DEALER: THIS MANUAL MUST BE GIVEN TO THE USER
OF THE WHEELCHAIR.
USER: BEFORE USING THIS WHEELCHAIR, READ THIS
MANUAL AND SAVE FOR FUTURE REFERENCE.
WARNING
WARNING
DO NOT OPERATE THIS EQUIPMENT WITHOUT FIRST READING
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AND UNDERSTANDING THIS MANUAL. IF YOU ARE UNABLE TO
UNDERSTAND THE WARNINGS, CAUTIONS, AND
INSTRUCTIONS, CONTACT A HEALTHCARE PROFESSIONAL,
I
DEALER OR TECHNICAL PERSONNEL IF APPLICABLE BEFORE
A TTEMPTING TO USE THIS EQUIPMENT -
OTHERWISE INJURY OR DAMAGE MAY RESULT.
SPECIAL NOTES
WARNING/CAUTION notices as used in this manual apply to hazards or unsafe practices which
could result in personal injury or property damage.
NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
WHEELCHAIR USER
As a manufacturer of wheelchairs, Invacare endeavors to supply a wide variety of wheelchairs
to meet many needs of the end user. However, final selection of the type of wheelchair to be
used by an individual rests solely with the user and his/her healthcare professional capable of
making such a selection.
WHEELCHAIR TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPS
Invacare recommends that wheelchair users NOT be transported in vehicles of any kind while in
wheelchairs. As of this date, the Department of Transportation has not approved any tie-down
systems for transportation of a user while in a wheelchair, in a moving vehicle of any type.
It is Invacare’s position that users of wheelchairs should be transferred into appropriate seating in
vehicles for transportation and use be made of the restraints made available by the auto industry. Invacare cannot and does not recommend any wheelchair transportation systems.
AS REGARDS RESTRAINTS - SEAT POSITIONING STRAPS - IT IS THE OBLIGATION OF THE DME DEALER,
THERAPISTS AND OTHER HEALTH CARE PROFESSIONALS TO DETERMINE IF A SEAT POSITIONING STRAP
IS REQUIRED TO ENSURE THE SAFE OPERATION OF THIS EQUIPMENT BY THE USER. SERIOUS INJURY
CAN OCCUR IN THE EVENT OF A FALL FROM A WHEELCHAIR.
SAVE THESE INSTRUCTIONS
2
TABLE OF CONTENTS
The following procedures refer to
SPECIAL NOTES ............................................... 2
8 x 1-3/4-inches Semi Pneumatic (Std)
8 x 2-inches Pneumatic (Opt)
Rotating, Removable
Swingaway, Removable
Flip Back Arms - Fixed (Std) or Adjustable (Opt)
Height - Desk or Full Length
Black Nylon
14-inch Width - U1
16, 18 and 20-inch Widths - 22NF
BASIC
and R2
STANDARD
* NOTE: 18-inch wide x 16-inch deep wheelchair with MKIV RII electronics.
Performance
R2
250-S
Speed (M.P.H.):
** Range (variable):
*** Weight Limitation:
0 to 3.6
12-14 miles
250 lbs.
0 to 4.5
12-14 miles - U1 batteries
18-22 miles- 22NF batteries
250 lbs.
**NOTE: Range will vary with battery conditions, surface, terrain and operators weight.
***NOTE: Includes seating systems and accessories.
4
R2
BASIC
0 to 5.5
12-14 miles - U1 batteries
18-22 miles- 22NF batteries
300 lbs.
R2
STANDARD
GENERAL GUIDELINESPROCEDURE 1
This Procedure Includes the Following:
Repair or Service Information
Operating Information
Safety/Handling of Wheelchairs
REPAIR OR SERVICE INFORMATION
Set-up of the Electronic Control Unit is to be performed ONLY by qualified technicians. The final tuning
adjustments of the controller may affect other activities of the wheelchair. Damage to the equipment
could occur under these circumstances. If any individual other than a qualified technician performs
any work on these units, the warranty is void.
OPERATING INFORMATION
GENERAL WARNINGS
Performance adjustments should only be made by professionals of the healthcare field or persons fully
conversant with this process and the driver's capabilities. Incorrect settings could cause injury to the
driver, bystanders, damage to the chair and to surrounding property.
After the wheelchair has been set-up, check to make sure that the wheelchair performs to the specifications entered during the set-up procedure. If the wheelchair does NOT perform to specifications,
turn the wheelchair OFF immediately and reenter set-up specifications. Repeat this procedure until the
wheelchair performs to specifications.
DO NOT shift your weight or sitting position toward the direction you are reaching as the wheelchair
may tip over.
DO NOT engage or disengage the motor locks/clutches until the power is in the OFF position.
Wheel locks are an OPTION on this wheelchair, (you may order with or without wheel locks). Invacare
strongly recommends ordering the wheel locks as an additional safeguard for the wheelchair user.
Transfer to and from the wheelchair in the presence of a qualified healthcare professional to determine individual safety limits.
DO NOT operate on roads, streets or highways.
o
DO NOT climb, go up or down ramps or traverse slopes greater than 9
DO NOT attempt to move up or down an incline with a water, ice or oil film.
DO NOT attempt to drive over curbs or obstacles. Doing so may cause your wheelchair to turn over
and cause bodily harm or damage to the chair.
DO NOT use parts, accessories, or adapters other than those authorized by Invacare.
DO NOT leave the power button ON when entering or exiting your wheelchair.
DO NOT stand on the frame of the wheelchair.
DO NOT use the footplates as a platform. When getting in or out of the wheelchair, make sure that the
footplates are in the upward position or swing footrests towards the outside of the chair.
ALWAYS wear your seat positioning strap.
.
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TIRE PRESSURE
DO NOT use your wheelchair unless it has the proper tire pressure (P.S.I.). DO NOT overinflate the tir es.
Failure to follow these suggestions may cause the tire to explode and cause bodily harm. The recommended tire pressure is listed on the side wall of the tire.
ELECTRICAL
EXTREME care should be exercised when using oxygen in close proximity to electric cir cuits. Contact
your oxygen supplier for instruction in the use of oxygen.
5
GENERAL GUIDELINESPROCEDURE 1
GENERAL WARNINGS (CONTINUED)
Grounding Instructions:
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DO NOT, under any circumstances, cut or remove the round gr ounding prong from any plug used with or
for Invacare products. Some devices are equipped with three-prong (grounding) plugs for protection
against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal
responsibility and obligation of the customer to contact a qualified electrician and have the two-prong
receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the
National Electrical Code. If you must use an extension cord, use ONL Y a three-wire extension cord having
the same or higher electrical rating as the device being connected. In addition, Invacare has placed
RED/ORANGE WARNING TAGS on some equipment. DO NOT remove these tags.
BA TTERIES
Only deep cycle, sealed case construction batteries should be used.
Carefully read battery/battery charger information prior to installing, servicing or operating your wheelchair.
RAIN TEST
INV ACARE has tested it’s power wheelchairs in accordance with ISO 7176 Part 9 “Rain T est”. This pr ovides
the end user or his/her assistant sufficient time to remove his/her power wheelchair from a rain storm and
retain wheelchair operation.
DO NOT leave power wheelchair in a rain storm of any kind.
DO NOT use power wheelchair in a shower or leave it in a damp bathroom while taking a shower.
DO NOT leave power wheelchair in a damp area for any length of time.
Direct exposure to rain or dampness will cause the chair to malfunction electrically and mechanically;
may cause the chair to prematurely rust.
Check to ensure that the battery covers are secured in place, joystick boot is NOT torn or cracked where
water can enter and that all electrical connections are secure at all times.
DO NOT use the joystick if the boot is torn or cracked. If the joystick boot becomes torn or cracked,
replace IMMEDIA TELY.
WEIGHT TRAINING
Invacare DOES NOT recommend the use of its wheelchairs as a weight training apparatus. Invacare
wheelchairs have NOT been designed or tested as a seat for any kind of weight training. If occupant uses
said wheelchair as a weight training apparatus, INV ACARE SHALL NOT BE LIABLE FOR BODILY INJURY AND
THE W ARRANTY IS VOID.
WEIGHT LIMIT ATION
The R2
The R2
has a weight limitation of 250 lbs. The R2
BASIC
has a weight limitation of 250 lbs.
250-S
SAFETY/HANDLING OF
WHEELCHAIRS
“Safety and Handling” of the wheelchair requires the close
attention of the wheelchair user as well as the assistant.
This manual points out the most common procedures
and techniques involved in the safe operation and maintenance of the wheelchair. It is important to practice and
master these safe techniques until you are comfortable
in maneuvering around the frequently encountered architectural barriers.
STANDARD
has a weight limitation of 300 lbs.
Use this information only as a “basic” guide. The techniques that are discussed on the following pages have
been used successfully by many.
Individual wheelchair users often develop skills to deal with
daily living activities that may differ from those described in
this manual.
Invacare recognizes and encourages each individual to try
what works best for him/her in overcoming architectural
obstacles that they may encounter, however, ALL WARNINGS and CAUTIONS given in this manual MUST be followed. Techniques in this manual are a starting point for
the new wheelchair user and assistant with “safety” as the
most important consideration for all.
6
GENERAL GUIDELINESPROCEDURE 1
Stability and Balance
WARNING
AL WA YS wear your seat positioning strap.
To assure stability and proper operation of your wheelchair, you must at all times maintain proper balance. Your
wheelchair has been designed to remain upright and
stable during normal daily activities as long as you do not
move beyond the center of gravity. DO NOT lean forward
out of the wheelchair any further than the length of the
armrests.
Coping With Everyday Obstacles
Coping with the irritation of everyday obstacles can be
alleviated somewhat by learning how to manage your
wheelchair. Keep in mind your center of gravity to maintain stability and balance.
A Note to Wheelchair Assistants
When assistance to the wheelchair user is required, remember to use good body mechanics. Keep your back
straight and bend your knees whenever tilting wheelchair or traversing curbs, or other impediments.
WARNING
Proper positioning is essential for your safety. When
reaching, leaning, bending or bending forward,
it is important to use the rear casters as a tool to
maintain stability and balance.
Functional Reach From a Wheelchair
The approximate reach-limit values shown in the accompanying graphs were derived on the basis of a sample of 91
male and 36 female wheelchair users. Note the difference
between the maximum and the comfortable reach limits, a
subjective but important consideration in design.
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WARNING
DO NOT attempt to lift the wheelchair by any
removable (detachable) parts. Lifting by means
of any removable (detachable) parts of a wheelchair may result in injury to the user or damage
to the wheelchair.
Also, be aware of detachable parts such as arms or legrests. These must NEVER be used for hand-hold or lifting supports, as they may be inadvertently released, resulting in possible injury to the user and/or assistant(s).
When learning a new assistance technique, have an experienced assistant help you before attempting it alone.
Percentage of Weight Distribution
WARNING
DO NOT attempt to reach objects if you have to
move forward in the seat or pick them up from
the floor by reaching down between your knees.
Many activities require the wheelchair user to
reach, bend and transfer in and out of the wheelchair. These movements will cause a change to
normal balance, center of gravity, and weight
distribution of the wheelchair. To determine and
establish your particular safety limits, practice
bending, reaching and transferring activities in
several combinations in the presence of a qualified healthcare professional BEFORE attempting
active use of the wheelchair.
Reaching, Leaning, Bending and Bending Forward
Position the rear casters so that they are extended as far
forward as possible and engage motor locks/clutches.
WARNING
DO NOT attempt to reach objects if you have
to move forward in the seat or pick them up
from the floor by reaching down between your
knees.
Reaching, Bending - Backward
WARNING
DO NOT lean over the top of the back upholstery. This will change your center of gravity
and may cause you to tip over.
7
GENERAL GUIDELINESPROCEDURE 1
Position wheelchair as close as possible to the desired
object. Point rear casters rearward to create the longest
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possible wheelbase. Reach back only as far as your arm
will extend without changing your sitting position.
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Stairways
I
WARNING
DO NOT attempt to move an occupied power
5.After the wheelchair has been tilted back to the balance point, one assistant (in the rear) backs the wheelchair up against the first step, while securely grasping
a non-removable (non-detachable) part of the wheelchair for leverage.
6.The second assistant, with a firm hold on a non-detachable part of the framework, lifts the wheelchair up
and over the stair and steadies the wheelchair as the
first assistant places one (1) foot on the next stair and
repeats STEP 1.
7.The wheelchair should not be lowered until the last
stair has been negotiated and the wheelchair has been
rolled away from the stairway.
W ARNING
Make sure anti-tipper wheels are pointing down
towards ground/floor BEFORE using wheelchair.
8.Turn anti-tipper wheels down towards the ground/floor.
wheelchair between floors using a stairway. Use
an elevator to move an occupied power wheelchair between floors. If moving a power wheelchair between floors by means of a stairway, the
occupant MUST be removed and transported
independently of the power wheelchair.
Extreme caution is advised when it is necessary
to move an UNOCCUPIED power wheelchair up
9.Engage the following:
MOTORS w/MOTOR LOCKS - Motor locks. Refer
DISENGAGING/ENGAGING MOTORS WITH
to
MOTOR LOCKS in PROCEDURE 12 of this manual.
MOTORS w/CLUTCHES - Clutches. Refer to
GAGING/ENGAGING MOTORS WITH CLUTCHES
in PROCEDURE 12 of this manual.
DISEN-
or down the stairs. Invacare recommends using
two (2) assistants and making thorough preparations. Make sure to use ONLY secure, non-detachable parts for hand-hold supports.
DO NOT use an escalator to move a wheelchair
between floors. Serious bodily injury may occur.
ESCALATORS? SORRY!
DO NOT attempt to lift the wheelchair by any
removable (detachable) parts. Lifting by means
of any removable (detachable) parts of a wheelchair may result in injury to the user or damage
to the wheelchair.
Follow this procedure for moving the wheelchair between floors when an elevator is NOT available:
WARNING
The weight of the wheelchair without the user and
batteries is still between 94 and 101 lbs. Use proper
liftng techniques (lift with your legs) to avoid injury.
1.Remove the occupant from the wheelchair.
2.Remove the battery boxes from the rear of the wheelchair. Refer to
BOXES in PROCEDURE 8 of this manual.
3.Turn the anti-tippers so the wheels are pointing UP.
4.Disengage the following:MOTORS w/MOTOR LOCKS - Motor locks. Refer
DISENGAGING/ENGAGING MOTORS WITH
to
MOTOR LOCKS in PROCEDURE 12 of this manual.
MOTORS w/CLUTCHES - Clutches. Refer to
GAGING/ENGAGING MOTORS WITH CLUTCHES
in PROCEDURE 12 of this manual.
INSTALLING/REMOVING BATTERY
DISEN-
Transferring to and From Other Seats
W ARNING
ALWAYS turn the wheelchair power OFF and engage the motor locks/clutches to prevent the
wheels from moving BEFORE attempting to transfer in or out of the wheelchair. Also, make sure every precaution is taken to reduce the gap distance
by turning both rear casters parallel to the object
you are transferring onto.
CAUTION
When transferring, position yourself as far back as
possible in the seat. This will prevent broken screws,
damaged upholstery and the possibility of the
wheelchair tipping forward.
8
GENERAL GUIDELINESPROCEDURE 1
NOTE: This activity may be performed independently provided you have adequate mobility and upper body strength.
1.Position the wheelchair as close as possible along side
the seat to which you are transferring, with the rear
casters parallel to it.
2.Engage the following:MOTORS w/MOTOR LOCKS - Motor locks. Refer
DISENGAGING/ENGAGING MOTORS WITH
to
MOTOR LOCKS in PROCEDURE 12 of this manual.
MOTORS w/CLUTCHES - Clutches. Refer to
DISEN-
GAGING/ENGAGING MOTORS WITH CLUTCHES
in PROCEDURE 12 of this manual.
3.Shift body weight into seat with transfer.
During independent transfer, little or no seat platform will
be beneath you. Use a transfer board if at all possible.
TILTING - CURBS.
After mastering the techniques of tilting the wheelchair, use
this procedure to tackle curbs, short stairs, etc.
This procedure requires two (2) assistants. The second
assistant should be positioned at the front of the wheelchair lifting upward on a non-removable (non-detachable)
part of the wheelchair frame when lifting the wheelchair
and stabilizing the wheelchair when the wheelchair is being lowered to the ground.
The first assistant should turn the anti-tippers so the wheels
are pointing up, apply a continuous downward motion until
the balance point is achieved and the front casters clear
the curb. At this point, the assistants will feel a difference in
the weight distribution.
Roll the wheelchair forward and slowly lower the wheelchair in one continuous movement. Do not let the wheelchair drop the last few inches to the ground. This could
result in injury to the occupant. Push the wheelchair forward until the rear wheels roll up and over the curb.
W ARNING
Make sure anti-tipper wheels are pointing down
towards ground/floor BEFORE using wheelchair.
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Turn the anti-tipper wheels down towards the ground/floor.
Tilting
W ARNING
DO NOT tilt the wheelchair without assistance.
When tilting the wheelchair, an assistant should grasp the
back of the wheelchair on a non-removable (non-detach-
TILTING: CURBS
able) part. Inform the wheelchair occupant before tilting the
wheelchair and remind him/her to lean back. Be sure the
occupant’s feet and hands are clear of all wheels.
WARNING
CAUTION: IT IS VERY IMPORT ANT THA T YOU READ THIS INFORMA TION REGARDING THE POSSIBLE EFFECTS
OF ELECTROMAGNETIC INTERFERENCE ON YOUR POWERED WHEELCHAIR.
Electromagnetic Interference (EMI) From Radio Wave sources
Powered wheelchairs and motorized scooters (in this text, both will be referred to as powered wheel-
chairs) may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy (EM) emitted from sour ces such as radio stations, TV stations, amateur radio (HAM) transmitters, two way radios, and cellular phones. The interference (from radio wave sources) can cause
the powered wheelchair to release its brakes, move by itself, or move in unintended directions. It can
also permanently damage the powered wheelchair's control system. The intensity of the interfering EM
energy can be measured in volts per meter (V/m). Each powered wheelchair can resist EMI up to a
certain intensity. This is called its "immunity level." The higher the immunity level, the greater the protection. At this time, current technology is capable of achieving at least a 20 V/m immunity level, which
would provide useful protection fr om the more common sources of radiated EMI. This powered wheelchair model as shipped has an unknown immunity level.
9
GENERAL GUIDELINESPROCEDURE 1
WARNING
There are a number of sources of relatively intense electromagnetic fields in the everyday environ-
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ment. Some of these sources are obvious and easy to avoid. Others are not apparent and exposur e is
unavoidable. However, we believe that by following the warnings listed below, your risk to EMI will be
minimized.
The sources of radiated EMI can be broadly classified into thr ee types:
1)Hand-held Portable transceivers (transmitters-receivers with the antenna mounted directly on
the transmitting unit. Examples include: citizens band (CB) radios, "walkie talkie", security, fire and
police transceivers, cellular telephones, and other personal communication devices. **NOTE:
Some cellular telephones and similar devices transmit signals while they are ON, even when not
being used;
2)Medium-range mobile transceivers, such as those used in police cars, fire trucks, ambulances,
and taxis. These usually have the antenna mounted on the outside of the vehicle; and
3)Long-range transmitters and transceivers, such as commercial broadcast transmitters (radio and
TV broadcast antenna towers) and amateur (HAM) radios.
NOTE: Other types of hand-held devices, such as cordless phones, laptop computers, AM/FM radios,
TV sets, CD players, cassette players, and small appliances, such as electric shavers and hair dryers, so
far as we know, are not likely to cause EMI problems to your powered wheelchair.
Powered Wheelchair Electromagnetic Interference (EMI)
Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna
(source), the EM fields from hand-held radio wave sources (transceivers) are of special concern. It is
possible to unintentionally bring high levels of EM energy very close to the powered wheelchair's control system while using these devices. This can affect powered wheelchair movement and braking.
Therefore, the warnings listed below are recommended to prevent possible interference with the control system of the powered wheelchair.
Electromagnetic interference (EMI) from sources such as radio and TV stations, amateur radio (HAM)
transmitters, two-way radios, and cellular phones can affect powered wheelchairs and motorized
scooters. Following the warnings listed below should reduce the chance of unintended brake release
or powered wheelchair movement which could result in serious injury.
1)Do not operate hand-held transceivers (transmitters receivers), such as citizens band (CB) radios,
or turn ON personal communication devices, such as cellular phones, while the powered wheelchair is turned ON;
2)Be aware of nearby transmitters, such as radio or TV stations, and try to avoid coming close to
them;
3)If unintended movement or brake release occurs, turn the powered wheelchair OFF as soon as
it is safe;
4)Be aware that adding accessories or components, or modifying the powered wheelchair, may
make it more susceptible to EMI (Note: There is no easy way to evaluate their effect on the
overall immunity of the powered wheelchair); and
5)Report all incidents of unintended movement or brake release to the powered wheelchair manufacturer, and note whether there is a source of EMI nearby.
Important Information
1)20 volts per meter (V/m) is a generally achievable and useful immunity level against EMI (as of
May 1994) (the higher the level, the greater the protection);
2)The MKIV-RII has an unknown immunity level.
Modification of any kind to the electronics of this wheelchair as manufactured by Invacare may adversely affect the RFI immunity levels.
10
SAFETY INSPECTION/TROUBLESHOOTINGPROCEDURE 2
This Procedure Includes the Following:
Safety Inspection Checklist
Troubleshooting - Mechanical
Troubleshooting - Electrical
Checking Battery Charge Level
Motor Testing
Motor Brush Inspection
Motor Lock Testing
SAFETY INSPECTION CHECKLIST
Initial adjustments should be made to suit personal body structure and preference. Thereafter follow these maintenance procedures:
ITEM
GENERAL (MECHANICAL TROUBLESHOOTING)
l Wheelchair rolls straight (no excessive drag or pull to one side).
CLOTHING GUARDS
l Ensure all fasteners are secure.
ARMS - (PROCEDURE 5)
l Secure but easy to release; adjustment levers engage properly.
l Inspect for rips in upholstery.
l Armrest pad sits flush against arm tube.
*WHEEL LOCKS - (PROCEDURE 12)
l Do not interfere with tires when rolling.
l Pivot points free of wear and looseness.
l Wheel locks easy to engage.
SEAT AND BACK UPHOLSTER Y - (PROCEDURE 6)
l Inspect for rips or sagging.
REAR WHEELS - (PROCEDURE 12)
l Axle bolts and locking tab washers are secure.
l No excessive side movement or binding when lifted and spun when disengaged (free-
wheeling).
FRONT CASTERS - (PROCEDURE 12)
l Inspect wheel/fork assembly for proper tension by spinning caster; caster should
come to a gradual stop.
l Loosen/tighten locknut if wheel wobbles noticeably or binds to a stop.
CAUTION: As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
CASTER/WHEEL/FORK/HEAD TUBE - (PROCEDURE 12)
l Ensure all fasteners are secure.
TIRES - (PROCEDURE 12)
l Inspect for flat spots and wear.
l If pneumatic tires check for proper inflation.
CAUTION: As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
CLEANING
l Clean upholstery and armrests.
INITIALLY
NOTE: Every six (6) months take your wheelchair to a qualified technician for a thorough inspection and servicing. Regular cleaning
will reveal loose or worn parts and enhance the smooth operation of your wheelchair. To operate properly and safely, your wheelchair
must be cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your wheelchair.
INSPECT/
ADJUST
WEEKLY
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
INSPECT/
ADJUST
MONTHLY
X
X
X
X
INSPECT/
ADJUST
PERIODICALLY
X
X
X
X
X
X
X
X
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WARNING
*Wheel locks are an OPTION on this wheelchair, (you may order with or without wheel locks).
Transfer to and from the wheelchair in the presence of a qualified healthcare professional to
determine individual safety limits. Invacare strongly recommends ordering the wheel locks as an
additional safeguard for the wheelchair user.
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SAFETY INSPECTION/TROUBLESHOOTINGPROCEDURE 2
TROUBLESHOOTING - MECHANICAL
CHAIR VEERS
S
A
LEFT/RIGHT
X
SLUGGISH TURN/
PERFORMANCE
X
CASTERS
FLUTTER
X
SQUEAKS AND
RATTLES
LOOSENESS
IN CHAIR
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TROUBLESHOOTING - ELECTRICAL
S
P
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X
X
SYMPTOM
Batteries draw excessive current
when charging.
X
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Battery indicator flashes the charge
level is low—immediately after recharge.
N
Battery indicator flashes the charge
level is low—too soon after being
recharged.
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Motor “chatters” or runs irregular.
Wheelchair does not respond to
NOTE: For additional troubleshooting information and explanation of error codes, refer to the individual CONTROLLER MANUAL
supplied with each wheelchair.
CHAIR 3
WHEELS
SOLUTIONS
X
If pneumatic, check tires for correct and equal pressure.
Check for loose stem nuts/bolts.
Check that both casters contact
ground at the same time.
SOLUTIONS
Check batteries for shorted cell. Replace if necessary (PROCEDURE 8).
Contact Dealer/Invacare for Service.
Check batteries for shorted cell. Replace if neces-
sary (PROCEDURE 8).
Contact Dealer/Invacare for Service.
Poor connections between charger and wheel-
chair. Contact Dealer/Invacare for Service.
Have charger checked.
Replace batteries if necessary (PROCEDURE 8).
Contact Dealer/Invacare for Service.
Contact Dealer/Invacare for Service.
Engage motor locks/clutches (PROCEDURE 12).
Contact Dealer/Invacare for Service.
Engage motor lock/clutch (PROCEDURE12).
Contact Dealer/Invacare for Service.
Reprogram controller (Refer to MCC-MKIV con-
troller manual supplied with wheelchair).
Clean terminals (PROCEDURE 8).
Contact Dealer/Invacare for Service.
CHECKING BATTERY CHARGE LEVEL (FIGURE 1)
WARNING
Invacare recommends that the following procedur es be performed by a qualified service technician.
The following “Do’s” and “Don’ts” are provided for your convenience and safety.
DON’TDO
Don’t perform any installation or maintenance
without first reading this manual.
Don’t perform installation or maintenance of
batteries in an area that could be damaged by
battery spills.
Don’t make it a habit to discharge batteries to
the lowest level.
Don’t use randomly chosen batteries/chargers.
Don’t put new batteries into service before
charging.
Read and understand this manual and any service information that accompanies a battery and charger before operating the wheelchair.
Move the wheelchair to a work area before checking the fluid level, adding distilled water, cleaning terminals, or opening battery box.
Recharge as frequently as possible to maintain a high charge level and extend
battery life.
Follow recommendations in this manual when selecting a battery or charger.
Fully charge a new battery before using.
12
SAFETY INSPECTION/TROUBLESHOOTINGPROCEDURE 2
DON’TDO
Don’t tip or tilt batteries.
Don’t use ordinary tap water.
Don’t overfill cells.
Don’t use uneven levels of distilled water in cells.
Don’t tap on clamps or terminals with tools.
Don’t mismatch your battery and chargers.
NOTE: The following test can also be performed through
the controller of the wheelchair along with a remote programmer. Refer to the individual CONTROLLERMANUAL supplied with each wheelchair.
Field Load Test
Old batteries lose their ability to store and release power,
due to increased internal resistance. This means that as
you try to take power from the battery, some of that power
is used up in the process of passing through the battery,
resulting in less voltage at the posts. The more power drawn,
the lower the voltage available. When this lost voltage drops
the output 1.0 volts under load (2.0 for a pair), replace the
batteries.
Testing under load is the only way to spot this problem.
While special battery load testing equipment is available, it
is costly and difficult to transport.
Use a digital voltmeter to check battery charge level at
charger connector. It is located on side of wheelchair frame.
NOTE: READ the instructions CAREFULLY before using
the digital voltmeter.
1.Ensure that power is OFF.
2.Make sure batteries are fully charged. An extremely
discharged battery will exhibit the same symptoms as
a bad one.
3.Remove the footrests from the wheelchair and place
the front of the wheelchair against a wall, workbench
or other stationary object.
Battery Charger
Connector on Side
FIGURE 1 - BA TTER Y CHARGE LEVEL
Use a carrying strap to remove, move or install a battery.
ONL Y use distilled water to refill.
Keep the liquid level in the cells at the “split ring” level.
Maintain the liquid in all cells at the “split ring” level.
Push battery clamps onto terminals. Spread clamps wider if necessary.
Use ONL Y a GEL charger for a GEL or sealed battery and a regular charger for
regular batteries.
4.Place the voltmeter leads into the charger plug on the
wheelchair. Most digital voltmeters are not affected by
polarity, however, analog meters (meters with swinging needles) can be and should be used carefully. A
good meter reading should be 25.5 to 26 VDC.
5.Have two (2) individuals (one [1] on each arm) apply
as much downward pressure as possible on the arms
of the wheelchair.
6.Turn power ON and push joystick forward, trying to
drive the wheelchair through the stationary object. This
puts a heavy load on the batteries as they try to push
through the stationary object. Read meter while motors are straining to determine the voltage under load.
If the voltage drops to less than 23.5 volts from a pair of
fully charged batteries while under load, they should be
replaced regardless of the unloaded voltages.
Using Hydrometer to Check Battery Cells
(Lead Acid) (FIGURE 2)
NOTE: Perform this procedure when a digital voltmeter
is not available.
WARNING
NEVER smoke or strike a match near the batteries. If the caps of battery cells are removed,
NEVER look directly into them when charging battery.
The use of rubber gloves and safety glasses is recommended when testing the battery cells.
When reading a hydrometer, DO NOT allow any
liquid to come in contact with your eyes or skin. It
is a form of acid and can cause serious burns,
Digital
Voltmeter
of Wheelchair
and in some cases, blindness. If you do get battery acid on you, flush the exposed areas with
cool water IMMEDIATELY. If the acid comes into
contact with eyes or causes serious burns, get
medical help IMMEDIA TEL Y .
The battery acid can damage your wheelchair,
clothing, and household items. Therefore, take
readings cautiously and only in designated areas.
ONL Y use distilled water when topping off the battery cells.
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SAFETY INSPECTION/TROUBLESHOOTINGPROCEDURE 2
WARNING
MOTOR TESTING (FIGURE 3)
Most batteries are not sold with instructions. How-
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ever, warnings are frequently noted on the cell
caps. Read them carefully.
1.Remove the battery boxes from the wheelchair. ReINSTALLING/REMOVING BATTERY BOXES
fer to
in PROCEDURE 8 of this manual.
2.Remove the battery caps from the battery.
3.Squeeze the air from the hydrometer.
4.Place the hydrometer into a battery cell.
NOTE: DO NOT fill hydrometer more than 3/4 full.
5.Draw up sufficient acid to cover float balls.
6.Tap lightly to remove air bubbles.
7.Number of floating balls indicates charge.
NUMBER OF FLOATING BALLS
Invacare recommends that the following procedures be performed by a qualified service technician.
1.On the 4-pin motor connector, locate the two (2) contacts in the red and black housings.
2.Set the digital multimeter to measure ohms.
3.Measure the resistance between the two (2) motor
contacts.
NOTE: A normal reading is between 1 and 5 ohms
(
Ω
). A reading of 0 ohms (Ω) or in excess of 15 ohms
(Ω) indicates a problem. High readings are generally
caused by bad connections and/or damaged brushes.
Contact authorized dealer or Invacare.
WARNING
0Discharged
125% Charged
250% Charged
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8.Flush the liquid back into the same cell after reading
9.Flush hydrometer in cold running water by allowing
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10. Replace the battery caps.
11. Install the battery boxes onto the wheelchair. Refer to
375% Charged
4100% Charged
*5Overcharged
* Check charging system.
the float. Repeat this step until all cells have been
properly read. A shorted or dead cell can be detected
when it is the only cell that doesn’t charge.
the water to rise into the hydrometer as far as possible. Do this several times to guard against burn
damage.
Ohmmeter
Motor Connector
INSTALLING/REMOVING BATTERY BOXES in
PROCEDURE 8 of this manual.
FIGURE 3 - MOTOR TESTING
Number of Floating
Balls Will Vary
According to Charge
FIGURE 2 - USING HYDROMETER TO CHECK
BA TTERY CELLS (LEAD ACID)
14
SAFETY INSPECTION/TROUBLESHOOTINGPROCEDURE 2
MOTOR BRUSH INSPECTION
(FIGURE 4)
WARNING
Invacare recommends that the following procedures be performed by a qualified service technician.
There are two (2) contact brushes on the motors located
under the brush caps on the motor housing. If these caps
are hard to remove they are either overtighened or the motor
has become very hot. Let motors cool. If caps still cannot be
removed, it is recommended that the motor be sent to
Invacare Technical Services for inspection/repair.
NOTE: It is very important to note which way the brush
comes out of the motor. The brush MUST be placed into
the motor exactly the same way to ensure good contact
with the commutator.
1.Once the motor brush caps have been removed, pull
the brushes out of the motor. The end of the brushes
should be smooth and shiny and the spring should not
be damaged or discolored. If one or both of the brushes
are damaged, only the damaged or worn brushes need
be replaced. It is very important that any time a brush
is replaced, it must be “burned in”. This is accomplished
by running the motor for one hour in each direction
with a half hour break in-between. This should also be
done with little or no load on the motor, i.e., put the rear
of the wheelchair up on blocks and run the wheelchair.
A motor with only one brush replaced will only carry a
small percentage of its rated load capacity until the
NEW brush is burned in.
Brush Cap
Motor End Cap
MOTOR LOCK TESTING (FIGURE 5)
WARNING
Invacare recommends that the following procedures be performed by a qualified service technician.
1. On the four-pin motor connector, locate the side
by side connectors in the black housings.
2. Set the digital multimeter to read ohms.
3. Measure the resistance between the two (2) brake
contacts. A normal reading is 100 ohms (Ω). A
reading of 0 ohms (Ω) or a very high reading; i.e.,
MEG ohms or O.L. (out of limit) indicates a shorted
brake or an open connection respectively. If either
condition exists, it is recommended that the motor
be sent to Invacare Technical Service for inspection/repair.
CAUTION
A short circuited brake will damage the brake
output section in the controller. DO NOT connect a bad electromechanical brake to a
good controller module. A shorted electromechanical brake MUST be replaced.
NOTE: A bad motor can damage the controller module but a bad controller will NOT damage a motor.
Brush Cap
End Cap
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Four (4) Pin Motor Connector
FIGURE 4 - MOTOR BRUSH INSPECTION
Four (4) Pin Motor Connector
Ohmmeter
Motor Connector
FIGURE 5 - MOTOR LOCK TESTING
15
PROCEDURE 3ASSEMBLY/TRANSPORTING
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This Procedure Includes the Following:
Assembling/Transporting
WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is
tightened securely - otherwise injury or damage
may result.
ASSEMBLING/TRANSPORTING
(FIGURE 1)
WARNING
The following assembly procedure should be
performed only by a qualified technician.
The weight of the wheelchair without the user and
batteries is still 94 lbs. Use proper lifting techniques
(lift with your legs) to avoid injury. Extreme caution is advised when it is necessary to move an
UNOCCUPIED power wheelchair. Invacare recommends using two (2) assistants and making
thorough preparations. Make sure to use ONLY
secure, non-detachable parts for hand-hold supports.
Unfolding/Folding Wheelchair
WARNING
Keep hands and fingers clear of moving parts to
avoid injury.
UNFOLDING.
1. Push down on the seat rails until the seat rails are
positioned in the seat guides.
2. Assemble the wheelchair. Refer to FIGURE 1.
FOLDING.
1. Remove the batteries and footrests/legrests from the
wheelchair. Refer to FIGURE 1.
2. Remove the battery tray from the wheelchair. Refer
to FIGURE 1.
3. Lift up on the seat rails of the wheelchair.
● ASSEMBLING - Install the back assembly*.
● TRANSPORTING - No need to remove the back as-
sembly for transporting.
*Refer to
DURE 7 of this manual.
INSTALLING BACK ASSEMBLY in PROCE-
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● ASSEMBLING - Install the bat-
tery tray and batteries*.
● TRANSPORTING - Remove
the batteries and battery tray*.
*Refer to
ING BATTERY TRAY and INSTALLING/REMOVING BATTERY BOXES in PROCEDURE
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8of this manual.
● ASSEMBLING - Install
the anti-tippers*.
● TRANSPORTING - Remove the anti-tippers*.
*Refer to
REMOVING ANTI-TIPPERS in PROCEDURE
12 of this manual.
INSTALLING/REMOV-
INSTALLING/
● ASSEMBLING - Install the electronics*.
● TRANSPORTING - No need to remove the
electronics for transporting.
*Refer to PREPARING MKIV JOYSTICK FOR
USE in PROCEDURE 9 of this manual.
FIGURE 1 - ASSEMBLING/TRANSPORTING
● ASSEMBLING - Install the foot-
rests/legrests*.
● TRANSPORTING - Remove the
footrests/legrests*.
*Refer to
FOOTRESTS or INSTALLING/REMOVING ELEVATING LEGRESTS
in PROCEDURE 4 of this manual.
INSTALLING/REMOVING
16
FRONT RIGGINGSPROCEDURE 4
This Procedure Includes the Following:
Installing/Removing Footrests
Adjusting Footrest Height
Replacing Heel Loops
Installing/Removing Elevating Legrests
Raising/Lowering Elevating Legrests and/or
Adjusting Calfpads
Adjusting/Replacing Telescoping Front
Rigging Support
WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is
tightened securely - otherwise injury or damage
may result.
INSTALLING/REMOVING
FOOTRESTS (FIGURE 1)
Installing
1. Turn the footrest to the side (open footplate is perpendicular to wheelchair) and position the mounting
holes in the footrest hinge plates with the hinge pins
on the wheelchair frame.
2. Install the footrest hinge plates onto the hinge pins
on the wheelchair frame.
3. Push the footrest towards the inside of the wheelchair until it locks into place.
NOTE: The footplate will be on the inside of the wheelchair when locked in place.
Removing
1. Push the footrest release lever inward and rotate
the footrest outward.
2. Lift up on the footrest and remove from the wheelchair.
3.Repeat STEPS 1-2 for the opposite side of the wheel-
chair.
ADJUSTING FOOTREST HEIGHT
All Footrests Except Model P93M Footrests
(FIGURE 2)
1. Remove any accessory from the footrest(s).
2. Remove the footrest from the wheelchair. Refer to
INSTALLING/REMOVING FOOTRESTS in this pro-
cedure of the manual.
NOTE: Lay the footrest on a flat surface to simplify this
procedure.
3. Remove the hex bolt, coved washers and locknut
that secure the lower footrest to the footrest support.
4. Reposition the lower footrest to the desired height.
5. Reinstall the hex bolt, coved washers and locknut
that secure the lower footrest to the footrest support
and tighten securely.
6.Repeat STEPS 1-5 for the opposite side of the wheel-
chair footrest, if necessary.
7. Reinstall the footrest(s) onto the wheelchair. Refer
INSTALLING/REMOVING FOOTRESTS in this
to
procedure of the manual.
8. Reinstall any accessory onto the footrest(s).
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4. Repeat STEPS 1-3 for opposite side of wheelchair.
Hinge
Pins
FIGURE 1 - INST ALLING/REMOVING FOOTRESTS
Footrest Release Lever
Hinge
Plate
Footrest Support
Locknut
Coved Washer
NOTE: PW93ST style
footrest shown for clarity
only.
FIGURE 2 - ADJUSTING FOOTREST HEIGHT - ALL
FOOTRESTS EXCEPT MODEL P93M FOOTRESTS
17
Washer
Lower Footrest
Coved
Hex Bolt
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