Isuzu N Series 2008 Owner's Manual

Owner and Vehicle Identication
This information fully identifies your vehicle. It will furnish all of the necessary information in the event that warranty repairs are required. Be certain it is completely
and properly lled out and signed by your Selling Dealer.
Owner’s Name: ...........................................................................................................
Business Name: ..........................................................................................................
Address: ......................................................................................................................
State: ......................................................... Postcode: .............................
Business Phone: ........................................ Private Phone: ....................................
Mobile: ...................................... Email: ..............................................................
Registration Number: .................................
Isuzu Truck Model: ......................................................................................
Vehicle Indentication Number: ................................................................................ .
IAL Tag Number: ........................................
Engine Number: .........................................
Transmission Serial Number: ..................................
Differential Serial Number: ......................................
Selling Dealer’s Signature and Stamp:
Date: ...........................................
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Symbols Used in This Manual
The following symbols are also used in this manual.
V
: Market-/type-specific equipment (Your vehicle may not have the equipment
with this symbol.)
M/T
: Manual transmission model
SA
: Vehicle equipped with the AMT system
DANGER
Failure to follow these instructions identied by this symbol could result in death or
serious injury to you and/or other people.
WARNING
Failure to follow these instructions identied by this symbol could result in a re inside your vehicle in addition to death or serious injury to you and/or other
people.
CAUTION
Failure to follow these instructions identied by this symbol could result in injuries
or an accident.
ADVICE
Failure to follow these instructions identied by this symbol could cause malfunction or damage to your vehicle.
NOTE
This symbol identies information that you need to know.
This symbol also identies information that would be useful for operating the
vehicle.
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Abbreviations
This manual uses the following acronyms, as interpreted below.
Abbreviations Description
ABS Anti-lock Brake System
ACEA
Association des Constructeurs Europeens d’Automobiles (Association of European Automobile Constructors)
AMT Automated Manual Transmission
API American Petroleum Institute
ASR Anti-Slip Regulator
ASTM American Society for Testing and Materials
BS British Standard
DIN Deutsche Industrie Normen
DPD Diesel Particulate Defuser
EBD Electronic Braking force Distribution
ELR Emergency Locking Retractor
FMVSS Federal Motor Vehicle Safety Standards
GVM Gross Vehicle Mass
HBB Hydraulic Brake Booster
HSA Hill-Start-Aid
JASO Japanese Automobile Standards Organization
JIS Japanese Industrial Standards
LLC Long Life Coolant
LSD Limited Slip Differential
LSPV Load Sensing Proportioning Valve
M/T Manual Transmission
MID Multi-Information Display
MIL A United States Defense Standard (Military Standard)
PM Particulate Matter
PTO Power Take-Off
r/min revolutions per minute
SAE Society of Automotive Engineers
SRS Supplemental Restraint System
SVS Service Vehicle Soon
2WD Two Wheel Drive
4WD Four Wheel Drive
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0
HOW TO USE THIS MANUAL AND
HOW TO FIND A SPECIFIC TOPIC
HOW TO USE THIS MANUAL 0-2
HOW TO FIND A SPECIFIC TOPIC 0-3
CHAPTER DESCRIPTION 0-5
PICTORIAL INDEX 0-6
WARNING/INDICATOR LIGHT INDEX 0-13
WARNING/CAUTION LABELS 0-18
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0-2
HOW TO USE THIS MANUAL
2-41
IMPORTANT INFORMATION
When the Engine Overheats
Refer to page 8-22
Staying Safe
When the Engine Coolant is Hot
WARNING
Do not loosen or remove the radiator cap while the engine coolant is hot. Doing so would be dangerous because steam and hot air would shoot out.
When the Silencer and Exhaust Pipe are Hot
CAUTION
When the engine is running and immediately after vehicle operation, the diesel particulate defuser (DPD), silencer, and exhaust pipe are extremely hot. Be careful not to inadvertently touch them when working near them (for example, tilting the cab or operating an attachment). Otherwise, you could get burned.
After Using the Ashtray
WARNING
Be sure to close the ashtray after using it. Otherwise, any unextinguished cigarette butt could set fire to other cigarette butts, resulting in a fire.
Do not allow the ashtray to become overly full of cigarette butts. Also, do not put flammable material in the ashtray.
Ashtray
V
Refer to page 5-23
Symbols
See the preceding page for the meanings of these symbols.
Reference page
Refers you to a page (or pages) of this manual that concerns the present topic and that you should also read.
All values in this manual are indicated primarily according to the International System of Units (or in SI units) with the conventional metric values and American units indicated in parentheses.
Note: This page is shown only as an example. It is not intended to give you information on your particular
vehicle.
ADVICE
WARNING
NOTE
CAUTION
DANGER
Chapter/section titles
These titles are useful for getting the gist of the content at a glance.
Chapter index tab
Use this for quick access to your desired chapter.
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0-3
HOW TO FIND A SPECIFIC TOPIC
Use chapter/section titles as keys
Page 0-5
Search for the page describing the specic topic by using the general table of contents under CHAPTER DESCRIPTION, the CHAPTER I N DEX, and/or the TABLE OF CONTENTS on the rst page of each
chapter.
Use the pictorial indexes
Pages 0-6 to 0-12
PICTORIAL INDEX
If you don’t know the name of the switch or ot he r dev i ce for wh ic h y ou need
information, locate the page describing it by using the pictorial indexes.
Use device names as keys
Pages 10-1 to 10-4
INDEX
If you know the name of the switch or other
device for which you need infor mation, locate the page describing it by using the
Index at the end of this manual.
Use the Warning/Indicator Light Index
Pages 0-13 to 0-17
WARNING/INDICATOR LIGHT INDEX
If a warning or indicator light is illuminated, you can use the WARNING/INDICATOR LIG HT IN D E X to f i n d t h e page th at provides information on the light.
If you have a problem with
your vehicle
Pages 8-2 to 8-46
IN CASE OF EMERGENCY
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0-4
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0-5
CHAPTER DESCRIPTION
VEHICLE INFORMATION ···························· 1
Chassis and Engine Numbers. Vehicle Identication. Change of ownership or address.
IMPORTANT INFORMATION ······················ 2
Warranty statement. Customer assistance. What you should know before you can operate the vehicle safely and smoothly.
DOORS, WINDOWS AND SEATS ··············· 3
How to open/close the doors, windows and fuel ller cap. Also explains how to adjust the mirrors and seats including how to correctly fasten the seat
belts.
CONTROLS AND INSTRUMENTS ·············· 4
Explains how to start and stop the engine; describes various controls and instruments; describes special equipment such as the AMT and HSA.
COMFORT AND CONVENIENCE ··············· 5
Contains information on the audio system, air conditioning system, and other comfort and convenience features.
TIPS ON SAFE AND SMOOTH OPERATION
·· 6
Describes the points you should be aware of to operate the vehicle safely and smoothly under various conditions and in different seasons.
SERVICE AND MAINTENANCE ·················· 7
Daily and periodic inspections. Maintenance schedules. Recommended lubricants. Other care and maintenance information.
MAIN DATA ·················································· 9
INDEX························································· 10
PICTORIAL INDEX ··································· 0-6
IN CASE OF EMERGENCY ························· 8
Details possible emergency situations and describes the actions you should take to deal with any one of them.
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0-60-6
PICTORIAL INDEX
NLR Model
No. Equipment Page
1 Air ow direction control lever 5-2
2
V
Not used
3
Heater / air conditioner 5-5
4
V
CD player (with AM/FM
radio)
-
5
V
Small article storage
pocket
5-25
6
Exhaust brake switch 4-69
Windshield washer and wiper switch
4-71
No. Equipment Page
7
Combination light control
switch
4-64
8
V
Ashtray 5-23
9
V
Idling control knob 4-62
10 Cigarette lighter 5-22
11 Relay box 8-40
12
V
Ashtray 5-23
13
V
Cup holder 5-27
14 Card holder 5-25
15 Hook 5-29
16
V
Passenger's SRS
airbag
4-143
V
Glove compartment
5-26
17 Windshield washer uid tank 7-133
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0-70-7
PICTORIAL INDEX
No. Equipment Page
1
Instruments, warning lights and indicator lights
4-8
4-15
2
V
Front fog light switch 4-67
3
SA
AMT adjustment switch 4-93
4
SA
AMT emergency switch 4-95
No. Equipment Page
5
Horn button 4-73
V
Driver's SRS airbag
4-143
6 DPD switch 4-154
7
Hazard warning asher
switch
4-68
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0-80-8
PICTORIAL INDEX
NNR/NPR/NQR/NPS Models
No. Equipment Page
1 Air ow direction control lever 5-2
2
V
Not used
3
V
Ventilator 5-3
V
Heater/manual air
conditioner
5-5
V
Automatic air
conditioner
5-12
4
V
CD player (with AM/FM
radio)
-
5
V
Small article storage
pocket
5-25
No. Equipment Page
6
Exhaust brake switch 4-69
Windshield washer and wiper switch
4-71
7
Combination light control
switch
4-64
8
V
Idling control knob 4-62
9 Cigarette lighter 5-22
10 Card holder 5-25
11 Hook 5-29
12
V
Cup holder 5-27
13 Relay box 8-40
14
V
Passenger's SRS airbag
4-143
V
Glove compartment 5-26
15 Windshield washer uid tank 7-133
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0-90-9
PICTORIAL INDEX
No. Equipment Page
1
V
Left rear window switch 3-11
2
V
Rear window lock switch
3-11
3
V
Right rear window switch
3-11
4
V
Cruise control main switch
4-108
5
V
Transfer gear control switch
4-127
6
V
ASR OFF switch
4-120
V
4WD switch
4-124
7
Instruments, warning lights and indicator lights
4-8
4-15
8
V
Front fog light switch 4-67
9
V
Headlight leveling switch
4-66
10
Horn button 4-73
V
Driver's SRS airbag
4-143
No. Equipment Page
11
V
Remote control mirror
switch
4-73
12
V
HSA OFF switch 4-98
DPD switch
4-154
13
V
Mirror heater switch 4-74
14
V
HSA adjustment switch
4-98
SA
AMT adjustment switch 4-93
15
V
HSA reset switch 4-104
SA
AMT emergency switch 4-95
16
Hazard warning asher
switch
4-68
Model without Power Take-Off (PTO)
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0-100-10
PICTORIAL INDEX
Model with PTO
No. Equipment Page
1
V
Left rear window switch 3-11
2
V
Rear window lock switch
3-11
3
V
Right rear window switch
3-11
4
V
Cruise control main switch
4-108
5
V
Transfer gear control switch
4-127
6
V
ASR OFF switch 4-120
V
4WD switch 4-124
7
Instruments, warning lights and indicator lights
4-8
4-15
8
V
Front fog light switch 4-67
9
V
PTO lever 4-128
10
V
Headlight leveling switch
4-66
11
Horn button 4-73
V
Driver's SRS airbag
4-143
No. Equipment Page
12
V
Remote control mirror
switch
4-73
13
V
HSA OFF switch 4-98
DPD switch 4-154
14
V
Mirror heater switch 4-74
15
V
PTO switch 4-130
16
SA
HSA adjustment switch 4-98
SA
AMT adjustment switch 4-93
17
V
HSA reset switch 4-104
SA
AMT emergency switch 4-95
18
Hazard warning asher
switch
4-68
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0-110-11
PICTORIAL INDEX
No. Equipment Page
7
V
Back panel tray
(storage receptacle)
5-28
8 Seat 3-17
9
V
Centre console box 5-26
10 Parking brake lever 4-77
11 Gear shift lever 4-78
12 Fully adjustable steering 3-21
No. Equipment Page
1
V
Coat hook 5-29
2 Seat Belt 3-23
3 Dome light 5-20
4
V
Overhead tray 5-27
5 Sun visor 5-21
6
V
Inside mirror 3-22
Interior
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0-12
0-12
PICTORIAL INDEX
No. Equipment Page
5 Tyres 7-80
6 Headlight 8-24
7
V
Front fog light 8-24
No. Equipment Page
1 Outside rearview mirrors 3-22
2 Turn signal light 8-24
3 Clearance light 8-24
4
V
Cornering light
8-24
Exterior
NLR/NNR/NPR/NQR/NPS Models
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0-13
0-13
WARNING/INDICATOR LIGHT INDEX
Warning/Indicator Light Index
Message Display indication Color Page
Low fuel Amber 4-50
Water separator (fuel lter) Red 4-43
Engine overheating Red 4-39
Meter failure Red 4-57
CAN system error Red 4-57
Over speed Red 4-38
Abnormal voltage Red 4-22
Multi-Information Display (MID)
V
WARNING LIGHTS
INDICATOR LIGHTS
Message Display indication Color Page
Automatic regeneration of DPD Green 4-56
PM level being checked for selectable DPD regeneration
Amber 4-56
Manual regeneration of DPD in progress Amber 4-56
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0-140-14
WARNING/INDICATOR LIGHT INDEX
Message Display indication Color Page
Push DPD switch Amber 4-56
DPD PM level Green 4-27
Progress of DPD regeneration Amber 4-27
Engine oil level check Amber 4-41
Air cleaner check Amber 4-41
Engine oil and lter Green 4-40
Transmission oil Green 4-45
AMT clutch oil Green 4-46
Fuel lter Green 4-47
Power steering uid Green 4-48
Tyre rotation Green 4-49
Total fuel economy Green 4-21
Per trip fuel economy Green 4-21
Instantaneous fuel economy Green 4-21
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0-150-15
WARNING/INDICATOR LIGHT INDEX
Message Display indication Color Page
Calendar Green 4-23
Clock Green 4-24
Hour meter Green 4-14
Over speed Green 4-32
Nighttime dimmer Green 4-25
WARNING LIGHTS
Instrument Panel
Name Symbol Color Page
Check engine warning light Amber 4-42
Engine oil pressure warning light Red 4-38
Engine overheat warning light Red 4-39
V
ABS warning light Amber 4-37
V
SRS airbag warning light Red 4-34
Alternator warning light Red 4-42
SA
AMT warning light Amber 4-44
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0-160-16
WARNING/INDICATOR LIGHT INDEX
Name Symbol Color Page
V
HSA indicator light Green 4-52
V
Warm-up system indicator light Amber 4-53
Glow plug indicator light Amber 4-53
V
Cruise control main indicator light Green 4-54
V
Cruise control set indicator light Green 4-54
High beam indicator light Blue 4-51
V
ASR indicator light
Green/
amber
4-53
INDICATOR LIGHTS
Name Symbol Color Page
Water separator (fuel lter) warning light Red 4-43
Brake system warning light Red 4-35
Parking brake warning light Red 4-51
Brake booster warning light Red 4-36
Seat belt warning light Red 4-34
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0-170-17
WARNING/INDICATOR LIGHT INDEX
Name Symbol Color Page
Exhaust brake indicator light Green 4-52
V
4WD indicator light Green 4-55
SA
ECONO mode indicator light
Green 4-54
SA
1st start mode indicator light Green 4-54
V
Transfer LOW indicator light
Amber 4-44
Turn signal and hazard warning indicator light – left
Owner and Vehicle Identi cation
Green 4-50
Turn signal and hazard warning indicator light – right
Green 4-50
V
Rear Fog Light Indicator Light Amber 4-51
SVS indicator light Amber 4-43
V
DPD automatic regeneration indicator
light
Green 4-55
V
DPD manual regeneration indicator
light
Amber 4-55
V
PTO indicator light Red 4-55
Low fuel warning light Amber 4-50
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0-180-18
WARNING/CAUTION LABELS
• The warning/caution labels in your vehicle indicate very important instructions and
information that you should respect to ensure safe and proper use of the vehicle.
Be sure to read them before using the vehicle.
• If any of these labels are peeling or illegible due to wear or scratches, please contact your Isuzu Dealer for a replacement.
• Some examples of warning/caution labels are indicated on the following pages, but there are many others not shown. Also, the contents of these labels may vary
from model to model.
• The warning/caution labels indicated may be located differently in your vehicle.
Warning/Caution Labels in Your Vehicle
Warning/Caution Labels – Cab Interior
3
No. Description
1 PTO operation
2 Gear shifting (5-speed manual transmission model), dump control lever
3 Tyre air pressure
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0-190-19
WARNING/CAUTION LABELS
No. Description
1 Cab tilt instruction (model with cab tilt system)
2
Engine periodic check
3 DPD, AMT, HSA, driver's SRS airbag, passenger's SRS airbag
4 Passenger's SRS airbag (model with passenger’s SRS airbag)
5 Brake uid
6 4WD - 2WD selection (4WD model)
7 Free wheel hub (4WD model)
8 Front propeller shaft lubrication (4WD model)
9 Engine maintenance lid (model with engine maintenance lid)
10 Fuse
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0-20
0-20
WARNING/CAUTION LABELS
Warning/Caution Labels – Fuel Tank
No. Description
1
Diesel fuel (model with 63-liter fuel tank only)
Warning/Caution Labels – Engine Compartment
No. Description
1 Engine oil level check (4JJ1 engine)
2 Fuel Filter Element (4JJ1 engine)
3 Engine oil (4JJ1 engine)
4 Radiator cap
5 Engine coolant (4JJ1 engine)
6 Engine control module
4JJ1 engine 4HK1 engine
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1
VEHICLE INFORMATION
Chassis Number 1-2
VehicleIdenticationNumber 1-3
Engine Number 1-5
ChangeofOwnershiporAddress 1-6
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1-2
VEHICLE INFORMATION
The ID plate at the lower part of the left­hand door striker indicates the chassis number together with other information such as the vehicle model code.
The chassis number is stamped on the right-side front part of the frame.
The chassis and engine numbers are necessary for registering your vehicle. They are
also necessary when your vehicle undergoes ofcial inspections. Provide your Isuzu
Dealer with these numbers when you are having the vehicle repaired or are ordering replacement parts. The Dealer will be able to do the requested jobs more competently and quickly.
Chassis and Engine Numbers
Chassis Number
IDplateChassisnumberlocationonframe
ADVICE
The location of the ID plate may differ depending on the market. For further • details, ask your Isuzu Dealer.
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1-3
VEHICLE INFORMATION
VehicleIdenticationNumber(VIN)
The ID plate indicates the VIN. This single number contains multiple pieces of information including the vehicle and
engine model codes as shown below.
Section Description
1 World Manufacturer Identier (WMI)
2
Vehicle model code NLR : 4 × 2 truck NLR model NNR : 4 × 2 truck NNR model
NPR : 4 × 2 truck NPR model
N1R : 4 × 2 truck NQR model
NPS : 4 × 4 truck NPS model
3
Engine code 75: 4HK1 Engine 85: 4JJ1 Engine
4 Wheelbase code
5
Model year code 8: 2008 model
6 Production sequential number
ADVICE
Interpretation of the VIN may differ depending on the market. For further details, • please ask your Isuzu Dealer.
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1-4
VEHICLE INFORMATION
The ID plate also indicates option codes. These codes are three-digit, alphanumeric codes, each assigned to a particular component of the vehicle.
You will be able to use these codes to identify the model or type of engine, transmission, rear axle or other components when your vehicle needs inspection and other services.
OptionCodes
ADVICE
There are more option codes than those indicated above. Depending on the • market, an option code may not be shown. For detailed specications of your vehicle, please ask your Isuzu Dealer.
Option Codes
Engine
LFB 4JJ1
RDQ
4HK1
RJS
Option Codes
Transmission
RSF MZZ6U
RSM MYY5T
RSR MZZ6F
RST MYY6S
Option Codes
Rear axle
G73 Heavy-duty φ292 mm
6CP Heavy-duty φ320 mm
Option Codes
Other components
6QN Alternator 24V-50A
7YN Alternator 24V-80A
8GF With AMT
8GJ Without AMT
6WC PTO with lever
7GR PTO with switch
8JM DPD
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1-5
VEHICLE INFORMATION
Engine Number
The engine number is stamped on the left-side rear part of the engine block.
The engine number is stamped on the right-side front part of the engine block.
4JJ1 engine 4HK1 engine
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1-6
VEHICLE INFORMATION
It is requested that owner’s who change their address (or name) or subsequent
owner’s who purchase this vehicle, copy and complete this form and return by mail, to the address shown.
This notication is important even after the expiration of the original vehicle warranty in
order that you can be contacted if the need arises.
NOTICE OF NAME / ADDRESS / OWNERSHIP CHANGE
Owner’s Name: ..........................................................................................................
Business Name: .........................................................................................................
Address: .....................................................................................................................
City / Town: ..............................................................................................
State: ......................................................... Postcode: .........................
Business Phone: ........................................ Private Phone: ....................................
Mobile: ...................................... Email: ..............................................................
Registration Number: .................................
Isuzu Truck Model: .....................................................................................
Vehicle Indentication Number: .................................................................................
Sold To Date: .............................................
Copy this form and mail to: The Manager – Customer Care Department
Isuzu Australia Limited GPO Box 107 Port Melbourne
Victoria 3207
ChangeofOwnershiporAddress
2008N_sec01_print2.indd 6 3/09/2008 4:28:18 PM
2
IMPORTANT INFORMATION
Warranty Statement 2-2
Customer Assistance 2-10
Before Driving 2-16
Carrying Children 2-28
Driving 2-30
AMT Model
SA
2- 41
Four Wheel Drive (4WD) Model
V
2-44
Stopping and Parking 2-47
Staying Safe 2-53
Preventing Breakdowns 2-56
When to Visit Your Isuzu Dealer 2-58
Diesel Particulate Defuser (DPD) 2-60
Model with Speed Limit Device
V
2-63
Seat Belt with Pretensioner and
SRS Airbag System
V
2-64
Vehicle Data Collection 2-67
This chapter contains information and cautions that you should observe for safe and comfortable vehicle operation. Be sure to read it before using the vehicle.
2008N_sec02_print2.indd 1 15/09/2008 10:36:15 AM
2-2
IMPORTANT INFORMATION
New Vehicle Warranty
Warranty Statement
New vehicle warranty application
This warranty is given by Isuzu Australia Limited, ABN 97 006 962 572 (“IAL”). The
warranty applies to the Isuzu truck identied in your Owner’s Manual. It is provided to
the original and subsequent owner/operators driving the vehicle within Australia during the warranty Period (see table below). This warranty is given in addition to all rights conferred by law on that person.
Australian vehicles
This warranty is only applicable to vehicles purchased and operated in Australia.
Owners of vehicles purchased in Australia but operated overseas should consult their
local Isuzu Dealer in the country of operation about any warranty applicable to their vehicles. This warranty does not apply to Isuzu trucks exported overseas. Similarly, this warranty is not provided for vehicles purchased overseas and imported into Australia.
Repairs covered
Subject to the exclusions below, this warranty covers the correction, during the warranty period, of any vehicle defect in materials or workmanship and advised
to an Isuzu dealer or IAL authorised service dealer, by repair or at IAL’s option by
replacement.
Warranty Period
The coverage commences from the earliest of the date of rst registration or delivery.
In the case of a demonstrator vehicle the date of commencement is when the vehicle
was rst placed into service by the dealer. The coverage expires at the end of the applicable period, engine hour’s# or kilometres, as shown in this table, whichever occurs rst.
ISUZU TRUCK MODEL
VEHICLE ENGINE
HOURS
CABIN PERFORATION CORROSION
NLR, NNR, NPR, NQR, NPS
3 years or 100,000 kilometres
2,000 3 years
Unlimited kilometres
# Engine hours are explained in the following paragraph.
Engine Hours
Where an hour-meter is not standard equipment, an engine hour-meter should be
tted. Fitment of an hour-meter is mandatory in applications with extended idling, stop-
start operation, e.g. concrete pumpers, crane trucks, etc. If an engine hour meter is not
2008N_sec02_print2.indd 2 15/09/2008 10:34:02 AM
2-3
IMPORTANT INFORMATION
tted, engine hours are an approximate calculation depending on distance travelled
and the type of operation. As an approximate guide only, 5,000 kilometres is equivalent to 100 hours of highway operation or 150 hours of suburban operation. In certain circumstances, extended periods of engine operation when a vehicle is stationary can cause excessive wear, and this warranty excludes such wear. IAL reserves the right to exclude any claim under this warranty because of, but not limited to, excessive engine wear under such circumstances, or if the vehicle is not properly maintained within the
prescribed service intervals as set out in your owner’s manual, or if tted, the hour-
meter is inaccurate or defective in any way.
No charge
Subject to any exclusions, warranty work accepted by IAL and undertaken (including parts and labour) will be carried out at no cost to the owner/operators. However, this
work should not be confused with regular servicing specied in the maintenance
schedule of this manual, for which a charge is payable. IAL reserves the right to refuse any claim under this Warranty on the grounds if it reasonably believes that a warranty exclusion applies or the vehicle was used in an application that has caused excessive wear and tear.
Damage - Your warranty does not extend to the following causes of damage:
• Damage caused by an accident, re, theft or objects striking the vehicle.
• Damage or corrosion caused by industrial fallout, lubricants, chemicals or sealants.
• Damage or corrosion caused by atmospheric or environmental fallout or ood, hail,
salt, stone, windstorm, etc.
Maintenance items - Items such as brake/clutch adjustment, gear shift cable
adjustment, replacement of lters, wiper rubbers, uid replenishment, hoses, pipes,
fuses, relays, globes, brake cylinders / chambers, suspension springs / bushes / pins / shock absorbers, driveline universal joints, steering joints, etc., which are required as part of normal vehicle maintenance. Refer to the maintenance schedule for these items.
Tyres - The tyres (and tubes where applicable) tted to your vehicle are not covered
by this warranty. However, they may be covered by the tyre manufacturer.
Batteries - Batteries are warranted for 12 months.
Warranty Exclusions
2008N_sec02_print2.indd 3 15/09/2008 10:36:17 AM
2-4
IMPORTANT INFORMATION
Misuse - The warranty does not cover damaged caused by:
• Misuse or abuse of the vehicle including but not limited to racing, overloading, etc.,
or neglect.
• Where component life is reduced due to application or environment – mining,
logging, off-road, road-sweeper, tipper, towing, refuse, motor-home, agitator, crane, change of vehicle category, high centre of gravity, etc.
• Operation of the vehicle after it is known to be defective.
• Failure to carry out proper maintenance service in accordance with prescribed
service intervals as set out in the maintenance schedule.
• Failure of the vehicle, engine or of any component due to contamination and/or use
of incorrect types and grades of fuel, oil, coolant or lubricants.
• Alteration or modication of the vehicle by any party not authorised by IAL.
• Failure to mount body/equipment in accordance with IAL recommendations.
• Any fault caused by tment of bodies and/or body mountings that do not conform to
the IAL Body Builders Guide. This document is available on request from IAL.
• The tting of parts or accessories not approved by IAL or conforming to IAL’s
specications.
• Cosmetic or surface corrosion resulting from scratches, stone chips, etc.
• Any work carried out on the vehicle by someone other than an authorised Isuzu tuck
dealer or authorised service dealer.
• Deterioration due to normal use, exposure, wear and tear.
• Operating the vehicle in circumstances where the prescribed engine hour’s service
interval has been exceeded without proper maintenance causing excessive engine wear.
Excluded from Vehicle Warranty
Defects in tyres (warranted by their manufacturer), batteries (warranted for 12 months), wheel alignments, brake and clutch linings, and any items that require replacement as part of normal vehicle maintenance.
IAL warrants IAL approved Parts and Accessories ("Parts" and "Accessories") for the periods and on the conditions set out below. The warranty covers the correction, during the relevant warranty period, of defects in any such Parts and Accessories, by repair or
at IAL’s option by replacement.
Accessories installed to the new vehicle
IAL approved Accessories installed by an Isuzu dealer or IAL authorised service dealer to the new vehicle, at the time of purchase, are covered by the vehicle warranty.
Parts and Accessories Warranty
2008N_sec02_print2.indd 4 15/09/2008 10:36:17 AM
2-5
IMPORTANT INFORMATION
Parts and Accessories installed after new vehicle delivery by an Isuzu Dealer or IAL Authorised Service Dealer
Parts and Accessories installed after delivery by an Isuzu dealer or IAL authorised service dealer, and the workmanship involved, are covered according to the following;
N Series; 36 months or 100,000 kilometres whichever occurs rst from the date
of purchase.
Parts and Accessories purchased at retail or trade
Parts and Accessories purchased at trade or retail and installed by other than an Isuzu dealer or IAL authorised service dealer are warranted for 12 months from the date of purchase. This warranty does not cover labour costs of removal or reinstallation of
Parts and Accessories when installed or rectied by other than an Isuzu dealer or IAL
authorised service dealer.
Parts and Accessories not conforming to IAL specication
Any parts or accessories not approved by IAL, or not conforming to IAL specications and all costs in connection such with the tting, removal, installation or reinstallation of
such parts and accessories are not covered by this Warranty.
Parts and Accessories purchased for Applications other than their intended use
If the Parts or Accessories are used in an application other than was designed or intended by IAL, no warranty will apply unless otherwise advised in writing prior by IAL.
Parts and accessories warranty exclusions
The tyres (and tubes where applicable) are not covered by this Warranty. However, they may be covered by the manufacturer. Batteries are warranted for 12 months from date of purchase. Parts which are required as part of normal vehicle maintenance, are warranted against manufacturing defect at the time of installation.
2008N_sec02_print2.indd 5 15/09/2008 10:36:17 AM
2-6
IMPORTANT INFORMATION
This section is designed to assist you in understanding the IAL Warranty provided with your new Isuzu vehicle.
The following are some of the most frequently asked questions, for which detailed answers have been provided.
Q 1. How do I go about obtaining IAL Warranty Service?
It is the responsibility of the selling Isuzu dealer to provide IAL Warranty service; therefore you should take your vehicle to the dealer whenever IAL Warranty service is needed. However, if this is not possible, you may go to any other Isuzu dealer who will
require the details recorded inside this owner’s manual.
Q 2. What should I do if my Vehicle becomes unsafe or inoperative as a result of a defect which is covered by the IAL new vehicle warranty?
You should contact the nearest Isuzu dealer or IAL (refer further in this chapter) as soon as possible, and arrange for that dealer to carry out the required IAL warranty service.
Q 3. What should I do if, in an emergency the vehicle is unsafe, and, IAL warranty service is required and an authorised Isuzu dealer is not available to provide such service at the time?
Under no circumstances should you operate the vehicle whilst it is unsafe. If, in an emergency, a repair, replacement or adjustment (covered by the IAL new vehicle warranty) is required to enable the vehicle to be operated safely and it is not practical for you to go to an Isuzu dealer, the service (but only to the extent that it is necessary
to enable the vehicle to be operated safely) may be performed by any other qualied
mechanic or repairer. A claim for the reasonable cost may be made through the Isuzu dealer who would normally provide you with an IAL warranty service. You must also take your vehicle to the authorised Isuzu dealer for inspection of the service and/or completion of any required IAL warranty service, as soon as possible.
(Note: During normal business hours you should seek authorisation from your nearest Isuzu dealer or IAL prior to repairs being commenced.)
Q 4. Are damage or injury, loss of time, inconvenience, commercial or other direct or indirect loss covered by the IAL warranty?
No, these items are not covered. The IAL warranty only covers the repair, replacement or adjustment of those parts of your vehicle, which are found to have a manufacturing defect in materials or workmanship. No other types of claim for compensation of any kind, even if the loss resulted from a consequence of a defect in materials or workmanship in your vehicle, will be recognised under the IAL warranty. You may have rights under the law to claim compensation outside of the IAL warranty, but any claim based on those rights should be separately pursued.
Warranty Questions
2008N_sec02_print2.indd 6 15/09/2008 10:36:18 AM
2-7
IMPORTANT INFORMATION
Q 5. Will I have to pay for maintenance costs during the warranty Period?
Maintenance costs are not covered by the IAL warranty. The maintenance schedule in this owner’s manual specify the minimum maintenance required for your vehicle
operating under normal conditions. Any maintenance on the vehicle should be validated in the maintenance schedule by being accurately completed, signed and stamped by the dealer to show that proper maintenance on the vehicle has been carried out.
The maintenance items below are subject to normal wear and tear (unless because of manufacturing defects in materials or workmanship) for which you will have to pay for include:
• Clutch facings
• Injector/injector nozzle replacement.
• Replacement of all lters.
• Cleaning or ushing of fuel, coolant, brake, engine, transmission, differential, power
steering etc., after 5,000 km.
• Adding to (or replacing) lubricants
• Adding to (or replacing) air conditioning refrigerant, after 5,000 km.
• Any necessary adjustments to drive belts, transmissions, clutch, park brake, etc.
• Wheel balancing after 5,000 km
• Wheel alignment. (front & rear)
• De dusting or de glazing of brake linings or pads after 5,000 km.
• Brake lining wear or damage.
• Brake pad, drum or disc wear.
• Battery re charging.
• Paint, bright metal nish and trim, due to normal deterioration.
• Body panel adjustment after 5,000 km
• Door or bonnet lock adjustments.
• Glass or channel adjustments after 5,000 km.
• Body rattles, squeaks and general tightening of bolts, fastenings and ttings after
5,000 km.
• Chipped glass or breakage – repair or replacement.
• Torn or damaged oor mats or carpets.
• Engine tune-ups, ignition components, spark plugs, glow plugs, fuses, globes and
wiper blades.
Q 6. Are my tyres covered by the IAL New Vehicle warranty?
No. The tyres tted to your vehicle are covered by a separate warranty provided by the
tyre manufacturer. Any authorised Isuzu dealer will assist you by discussing queries that you might have with respect to the tyre manufacturer's warranty with the respective representative.
2008N_sec02_print2.indd 7 15/09/2008 10:36:18 AM
2-8
IMPORTANT INFORMATION
Q 7. Will I have to pay for any costs or expenses in connection with the provision of IAL warranty service?
All parts and labour used in carrying out IAL warranty service at the premises of the servicing Isuzu dealer are free of charge. Whenever IAL warranty service is to be carried out by an Isuzu dealer it is your responsibility and cost to deliver the Vehicle to the servicing Isuzu dealer's premises.
Q 8. Would my vehicle's engine benet from fuel, oil or coolant additives not
marketed by IAL?
The use of break in oil, tune up compounds, friction reducing compounds and other supplemental additives is not recommended: their use will not only increase operating
costs, but may also be detrimental to the operation of your vehicle. Only the uids and lubricants referred to in your owner’s manual should be used.
UNAUTHORISED STATEMENTS IN RELATION TO IAL’s PRODUCTS
Subject to any relevant laws, this warranty contains all of IAL’s obligations to you in
relation to the vehicle. No Isuzu dealer or other person is authorised or permitted to give or make
any statement, assertion or undertaking in relation to the quality, performance,
characteristics, descriptions or tness for any purpose of any IAL product or in
connection with the supply of any IAL product, which is at variance with any written statement, assertion or undertaking on any of these subjects given or made by IAL in its published sales literature, and IAL does not accept any such unauthorised act.
OVERLOADING The components of your truck are designed to provide satisfactory service if the vehicle
is not loaded in excess of either the gross vehicle mass rating or gross vehicle weight
rating (GVM or GVW), gross combination mass rating or gross combination weight rating (GCM or GCW) or the maximum front and rear gross axle weight rating (GAW). Refer to the vehicle identication plates for the vehicle weight ratings.
Overloading can result in loss of vehicle control and personal injury, either by causing
component failures or by affecting vehicle handling. It can also shorten the service life of your vehicle.
MAXIMUM FRONT AND REAR AXLE WEIGHTS
The weight of the cargo load must be properly distributed over both the front and rear
axles. The GVM or GVW rating is the maximum permissible loaded weight of the
vehicle and takes into account the capabilities of the engine, transmission, frame, springs, brakes, axles, and tyres.
For maximum stability and safety, the cargo load should be distributed on both sides of
the truck centre line as equally as possible.
CAUTION
2008N_sec02_print2.indd 8 15/09/2008 10:36:19 AM
2-9
IMPORTANT INFORMATION
NORMAL VEHICLE USE - The maintenance schedule in this section are based on the
assumption that your vehicle will be used as designed:
To carry passengers and cargo with the limitations indicated on the two vehicle
identication plates afxed to every vehicle. On reasonable road surfaces within legal
operating limits for at least several hours or kilometres and as a general rule, on a daily basis.
SEVERE VEHICLE USE - Operating conditions, such as driving in dusty areas,
sweeper, agitator, agricultural, off-road vehicles, extended idling, refrigeration vehicles, refuse vehicles, mining, logging, etc., or vehicles operated for frequent short trips, will require more frequent vehicle maintenance in accordance with the severe operating maintenance schedule in this section.
PREVENTATIVE MAINTENANCE - As with any mechanical device in operation, a
certain amount of wear occurs. The amount of wear depends on certain variables –
type and method of operation or application and the schedule of maintenance.
For example, if a vehicle is repeatedly overloaded, driven at excessive speed or
improperly shifted, no schedule of maintenance can prevent component failure. Also, if preventive maintenance schedule is not followed, or is improperly carried out, no amount of correct vehicle operation will prevent component failure.
If vehicle application, operation and preventive maintenance schedules and procedures
are followed accordingly to IAL’s recommendations, the life of the vehicle will be greatly
extended.
For example, regular attention to the engine oil is essential. The oil level must be
checked daily and oil added whenever needed. Also, the oil should be changed at the
intervals specied with the proper quality and viscosity of oil. If your engine should
run excessively low on oil or if the oil has lost its lubricating qualities because of old age, serious engine damage could occur that is not be covered under the new vehicle warranty.
Scheduled Maintenance
NOTE
2008N_sec02_print2.indd 9 15/09/2008 10:36:20 AM
2-10
IMPORTANT INFORMATION
Customer Assistance
We trust that you are delighted with your Isuzu truck and that it provides you with many years of safe and trouble free operation.
However, in the event that you experience a problem with any aspect of your vehicle, be assured your Isuzu Dealer is well equipped to assist you.
If for any reason you are unable to obtain satisfaction through your Isuzu Dealer,
please contact us on the Isuzu Customer Care toll free line;
1800 035 640
To assist us in helping you please provide the following details when calling;
Your name and address
Contact telephone numbers
Your Isuzu Dealers name and address
Vehicle model
Vehicle identication number (I.S.O.V.I.N.)
Date of purchase
Current odometer reading
Most of this information will be found on the Vehicle Identication Certicate, located
inside this Handbook.
Again, we wish you happy and safe operation of your vehicle.
2008N_sec02_print2.indd 10 15/09/2008 10:36:20 AM
2-11
IMPORTANT INFORMATION
24 Hour Roadside Assistance
From the moment you take delivery of your new Isuzu truck/s, our aim is to provide you with the nest ownership experience, beginning with superior design and
manufacturing and continuing through Dealer servicing and then beyond to the open
road. Our range of Isuzu trucks, are built to exacting standards and undergo stringent
quality checks throughout the manufacturing process to ensure our valued customers consistent reliability. There are however a number of reasons, apart from mechanical breakdown, why your journey could be interrupted, including:
Running out of diesel fuel
Flat tyre/s
Flat battery
Lockout or lost keys
Glass repair
Hydraulic hose repair
Isuzu Assist covers you at the roadside 24 hours a day, 365 days a year for 36 months
from the date of rst registration. This free service is extended to you whether you are a private truck purchaser, a eet, taxi truck or rental company, or a Commonwealth,
State or Local Government customer.
Isuzu Assist is delivered throughout Australia from a highly trained team of technicians and recovery operators. Whatever the reason, it's reassuring to know that Isuzu Assist is only a phone call away.
For Roadside Assistance, dial the free service line;
1800 947 898
Being Prepared
If you have the following information available before you call, it will help us to provide
you with a more efcient service.
1. Your truck registration number and VIN number.
2. The model and year of your truck,
3. The nature of the problem.
4. The exact location of your truck, the state, city and town, suburb or area, street or
road and the nearest corner, crossroad and landmark if applicable.
5. Whether your truck is laden and if so, what is the approximate GVM.
The truck Vehicle Identication Number is on the vehicle ID plate.
2008N_sec02_print2.indd 11 15/09/2008 10:36:20 AM
2-12
IMPORTANT INFORMATION
Isuzu Assist - Unlimited Calls
You are entitled to unlimited calls for roadside assistance covering:
Mechanical Breakdown
Isuzu Assist will despatch an emergency roadside service provider whose aim is to get you mobile with a minimum of fuss.
Out of Fuel
Wherever possible, Isuzu Assist will provide sufcient diesel fuel to enable a truck
that has run out of fuel to be driven to the nearest diesel supply facility (the immediate supply of fuel may be charged to the Driver).
Where it is not possible or practical to provide diesel fuel, a tow will be provided to the nearest facility.
Tyre / Wheel Changing
Isuzu Assist will help the driver replace a damaged tyre/wheel using the trucks original equipment.
Where the original equipment is not serviceable, roadworthy or compatible, a tyre service may be dispatched to assist.
All materials and any additional labour charges must be paid for at the time of the service.
Where this is not possible a tow to the nearest facility that is able to supply and/or repair the tyre/wheel combination will be provided.
Flat Battery
An Isuzu Assist service provider will attempt a battery boost to start your truck. If the original battery is found to be faulty and is still inside the term of the battery
warranty period, a replacement battery may be arranged at the roadside and installed. If the faulty battery is outside the term of the warranty period, a replacement battery
may be supplied and installed. However, all materials and any additional labour charges must be paid for at the time
of service.
Lockout or lost keys
If you have lost your keys, or inadvertently locked them in your truck cabin, Isuzu Assist will attempt to open the truck.
However, the driver may be asked to sign an indemnity releasing the service provider from any liability should damage be caused by such forced entry.
Alternatively, Isuzu Assist will arrange if possible, for a locksmith to attend at the driver's expense.
The driver would be responsible for any costs over $50 (inclusive of GST) per case.
Glass Repair Services
Isuzu Assist will provide the driver with an emergency glass service and/or replacement part.
Any parts or additional labour charges not covered under Isuzu’s warranty program
must be paid for at the time of service.
2008N_sec02_print2.indd 12 15/09/2008 10:36:21 AM
2-13
IMPORTANT INFORMATION
Hydraulic Hose Repair Services
Isuzu Assist will provide the driver with a hydraulic hose service and/or replacement part/s.
Any parts or additional labour charges not covered under Isuzu’s warranty program
must be paid for at the time of service.
Message Relay
Isuzu Assist will relay any messages from the driver. In the event of a breakdown, Isuzu Assist can relay messages to family members,
friends or business associates so as to notify them of any possible delays. Interpreter Service An interpreter will be brought on line should the driver need assistance in
communicating their details to Isuzu Assist.
Towing
In the event we are unable to get you mobile, we will arrange towing.
(Refer Conditions of Supply 'Towing')
1. Your truck will be towed to the nearest Isuzu Truck Dealer. Should the
breakdown occur out of normal business hours, your truck will be stored and delivered to the nearest Isuzu Truck Dealer as soon as is practicable.
2. Caravans and/or any form of registered trailer that is in tow at the time of the
service callout, will be transported at the driver’s expense to the same destination as
the towed truck.
3. Alternatively, the Driver may elect to have the truck towed to an alternate
destination. However, the driver must agree to accept any additional towing costs incurred, over and above the Isuzu Assist towing allowance.
Accident Co-ordination
Isuzu Assist with the assistance of the driver will proceed in the management of the incident.
This could include advising the driver of their obligations at the scene of the accident,
connecting the driver to an appropriate Service Provider, 000 Emergency services, or
a vehicle recovery operator. Isuzu Assist will remain on the line to ensure appropriate services are being provided.
Conditions of Supply - Eligible Isuzu Trucks
The truck must be roadworthy and registered within the rst six (6) months of the
purchase date.
Isuzu Assist services can be provided to ineligible trucks at the driver’s expense.
Service Costs
Isuzu Assist covers all eligible Isuzu Trucks from home, business or the roadside, for
everything except diesel fuel assistance above that specied on page 2-12, or parts not covered under warranty. For parts ineligible under Isuzu’s warranty programme, the
driver will be responsible for any costs at the time of supply.
2008N_sec02_print2.indd 13 15/09/2008 10:36:21 AM
2-14
IMPORTANT INFORMATION
You hereby authorise NTI TRUCKASSIST to charge your credit card for any non-
covered expenses in excess of the limits set out below and any costs in excess of the
coverage benets. The credit card number provided to NTI TRUCKASSIST will be charged for any costs
in excess of the covered benets.
Towing
Table 1
* GST inclusive limit NLR, NNR, NPR, NQR, NPS.
$300*
Towing is provided to a maximum value per tow as outlined in Table 1 throughout the
36 months of free cover, commencing from the date of rst registration of the truck.
In all cases, the decision regarding whether a vehicle requires towing rests solely with the Isuzu Assist service provider.
Excess costs will be charged to the driver at the conclusion of each towing service. The driver must agree to accept any specic excess towing charges prior to the tow
being undertaken.
Trafcable Roads
Service can only be provided to qualifying Isuzu trucks, on a constructed road/driveway
that is legally trafcable by a conventional two wheel drive vehicle and/or towing
recovery vehicle.
Bogged Trucks
If your truck becomes bogged on a road which is considered to be legally trafcable
to normal two wheel drive vehicles and where no special equipment is required Isuzu Assist will be provided.
Truck Rescue
If your truck has become disabled off a 'legally' trafcable road in a situation such as a beach, eld or creek bed, Isuzu Assist will attempt truck rescue, however, this will be at
the driver's expense.
Remote Areas
In remote or sparsely populated areas you may experience delays in obtaining Isuzu Assist due to your location, the availability of the service provider and accessibility.
NOTE
Remote areas are dened as areas within Australia that are sparsely populated and
where normal dealer services are not readily available.
Attempted Repairs
If you request Isuzu Assist, the service provider will on arrival examine the truck. If it is found that a third party has attempted repairs causing further problems and the service provider considers in his/her opinion that the truck cannot be started or driven without risk of further damage, service may be refused. In these circumstances the owner/ driver will be responsible for any towing costs incurred.
NOTE
2008N_sec02_print2.indd 14 15/09/2008 10:36:21 AM
2-15
IMPORTANT INFORMATION
Unattended Trucks
It is imperative that the driver, or a representative, wait with the truck until the service provider arrives unless previous arrangements have been made and agreed to by the attending service provider. Unattended trucks will not be serviced under any circumstances. Where the owner/driver has elected an authorised representative, the representative must hold a current and appropriate truck driver's licence in case the truck is required to be moved. Where the truck is found to be unattended, any subsequent calls for assistance may be at the driver's expense.
Special Equipment
If the service provider is required to return to their service facility to collect any special equipment required to deliver effective service, the additional cost will be the owner/ driver's responsibility.
Natural Disasters
If a natural disaster places extraordinary demands on service resources, Isuzu Assist may alter and/or offer alternative service. If a disabled truck cannot be reached owing
to events such as oods or bushres, Isuzu Assist will endeavour to provide whatever
assistance is practicable under the circumstances.
Damage during Service
If you believe your truck has been damaged by a service person providing roadside assistance, you should contact Isuzu Assist on 1800 947 898. The truck in question must be inspected by a person authorised by Isuzu and agreement gained prior to any further repairs being undertaken.
Owner / Driver
Isuzu Truck owners requiring assistance for a at tyre and/or damaged rim, may be
requested to assist the service provider at the roadside due to the combined weight of the tyre/wheel combination.
Cargo
Isuzu Australia Limited, National Transport Insurance Limited and their service providers will accept no responsibility under any circumstances, for the security, loss or any damage of cargo carried by a disabled truck.
General Customer Comments
Please direct any comments or concerns regarding the Isuzu Assist program and/or
the service/s provided, to our Customer Care Centre on
1800 035 640.
Isuzu reserves the right to change the service provider’s conditions and supply
procedures outlined in this booklet, without notice.
Privacy Policy
For information on the Isuzu Australia Limited privacy policy, please visit www.isuzu. com.au or call the Isuzu Customer Care Centre on 1800 035 640.
Service provided by NTI TRUCKASSIST
NOTE
NOTE
2008N_sec02_print2.indd 15 15/09/2008 10:36:21 AM
2-16
IMPORTANT INFORMATION
Perform Daily (Pre-operation) Inspections
Before Driving
ADVICE
For safe and comfortable driving, keep record of the distances driven and the condition of the vehicle during operation. Perform inspections at appropriate intervals, and perform maintenance in
accordance with the ndings of the
inspections. If an inspection reveals an abnormality or there was an abnormality the previous time the vehicle was driven, have the vehicle repaired by the nearest Isuzu Dealer before it is driven again.
[1. Checking components that showed abnormalities during the previous operation]
Check item Reference page
Checking components that showed abnormalities during the previous
operation
7-17
[2. Checks performed with the engine inspection hatch opened or cab tilted]
Check item Reference page
Fan belt looseness and damage 7-44
Engine oil level 7-22
Engine coolant level 7-34
Power steering uid level 7-120
2008N_sec02_print2.indd 16 15/09/2008 10:36:22 AM
2-17
IMPORTANT INFORMATION
[3. Checks performed in the driver's seat]
Check item Reference page
Brake uid level (and clutch uid level
M/T
) 7-62 (7-100)
Brake pedal free play 7-70
Clutch pedal free play
M/T
7-104
Operation of meters, gauges and warning/indicator lights 4-7, 4-15
Engine startability, abnormal noise and color of exhaust gases 7-20
Parking brake lever stroke 7-72
Windshield washer uid spray condition and windshield wiper
effectiveness
7-133, 7-134
Windshield washer uid level 7-133
Steering wheel position and free play 3-21
Operation of horn and turn signal lights 4-73, 4-65
Fuel level 4-13
Operation of door locks 3-4
[4. Checks performed during a walk around the vehicle]
Check item Reference page
Illumination, ashing or for stained or damaged lights 7-137
Battery uid level 7-141
Leaf spring damage
Leakage of oil, coolant, fuel, brake uid, power steering uid and HBB
oil.
Water collecting in the fuel lter (bottom) 7-53
[5. Checking wheels and tyres]
Check item Reference page
Air pressure 7-81
Cracks and other damage 7-83
Abnormal wear 7-83
Tread depth 7-83
Disc wheel mounting condition 7-84
[6. Checks performed while driving]
Check item Reference page
Brake effectiveness 7-71
Checking the engine at low speeds and during acceleration 7-21
2008N_sec02_print2.indd 17 15/09/2008 10:36:23 AM
2-18
IMPORTANT INFORMATION
Use the Specied Fuel
CAUTION
Always use only a low-sulfur diesel fuel (50 ppm or lower sulfur content) or super-low-sulfur diesel fuel (10 ppm or lower sulfur content). The use of a poor­quality diesel fuel, mixing such an additive as water remover to the fuel in the
tank, or lling the tank with gasoline, kerosene or an alcohol-based fuel or its mixture with a diesel fuel will badly affect the fuel lter and result in lubrication
problems in fuel-lubricated components of the injectors. In addition, this practice can also impair the operation of the engine and the diesel particulate defuser (DPD), the exhaust emission cleaning system, possibly leading to breakdown of the engine-related systems. If an incorrect fuel should accidentally be added,
drain all fuel from the system. Failure to observe this precaution can result in a re or permanent damage when the engine is started.
The use of any fuel other than a low-sulfur or super-low-sulfur diesel fuel in a DPD-equipped vehicle may violate the relevant regulations enforced in certain countries or regions.
Open the fuel tank ller cap slowly. If you open it quickly, fuel may spurt out.
NOTE
The specications of diesel fuel differ according to the season and region.
Fuel Tank Filler Cap
→ Refer to page 3-13
Fuel → Refer to page 6-19
2008N_sec02_print2.indd 18 15/09/2008 10:36:25 AM
2-19
IMPORTANT INFORMATION
Using Self-service Filling Stations
WARNING
[Be sure to obey the following instructions when refueling the vehicle]
Stop the engine and close the vehicle's doors and windows.
Keep cigarettes and other ames away from the vehicle.
Before opening the fuel tank ller cap, touch a metallic object to discharge static
electricity from your body. If you have a static charge buildup on your body while refueling the vehicle, a spark caused by its discharge could ignite the fuel, resulting in burns.
When refueling the vehicle, keep the nozzle pushed fully into the ller neck. Trying to add more fuel by pumping fuel with the nozzle partially withdrawn is dangerous because the auto-stop mechanism may not work, resulting in an
overow of fuel.
All parts of the refueling procedure (from opening the fuel tank ller cap to • completing the refueling and closing the fuel tank ller cap) must be performed
by the same person.
Other people may be carrying static electricity. Do not allow them to approach the fuel ller.
The person performing the refueling procedure must not return to the seat in the cab part-way through the procedure. He/she could pick up another charge of static electricity by doing so.
Do not use any fuel tank ller cap that is not an Isuzu genuine part.
Obey all cautions posted in lling stations.
CAUTION
[Caution when refueling the vehicle]
Be careful not to inhale fuel vapor when refueling the vehicle.
Fuel Tank Filler Cap → Refer to page 3-13
2008N_sec02_print2.indd 19 15/09/2008 10:36:26 AM
2-20
IMPORTANT INFORMATION
Load Cargo Correctly
CAUTION
It is extremely dangerous to overload the vehicle or to load the vehicle with the cargo positioned on one side. Load the vehicle correctly, observing the maximum loading capacity.
Incorrect loading can make the cargo unstable. It can also cause
an overload condition conned to a
small area, resulting in damage to the cargo bed and frame.
Overloading places undue strain on vehicle parts. It can shorten the vehicle's service life and cause an accident.
WARNING
Overloading can result in an accident because it places too much strain on the wheel studs with the result that they break and the wheels come off.
2008N_sec02_print2.indd 20 15/09/2008 10:36:27 AM
2-21
IMPORTANT INFORMATION
CAUTION
When the cargo is heavy, take steps to prevent it from slipping and secure it with wire cables.
Loading Heavy Cargo
Cargo loading caution Incorrect Correct
Do not place cargo only at the front or only at the rear. Distribute it evenly.
When using supports under cargo, position them uniformly along the cargo.
To the greatest extent possible, do not allow long cargo to protrude beyond the rear edge of the cargo bed. Rather, use supports to raise it at an angle. Avoid supporting it using just the front guard frame and the rear edge of the cargo bed.
Use ropes and tarpaulins to secure the cargo so it does not fall off the cargo bed. Use rubber bands or bungee cords to prevent the tarpaulins from
apping in the wind.
Avoid loading cargo too high. It can cause the vehicle to tip sideways when it catches sidewinds and when turning the vehicle.
2008N_sec02_print2.indd 21 15/09/2008 10:36:31 AM
2-22
IMPORTANT INFORMATION
Do Not Secure Cargo Too Tightly
Make Sure There is No Flammable Material between the
Cab and Cargo Bed
WARNING
Be careful not to allow the ends of ropes or edges of tarpaulins to come lower than the heat protector at the back of the cab. During vehicle operation, the engine's heat could
set them on re. Carefully secure
the ends of ropes and edges of tarpaulins.
ADVICE
To prevent cargo from falling off the cargo bed, it is essential to secure it with ropes and tarpaulins. However, securing it too tightly can damage the cargo bed's gates and front guard frame.
Economical Driving
Driving too fast, driving so slowly that the engine knocks, driving with the exhaust brake switched on all the time, and frequently using the exhaust brake to adjust your speed can lead to poor fuel economy.
Drive at a constant speed as much as possible. When accelerating, increase your speed gently and slowly, and up-shift early.
Warming up the engine for longer than necessary and revving the engine are a waste of fuel. Driving with the vehicle overloaded is also a waste of fuel.
Frequently check the tyre pressures and
make sure they are always correct.
2008N_sec02_print2.indd 22 15/09/2008 10:36:32 AM
2-23
IMPORTANT INFORMATION
Unloading Cargo
CAUTION
When you load or unload cargo at the roadside and the cargo bed's gates or other body parts obscure the tail lights, stop lights, hazard
warning ashers, turn signal lights and/or reectors, be sure to warn
other drivers and passersby by placing signs or emergency warning triangles where they are easy to see.
When you load or unload cargo at the roadside, select a place where stopping and parking are allowed and other drivers and passersby will not be inconvenienced.
Do Not Carry Fuel and Spray Cans in the Cab
WARNING
It is extremely dangerous to carry fuel and spray cans in the cab. If such a container were to ignite
or rupture, it could cause a re or
explosion.
Using Curtains
CAUTION
Retain the curtains so as not to obscure your view and hinder your driving.
2008N_sec02_print2.indd 23 15/09/2008 10:36:33 AM
2-24
IMPORTANT INFORMATION
Keep the Floor around the Driver's Seat Clean and Tidy
Seats → Refer to page 3-17 Seat Belts → Refer to page 3-23 Mirrors → Refer to page 3-22
Correct Driving Posture
WARNING
It is extremely dangerous to have empty cans, empty bottles or other
items rolling around on the oor
because they could get trapped under the brake pedal and prevent
brake application. For proper pedal
operation, it is also essential to
lay oor mats properly. Incorrectly installed oor mats would hinder free
movement of the pedals.
Do not use the dashboard pocket or the top of the dashboard as a place to put items that could roll, which could interfere with your driving.
WARNING
Before driving, be sure to adjust the seat, steering wheel and mirrors to positions • that give you a correct driving posture. Make sure the seat is securely retained
by trying to rock it forward and backward, and put on the seat belt. All other passengers must wear seat belts.
2008N_sec02_print2.indd 24 15/09/2008 10:36:34 AM
2-25
IMPORTANT INFORMATION
Seat Adjustment
Adjusting the seat for a correct driving posture is a fundamental part of safe driving.
Seat angle adjustment
Forward/
backward adjustment
Fastening Your Seat Belt
Be sure to wear your seat belt. Sit up straight with your lower back pressed against the seat and the lap belt as low on your hips as possible.
Seat adjustment recommendations
a
Make adjustments that allow you to
easily turn the steering wheel with your elbows slightly bent.
b
Position the seatback so it is always touching your shoulders.
c
Make sure you can adequately press
each pedal.
Seat belt fastening cautions Why?
A Position the lap belt as low on your hips as possible.
The pressure applied by the seat belt in a collision would be dangerous if the belt is positioned incorrectly.
B
Position the shoulder belt so it is on your shoulder (not touching your neck, chin or face).
C
Make sure the seat belt is not twisted
when you put it on.
To ensure that the seat belt is fully effective.
2008N_sec02_print2.indd 25 15/09/2008 10:36:36 AM
2-26
IMPORTANT INFORMATION
WARNING
Be sure to adjust the seat before driving. Achieve the correct driving posture, gently rock the seat to make sure it is locked in place, and put on your seat belt before you start driving. All passengers must wear seat belts.
For a child who is so small that the seat belt touches his/her face or does not rest across his/her hips, use a child seat or other suitable restraint, not the seat belt. Using the seat belt could be dangerous.
Carrying Children → Refer to page 2-28
Adjusting the Position of the Steering Wheel
You can adjust the position of the steering wheel in the up-down and fore-aft directions. After making an adjustment, make sure the steering wheel and lock lever are securely locked.
WARNING
When you have adjusted the steering wheel, try pulling the steering wheel up and down to check that it is securely locked in position before driving.
Adjust the position of the steering wheel before you start driving. Adjusting the position of the steering wheel while driving would be extremely dangerous because the steering wheel would rattle up and down, preventing precise steering.
Fully Adjustable Steering
→ Refer to page 3-21
Passengers and Seat Belts
Only one person at a time should use each
seat belt.
2008N_sec02_print2.indd 26 15/09/2008 10:36:36 AM
2-27
IMPORTANT INFORMATION
Carrying an Expecting Mother or a Person Who Is Ill
Seat Belts → Refer to page 3-23
WARNING
An expectant mother or a person who is ill riding in the vehicle must also wear a seat belt. In light of the risk that the seat belt will apply pressure to the abdomen, chest and shoulders in the event of a collision, however, an expectant mother or person who is ill should get advice from a physician beforehand.
An expectant mother should use a ­three-point seat belt.
An expectant mother should ­position the lap belt snugly as low as possible on the hips (not across the abdomen). Also, she should fasten the shoulder belt so it rests on her chest, not on her abdomen.
Unless the seat belt is correctly ­worn, it may dig into the abdomen in the event of hard braking or a collision, harming not only the expectant mother but also the unborn child, putting them both in danger of serious injuries or death.
2008N_sec02_print2.indd 27 15/09/2008 10:36:37 AM
2-28
IMPORTANT INFORMATION
Carrying Children
Using Seat Belts with Children
WARNING
The vehicle's seat belts are designed for adults. If a seat belt touches a child's neck or chin, or does not rest across his/her hips, use a baby seat, child seat or junior seat. If the seat belt were used as it is, it could apply intense pressure to the child's abdomen in the event of a collision. A small child who is not able to sit up by him/herself must be placed in a child seat.
Do not t a baby seat, child seat or junior seat on the centre seat. It could hinder your driving.
If the vehicle has a passenger airbag, do not t a baby seat, child seat or junior seat facing rearward. If the baby seat, child seat or junior seat is facing rearward, the impact on the child seat during deployment of the passenger
airbag could inict life-threatening injuries on the child.
NOTE
The appropriate type of baby seat, child seat or junior seat and the proper installation for it depend upon the weight and height of the child.
It may not be possible to correctly t certain child seats depending on their
shapes. Be sure to use a child seat that is suitable for the vehicle. *
For detailed instructions, see the instruction manual supplied with the baby
seat, child seat or junior seat.
Seat Belts → Refer to page 3-23
Do not Leave a Child Alone in the Vehicle
WARNING
When you leave the vehicle, take the child with you. If you leave the child alone in the cab, the child could interfere with things, causing
vehicle movement, a re or some
other accident. Also, the cab inside could become dangerously hot when heated by the sun.
2008N_sec02_print2.indd 28 15/09/2008 10:36:37 AM
2-29
IMPORTANT INFORMATION
Do not Allow a Child to Put His/Her Head or Hands Out of
the Window
WARNING
Regardless of whether the vehicle is moving or stationary, you must never allow a child to put his/her head, hands, or other body parts out of the window. Allowing such behavior would be dangerous because the child could hit an obstacle.
Opening and Closing Doors
→ Refer to page 3-7
Power Windows
V
→ Refer to page 3-10
An Adult must Open, Close and Lock the Door for a Child
WARNING
To protect the child from the danger of getting his/her hands and head trapped, an adult must open, close and lock the door for the child. Be careful that the child does not interfere with the power window switches and get his/her hands or head trapped in the window. While a child is in the cab, be sure to control the power windows using the power window switches beside the driver's seat.
2008N_sec02_print2.indd 29 15/09/2008 10:36:38 AM
2-30
IMPORTANT INFORMATION
Before pulling away, perform a thorough safety check, making sure there are no children or obstructions around the vehicle.
Driving
Check around the Vehicle before Starting the Engine
WARNING
Before starting the engine, make • sure there is no ammable material
under or around the vehicle. The presence of any such material could
lead to a re. If there is any wood
within 50 cm (approximately 20 in) from the vehicle's heat source, it would represent a severe hazard as the wood could deform or discolor
from the heat or it could catch re.
Starting the Engine → Refer to page 4-4
WARNING
Exhaust emissions contain carbon monoxide, which is colorless, odorless and poisonous. If you inhale exhaust emissions, you may suffer carbon monoxide poisoning.
Do not keep the engine running for any length of time in a place that is poorly ventilated. It is particularly dangerous to run the engine in a garage or other
indoor place that could easily ll with exhaust gases because you could suffer
carbon monoxide poisoning.
Inspect the exhaust pipe from time to time. If you notice any defect (for example, a damaged joint, or a hole or crack caused by corrosion), have checks
and maintenance performed by the nearest Isuzu Dealer. Continuing to use the
vehicle without having the defect repaired would be dangerous because exhaust gases could get into the cab and cause carbon monoxide poisoning.
If exhaust gases get into the cab, completely open all of the windows and place the inside/outside air selector of the heater or air conditioner to outside air. Promptly have checks and maintenance performed by the nearest Isuzu
Dealer. Continuing to use the vehicle without having the defect repaired would
be dangerous because exhaust gases could get into the cab and cause carbon monoxide poisoning.
Be Careful about Exhaust Emissions
2008N_sec02_print2.indd 30 15/09/2008 10:36:39 AM
2-31
IMPORTANT INFORMATION
Starting the Engine
CAUTION
Make sure that the parking brake • lever is securely pulled. On a
manual transmission model, make sure the gearshift lever is in the "N" position and then hold the clutch pedal down fully before starting
the engine. On a AMT model, hold the brake pedal down rmly and
make sure the gearshift indicator is showing "N" before starting the engine.
Be sure to sit in the driver's seat to start the engine. If you are not sitting in the driver's seat (if, for example, you reach through the window or through the door opening), you
cannot conrm the "N" position. If
you start the engine of a manual transmission model with the shift lever in a position other than "N", the vehicle could move.
Starting the Engine → Refer to page 4-4
2008N_sec02_print2.indd 31 15/09/2008 10:36:39 AM
2-32
IMPORTANT INFORMATION
If the Vehicle Has not Been Used for a Long Period
Recommendations for Warming Up the Engine
The engine is sufciently warmed up
when the needle of the engine coolant temperature gauge starts to move.
ADVICE
Do not rev the engine or quickly accelerate before the engine has
sufciently warmed up (in other
words, when the engine is cold).
Oil would not have adequately
reached and lubricated components, so a breakdown would result.
The exhaust pipe becomes extremely hot while the engine is idling. Before warming up the engine, make sure there is no
ammable material (for example,
dry grass, waste paper, oil or old tyres) near the exhaust pipe.
ADVICE
Before using a vehicle that has not been driven for a long period, check the engine, transmission and transfer case for oil leakage, and make sure the oil is
at the required levels. If there is insufcient oil, it will not adequately reach and
lubricate components, and a breakdown will result.
Start the engine and allow it to idle for at least ve minutes. Check for abnormal noises.
For instructions on warming up the engine, refer to "Starting the Engine" on page 4-4.
2008N_sec02_print2.indd 32 15/09/2008 10:36:40 AM
2-33
IMPORTANT INFORMATION
DPD Manual Regeneration Procedure
→ Refer to page 4-156
WARNING
Running the engine in a poorly ventilated place can lead to carbon
monoxide poisoning. Choose a well
ventilated place when starting and warming-up the engine. Also, do not perform manual diesel particulate defuser (DPD) regeneration indoors.
Combustion of particulate matter (PM) during DPD regeneration
produces white smoke.
Do not Run the Engine in a Garage
Parking Brake Warning Light
→ Refer to page 4-51
Parking Brake Lever
→ Refer to page 4-77
Do not Forget to Release the Parking Brake
ADVICE
Pulling away with the parking brake still applied can damage the brake system.
Before pulling away, make sure the parking brake is not set by checking that the parking brake warning light is not on.
Pulling Away in a Manual Transmission Model
ADVICE
Pull away gently in second gear or lower (rst gear on a slope). Pulling away in a high gear, pulling away rapidly or slipping the clutch for a long time while pulling away would damage the clutch.
2008N_sec02_print2.indd 33 15/09/2008 10:36:40 AM
2-34
IMPORTANT INFORMATION
Appropriate Gearshifts
ADVICE
Downshifts are performed for two main purposes:
For engine braking on a steep ­and/or long downward slope
For responsiveness and economy ­on an uphill slope
[Cautions for downshifts]
Allowing the engine to overrun can result in engine damage. Do not allow the engine to overrun when downshifting.
Driving uphill Downshift early to avoid heavy engine load.
Driving downhill In principle, you should use the same gear(s) that you used to drive up the hill. Drive at a speed that does not cause the engine to overrun (exceed its r/min limit) and the tachometer needle to enter the red zone.
NOTE
[What is engine brake?]
Engine brake is the braking effect that occurs when you release the accelerator pedal while driving. The lower the gear, the stronger the engine brake.
Drive at a speed that does not cause the tachometer needle to enter the red zone.
Tachometer → Refer to page 4-11 Gear Shift Lever → Refer to page 4-78
2008N_sec02_print2.indd 34 15/09/2008 10:36:41 AM
2-35
IMPORTANT INFORMATION
LOCK
Never Stop the Engine While Driving
WARNING
Do not move the starter switch away • from the "ON" position while the
vehicle is being driven. If the engine stops while the vehicle is moving, the brakes would not work properly, and the steering wheel and clutch pedal would become extremely stiff and hard to operate. The engine could also be damaged.
Stopping the engine while driving would be extremely dangerous because the power steering would stop working, making the steering wheel extremely hard to turn.
Stopping the engine while driving would be extremely dangerous because the warning lights, indicator lights and other electrical circuitry would completely stop working.
Placing the starter switch in the
"LOCK" position while driving would
be extremely dangerous because the key could come out, causing the steering wheel to lock so that you could not turn it.
Starter Switch → Refer to page 4-60
2008N_sec02_print2.indd 35 15/09/2008 10:36:42 AM
2-36
IMPORTANT INFORMATION
When driving down a long slope, use engine brake and the exhaust brake together with the foot brakes. Using the exhaust brake and low-gear engine brake reduces the work load on the foot brakes
and yields greater braking force. Even so,
use the foot brakes appropriately to prevent the engine over-revving.
Exhaust Brake Switch
→ Refer to page 4-69
Driving Down a Long Slope
CAUTION
Frequent use of the foot brakes can cause vapor lock and brake fade, resulting • in reduced brake effectiveness. Even so, you should be very careful when
using engine braking in a low gear because the engine is likely to over-rev.
Do not adjust the exhaust brake valve.
NOTE
[What is engine brake?]
Engine brake is the braking effect that occurs when you release the accelerator pedal while driving. The lower the gear, the stronger the engine brake.
[What is the exhaust brake?]
The exhaust brake is a system that closes the exhaust pipe and uses the force of the exhaust emissions to enhance the effectiveness of engine brake.
[What is vapor lock?]
If the brakes overheat due to frequent use, the heat can cause the brake uid to • boil so that air bubbles are created in the brake uid.
Pressing the brake pedal simply compresses the air bubbles; pressure is not transmitted to the wheel cylinders, so the brakes' effectiveness sharply deteriorates. This phenomenon is called vapor lock.
[What is brake fade?]
Frequent use of the brakes can cause the brakes to overheat so that the frictional force of the brake linings decreases and the brakes become less effective than normal. This phenomenon is called brake fade.
[What is an engine overrun?]
An engine overrun is an engine-speed increase that causes the tachometer needle to enter the red zone.
2008N_sec02_print2.indd 36 15/09/2008 10:36:42 AM
2-37
IMPORTANT INFORMATION
Driving in Bad Weather
(Rain, Icy Roads, Snowy Roads, etc.)
ADVICE
There is a risk of hydroplaning, particularly where water tends to collect on the road surface. Drive at speeds that allow you to stay in complete control.
If you cannot avoid driving on a ooded road, rst check the depth of the water and then drive through the water at a slow, constant speed. There is a risk that water will get into the engine's cylinders and cause engine damage (water
hammering). Keep your speed down, and drive with great care.
NOTE
[What is hydroplaning?]
If a vehicle is driven at high speed on a road that is covered with water, a layer of water can form between the tyres and road surface, causing the tyres to lose their grip and slide across the water. This phenomenon is called hydroplaning. It is dangerous because it makes the steering wheel and brakes useless.
CAUTION
In bad weather, visibility is reduced and slippery road surfaces increase stopping distances. Drive more slowly than you would in good weather. Also, avoid sharp turns of the steering wheel and hard braking. Use engine brakes together with the foot brakes to decelerate. Using the exhaust brake on a slippery road surface could cause the tyres to slip.
2008N_sec02_print2.indd 37 15/09/2008 10:36:42 AM
2-38
IMPORTANT INFORMATION
Check the
brakes!
Brake Effectiveness when the Vehicle Has Been Driven on
a Flooded Road or Washed
CAUTION
When the vehicle is driven on a • ooded road, parked on a ooded
road or washed, water can get into the brakes and reduce their effectiveness. If the brakes do not work well afterward, drive slowly and gently press the brake pedal several times until the brakes dry out and start working normally. Before parking the vehicle in winter, press the brake pedal several times in the same way to get rid of moisture in
the brakes. Otherwise, the moisture
in the brakes may freeze and make the vehicle immovable. In addition, promptly have the nearest Isuzu Dealer perform water-ingress checks and, where necessary, lubricate brake, engine, electrical, transmission, differential and transfer case components.
2008N_sec02_print2.indd 38 15/09/2008 10:36:43 AM
2-39
IMPORTANT INFORMATION
Spare Tyre
V
→ Refer to page 7-98 Handling the Jack → Refer to page 7-128 Changing Tyres → Refer to page 7-88
Sidewinds
ADVICE
If the vehicle catches a sidewind and drifts sideways, rmly grip the steering
wheel, decelerate to a speed that allows you to stay completely in control and make a directional correction. The vehicle may catch strong sidewinds in the following situations:
emerging from a tunnel; driving over a bridge, driving on an embankment or driving through a cutting
being overtaken by a large truck or bus
overtaking a large truck or bus
Dealing with a Blowout or Flat Tyre while Driving
ADVICE
If a blowout or at tyre occurs while you are driving, calmly grip the steering wheel and gradually apply the brakes to decelerate. (Hard braking would be dangerous because it could cause the steering wheel to be pulled to one side.) Stop the vehicle in a safe place, and change the tyre.
WARNING
If you feel any abnormality in a tyre while driving, immediately stop in a safe place. If you continue to drive
on a at tyre, undue force would be
applied to the wheel studs, possibly causing the bolts to break and the wheel to come off.
2008N_sec02_print2.indd 39 15/09/2008 10:36:43 AM
2-40
IMPORTANT INFORMATION
If the Underside of the Vehicle Receives a Hard Bump
ADVICE
If the underside of the vehicle receives a hard bump, stop in a safe place • where the vehicle will not obstruct trafc and check for brake uid leakage,
fuel leakage and component damage. If any part of the vehicle is damaged or broken, promptly have the vehicle inspected and repaired by the nearest Isuzu Dealer.
How to Read the Instruments
(Instrument Layout)
→ Refer to page 4-8
Warning and Indicator Lights Layout
→ Refer to page 4-15
ADVICE
If a warning light comes on or • ashes, do not ignore it and keep
driving. Be sure to take corrective action referring to the explanation of the meters, warning lights and indicator lights.
If a Warning Light or Indicator Light Comes On or Flashes
2008N_sec02_print2.indd 40 15/09/2008 10:36:44 AM
2-41
IMPORTANT INFORMATION
On a AMT model, the driver does not use a clutch pedal when pulling away, changing
gears or stopping; he/she uses only the gearshift lever, accelerator pedal, and brake
pedal. In addition, a AMT model allows the driver to drive the vehicle with the gears changed automatically. Be sure to learn the characteristics of the AMT model and how
to correctly operate it. When the vehicle is stationary, remember to keep the brake
pedal rmly pressed and, if necessary, place the gearshift lever in the "N" position and
apply the parking brake. Immediately after engine startup, while the air conditioner is running, and during diesel
particulate defuser (DPD) regeneration, the engine speed rises, making creep stronger than it is at other times. When you move the gearshift lever out of the "N" position,
rmly press the brake pedal.
AMT Model
SA
NOTE
[Creep]
With the engine running and a gear position other than "N" selected, power reaches the wheels even when the accelerator pedal is not pressed, causing the vehicle to tend to move. This phenomenon is called creep. The higher the engine speed, the stronger the creep and the greater the vehicle's tendency to move.
Model with AMT
SA
→ Refer to page 4-81
2008N_sec02_print2.indd 41 15/09/2008 10:36:45 AM
2-42
IMPORTANT INFORMATION
1. Sitting in the correct driving position,
rmly hold down the brake pedal with
your right foot and place the gearshift
lever in the "D", "R", or "M" position.
2. Check to be sure the area around
the vehicle is clear and check the gearshift lever position and shift indicator, then release the parking brake lever.
3. Take your foot off the brake pedal,
then gradually press the accelerator pedal to pull away.
Operate the Brakes with Your Right Foot
ADVICE
Sit in the correct driving position, and use your right foot to operate the brake and accelerator pedals. To avoid accidentally pressing the wrong pedal, check the pedal positions and practice putting your foot on the desired pedal.
To ensure reliable brake application, be sure to use your right foot to press the brake pedal.
Pulling Away
WARNING
When you move the gearshift lever to a position other than "N", creep will cause the vehicle to move. When pulling away, be sure to keep the brake pedal pressed as you operate the gearshift lever.
Do not operate the gearshift lever while pressing the accelerator pedal. Doing so is dangerous because the vehicle would suddenly move.
Immediately after engine startup, while the air conditioner is running, and during diesel particulate defuser (DPD) regeneration, the engine speed automatically
rises, making creep stronger than it is at other times. Keep the brake pedal rmly pressed.
2008N_sec02_print2.indd 42 15/09/2008 10:36:46 AM
2-43
IMPORTANT INFORMATION
Actions that Can Lead to a Breakdown with a AMT Vehicle
Action that can lead to a breakdown Breakdown symptom
• Stopping the vehicle on an uphill road with the
gearshift lever in a position other than "N", the accelerator pedal pressed, and the brakes not applied
• Pressing the accelerator pedal and brake pedal at the
same time
• Continuously driving in an inappropriate gear
• Repeatedly performing abrupt standing starts and
stops
• The AMT clutch oil
overheats.
• Operating the gearshift lever with the accelerator
pedal pressed and the engine speed high
• The transmission gears or
clutch are overloaded.
• Placing the starter switch in the "ACC" or "LOCK"
position while driving
• Keeping the gearshift lever in the "N" position on a
long downward slope (this is dangerous due to the lack of engine brake)
• The transmission is not
properly lubricated.
ADVICE
[Essential points for safety]
Even if you plan to move only a short distance, adopt the correct driving position • and make sure you can rmly press the brake and accelerator pedals.
When you reverse, you twist to look rearward so pedal operation becomes • difcult. Firmly press the brake pedal while twisting your body. Also, get in
the habit of immediately returning the gearshift lever to the "N" position after reversing. When pulling away, visually check the gearshift lever position and the shift indicator.
When repeatedly shifting between forward and reverse gears for a multiple-
point turn or a K-turn, rmly press the brake pedal and conrm that the vehicle
is completely stopped before shifting.
On a AMT model, you cannot move the gearshift lever out of the "N" position unless you are pressing the brake pedal. If you are unable to move the gearshift lever, release the brake pedal, then press again and try moving the gearshift lever.
On a AMT model, standing starts are typically performed in second gear. If you need extra-strong traction for pulling away (for example, when the vehicle is
loaded), you can select a standing start in rst gear by holding down the brake pedal and then placing the 1st start switch in the "ON" position or placing the gearshift lever in the "M" position and moving it in the "-" (downshift) direction.
(The method using the gearshift lever yields a gear shift in manual mode.)
Model with AMT
SA
→ Refer to page 4-81
2008N_sec02_print2.indd 43 15/09/2008 10:36:46 AM
2-44
IMPORTANT INFORMATION
Four-wheel drive does not make it possible to drive a vehicle absolutely everywhere. Exercise caution when using the accelerator pedal, steering wheel and brake pedal. Concentrate on driving safely, paying attention to the condition and slope angle of the
road surface.
On a snow-covered or icy road, drive at a
constant speed and keep your speed low enough to stay completely in control.
When applying the brakes, lightly push the pedal several times rather than giving it one hard push. A single hard push of the pedal would be dangerous because it could cause the vehicle to slip, making the steering wheel useless.
Winter Tyres → Refer to page 6-20 Using Tyre Chains → Refer to page 6-22
Four Wheel Drive (4WD) Model
V
Driving on Snow-covered or Icy Roads
ADVICE
Use tyre chains and winter tyres on snow-covered or icy roads.
When driving in sand or mud, go as slowly as possible, avoiding hard braking, sudden acceleration and sharp turns of the steering wheel.
It is difcult to ascertain the condition of the
road surface when you are driving on sand or mud, so there is a risk of getting stuck. When necessary, get out of the vehicle and check the condition of the road surface.
Driving in Sand or Mud
Four Wheel Drive (4WD) Model
V
→ Refer to page 4-124
2008N_sec02_print2.indd 44 15/09/2008 10:36:47 AM
2-45
IMPORTANT INFORMATION
NOTE
When you cannot avoid driving through deep mud, using tyre chains is an effective way to avoid getting stuck.
The vehicle is not completely impervious to water. Avoid driving through water. After driving through water, check the effectiveness of the brakes.
Also, promptly have the nearest Isuzu dealer perform water-ingress checks and, where necessary, greasing on the engine, electrical components, transmission, propeller shaft, differential and transfer case.
Driving through Water
Drive type 2WD 4WD
4WD switch
4WD indicator
light
OFF ON
Driving
conditions
During normal driving on an ordinary road or highway
Snow-covered roads, icy roads, steep slopes, and other roads
where progress is too difcult
with 2WD.
Guidelines for Switching between 2WD (Rear-Wheel Drive)
and 4WD (Four-Wheel Drive)
2008N_sec02_print2.indd 45 15/09/2008 10:36:48 AM
2-46
IMPORTANT INFORMATION
Switch position Usage conditions
2H-4H
(for high-speed
driving)
Use this position for normal driving in 2WD mode. If two-
wheel driving becomes difcult on
snow-covered, icy, soft, or sandy surfaces, move the 4WD switch to the 4WD position while keeping the transfer gear control switch at "HIGH".
4L
(for low-speed
driving)
Select the "LOW" side of the
transfer gear control switch when moving off or driving in 4WD mode on steep, uphill inclines, soft surfaces, or other situations where a particularly large torque is required.
Either the 4H or 4L gear can be selected with this switch when operating in 4WD
mode. Select either gear appropriately depending on driving conditions.
Transfer Gear Control Switch
V
Gear Switching Method
Use the transfer gear control switch to switch the gear from 2H-4H to 4L and vice versa. Be sure to stop the vehicle and press the clutch pedal when you make such a selection.
ADVICE
This vehicle is designed to prevent the LOW gear from being selected even • when the LOW side of the transfer gear control switch is pressed while driving
in 2WD mode. Before you can switch from 4H to 4L, the 4WD switch must be set to the 4WD position.
Switching the gear from 4WD to 2WD using the 4WD switch is possible only when the HIGH side of the transfer gear control switch is selected. Before you can switch the mode to 2WD, the vehicle must be stopped and the transfer gear control switch must be in the HIGH position.
2008N_sec02_print2.indd 46 15/09/2008 10:36:49 AM
2-47
IMPORTANT INFORMATION
Applying the Parking Brake
ADVICE
Except in an emergency, do not apply the parking brake until the vehicle has come to a complete stop. Applying the parking brake before the vehicle has stopped can cause a breakdown.
Stopping and Parking
Parking
ADVICE
Choose a at place where stopping and parking are permitted and where the • vehicle will not obstruct trafc. Firmly apply the parking brake and make sure
the vehicle does not move.
Avoid parking for long periods with cargo on the vehicle.
Remove all dirt from the vehicle's light lenses and reectors to ensure that the vehicle can be seen from other vehicles.
Parking Brake Lever → Refer to page 4-77
Parking Safely on a Slope
CAUTION
Avoid parking your vehicle on a slope as much as possible and
choose a level and at place. If it is
unavoidable to park your vehicle on a slope, be sure to set the parking brake fully, make sure that the vehicle does not move, and block the wheels with chocks for added safety. Also, leave the vehicle in gear to further ensure that it will not move.
Leave the steering wheel turned such that the vehicle will be stopped by an obstruction (for example, the curb) in the unlikely event that it moves.
Parking in Gear → Refer to page 4-87
2008N_sec02_print2.indd 47 15/09/2008 10:36:50 AM
2-48
IMPORTANT INFORMATION
Hill-Start-Aid (HSA)
V
→ Refer to page 4-98
Do not Use the Hill-Start-Aid (HSA) for Parking
CAUTION
HSA is a device to stop the vehicle temporarily and cannot replace the parking brake. When parking,
be sure to rmly apply the parking
brake.
Napping in the Vehicle
WARNING
Before taking a nap in the vehicle, be sure to stop the engine and place the
starter switch in the "LOCK" position. Otherwise, any unintended contact
with the gearshift lever or accelerator pedal while you are asleep could cause the vehicle to move, resulting in an accident.
If you leave the engine running and unintentionally keep the accelerator pedal pressed while asleep, the engine and exhaust pipe could become abnormally hot, resulting in
a re.
If you leave the engine running while taking a nap with the vehicle parked in a place where exhaust gases could get into the cab (for example, a place that is poorly ventilated), you could suffer carbon monoxide poisoning.
2008N_sec02_print2.indd 48 15/09/2008 10:36:50 AM
2-49
IMPORTANT INFORMATION
DPD Manual Regeneration Procedure
→ Refer to page 4-156
Keep Flammable Material Away from the Vehicle
Stopping and Parking with the Engine Running
WARNING
When stopping and parking with the engine running: If your vehicle is equipped with a manual transmission, be sure to place the gearshift lever in the "N"
position to select neutral. With a AMT vehicle, make sure the shift indicator is showing "N". Then, rmly apply the parking brake. Unless you take these steps,
any unintended pressure on the accelerator pedal could cause an accident.
CAUTION
The diesel particulate defuser (DPD) may automatically start regeneration when • the vehicle is stopped and parked with the engine running. To prevent a re, make sure there is no ammable material near the mufer, DPD, and exhaust
pipe. Be careful not to get burned by hot exhaust gases.
CAUTION
The exhaust pipe is extremely hot immediately after vehicle operation. Before parking, make sure the area
is free of ammable material (for
example, dry grass, waste paper, oil or old tyres). Take particular care when parking in a garage.
Use caution concerning exhaust gases while the engine is idling. Be particularly careful when the power
take-off (PTO) is operating (if your vehicle is equipped with a PTO) or
the diesel particulate defuser (DPD) is regenerating while the engine is idling.
2008N_sec02_print2.indd 49 15/09/2008 10:36:51 AM
2-50
IMPORTANT INFORMATION
Do not Touch the Gearshift Lever
while the Vehicle is Stationary with the Engine Idling
WARNING
Do not touch the gearshift lever while the vehicle is stationary with the engine idling. If you touch the gearshift lever at this time, a gear could be selected and the vehicle could move even with the parking brake applied. The risk of knocking against the gearshift lever and causing an accident is particularly great when you move in or out of your seat.
CAUTION
When the engine is not running, the power steering system does not work so the steering wheel is hard to turn. Also, the brake booster does not work so there is little braking ability. If you coast down a slope without the engine running, you would not be able to properly control the vehicle and could have an accident.
Be Sure to Have the Engine Running
when the Vehicle is Moving
Look Around before Opening a Door
CAUTION
Before opening a door, check the area around the vehicle by looking forward, rearward and to the sides. If you suddenly open a door without checking the surrounding area, the door could be hit by a vehicle behind you or a pedestrian.
2008N_sec02_print2.indd 50 15/09/2008 10:36:52 AM
2-51
IMPORTANT INFORMATION
Leaving the Vehicle
Plink
Plink
Plink
Plink
Metallic Plinking Sound from the Mufer
NOTE
Immediately after stopping the engine, you may hear a metallic
plinking sound from the mufer. This sound occurs as the mufer
cools down and contracts. It does not indicate an abnormality or breakdown.
Before pulling away, perform a thorough safety check, making sure there are no children or obstructions around the vehicle.
Starting to Drive When the Vehicle Has Been Parked
WARNING
When leaving the vehicle, be sure to apply the parking brake, stop the engine and lock the doors. Do not leave valuables where they can be seen from outside the vehicle.
If you are traveling with a child, do not leave the child alone in the vehicle. If the
child touches the controls or equipment, an accident could occur. (For example, the vehicle could move or a re could start.) Also, the cab inside could become
dangerously hot in hot weather.
Do not leave eyeglasses or a lighter in the vehicle. If the cab inside becomes hot, a lighter left there could explode and plastic eyeglass lenses or frames could deform or crack.
2008N_sec02_print2.indd 51 15/09/2008 10:36:52 AM
2-52
IMPORTANT INFORMATION
If you cannot see the area behind your
vehicle well enough to conrm it is safe to
back up, get out of the vehicle and check behind it.
Reversing
Pulling Away after a Temporary Stop
CAUTION
Make it a habit to look around and • conrm that it is safe to pull away after a temporary stop (at trafc
lights, for example).
2008N_sec02_print2.indd 52 15/09/2008 10:36:53 AM
2-53
IMPORTANT INFORMATION
When the Engine Overheats
→ Refer to page 8-22
Staying Safe
When the Engine Coolant is Hot
WARNING
Do not loosen or remove the radiator cap while the engine coolant is hot. Doing so would be dangerous because steam and hot air would shoot out.
When the Silencer and Exhaust Pipe are Hot
CAUTION
When the engine is running and immediately after vehicle operation, the diesel particulate defuser (DPD), silencer, and exhaust pipe are extremely hot. Be careful not to inadvertently touch them when working near them (for example,
tilting the cab or operating an attachment). Otherwise, you could get burned.
After Using the Ashtray
WARNING
Be sure to close the ashtray • after using it. Otherwise, any
unextinguished cigarette butt could
set re to other cigarette butts, resulting in a re.
Do not allow the ashtray to become overly full of cigarette butts. Also,
do not put ammable material in the
ashtray.
Ashtray
V
→ Refer to page 5-23
2008N_sec02_print2.indd 53 15/09/2008 10:36:54 AM
2-54
IMPORTANT INFORMATION
Do not Attach Accessories to the Windshield or Windows
WARNING
Do not attach ornaments, lms or other accessories to the windshield or windows. They would impair visibility. Also, any plastic suction cups used to attach accessories
could cause a re or other accident
by acting as lenses.
Do not Use a Mobile Telephone while Driving
CAUTION
Drivers should never use mobile telephones or car phones in any
mode other than Hands Free while
driving. Doing so is dangerous.
Using a mobile telephone while driving could result in an accident because you would not be paying full attention to your surroundings.
If you are driving and you wish to
use a mobile telephone, rst stop
the vehicle in a safe place.
2008N_sec02_print2.indd 54 15/09/2008 10:36:54 AM
2-55
IMPORTANT INFORMATION
Tools → Refer to page 7-7 Handling the Jack → Refer to page 7-128
Using the Jack
If the Battery Goes Flat
CAUTION
Do not try to start the engine by pushing or towing the vehicle. You could damage the engine.
When the Battery Goes Flat
→ Refer to page 8-12
WARNING
Jacking up a vehicle on slope or soft ground is extremely dangerous. Be sure to • jack up the vehicle on a rm, level surface.
Set the jack in the correct position. Do not forget to rst apply the parking brake
and place chocks around the wheels.
When a rear wheel is jacked up, the parking brake has no effect. Failing to rst put chocks in the correct places would be dangerous because the vehicle could move.
On a limited slip differential (LSD) model, any transmission of torque to the rear wheels can make the vehicle move even if one rear wheel is off the ground. If any rear wheel is on the ground, do not apply torque to the rear wheels.
Do not look under the vehicle or get under the vehicle while the vehicle is jacked up. Doing so would be dangerous.
2008N_sec02_print2.indd 55 15/09/2008 10:36:55 AM
2-56
IMPORTANT INFORMATION
Daily Checks (Preoperational Checks)
→ Refer to page 7-18
Engine Oil → Refer to page 7-24
Maintenance Schedule
→ Refer to page 7-159
Preventing Breakdowns
Do not Rest Your Foot on the Clutch Pedal
while Driving
M/T
ADVICE
If you rest your foot on the clutch pedal while driving, the clutch could partially disengage without you realizing it, causing the clutch plates to wear and the clutch to slip. Also, do not slip the clutch as a way to hold the vehicle in position (instead of using the brakes) on, for example, an uphill road.
Is the Engine Oil Dirty?
ADVICE
The engine oil performs the following important functions:
It prevents engine parts from ­becoming worn.
It cools engine parts. -
It cleans engine parts. -
It seals the combustion chambers ­and prevents rust. Replace the engine oil at regular intervals.
2008N_sec02_print2.indd 56 15/09/2008 10:36:56 AM
2-57
IMPORTANT INFORMATION
Do not Climb onto the Engine
ADVICE
Do not step on the engine or climb onto it. You could cause an engine failure by, for example, damaging the cylinder head cover or various connectors.
Do not Leave the Steering Wheel Fully Turned
for a Long Time
WARNING
If you leave the steering wheel fully turned for a long time, the oil in the power steering oil pump would become extremely hot. This would cause poor lubrication, oil tank damage and seal deterioration, leading to power steering oil pump damage, power steering unit damage and power steering hose damage. As a result the steering wheel could become extremely hard to turn and a
re or other accident could occur.
Daily Checks (Preoperational Checks)
→ Refer to page 7-18
Engine Oil → Refer to page 7-24
Maintenance Schedule
→ Refer to page 7-159
Make Sure the Vehicle is Inspected at Regular Intervals
ADVICE
Inspections and maintenance enable you to use the vehicle with peace of mind. They also extend the vehicle's service life.
2008N_sec02_print2.indd 57 15/09/2008 10:36:57 AM
2-58
IMPORTANT INFORMATION
In a Vehicle Equipped with a Hydraulic Brake Booster
(HBB), Do Not Keep the Brake Pedal Depressed for an
Extended Period
WARNING
Failure to follow the above instruction will cause the oil inside the HBB oil pump to get very hot. This could damage the HBB tank and deteriorate seals and also could cause damage to the HBB oil pump, HBB unit and/or HBB hosing.
Eventual leakage of HBB oil, sudden increase in brake pedal resistance and re
could unexpectedly result in an accident.
When to Visit Your Isuzu Dealer
Do not Modify the Vehicle
CAUTION
Attaching parts that are not suitable for the vehicle's performance and functions • could lead to a breakdown or accident. For adjustments (for example, engine
adjustments) and equipment installation, consult your Isuzu Dealer.
If you wish to attach accessories to the vehicle, consult your Isuzu Dealer.
Have Engine Adjustments Made by Your Isuzu Dealer
CAUTION
Do not make engine adjustments yourself. Be sure to consult your Isuzu Dealer.
2008N_sec02_print2.indd 58 15/09/2008 10:36:58 AM
2-59
IMPORTANT INFORMATION
Installing Electrical Equipment
CAUTION
Inappropriate installation or removal of audio, radio or other electrical equipment can adversely affect other electrical equipment and
cause a breakdown or re. It can
also cause unexpected, dangerous airbag deployment. Be sure to have electrical equipment installed or removed by your Isuzu Dealer.
Wheels and Tyres → Refer to page 7-77 Changing Tyres → Refer to page 7-89
Replacing Tyres and Wheels
CAUTION
Consult your Isuzu Dealer before replacing tyres or wheels. Never use wheels that are not designed for the vehicle, tyres of different types at the same time or tyres that are not
the specied size. Doing so would
impede safe vehicle operation.
Electric Welding
ADVICE
Careless electric welding of vehicle parts can cause welding current to ow back through the vehicle's ground circuit and damage electrical and electronic parts so that they do not function normally. Whenever electric welding is necessary, consult your Isuzu Dealer.
ADVICE
[Installation of radio equipment]
Do not install any unauthorized radio set, or any radio set or antenna that does not comply with relevant standards. Noise from the radio set could cause electromagnetic interference with the vehicle's electronic equipment and other systems, resulting in a vehicle breakdown or in a malfunction of electronic
equipment. Consult your Isuzu Dealer if you wish to install radio equipment.
2008N_sec02_print2.indd 59 15/09/2008 10:36:59 AM
2-60
IMPORTANT INFORMATION
DPD reduces particulate matter (PM) in the exhaust emissions. The DPD lter captures PM. When a certain amount of PM has accumulated in the DPD lter, the lter is automatically regenerated. (The PM is burned away.) To prevent a DPD failure,
be sure to observe the following points:
Diesel Particulate Defuser (DPD)
ADVICE
Use Isuzu genuine engine oil compatible with the DPD. Using oil other than Isuzu genuine engine oil compatible with the DPD would shorten the time
between DPD lter cleaning and could increase fuel consumption.
Be sure to use extra-low-sulfur diesel fuel (with sulfur content no higher than 10 ppm) or low-sulfur diesel fuel (with sulfur content no higher than 50 ppm).
If you ll the vehicle with poor-quality fuel, water-removing additive or other • additive, gasoline, kerosene or alcohol-based fuel, it could harm the fuel lter,
prevent proper movement of fuel-lubricated parts in the injectors and adversely affect engine components, possibly resulting in a breakdown.
Do not modify the DPD or exhaust pipe.
Changing the alignment, length or diameter of the exhaust pipe would
adversely affect the exhaust system's exhaust emission reduction function. If
any modication is necessary to install a component to the rear of the vehicle,
consult your Isuzu Dealer.
Although the DPD lter automatically undergoes regeneration (burning of the • accumulated PM) when a certain amount of PM has accumulated, driving
conditions can prevent completion of regeneration. In a model without a multi-
information display (MID), the DPD manual regeneration indicator light will ash at this time. In a model with a MID, the "PUSH DPD SWITCH" indicator (amber) will ash. Perform manual regeneration in accordance with the proper
procedure. This is to restore DPD function and is normal.
WARNING
The DPD and exhaust pipe are extremely hot while the engine is running, • during DPD lter regeneration (PM combustion) and immediately after vehicle operation. Be careful not to inadvertently touch them. Otherwise, you could be
burned.
Any dry grass, paper waste or other ammable material near the vehicle could • catch re.
Before doing maintenance work on the vehicle, shut down the engine and allow • it to cool down. Otherwise, you could be burned.
2008N_sec02_print2.indd 60 15/09/2008 10:36:59 AM
2-61
IMPORTANT INFORMATION
Diesel Particulate Defuser (DPD)
→ Refer to page 4-154
Engine Oil → Refer to page 7-24
NOTE
If the vehicle is stationary with the engine idling during DPD regeneration, the • exhaust brake or exhaust throttle operates. Operating sounds will be heard
when the exhaust brake or exhaust throttle is activated or deactivated. The sounds do not indicate a fault.
Combustion of PM during DPD regeneration can cause white smoke to be • briey emitted from the exhaust pipe. The white smoke does not indicate a fault.
Do not perform manual regeneration in any poorly ventilated indoor place.
When a new vehicle has been driven a certain distance, it can emit white smoke during DPD regeneration. The white smoke does not indicate a fault. The vehicle may not emit white smoke during its initial operation when new.
Owing to the exhaust emission reduction function, the exhaust gases emitted by the exhaust pipe smell different from those emitted by the exhaust pipes of earlier diesel vehicles.
The exhaust brake may automatically be activated in order to prevent emission of white smoke if the engine idles continuously over an extended period of time.
2008N_sec02_print2.indd 61 15/09/2008 10:37:00 AM
2-62
IMPORTANT INFORMATION
Performing regular inspections and maintenance prevents damage. Be sure to perform inspections and maintenance at regular intervals. Also, quickly rectify any fault in the vehicle (even a small fault) to prevent it from becoming more serious.
If a symptom shown in the following table occurs, perform inspections and take corrective action in accordance with the table.
If you are unable to perform a repair, the corrective action shown in the table does not eliminate a symptom or you can't locate a fault, contact the nearest Isuzu Dealer.
Symptom Cause Corrective action
Reference
page
White exhaust smoke
Engine not sufciently warming up
Allow the engine to warm up.
4-63
Too much engine oil Correct the oil level. 7-24
Engine control system faulty
Fuel system faulty
Continuous idling for a long period
(more than two hours)
With the vehicle stationary in a place where it will not
obstruct trafc, hold
down the accelerator pedal and check that white smoke is not emitted.
Black exhaust smoke
Engine control system faulty
The air cleaner clogged
Clean or replace the
element.
7-50 7-52
Fuel system faulty
Exhaust system clogged
DPD faulty
Inspection and Maintenance
ADVICE
Any item for which there is a in the "Corrective action" column requires repairs and adjustments. Contact the nearest Isuzu Dealer.
2008N_sec02_print2.indd 62 15/09/2008 10:37:00 AM
2-63
IMPORTANT INFORMATION
The speed limit device restricts excessive speed to prevent a serious accident.
Characteristics of the Speed Limit Device
Model with Speed Limit Device
V
CAUTION
The speed limit device does not control braking, so it is possible for the vehicle to exceed the set speed on downhill slopes.
If the tyre size is changed, the speed limit device may not work normally. Have adjustments made by your Isuzu Dealer.
NOTE
The speed limit device restricts the vehicle's speed by controlling the fuel • injection volume. It prevents the speed from exceeding 90 km/h (56 MPH)
regardless of the pressure on the accelerator pedal.
2008N_sec02_print2.indd 63 15/09/2008 10:37:00 AM
2-64
IMPORTANT INFORMATION
If a vehicle that has a seat belt with pretensioner and supplemental restraint system (SRS) airbag system suffers a frontal impact above a certain level, the seat belt with pretensioner and airbag (assuming the vehicle has a passenger airbag in addition to a driver airbag) securely restrain the driver and passenger in their seats and lessen the physical shock to their heads. To prevent the seat belt with pretensioner and airbag themselves from causing life-threatening injuries, be sure to observe the following points:
Seat Belt with Pretensioner and SRS Airbag System
V
Seats → Refer to page 3-19 Seat Belts → Refer to page 3-26
WARNING
Before driving, adjust the seat to give you a correct driving position and fasten your seat belt. Do not sit closer than necessary to the steering wheel, and do not lean back further than necessary. If the vehicle has a passenger airbag, the passenger must not put his/her hands or feet on the instrument panel or sit with his/her face or chest close to the instrument panel. When the driver's airbag (and the passenger's airbag, if equipped) deploys, the driver and passenger can suffer burns and other serious injuries on the arms and face.
No person riding in the vehicle should hold any object on his/her lap or otherwise place any object between him/herself and the airbag. In the event of airbag deployment, the object would represent a hazard because it could be propelled toward the person's face and/or prevent normal airbag operation.
If you carry a child in the vehicle, be sure to observe the following points.
Otherwise, the force of airbag deployment could give the child life-threatening
injuries.
Do not drive the vehicle while letting the child stand in front of the passenger ­seat airbag or while holding him/her on your lap. The child would be in danger in either of these positions because he/she would be exposed to a powerful physical shock in the event of airbag deployment.
Do not use a passenger seat that has a passenger airbag to carry a child who -
needs a baby seat, child seat, junior seat or other seat designed specically
for children.
If the vehicle has a passenger airbag, do not t a baby seat, child seat or junior seat facing rearward. If the baby seat, child seat or junior seat were facing
rearward, the shock created by deployment of the passenger airbag could inict
life-threatening injuries on the child.
2008N_sec02_print2.indd 64 15/09/2008 10:37:01 AM
2-65
IMPORTANT INFORMATION
Air freshener
WARNING
Any improper modication of the vehicle or attachment of accessories could prevent the seat belt with pretensioner or airbag from operating normally.
Replacing the steering wheel with a steering wheel other than an Isuzu-
specied one or afxing a sticker
to the steering wheel pad would be dangerous because it could result in defective operation and cause the sticker to be propelled toward you in the event of airbag deployment.
Also, do not afx any sticker to
the top surface of the instrument panel or place any accessory or air freshener there. Such items could prevent the passenger airbag from functioning normally, and they could be propelled toward a passenger in the event of airbag deployment.
Warning (Continued)
2008N_sec02_print2.indd 65 15/09/2008 10:37:01 AM
2-66
IMPORTANT INFORMATION
Warning (Continued)
The actions listed below require special measures. Please consult your Isuzu Dealer. Unless the correct measures are taken, the seat belt with pretensioner or airbag could be activated unexpectedly such that the seat belt rewinds or the airbag deploys, causing injuries. Also, the systems could be adversely affected such that they fail to operate.
Any repair or replacement in the ­vicinity of the steering wheel, instrument panel, centre console clutch pedal, or brake pedal
Repair, replacement or disposal ­of the seat belt with pretensioner and airbag, or scrapping of a vehicle that has a seat belt with pretensioner and airbag
Installation of audio equipment or ­accessories, or installation of body parts
Repairing or painting of panels at ­the front of the vehicle or panels on the cab
2008N_sec02_print2.indd 66 15/09/2008 10:37:02 AM
2-67
IMPORTANT INFORMATION
NOTE
The EDR differs from typical data recorders in that it does not record video or the sound of conversations.
The vehicle has a computer that controls the SRS airbag system. The computer constantly checks whether the SRS airbag system is working normally,
and it has an event data recorder (EDR) function that records data about vehicle
operation in the event that the vehicle suffers an impact or comes close to suffering an impact.
EDR Function
Recorded Data
Isuzu and its agents can obtain data recorded by the EDR and use them for the
purpose of improving vehicle collision safety. Neither Isuzu nor its agents will show or provide the data to any third party except in
the following situations:
• The user of the vehicle gives consent.
• The data must be provided or shown to a third party in accordance with a court
order or other demand that has legal force.
EDR Records
In the event that the vehicle suffers an impact or comes close to suffering an impact,
the EDR records the following data:
• whether or not the driver's seat belt is fastened
• data related to SRS airbag system operation
• SRS airbag system fault diagnosis data
Your vehicle, like other modern motor vehicles, has a number of sophisticated computer
systems that monitor and control several aspects of the vehicle’s performance. Your
vehicle uses on-board vehicle computers to monitor emission control components to optimize fuel economy, to monitor conditions for airbag deployment and, if so equipped,
to provide anti-lock braking and to help the driver control the vehicle in difcult driving
situations. Some information may be stored during regular operations to facilitate repair of detected malfunctions.
Isuzu may download and retrieve stored information for the purpose of diagnosing, servicing, or repairing your motor vehicle or improvement to future Isuzu motor vehicles.
Vehicle Data Collection
2008N_sec02_print2.indd 67 15/09/2008 10:37:02 AM
2-68
IMPORTANT INFORMATION
2008N_sec02_print2.indd 68 15/09/2008 10:37:02 AM
3
DOORS, WINDOWS AND SEATS
Key 3-2
Key with Immobilizer Transponder Chip
V
3-3
Keyless Entry System
V
3-4
Opening and Closing Doors 3-7
Power Windows
V
3-11
Fuel Tank Filler Cap 3-13
Tool Box
V
3-16
Seats 3-17
Fully Adjustable Steering 3-21
Mirrors 3-22
Seat Belts 3-23
2008N_sec03_print2.indd 1 3/09/2008 4:35:32 PM
3-2
DOORS, WINDOWS AND SEATS
Where For what
Starter switch Starting and stopping the engine
Front doors
Locking and unlocking the doors
Fuel tank ller cap (with key lock)
Locking and unlocking the ller cap
Where Is the Key Used?
NOTE
To prevent theft, store the metal plate with key code in a safe place other than the vehicle.
Should you lose the key, please give the key number to the nearest Isuzu • Dealer. The Isuzu Dealer will be able to duplicate your key.
If you resell the vehicle, be sure to hand over the plate with key code to the new
owner together with the vehicle.
Both sides of the key are identical, so you can insert the key in the starter switch without worrying about which way you insert it.
The key code is indicated on a separate metal plate in order to prevent it from being acquired by an unauthorized person.
Key
Key with immobilizer transponder chip Key without immobilizer transponder chip
2008N_sec03_print2.indd 2 3/09/2008 4:35:40 PM
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