-20 X 1 82 C SINK PHILLI 05305-002-19-42SCREW, 10-32 X 1 PHILLIPS PAN HD 05930-002-88-42
MAGNET, 217310 NEO 35 3/8 X 1.5" SMH
05700-003-82-46F-SPLASH SHIELD, 22" PREWASH DOOR 05310-373-03-00NUT, LOCK 6-32 HEX W/NYLON INS 05700-004-07-38F-COVER, DOOR MAGNET
PARTS LIST
DO NOT SCALE DRAWING
OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND
CONTROL# ORIG
DRWN
BY
DATE
N/A
J.C.
B.G.
PROCESS
03/03/11
BG
BG
ECN: 8271
08/06/13
PRE-WASH DOOR ASSEMBLY, 22"
3
ITEM
3
2
4
1
9
11
5
7
3
QTY
21
DOOR GUIDE22 13 14 15 16
7
30 108 269 110 111 212 113
8
6
1
10
13
ITEM QTY DESCRIPTION PART NUMBER
12
R.M.I. NO:
PART TO BE FREE FROM ALL BURRS AND SHARP EDGES
1 2 Bracket, Door Guide 05700-003-72-32
2 2 Door Guide 09330-003-73-94
THIS PRINT IS THE PROPERTY
2
4
ADD DOOR MAGNET COVER
B
RELEASE TO PRODUCTION
A
REVISION
LET
3 1 Door Weldment, 22" Pre-Wash 05700-003-80-32
4 1 End Piece, Door Right Side 09330-003-73-83
5 1 End Piece, Door Left Side 09330-003-73-84
6 1 Door Stop & Support Weldment L-R 05700-003-82-50
7 30 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
8 10 Screw, 1/4-20 x 1" 05305-011-81-58
9 26 Screw, 10-32 x 1" 05305-002-19-42
10 1 Magnet 05930-002-88-42
11 1 Splash Shield, 22" Pre-Wash Door 05700-003-82-46
12 2 Locknut, 6-32 Hex w/Nylon Insert 05310-373-03-00
13 1 Cover, Door Magnet 05700-004-07-38
32
Page 40
PARTS
DOOR SPRING ASSEMBLY
DOOR SPRING ASSEMBLY
05700-003-77-49
44" Wash doors use 2 assemblies
22" Pre-Wash doors use 1 assembly
ITEM QTY DESCRIPTION PART NUMBER
1 1 Casting, Door Spring Mount 09515-003-73-78
2 1 Spring, Door 05315-002-67-29
3 2 Spindle, Door Spring 05700-002-67-28
4 1 Pin, Door Spring 05700-002-83-55
5 1 Door Spring Bracket Weldment 05700-003-74-10
6 2 Washer, 1/4" S/S 05311-174-01-00
7 6 Locknut, 1/4"-20 Hex w/Nylon Insert 05310-374-01-00
8 1 Cotter Pin, 3/32" x 3/4" 05315-207-01-00
33
Page 41
PARTS
PLUMBING ASSEMBLY, MAIN WATER INLET
5
6
The opposite end of this hose connects to the Final Rinse Assembly. For units with the Booster Heater Option, this hose connects to the Booster Heater Inlet.
8
2
3
1
4
6
2
2
7
The opposite end of this
hose connects to the
Wash Tank Fill Assembly.
ITEM QTY DESCRIPTION PART NUMBER
1 1 Strainer, Inlet, 1/2" 04730-217-01-10
2 3 Nipple, 1/2" Close, Brass 04730-207-15-00
3 1 Tee, Brass, 1/2" x 1/2" x 1/2" 04730-211-27-00
4 1 Regulator, 1/2" 04820-100-04-07
5 1 Valve, 1/2" NPT Brass, 24VDC Coil 04810-003-75-16
6 2 Hose, 1/2" x 42" S/S Braided w/PTFE, Male Swivel 04720-003-76-09
7 1 Bracket, Inlet Plumbing Support 05700-003-74-42
8 1 Bracket, Upper Inlet Plumbing Support 05700-003-74-86
34
Page 42
PARTS
WASH TANK FILL ASSEMBLY
The hose from the Main Water Inlet Plumbing
connects to this solenoid valve.
2
5
1
3
8
1
7
4
6
ITEM QTY DESCRIPTION PART NUMBER
1 2 Elbow, 90 Degree, 1/2" Brass 04730-206-08-00
2 1
Vacuum Breaker, 1/2" Vacuum Breaker Repair Kit
04820-003-06-13 06401-003-06-23
3 1 Nipple, 1/2" Close, Brass 04730-207-15-00
4 1 Gasket, Rinse Manifold 05330-003-75-91
5 1 Valve, 1/2" NPT Brass, 24VDC Coil 04810-003-75-16
6 1 Tube Weldment, Tank Fill 05700-003-76-81
7 1 Tank Fill Injector Weldment 05700-003-76-84
8 2 Locknut, 1/4"-20 Hex w/Nylon Insert 05310-374-01-00
35
Page 43
PARTS
PRE-WASH TANK FILL ASSEMBLIES
12
3
10
12
3
11
3
11
8
9
7
7
7
10
STANDARD PRE-WASH
6
5
5
4
2
7
3
1
FILL PLUMBING
PRE-WASH FILL PLUMBING WITH
OPTIONAL COLD WATER FILL
ITEM QTY DESCRIPTION PART NUMBER
1 1 Tube Weldment, Tank Fill 05700-003-76-81
2 1 Gasket, Rinse Manifold 05330-003-75-91
3 4 (6)* Locknut, 1/4"-20 Hex w/Nylon Insert 05310-374-01-00
4 1 Tank Fill Injector Weldment 05700-003-76-84
5 2 Elbow, 90 Degree, 1/2" Brass 04730-206-08-00
6 1
Vacuum Breaker, 1/2" Vacuum Breaker Repair Kit
04820-003-06-13 06401-003-06-23
7 2 (3)* Nipple, 1/2" Close, Brass 04730-207-15-00
8 1 Tee, 1/2" x 1/2" x 1/2" NPT Brass 04730-211-27-00
9 1 (0)* Plug, 1/2" NPT Brass (Removed for Cold Water Fill Option) 04730-209-03-00
10 1 (2)* Valve, 1/2" NPT Brass, 24VDC Coil 04810-003-75-16
11 1 (2)* Hose, 1/2" x 42" S/S Braided w/PTFE, Male Swivel 04720-003-76-09
12 1 (2)* Water Inlet Fitting 05700-003-81-98
*Denotes changed quantities when Cold Water Pre-Wash Fill option is added.
36
Page 44
PARTS
1
2
4
5
4
6
7
13
8
9
14
14
10
11
11
10
12
14
13
3
PARTS
WASH MANIFOLD & ARM ASSEMBLY
Mechanical Pump Seal
05330-002-34-22
37
Page 45
WASH MANIFOLD & ARM ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pump & Motor Assembly See Table Below
2 1 Gasket, Pump Suction 05330-003-75-87
3 1 Gasket, Pump Discharge 05330-003-75-88
4 2 Hose Clamp, Range 2-9/16" to 3-1/2" 04730-003-15-40
5 1 Hose, Wash Pump Discharge 05700-003-77-62
PARTS
PARTS
6 1
7 1 Casting, Wash Manifold 09515-003-71-50
8 1 Tube, Manifold Riser 05700-003-72-37
9 1 Wash Manifold Weldment, Upper 05700-003-73-66
10 2 Wash Arm Weldment, Right 05700-003-75-80
11 2 Wash Arm Weldment, Left 05700-003-75-79
12 12 Cap, Threaded 04730-603-12-00
13 3 O-Ring, Silicone, .103 Dia., 2-1/2" x 2-11/16" OD 05330-003-73-71
14 4 O-Ring, Silicone, .139 Dia., 2-1/4" ID x 2-1/2" OD 05330-003-73-72
PUMP & MOTOR ASSEMBLY PART NUMBER
Wash Pump, 3HP, 208V, 60Hz, 3-Phase 06105-003-76-11
Wash Pump, 3HP, 230V, 60Hz, 3-Phase 06105-003-76-11
(L-R Machines) Lower Manifold (R-L Machines) Lower Manifold
05700-003-74-29 05700-003-74-28
Wash Pump, 3HP, 460V, 60Hz, 3-Phase 06105-003-76-11
Wash Pump, 3HP, 460V, 60Hz, 1-Phase 06105-003-76-13
Wash Pump, 3HP, 230V, 60Hz, 1-Phase 06105-003-76-13
38
Page 46
PARTS
1
1
2
2
3
4
5
4
6
16
15
9
8
11
16
13
9 12
8
9
12
8
11
14
16
8
10
10
7
9
8
15
16
5
4
4
3
8
ILLUSTRATES PARTS
FOR A LEFT TO RIGHT
PRE-WASH
ILLUSTRATES PARTS
FOR A RIGHT TO LEFT
PRE-WASH
PRE-WASH MANIFOLD & ARM ASSEMBLIES
Mechanical Pump Seal
05330-002-34-22
39
Page 47
PRE-WASH MANIFOLD & ARM ASSEMBLIES
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pump & Motor Assembly See Table Below
2 1 Gasket, Pump Suction 05330-003-75-87
3 1 Gasket, Pump Discharge 05330-003-75-88
4 2 Hose Clamp, Range 2-9/16" to 3-1/2" 04730-003-15-40
5 1 Hose, Wash Pump Discharge 05700-003-77-62
6 1 Lower Manifold (L-R Units) 05700-003-81-54
7 1 Lower Manifold (R-L Units) 05700-003-81-79
8 3 O-Ring, Silicone, .103 Dia., 2-1/2" x 2-11/16" OD 05330-003-73-71
9 2 O-Ring, Silicone, .139 Dia., 2-1/4" ID x 2-1/2" OD 05330-003-73-72
10 1 Casting, Pre-Wash Manifold 09515-003-77-22
11 1 Tube, Manifold Riser 05700-003-81-53
12 1 Wash Manifold Weldment, Upper 05700-003-81-76
PARTS
PARTS
13 1 Wash Arm Weldment, Left 05700-003-75-79
14 1 Wash Arm Weldment, Right 05700-003-75-80
15 1 Pre-Wash Arm Weldment, Lower 05700-003-80-96
16 4 Cap, Threaded 04730-603-12-00
PUMP & MOTOR ASSEMBLY PART NUMBER
Pre-Wash Pump, 2HP, 208V, 60Hz, 3-Phase 06105-003-76-12
Pre-Wash Pump, 2HP, 230V, 60Hz, 3-Phase 06105-003-76-12
Pre-Wash Pump, 2HP, 460V, 60Hz, 3-Phase 06105-003-76-12
Pre-Wash Pump, 2HP, 460V, 60Hz, 1-Phase 06105-003-76-14
Pre-Wash Pump, 2HP, 230V, 60Hz, 1-Phase 06105-003-76-14
40
Page 48
PARTS
DESCRIPTIONQTY
ITEM
VACUUM BREAKER 1/2"
12
W-LOWER RINSE ARM WELDMENT
14
W-RINSE INJECTOR WELDMENT L-R
16
VALVE, BALL TEST COCK 1/4 BRONZE
28
2 FNPT X 1/2 FNPT 1/4 FNPT19
PLUG, 1/8 N.P.T. BRASS
210
FITTING, IMPERIAL BRASS
112
O-RING, SILICON .103 DIA.,11/16 X 7/8 OD
314
LOCKWASHER, SPRING 1/4218
SWIVEL
123
PARTS LIST
RINSE ASSEMBLY
20
RINSE INJECTOR
CONNECTIONS
P: PRESSURE SWITCH S: SANITIZER R: RINSE AID
NOTE 1
23
NOTE 2
21
8
NOTE 1:
This hose connects to part #16
at one end and to part #20
at the opposite end.
NOTE 2:
A hose from the Main Water Inlet Assembly connects to this elbow. For units with the Booster Heater
option, the hose will connect to
the booster heater outlet.
22
22
17
3
4
18
41
16
14
5
Page 49
RINSE ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 3 Elbow, 90 Deg., 1/2" Brass 04730-206-08-00
2 1 Vacuum Breaker, 1/2" 04820-003-06-13
3 1 Upper Rinse Arm 05700-003-76-02
4 1 Lower Rinse Arm 05700-003-76-04
5 1 Rinse Manifold 05700-003-76-79
PARTS
PARTS
6 1
7 1 Nipple, 1/2" Close Brass 04730-207-15-00
8 1 Valve, Ball Test Cock, 1/4" Bronze 04810-011-72-67
9 1 Tee, 1/2" FNPT x 1/2" FNPT x 1/4" FNPT 04730-002-22-56
10 2 Plug, 1/8" NPT Brass 04730-209-07-37
11 1 Gasket, Rinse Manifold 05330-003-75-91
12 1 Fitting, Imperial Brass 05310-924-02-05
13 1 Plug, 1/4" 04730-209-01-00
14 3 O-Ring, Silicon, .103 Dia., 11/16" x 7/8" OD 05330-003-77-82
15 1 Elbow, Brass, 90 Deg., 1/4" NPTM x 1/4" NPTF 04730-003-77-83
16 6 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
17 2 Bolt, 1/4-20 x 1/2" Long 05305-274-02-00
18 2 Lockwasher, Spring, 1/4" 05311-274-01-00
19 1 Elbow Weldment, Temp Gauge 05700-003-77-12
20 1 Gauge, 0-100# Pressure 06685-111-88-34
21 1 Decal 15-25 PSI 09905-002-97-74
Rinse Injector (L-R Units) (R-L Units)
05700-003-76-82 05700-003-76-83
22 2 End Plug 05700-011-35-92
23 1 Hose, 1/4 x 30 S/S Braided w/PTFE, Male Swivel 04720-003-76-10
42
Page 50
PARTS
PAWL BAR ASSEMBLIES
TYPICAL PAWL DOG
WITH HARDWARE
6
3
4
3
5
PAWL BAR WELDMENT
FOR ALL 66" UNITS
2
PAWL BAR WELDMENT
FOR ALL 44" UNITS
1
PAWL BAR WELDMENT AND PAWL DOGS
ARRANGED FOR ALL 66" UNITS
PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 44" UNITS
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pawl Bar Weldment, 44" Units 05700-031-72-77
2 1 Pawl Bar Weldment, 66" Units 05700-003-89-34
3
4
5
6
24 (44") 36 (66")
12 (44") 18 (66")
12 (44") 18 (66")
12 (44") 18 (66")
Spacer, Pawl Bar Dog 05700-011-71-45
Pawl Bar Dog Casting 09515-021-69-00
Locknut, 3/8-16 w/Nylon Insert 05310-011-72-55
Bolt, 3/8-16 x 1-3/4" Long 05306-011-36-94
43
Page 51
PARTS
PARTS
PAWL BAR BRACKET ASSEMBLY
4
3
5
3
2
5
1
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pawl Bar Bracket Weldment 05700-003-74-39
2 2 Screw, 1/4-20 x 1-3/4" Hex Head 05305-274-10-00
3 8 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
4 6 Washer, S/S 05311-174-01-00
6
2
5 2 Roller, Bracket Rod 05700-011-68-16
6 2 Shaft, Roller, 3/8" x 1.13" 05700-011-68-14
Pawl Bar Roller Replacement Kit (comes with # 2, 3, 5 &6) 06401-003-11-80
44
Page 52
PARTS
PAWL BAR GUTTER ASSEMBLY
1
2
Drive Rod Hole Cover
05700-003-75-68
3
Pawl Bar Drive Linkage
09515-021-87-73
ITEM QTY DESCRIPTION PART NUMBER
1 1 Top Guide Block 05700-011-69-49
2 1 Bottom Guide Block 05700-011-69-50
3 1 Pawl Bar Gutter Weldment 05700-021-66-86
4 1 Drive Gutter Gasket (not shown) 05330-011-68-55
1 Gutter Weldment Replacement Kit (w/Hardware) 06401-003-09-95
1 Guide Block Replacement Kit 06401-003-10-15
45
Page 53
PARTS
PARTS
RACK PADDLE ASSEMBLY
4
2
5
3
8
1
6
7
ITEM QTY DESCRIPTION PART NUMBER
1 1 Rack Paddle Weldment 05700-003-76-71
2 1 Bumper, Rack Paddle 09330-003-74-82
3 2 Screw, 1/4-20 x 7/8" S/S 05305-274-05-00
4 2 Locknut, 1/4-20 Low Prole w/Nylon Insert 05310-374-02-00
5 1 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
6 1 Screw, 1/4-20 x 2-3/4" Hex Head 05305-003-31-63
7 1 Magnet 05930-003-31-63
8 1 Wash/Rinse End Cap 05700-011-60-92
1 Rack Paddle Assembly 05700-003-76-74
46
Page 54
PARTS
RINSE PADDLE ASSEMBLY
RINSE PADDLE WELDMENT
FOR RIGHT TO LEFT UNITS
(All other parts are the same
regardless of direction)
4
1
5
8
1
2
7
6
ITEM QTY DESCRIPTION PART NUMBER
1 1
2 1 Stud, 1/4-20 x 8.50" Long, S/S, Double Ended Thread 05306-003-76-31
3 2 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
4 2 Locknut, 1/4-20 Low Prole w/Nylon Insert 05310-374-02-00
5 4 Screw, 1/2-20 x 7/8" Hex Head, S/S 05305-274-05-00
6 4 Magnet 05930-003-31-63
7 1 End Cap 05700-011-60-92
8 1 Bumper, Rinse Paddle 09330-003-81-04
1
Rinse Paddle Weldment (Left to Right) (Right to Left)
Rinse Paddle Assembly (Left to Right) (Right to Left)
RINSE PADDLE ASSEMBLY
FOR LEFT TO RIGHT UNITS
05700-003-81-91 05700-003-81-96
05700-003-81-92 05700-003-81-95
3
47
Page 55
PARTS
PARTSPARTSPARTS
DRAIN ASSEMBLY PARTS
6
3
1
THIS CONFIGURATION IS USED
FOR THE 66" UNIT WASH TANK
AND ACTS AS A STOPPER
6
6
6
THIS CONFIGURATION IS USED
FOR THE 44" UNIT WASH TANK
AND THE 66" UNIT PRE-WASH
3
TANK AND IS THE OVERFLOW
TO THE DRAIN
1
2
4
5
ITEM QTY DESCRIPTION PART NUMBER
1 1 Drain Handle 05700-003-83-66
2 1 Drain Standpipe (Overow) 05700-003-75-55
3 2 Drain Handle Bracket 05700-003-83-67
4 2 Drain Standpipe 05700-003-82-76
5 1 O-Ring 05330-400-05-00
6 2 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
5
48
Page 56
PARTS LIST
PARTS
PARTS LIST
COVERS, GUARDS & PANELS
Pre-Wash Top Panel Assembly
05700-003-82-49
1-Top Panel Assembly
05700-003-78-06
(44" & 66" Units)
1
2
2-Handle
05700-02-67-21
Left Side Panel
05700-004-03-88
(Electric Units & Steam L-R)
05700-003-83-87
(Steam R-L)
Right Side Panel
05700-004-03-86
(Electric Units & Steam R-L)
05700-003-83-71
(Steam L-R Units)
Control Dress Panel
Lower Dress Panel 05700-003-72-81 (44" Units) 05700-003-80-42 (66" Units)
Cover, Wash Heater
05700-003-74-73
(Electrically Heated Units Only)
Drive Motor Guard
05700-003-79-45
49
Page 57
PARTS
PARTSPARTSPARTS
BRACKETS
Fill Tube Bracket
05700-003-79-55
Start Switch Bracket
05700-003-74-65
Conduit Bracket
05700-003-77-87
Limit Switch Bracket
05700-021-71-18
Upper Drive Support Bracket
05700-003-77-18
Lower Drive Support Bracket
05700-003-77-19
Float & Standpipe Bracket Assembly
05700-003-81-87
Panel Bracket, Right
05700-003-78-14
Cover, Door Magnet
05700-004-07-38
Panel Bracket, Left
05700-003-78-13
50
Page 58
PARTS
MISCELLANEOUS PARTS
Front Rack Rail 05700-003-79-09 (44" L-R) 05700-003-79-09 (44" R-L) 05700-003-81-93 (66" L-R) 05700-003-81-89 (66" R-L)
Curtain Bracket, Middle
05700-003-77-61
Rear Rack Rail 05700-003-77-54 (44" Units) 05700-003-80-57 (66" Units)
Curtain Bracket, End
05700-003-77-60
Door Latch Assembly
05700-003-75-76
Strainer, Pre-Wash Tank
05700-003-80-75
Strainer, Wash Tank
05700-003-74-31
51
Page 59
PARTS
PARTSPARTSPARTS
VENTILATION COWL PARTS
3
2
5
1
4
ITEM QTY DESCRIPTION PART NUMBER
2
1
1 1
Ventilation Cowl Ventilation Cowl, Left Side (for Door Accent Panel option) Ventilation Cowl, Right Side (for Door Accent Panel option)
05700-003-77-50
05700-003-75-77 05700-003-75-78
2 2 Ventilation Scoop 05700-003-75-74
3 2 Ventilation Duct Adapter 05700-003-75-73
4 2 Damper, Ventilation Scoop 05700-003-74-76
5 4 Curtain Hook 05700-003-17-98
52
Page 60
PARTS
VENTILATION COWL FOR UNHOODED SIDE-LOADER OPTION
This illustration
depicts the
Ventilation Cowl
for a Left
Unhooded
Side-Loader.
ORIENT THE CURTAIN SO THAT THE 3 CUTOUTS ARE LOCATED
AT THE BEND OF THE ROD.
7
6
STEP 1
1A
STEP 3
8
5
To attach the curtain and rod to the Ventilation Cowl, ensure that the curtain is oriented as depicted and follow the steps below:
1. Insert the rod into the hole at the rear of the Ventilation Cowl.
7
2. Insert the rod into the bracket at the front of the Ventilation Cowl.
3. Gently lift the rod at the curtain cutout over and onto the curtain hook ensuring that the ends of the
STEP 2
9
10
rod stay inserted in the holes.
8
5
7
1B
This illustration
depicts the
Ventilation Cowl
for a Right Unhooded
Side-Loader.
9
10
ITEM QTY DESCRIPTION PART NUMBER
1A 1B
1 1
Ventilation Cowl w/Cutout for Left Side Loader Ventilation Cowl w/Cutout for Right Side Loader
05700-003-84-67 05700-003-84-66
2 1 Ventilation Scoop (not shown) 05700-003-75-74
3 1 Ventilation Duct Adapter (not shown) 05700-003-75-73
4 1 Damper, Ventilation Scoop (not shown) 05700-003-74-76
5 2 Curtain Hook 05700-003-86-10
6 1 Curtain, XL for Side-Loader 08415-003-84-88
7 1 Curtain Rod 05700-003-84-57
8 3 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
9 3 Lockwasher, 1/4" Spring 05311-274-01-00
10 3 Bolt, 1/4-20 x 1/2" Long 05305-274-02-00
53
Page 61
PARTS
24
6
3
17
23
15
13
9
26
14
22
20
21
12
10
1929
29
28
16
13
14
16
13
8
25
11
4
5
20
11
27
21
13
16
2
11
1
14
15
13
17
13
7
PARTS
DRIVE ASSEMBLY
30
54
Page 62
PARTS
DRIVE ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 1 Hub, Drive 05700-011-67-97
2 1 Bearing, Roller 03120-011-71-81
3 1 Gear, 50/1 Drive Motor 06105-011-71-88
4 2 Coupling & Expansion Legs Weldment 05700-021-67-50
5 1 Block, Pillow 03120-021-71-87
6 1 Drive Support Weldment 05700-003-75-61
7 1 Socket, Drive 05700-021-67-39
8 1 Plate, Spacer 05700-011-67-58
9 1 Plate, Drive Rod 05700-021-67-42
10 1 Spring, Drive 05315-011-83-51
11 3 Washer, 1/2" Flat S/S 05311-011-71-93
12 1 Bolt, 1/2-13 x 1-3/4" 05305-011-71-94
13 12 3/8" Lockwasher 05311-276-01-00
14 8 Washer, 3/8" Flat S/S 05311-176-01-00
15 12 Nut, Hex 3/8-16 S/S 05310-276-01-00
16 4 Bolt, 3/8-16 x 1-3/4" Long 05306-011-36-94
17 4 3/8-16 x 1-3/4" Long 05306-011-71-60
18 2 Washer, S/S 1/4-20 (not shown) 05311-174-01-00
19 4 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
20 2 Bolt, Hex Head, 1/4-20 x 3/4" 05305-274-04-00
21 3 Lockwasher, Spring 1/4" 05311-274-01-00
22 1 Washer, 5/16-18 S/S 05311-175-01-00
23 1 Set Screw, 5/16-18 x 1/4" 05305-002-98-39
24 1 Collar, Shaft Conveyer Drive 05700-011-89-18
25 1 Drive Lever Weldment 05700-003-78-03
26 2 Screw, 10-32 x .75 Shoulder .25 05305-011-86-65
27 2 Screw, 1/4-20 x 5/8" S/S Hex Head 05305-274-24-00
28 1 Stud, 1/4-20 x 5.75" All Thread 05307-003-79-67
29 4 Nut, Hex 1/4-20 05310-274-01-00
30 1 Shield, Vent 05700-004-18-73
55
Page 63
PARTS
PARTS
SIDE-LOADERS
17
16
4
17
DETAIL A
This illustration depicts a
13
14
16
19
18
1
15
16
5
16
4
14
2
3
A
23" Right to Left Unhooded
Side-Loader.
Differences in parts for the
23" Left to Right and both
16
14
directions of the 30" Side-Loaders
are reected in the parts list.
32
32
33
26
*NOTE
31
32
26
27
33
25
*NOTE
*NOTE: Order lengths of Hose or Conduit by
measuring the lengths in the eld and add
28
29
30
56
any additional 1 foot to ensure any custom cut lengths are accounted for.
Page 64
PARTS
SIDE-LOADERS
16
6
4
15
16
10
1
B
16
9
11
12
16
23
This illustration depicts a
6
23" Right to Left Unhooded Side-Loader. Differences in parts for the 23" Left to Right and both directions of the 30" Side-Loaders
7
7
8
are reected in the parts list.
21
24
24
22
20
DETAIL B
8
14
16
14
16
23
16
57
Page 65
SIDE-LOADERS
ITEM QTY DESCRIPTION PART NUMBER
Tub Weldment, 23" Side-Loader L-R
1 1
2 1 Rack Support L-R 05700-003-90-00
3 1 Strainer 05700-021-85-10
4 1 Pawl Bar Drive Linkage (see side-loader drive linkage page) 05700-003-84-78
5 1 Actuator Switch Assembly 06401-003-89-96
6 2 Leg Socket 05700-002-56-14
7 2 Support Leg 05700-021-87-59
8 2 Foot, Adjustable 05340-108-01-03
9 1 Gutter, Pawl Bar 05700-021-66-86
10 1 Guide Block Top-Slotted 05700-011-69-49
11 1 Guide Block Bottom-Slotted 05700-011-69-50
Tub Weldment, 23" Side-Loader R-L Tub Weldment, 30" Side-Loader L-R Tub Weldment, 30" Side-Loader R-L
05700-003-84-59 05700-003-84-58 05700-003-88-46 05700-003-88-39
PARTS
PARTS
12 1 Gasket, Drive Gutter 05330-011-68-55
13 1 Bracket, Loader Pawl Bar Support 05700-003-87-39
14 16 Washer, 1/4" S/S 05311-174-01-00
15 4 Bolt, 1/4-20 x 1/2" Long 05305-274-02-00
16 39 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
17 2 Roller 05700-011-68-16
18 2 Screw, 1/4-20 x 1-3/4" Long Hex Head 05305-274-10-00
19 2 Roller Shaft 05700-011-68-14
20 1 Bracket, Limit Switch 05700-021-71-18
21 1 Terminal Board 05940-011-84-41
22 1 Switch Assembly, Side-Loader, 24VDC 05700-003-87-43
23 1 Cover, Side-Loader Switch 05700-003-87-41
24 2 Locknut, 6-32 Hex w/Nylon Insert 05310-373-03-00
25 *NOTE Drain Hose, Polybraid 1" (*SEE NOTE ON PG. 55) *04720-011-69-16
26 2 Hose Clamp (Range: 13/16" to 1-1/2") 04730-719-06-09
27 1 Drain Fitting Weldment 05700-021-84-61
28 1 Tee, 1-1/2" Brass 04730-011-69-93
29 1 Nipple, 1-1/2" Close Brass 04730-207-40-00
30 1 Elbow, 90 Deg Street, Brass 1-1/2" 04730-206-32-00
31 *NOTE Conduit, 1/2" Flex 2 (*SEE NOTE ON PG. 55) *05975-003-33-36
32 3 Clamp, 1" Nylon 04730-002-41-88
33 2 Fitting, 1/2" Straight Twist/Snap 05975-003-33-27
58
Page 66
PARTS
SIDE-LOADER DRIVE LINKAGE
1
5
6
4
8
3
2
7
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pawl Bar, Side-Loader 05700-021-86-88
2 1 Drive Linkage, Side-Loader 05700-001-99-16
3 3 Pawl Dog w/Wing 05700-021-86-79
4 3 Locknut, 3/8-16 w/Nylon Insert 05310-011-72-55
5 3 Bolt, 3/8-16 x 1-3/4" Long Hex Head 05306-011-36-94
6 6 Spacer, Pawl Bar Dog 05700-011-71-45
7 3 Screw, 1/4-20 x 1" Long Hex Head 05305-274-27-00
8 3 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
59
Page 67
PARTS
PARTS
STEAM HEATING COIL ASSEMBLY
4
2
5
1
7
3
6
8
8
8
8
9
10
11
12
13
14
13
9
10
11
12
13
19
16
15
20
18
17
ITEM QTY DESCRIPTION PART NUMBER
1 1 Steam Coil Weldment 05700-003-83-70
2 3 Steam Coil Spacer Weldment 05700-003-83-33
3 3 Plate, Steam Coil Spacer 05700-003-83-32
4 6 Sleeve, 1/4" x 5/8" Long 05700-003-83-35
5 6 Bolt, 1/4-20 x 1-1/4 Hex Head 05305-274-22-00
6 6 Locknut, 1/4-20 Low Prole w/Nylon Insert 05310-374-02-00
7 1 Bracket, Steam Coil Adjustment 05700-003-83-79
8 4 Gasket, Steam Coil 05700-001-17-86
9 2 Washer, Steam Coil Adapter 05700-001-17-87
10 2 Nut, Steam Coil Adapter 05310-011-17-85
11 2 Reducer, 3/4" x 1/2" Black Iron 04730-911-02-34
12 2 Union, 3/4" Black Iron 04730-912-01-00
13 3 Nipple, Close 3/4" Black Iron 04730-907-01-00
14 1 Valve, 3/4" Steam 110V Coil 04820-011-87-39
15 1 Elbow, 3/4" Street, Black Iron 04730-011-87-37
16 1 Y-Strainer, 3/4" Steam 04730-217-01-32
17 1 Nipple, 3/4" x 4" Long, Black Iron 04730-907-02-34
18 1 Valve, Gate 3/4" Steam 04820-100-19-00
19 1 Trap, Steam 3/4" 06680-500-02-77
20 1 Plug, 3/4" Square Head, Black Iron 04730-002-86-59
60
Page 68
PARTS
BOOSTER HEATER OPTION (ELECTRIC)
1
2
11
This hose connects to the Main Inlet
Plumbing solenoid valve.
This hose connects to the
Final Rinse Plumbing.
7
4
10
9
8
ITEM QTY DESCRIPTION PART NUMBER
1 1 Booster Heater See Chart Below
3
6
5
2 2 Hose, 1/2" x 42" S/S Braided 04720-003-76-09
3 2 Elbow, 3/4" 90 Deg. Brass 04730-206-13-00
4 2 Bushing, 3/4" x 1/2" Hex Brass 04730-002-56-27
5 2 Nipple, 1/2" x 4" Long Brass 04730-207-04-00
6 2 Elbow, 1/2" 90 Deg. Brass 04730-011-42-96
7 1 Fitting, 3/4" Straight QT Snap 05975-003-77-46
8 1 Conduit, 1/2" x 24" Long 05700-003-79-40
9 1 Fitting, 3/4" 90 Deg. QT Snap 05975-003-77-45
10 3 Wire, 10AWG, Fiberglass, 3' 06145-003-13-97
11 1 Schematic (Refer to Booster Heater Schematic Pages)
BOOSTER HEATER PART NUMBER
12 kW (40 degree F Rise) 208V, 3-Phase 04540-003-76-58
12 kW (40 degree F Rise) 240V, 3-Phase 04540-003-76-60
12 kW (40 degree F Rise) 480V, 3-Phase 04540-003-76-62
12 kW (40 degree F Rise) 208V, 1-Phase 04540-003-76-57
12 kW (40 degree F Rise) 240V, 1-phase 04540-003-76-59
17.3 kW (70 degree F Rise) 208V, 3-Phase 04540-003-76-64
18 kW (70 degree F Rise) 240V, 3-Phase 04540-003-76-66
18 kW (70 degree F Rise) 480V, 3-Phase 04540-003-76-68
18 kW (70 degree F Rise) 208V, 1-Phase 04540-003-76-63
18 kW (70 degree F Rise) 240V, 1-Phase 04540-003-76-64
61
Page 69
30
26
1
PARTS
PARTS
BOOSTER HEATER OPTION (STEAM)
22
29
26
31
2
2
32
26
33
26
21
34
24
28
27
26
30
26
25
16
15
24
16
23
15
22
21
20
10
19
15
17
14
11
3
4
17
5
11
4
6
4
7
8
ITEM QTY DESCRIPTION PART NUMBER
1 1 Steam Booster Heater, ST-T120 04420-002-43-94
2 2 U-Bolt, 1/2-13 Thread, Zinc Coated 05306-002-89-27
3 1 Steam Trap, 3/4" 06680-500-02-77
4 3 Nipple, Close 3/4" Black Iron 04730-907-01-00
10
9
12
11
14
13
14
18
12
13
5 1 Union, 3/4" Black Iron 04730-912-01-00
62
Page 70
PARTS
STEAM BOOSTER HEATER OPTION
ITEM QTY DESCRIPTION PART NUMBER
6 1 Elbow, 90 Deg. 3/4" Black Iron 04730-906-10-34
7 1 Reducer, 1-1/2" x 3/4" Black Iron 04730-002-36-81
8 1 Platform, J120 Steam Booster 05700-002-36-72
9 1 Regulating Valve, 3/4" 04820-100-01-06
10 2 Nipple, 3/4" x 6" Long Brass 05700-001-26-74
11 3 Elbow, 90 Deg. 3/4" Brass 04730-206-13-00
12 2 Nipple, 3/4" x 4" Long Brass 04730-207-05-00
13 2 Union, 3/4" Brass 04730-212-02-00
14 3 Nipple, 3/4" x 2" Long Brass 04730-207-46-00
15 3 Nipple, Close, 3/4" x 1-3/8" Brass 04730-207-34-00
16 2 Bushing, Hex, 1-1/4" x 3/4" Reducer 04730-011-88-80
17 2 Tee, Brass, 3/4" x 3/4" x 3/4" 04730-211-01-34
18 1 Adapter, 3/8" x 3/4" Brass 04730-011-89-19
19 1 Valve, Steam Relief, 3/4" 04820-100-07-06
20 1 Tee, Brass, 3/4" x 3/4" x 1/4" 04730-211-04-00
21 2 Valve, Ball Test Cock 1/4" Bronze 04810-011-72-67
22 2 Pressure Gauge, 1/4", 0-100 PSI 06685-111-88-34
23 23A 23B 23C 23D 23F
24 2 Fitting 05975-011-49-03
25 1 Reducer, 1-1/2" x 1" Black Iron 04730-002-36-79
26 6 Nipple, Close 1" x 2" Black Iron 04730-907-08-34
27 1 Elbow, 1", 90 Deg. Black Iron 04730-906-03-34
28 1 Valve, Safety Relief, 1" 04850-100-01-35
29 1 Siphon Tube, Pigtail 1/4" Black Iron 04730-907-14-34
30 1 Coupling, 1/4" Black Iron 04730-904-01-04
1
Control, J120 Assembly (Major Components Listed Below) Thermostat, Corkscrew Switch Light, Red Indicating Terminal Block, 2-Pole Ground Lug
05700-002-98-95 06680-500-01-77 05930-011-49-55 05945-111-21-57 05940-500-09-61 05940-200-76-00
31 1 Tee, 1" x 1" x 1/4", Black Iron 04730-911-01-00
32 1 Y-Strainer, 1" Steam Black Iron 04730-217-02-32
33 1 Union, 3/4" Brass 04730-912-01-00
34 1 Valve, 120V, 1" Bronze Steam 04810-002-92-23
35 1 Union, 1" Black Iron 04730-912-01-34
36 1 Tee, 1" Black Iron 04730-911-01-34
63
Page 71
PARTS
BLOWER/DRYER OPTION: MACHINE ASSEMBLY
2
4
1
3
6
5
ITEM QTY DESCRIPTION PART NUMBER
1 1 Cover, Blower Assembly 05700-004-01-97
2 1 Ventilation Duct Adapter, Weldment 05700-003-75-73
3 1 DOOR ASSEMBLY, BLOWER 05700-004-00-32
4 1 PANEL WELDMENT, EXHAUST TOP 05700-004-00-61
5 1 PANEL, BLOWER TUB SIDE RIGHT 05700-004-03-93
6 1 Panel, Front Dress 05700-004-01-99
1 Panel, Blower Hood, Back (not shown) 05700-004-04-38
1 Panel, Blower Tub Rack (not shown) 05700-004-03-91
64
Page 72
PARTS
BLOWER/DRYER OPTION: CONTROL BOX
MAIN ELECTRICAL
CONNECTION
16
321
13
15
14
208-230V Blower Control Box
does not include the Transformer (#2)
and Power Supply (#3).
4
12
11
10
6
5
9
7
8
ITEM QTY DESCRIPTION PART NUMBER
1 1 Terminal Block, 115A, 600V 05940-004-08-35
2 1 Transformer, 208/230/460 to 120 (0.05 KVA) 05940-004-09-18
3 1 Power Supply, 120V, 24VDC, 2A 05950-003-76-32
4 1 Terminals 05700-004-05-08
5 1 Relay Socket, 16A, 300V 05945-003-79-58
6 1 Contactor, 24VDC, 460V, 5HP 05945-003-75-22
7 2 Heater Contactor, 600V, 25A, 24VDC Coil 05945-004-10-63
8 1
9 1 Relay, DPDT 24VDC 05945-003-79-57
10 1 PLC 05945-004-01-05
11 2 Terminal Board 05940-021-94-85
12 19 Screw, 10-32 x 1/2" Phillips Pan Head w/Washer 05305-002-32-37
13 1 Holder 05920-011-72-89
14 1 Fuse, 1/2" Amp 05920-011-72-88
15 1 Terminal Board 05940-021-70-74
Overload, Blower Motor, 460V Overload, Blower Motor, 208V
05945-003-75-17
05945-111-68-40
16 2 Switch 05930-003-76-51
65
Page 73
PARTS
BLOWER/DRYER OPTION: BLOWER ASSEMBLY
1
8
7
5
6
2
3
4
ITEM QTY DESCRIPTION PART NUMBER
1 1
2 2 Heater, 4.5kW, 208V Blower Air 04540-002-74-29
3 1 Blower Heater Box, Weldment 05700-004-00-72
4 8 Bolt, Hex Head 1/4-20 x 3/4" 05305-274-04-00
5 8 Washer, S/S, 1/4-20 I.D. 05311-174-01-00
6 8 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
7 4 Screw, Self-Drilling, 1/4-14 x 1 05305-003-93-74
8 1 Thermostat, High Limit, 350 Deg. F 05930-003-92-41
Blower, 208-230V, 60Hz Dual Cage Blower, 265-460V, 60Hz Dual Cage
66
06105-002-72-15 06105-002-88-36
Page 74
SCHEMATICS
BOOSTER HEATER, 3-PHASE
USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS:
• 208V, 60Hz, 3-Phase, 12 kW, 40° Rise
• 230V, 60Hz, 3-Phase, 12 kW, 40° Rise
• 460V, 60Hz, 3-Phase, 12 kW, 40° Rise
• 208V, 60Hz, 3-Phase, 18 kW, 70° Rise
• 230V, 60Hz, 3-Phase, 18 kW, 70° Rise
• 460V, 60Hz, 3-Phase, 18 kW, 70° Rise
67
Page 75
BOOSTER HEATER, 1-PHASE, 12 kW
USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS:
• 208V, 60Hz, 1-Phase, 12 kW, 40° Rise
• 230V, 60Hz, 1-Phase, 12 kW, 40° Rise
SCHEMATICS
68
Page 76
SCHEMATICS
BOOSTER HEATER, 1-PHASE, 18 kW
USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS:
• 208V, 60Hz, 1-Phase, 18 kW, 70° Rise
• 230V, 60Hz, 1-Phase, 18 kW, 70° Rise
69
Page 77
SCHEMATICS
STEAM BOOSTER HEATER
70
Page 78
SCHEMATICS
TEMPERATURE BOARD
3
4
1
3
2
ITEM QTY DESCRIPTION PART NUMBER
1 1 Cyclic Temperature Board 06685-002-74-86
2 1 Gauge Cover, Red 05700-002-75-62
3 8 Nut, Thumb 6-32 Nylon 05310-002-83-12
4 1 Decal, Temperature Display 09905-003-78-29
5
2 (44") 3 (66")
RTD Temperature Probe (not shown) 06680-002-16-80
71
Page 79
SCHEMATICS
PHOTOCELL TABLE LIMIT SWITCH OPTION
i2
PLC 1
ENSURE RED/ WHITE TO
#12 OF R3 I S CONNE CTE D
DC+
DC-
BLUE
RED / WHITE
R1
A2
HERE
BROWN
14
A1
9
A2
R2
DOOR SIGNAL
14
A1
9
DRIVE
PURPLE
44
A2
RED / WHITE
FROM DOOR SWITCH
RED / WHI TE
TABLE
LIMIT
C/O
C/O
14
R3
A1
12
9
A2
PLC
R4
WAR N ING:DO N OT CON NE CT
RED /WH ITE TO #12 OF R3 HERE. ONL Y CO NN ECT RED/W HITE TO INPU T #2 OF PLC BOARD
RED / WHITE
BLUE
14
R6
A1
9
A2
BROWN
14
A1
9
RED
RED / BLACK
BLUE
PHOTO-EYE CABLE
RED / WHITE
RED
RED / BLACK
72
Page 80
SCHEMATICS
44" ELECTRICALLY HEATED (208/230/460 VOLT, 60 HZ, 3-PHASE)
73
Page 81
SCHEMATICS
44" ELECTRICALLY HEATED (208/230 VOLT, 60 HZ, 1-PHASE)
74
Page 82
SCHEMATICS
44" STEAM HEATED (208/230/460 VOLT, 60 HZ, 3-PHASE)
75
Page 83
SCHEMATICS
44" STEAM HEATED (208/230 VOLT, 60 HZ, 1-PHASE)
76
Page 84
SCHEMATICS
66" ELECTRICALLY HEATED (208/230/460 VOLT, 60 HZ, 3-PHASE)
77
Page 85
SCHEMATICS
66" ELECTRICALLY HEATED (208/230 VOLT, 60 HZ, 1-PHASE)
78
Page 86
SCHEMATICS
66" STEAM HEATED (208/230/460 VOLT, 60 HZ, 3-PHASE)
79
Page 87
SCHEMATICS
66" STEAM HEATED (208/230 VOLT, 60 HZ, 1-PHASE)
80
Page 88
SCHEMATICS
ELECTRICAL SCHEMATICS, 240V
81
Page 89
SCHEMATICS
ELECTRICAL SCHEMATICS, 480V
82
Page 90
Technical Manual CREW 07610-003-78-18 L
Issued: 07-27-10 Revised: 05-26-15
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