International Comfort Products NASA003SC, NASA004SC, NASA005SC, NASA006SC, NASA007SC Installation Manual

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INSTALLATION INSTRUCTIONS
Start Capacitor & Relay Kit
NASA003SC, NASA004SC, NASA005SC,
NASA006SC, NASA007SC, NASA008SC, NASA009SC
These instructions must be read and understood completely before attempting installation.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING, CAUTION, and NOTE will be used on product labels and throughout this manual and other manuals that may apply to the product.
DANGER Immediate hazards which will result in severe personal injury or death.
WARNING Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will result in enhanced installation, reliability, or
operation.
Signal Words in Manuals
The signal word WARNING is used throughout this manual in the following manner:
WARNING
!
The signal word CAUTION is used throughout this manual in the following manner:
!
Signal Words on Product Labeling
Signal words are used in combination with colors and/or pictures on product labels.
WARNING
CAUTION
TABLE OF CONTENTS
Introduction 2....................................
Description and Usage 2..........................
Installation Entry Models 3 4....................
Installation Mainline Models 5 6.................
Wiring 7........................................
StartUp 7......................................
!
DEATH, PERSONAL INJURY, AND/OR PROPERTY DAMAGE HAZARD
Failure to carefully read and follow this warning could result in equipment malfunction, property damage, personal injury and/or death.
Installation or repairs made by unqualified per­sons could result in equipment malfunction, prop­erty damage, personal injury and/or death.
The information contained in this manual is in­tended for use by a qualified service technician fa­miliar with safety procedures and equipped with the proper tools and test instruments.
Installation must conform with local building codes and with the National Electrical Code NFPA70 current edition or Canadian Electrical Code Part 1 CSA C.22.1.
WARNING
482 01 5130 03 May 2010
INSTALLATION INSTRUCTIONS Start Capacitor & Relay Kit
INTRODUCTION
These instructions cover the installation of Start Capacitor & Relay Kits on splitsystem air conditioners and heat pumps.
The Start Capacitor & Relay Kit is designed to boost compressor starting torque.
!
ELECTRICAL SHOCK HAZARD
Failure to turn off electric power could result in personal injury or death.
Before installing or servicing system, turn off main power to the system. There may be more than one disconnect switch, including accessory heater(s).
WARNING
DESCRIPTION AND USAGE
The Start Capacitor & Relay kit causes the start capacitor to give the compressor a hard boost at each startup. The relay takes the start capacitor out of the circuit after start−up.
Kit Number START RELAY START CAPACITOR MICROFARAD / VOLTAGE
NASA003SC HN61HB540 HC95DE088 88108 / 330
NASA004SC HN61HB540 HC95DE297 270324 / 330
NASA005SC HN61HB540 HC95DE045 176216 / 330
NASA006SC HN61HB551 HC95DE088 88108 / 330
NASA007SC HN61HB550 HC95DE088 88108 / 330
NASA008SC HN61HB540 HC95DE088 88108 / 330
NASA009SC HN61HB551 HC95DE297 270324 / 330
Included in the kit are:
Start Capacitor 1 Relay 1 Strap (capacitor) 1 Screws 3 Black Wire 1 Blue Wire 1 Brown Wire 1 Yellow Wire 1 Installation Instructions 1
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INSTALLATION INSTRUCTIONS Start Capacitor & Relay Kit
INSTALLATION − Entry Models
NOTE: Remove and discard PTC start thermistor if
present.
Refer to Figure 1, Figure 2, and Figure 5.
1. Drill one 3.15mm hole for relay mounting in location shown in Figure 2.
2. Attach start relay to control box as shown in Figure 1 using one of the screws provided. Locate the tab on back of relay to the hole that was drilled in step 1.
3. Attach start capacitor to start capacitor strap (before assembly to control box). Start capacitor will face upward and the mounting tab will be to the left hand side. See Figure 1.
Figure 1 Start Kit Components Entry Models, AC & HP
Brown Wire
4. Attach start capacitor and strap assembly to control box as shown in Figure 1, using the hole shown in Figure 2. One screw is provided with kit to mount the capacitor strap.
5. Connect black wire to terminal 5 on start relay and piggyback to terminal 21 on contactor. See Figure 1.
6. Connect blue wire to terminal 2 on start relay and to H on run capacitor. See Figure 1.
7. Connect brown wire to terminal 1 on start relay and to either terminal on start capacitor. See Figure 1.
8. Connect yellow wire to open terminal on start capacitor and to C on run capacitor. See Figure 1.
9. Installation complete, continue to System StartUp.
Start Capacitor
Yellow Wire to Run Capacitor C
Blue Wire to Run Capacitor Herm
Start Relay
Black Wire
Contactor
L10S013
Run Capacitor
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