International comfort products FHS Series, FHS072 AA2 Series, FAS Series, FAS240, FAS072 Installation Instructions Manual

...
INSTALLATION INSTRUCTIONS
FAS/FHS Series, Package Air Handling Units
6 to 30 Ton Air Conditioners
6 to 20 Ton Heat Pump
Installation, Start-Up, and Service Instructions
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . 1
PRE-INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 2
Moving and Storage. . . . . . . . . . . . . . . . . . . . . . . . 2
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rated Indoor Airflow (cfm) . . . . . . . . . . . . . . . . . . . 2
Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unit Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Refrigerant Piping Access . . . . . . . . . . . . . . . . . . 15
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . 15
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . 21
Power Supply and Wiring . . . . . . . . . . . . . . . . . . 21
Connecting Ductwork. . . . . . . . . . . . . . . . . . . . . . 27
• DISCHARGE CONNECTIONS
• RETURN CONNECTIONS
• OUTDOOR-AIR INLET CONNECTIONS
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . 27
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Adjusting TXV for Superheat . . . . . . . . . . . . . . . . 28
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fan Motor Lubrication . . . . . . . . . . . . . . . . . . . . . 29
Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . 29
Centering Fan Wheel. . . . . . . . . . . . . . . . . . . . . . 29
Fan Shaft Position Adjustment . . . . . . . . . . . . . . 29
Individual Fan Wheel Adjustment . . . . . . . . . . . . 30
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fan Pulley Alignment. . . . . . . . . . . . . . . . . . . . . . 30
Pulley and Drive Adjustment . . . . . . . . . . . . . . . . 31
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . 31
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . 31
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . 31
Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . 31
Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . 31
START-UP CHECKLIST . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes, including ANSI (American National Standards Institute) Z223.1. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.
It is important to recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
WARNING
ELECTRICAL SHOCK HAZARD Failure to follow this warning could cause personal injury
or death. Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lock(s) and lockout tag(s). Ensure electrical service to rooftop unit agrees with voltage and amperage listed on the unit rating plate. Unit may have more than one power switch.
WARNING
UNIT OPERATION AND SAFETY HAZARD Failure to follow this warning could cause personal inju-
ry, death and/or equipment damage. R-410A refrigerant systems operate at higher pres-
sures than standard R-22 systems. Do not use R-22 service equipment or components on R-410A refriger­ant equipment.
WARNING
PERSONAL INJURY AND ENVIRONMENTAL HAZARD
Failure to follow this warning could cause personal injury or death.
Relieve pressure and recover all refrigerant before sys­tem repair or final unit disposal.
Wear safety glasses and gloves when handling refriger­ants. Keep torches and other ignition sources away from refrigerants and oils.
508 01 1603 01 7-19
CAUTION
CUT HAZARD Failure to follow this caution may result in personal
injury. Sheet metal parts may have sharp edges or burrs. Use
care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing air conditioning equipment.
CAUTION
UNIT OPERATION HAZARD Failure to follow this caution could cause equipment
damage. Ensure voltage listed on unit data plate agrees with elec-
trical supply provided for the unit.

PRE-INSTALLATION

1. The power supply (v, Ph, and Hz) must correspond to that specified on unit rating plate.
2. The electrical supply provided by the utility must be sufficient to handle load imposed by this unit.
3. Refer to the General Installation section and Fig. 1-3 for locations of electrical inlets, condensate drain, duct connections, and required clearances before setting unit in place.
4. This installation must conform with local building codes and with the NEC (National Electrical Code) or ANSI (American National Standards Institute)/NFPA (National Fire Protection Association) latest revision. Refer to provincial and local plumbing or wastewater codes and other applicable local codes.

Moving and Storage

To transfer unit from truck to storage site, use a fork truck. Do not stack units more than 2 high during storage. If unit is to be stored for more than 2 weeks before installation, choose a level, dry storage site free from vibration. Do not remove plastic wrap or skid from unit until final installation.
CAUTION
UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment
damage. All panels must be in place when rigging. Unit is not de-
signed for handling by fork truck when packaging is re­moved.
If using top crate as spreader bar, once unit is set, care­fully lower wooden crate off building roof top to ground. Ensure that no people or obstructions are below prior to lowering the crate.

Rigging

All FAS/FHS units can be rigged by using the shipping skid. Units are shipped fully assembled. Do not remove shipping skids or protective covering until unit is ready for final place­ment; damage to bottom panels can result. Use slings and spreader bars as applicable to lift unit.

INSTALLATION

General

Allow the following clearances for service access and airflow:
Rear: 3 ft (914 mm) [2 heat accessory]
•Front: 2
Right side: 2
Left side: 2
1
/2 ft (762 mm)
1
/2 ft (762 mm)
1
/2 ft (762 mm)
1
/2 ft (762 mm) with electric
For units equipped with an economizer, refer to the acces­sory installation instructions for additional clearance require­ments. Be sure floor, wall, or ceiling can support unit weight (Tables 4 – 11). See Fig. 1-3 for dimensions.

Uncrating

Move unit as near as possible to final location before remov­ing shipping skid.
Remove metal banding, top skid, and plastic wrap. Examine unit for shipping damage. If shipping damage is evident, file claim with transportation agency. Remove base skid just pri­or to actual installation.
Check nameplate information against available power sup­ply and model number description in Fig. 4.
NOTE: Be sure to remove the styrofoam shipping pad from the thermostatic expansion valve (TXV). Verify that it has been removed. See Fig. 5.

Accessories

Refer to instructions shipped with each accessory for specif­ic information.

Rated Indoor Airflow (cfm)

Tables 1-3 list the rated indoor airflow used for the AHRI efficiency rating for the units covered in this document. There is no matched pair available for size 300 and 336 models.
Table 1 — CAS (Single Circuit) with FAS
MODEL NUMBER FULL LOAD AIRFLOW (CFM)
CAS072*A/B - FAS072 2400 CAS072*G/H - FAS072 2625 CAS090*G/H - FAS091 3000
CAS091 - FAS091 3000 CAS121 - FAS120 4000 CAS151 - FAS150 4375 CAS181 - FAS180 6000 CAS241 - FAS240 8300
Table 2 — (Dual Circuit) with FAS
MODEL NUMBER FULL LOAD AIRFLOW (CFM)
CAS120 - FAS120 4000 CAS150 - FAS150 4400 CAS180 - FAS180 6000 CAS240 - FAS240 8300
Table 3 — CHS with FHS
MODEL NUMBER FULL LOAD AIRFLOW (CFM) CHS072*A/B - FHS072 2400 CHS072*G/H - FHS072 2400 CHS091*A/B - FHS091 3000 CHS091*G/H - FHS091 2625 CHS121*A/B - FHS120 3000 CHS121*G/H - FHS120 3000
CHS180 - FHS180 6000
CHS240 - FHS240 7400
2 Specifications subject to change without notice. 508 01 1603 01
Table 4 — Physical Data (English) — 6 to 15 Ton Cooling Units (FAS)
FAS UNIT 072 091 120 150 180
NOMINAL CAPACITY (Tons) 6 7.5 10 12.5 15 OPERATING WEIGHT (lb)
Base Unit with TXV 399 404 425 695 713 Plenum 175 175 175 225 225
FANS
Qty...Diam. (in.) 1...15 1...15 1...15 2...15 2...15 Nominal Airflow (cfm) 2400 3000 4000 5000 6000 Airflow Range (cfm) 1800-3000 2250-3750 3000-5000 3750-6250 4500-7500 Nominal Motor Hp (Standard
Motor)
208/230-1-60 1.32.4——— 208/230-3-60 and 460-3-60 2.4 2.4 2.4 2.9 3.7 575-3-60 1.0 2.0 2.0 3.0 3.0
Motor Speed (rpm)
208/230-1-60 1725 1725 208/230-3-60 and 460-3-60 1725 1725 1725 1725 1725 575-3-60 1725 1725 1725 1725 1725
REFRIGERANT R-410A
Operating charge (lb) (approx per circuit)*
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 650 Face Area (sq ft) 6.67 8.33 10.0 13.25 17.67 No. of Splits 11222 No. of Circuits per Split 12 15 9 12 16 Split Type...Percentage Face...50/50 Rows...Fins/in. 4...15
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid
Refrigerant (ODF) Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...1 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.) 4...16 x 24 x 2 4...16 x 24 x 2 4...16 x 24 x 2
Access Location Either Side
STEAM COIL†
Max Working Pressure (psig at 260°F)
Total Face Area (sq ft) 6.67 6.67 6.67 13.33 13.33 Rows...Fins/in. 1...9 1...9 1...9 1...10 1...10
HOT WATER COIL†
Max Working Pressure (psig) 150 150 150 150 150 Total Face Area (sq ft) 6.67 6.67 6.67 13.33 13.33 Rows...Fins/in. 2...8.5 2...8.5 2...8.5 2...8.5 2...8.5 Water Volume
(gal) 8.3 8.3 8.3 13.9 13.9
3
(ft
) 1.1 1.1 1.1 1.85 1.85
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
3.0 3.0 1.5/1.5 2.0/2.0 2.5/2.5
1
1...
/
8
5
/
8
2
2
2
1
/
2
1...11/
1...5/
1...21/
1...11/
1...11/
1...11/
8
8
2
2
2
2
2...11/
8
2...5/
8
1...21/
2
1...11/
2
1...11/
2
1...11/
5
2
/8 ODM / 11/4 IDF
2...11/
8
2...5/
8
1...21/
2
1...11/
2
1...2 1...2
1...2 1...2
4...16 x 20 x 2
4...16 x 24 x 2
2...11/
2...5/
1...21/
1...11/
4...16 x 20 x 2
4...16 x 24 x 2
20 20 20 20 20
8
8
2
2
508 01 1603 01 Specifications subject to change without notice. 3
Table 5 — Physical Data (English) — 20 to 30 Ton Cooling Units (FAS)
FAS UNIT 240 300 336
NOMINAL CAPACITY (Tons) 20 25 30 OPERATING WEIGHT (lb)
Base Unit with TXV 730 1050 1062 Plenum 225 325 325
FANS
Qty...Diam. (in.) 2...15 2...18 2...18 Nominal Airflow (cfm) 8000 10000 12000 Airflow Range (cfm) 6000 – 10000 7500 – 12500 9000 – 15000 Nominal Motor Hp (Standard Motor)
208/230-3-60 and 460-3-60 5.0 7.5 10.0 575-3-60 5.0 7.5 10.0
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1745 1745 1745 575-3-60 1745 1755 1755
REFRIGERANT R-410A
Operating charge (lb) (approx per circuit)* 3.5 4.5 5.0
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 650 Face Area (sq ft) 19.88 24.86 29.83 No. of Splits 222 No. of Circuits per Split 18 20 24 Split Type...Percentage Face...50/50 Rows...Fins/in. 4...15 4...15 4...15
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 2...1 DX Coil — Liquid Refrigerant (ODF) 2...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...1/ Hot Water Coil, In (MPT) 1...2 Hot Water Coil, Out (MPT) 1...2 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.)
Access Location Either Side
STEAM COIL†
Max Working Pressure (psig at 260°F) 20 Total Face Area (sq ft) 13.33 15.0 15.0 Rows...Fins/in. 1...10 1...10 1...10
HOT WATER COIL†
Max Working Pressure (psig) 150 Total Face Area (sq ft) 13.33 15.0 15.0 Rows...Fins/in. 2...8.5 2...12.5 2...12.5 Water Volume
(gal) 13.9 14.3
3
(ft
) 1.86 1.90
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
1
/
8
4...16 x 20 x 2
4...16 x 24 x 2
2...13/
8
8
2
2
1
/4 ODM/1 IDF
4...20 x 24 x 2
4...20 x 25 x 2
2...13/
8
4 Specifications subject to change without notice. 508 01 1603 01
Table 6 — Physical Data (SI) — 21 to 52 kW Cooling Units (FAS)
FAS UNIT 072 091 120 150 180
NOMINAL CAPACITY (kW) 21 26 35 43 52 OPERATING WEIGHT (kg)
Base Unit with TXV 173 175 184 304 311 Plenum 80 80 80 102 102
FANS
Qty...Diam. (mm) 1...381 1...381 1...381 2...381 2...381 Nominal Airflow (L/s) 1133 1604 1888 2360 2831 Airflow Range (L/s) 850-1416 1203-2006 1416-2360 1770-2949 2124-3539 Nominal Motor kW (Standard
Motor)
208/230-1-60 0.97 1.79 208/230-3-60 and 460-3-60 1.79 1.79 1.79 2.16 2.16 575-3-60 0.75 1.49 1.49 2.24 2.24
Motor Speed (r/s)
208/230-1-60 28.8 28.8 208/230-3-60 and 460-3-60 28.8 28.8 28.8 28.8 28.8 575-3-60 28.8 28.8 28.8 28.8 28.8
REFRIGERANT R-410A
Operating charge (kg) (approx per circuit)*
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (kPag) 4481 4481 4481 4481 4481 Face Area (sq m) 0.62 0.77 0.93 0.93 1.64 No. of Splits 11222 No. of Circuits per Split 12 15 9 12 16 Split Type...Percentage Face...50/50 Rows...Fins/m 4...591 4...591 4...591 4...591 4...591
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid
Refrigerant (ODF) Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...1 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (mm) 4...406 x 610 x 51
Access Location Either Side
STEAM COIL†
Max Working Pressure (kPag at 126°C)
Total Face Area (sq m) 0.62 0.62 0.62 1.24 1.24 Rows...Fins/m 1...355 1...355 1...355 1...394 1...394
HOT WATER COIL†
Max Working Pressure (kPag) 1034 Total Face Area (sq m) 0.62 0.62 0.62 1.24 1.24 Rows...Fins/m 2...335 2...335 2...335 2...335 2...335 Water Volume
(L) 31.4 31.4 31.4 52.6 52.6
3
(m
) 0.031 0.031 0.031 0.052 0.052
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
1.36 1.36 0.68/0.68 0.90/0.90 1.13/1.13
1
1...
/
8
5
/
8
2
2
2
1
/
2
1...11/
1...5/
1...21/
1...11/
1...11/
1...11/
8
8
2
2
2
2
2...11/
8
2...5/
8
1...21/
2
1...11/
2
1...11/
2
1...11/
5
2
/8 ODM / 11/4 IDF
2...11/
2...5/
1...21/
1...11/
8
8
2
2
2...11/
2...5/
1...21/
1...11/
1...2 1...2
1...2 1...2
4...406 x 508 x 51
4...406 x 610 x 51
138
8
8
2
2
508 01 1603 01 Specifications subject to change without notice. 5
Table 7 — Physical Data (SI) — 70 to 105 kW Cooling Units (FAS)
FAS UNIT 240 300 336
NOMINAL CAPACITY (kW) 70 87 105 OPERATING WEIGHT (kg)
Base Unit with TXV 331 477 482 Plenum 102 148 148
FANS
Qty...Diam. (mm) 2...381 2...457 2...457 Nominal Airflow (L/s) 3775 4119 5663 Airflow Range (L/s) 2831 – 4719 3539 – 5899 4247 – 7079 Nominal Motor kW (Standard Motor)
208/230-3-60 and 460-3-60 3.73 5.60 7.46 575-3-60 3.73 5.60 7.46
Motor Speed (r/s)
208/230-3-60 and 460-3-60 29.1 29.1 29.1 575-3-60 29.1 29.3 29.3
REFRIGERANT R-410A
Operating charge (kg) (approx per circuit)* 1.59 2.04 2.27
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (kPag) 4481 Face Area (sq m) 1.85 2.30 2.77 No. of Splits 222 No. of Circuits per Split 18 20 24 Split Type...Percentage Face...50/50 Rows...Fins/m 4...591 4...591 4...591
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 2...1 DX Coil — Liquid Refrigerant (ODF) 2...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...1/ Hot Water Coil, In (MPT) 1...2 Hot Water Coil, Out (MPT) 1...2 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (mm)
4...406 x 508 x 51
4...406 x 610 x 51
Access Location Either Side
STEAM COIL†
Max Working Pressure (kPag at 126°C) 138 Total Face Area (sq m) 1.24 1.39 1.39 Rows...Fins/m 1...394 1...394 1...394
HOT WATER COIL†
Max Working Pressure (kPag) 1034 Total Face Area (sq m) 1.24 1.39 1.39 Rows...Fins/m 2...335 2...493 2...493 Water Volume
(L) 52.6 54.1
3
(m
) 0.052 0.054
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
1
/
8
2...13/
8
8
2
2
1
/4 ODM/1 IDF
2...13/
8
4...508 x 610 x 51
4...508 x 635 x 51
6 Specifications subject to change without notice. 508 01 1603 01
Table 8 — Physical Data (English) — 6 to 15 Ton Heat Pump Units (FHS)
FHS UNIT 072 072**AA2 091 120 180
NOMINAL CAPACITY (Tons) 667.51015 OPERATING WEIGHT (lb)
Base Unit with TXV 381 381 385 427 713 Plenum 175 175 175 175 225
FANS
Qty...Diam. (in.) 1...15 1...15 1...15 1...15 2...15 Nominal Airflow (cfm) 2400 2400 3000 4000 6000 Airflow Range (cfm) 1800-3000 1800-3000 2250-3750 3000-5000 4500-7500 Nominal Motor Hp (Standard
Motor)
208/230-1-60 1.3 1.3 2.4 208/230-3-60 and 460-3-60 2.4 2.4 2.4 2.4 3.7 575-3-60 1.0 1.0 2.0 2.0 3.0
Motor Speed (rpm)
208/230-1-60 1725 1725 1725 208/230-3-60 and 460-3-60 1725 1725 1725 1725 1725 575-3-60 1725 1725 1725 1725 1725
REFRIGERANT R-410A
Operating charge (lb) (approx per circuit)*
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 650 Face Area (sq ft) 8.33 8.33 8.33 10.0 16.56 No. of Splits 11122 No. of Circuits per Split 15 12 12 9 10
Split Type...Percentage Face....50/50
Rows...Fins/in. 3...15 4...15 4...15 4...15 4...15
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid
Refrigerant (ODF) Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...1 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.) 4...16 x 24 x 2 4...16 x 24 x 2 4...16 x 24 x 2 4...16 x 24 x 2
Access Location Either Side
STEAM COIL†
Max Working Pressure (psig at 260°F)
Total Face Area (sq ft) 6.67 6.67 6.67 6.67 13.33 Rows...Fins/in. 1...9 1...9 1...9 1...9 1...10
HOT WATER COIL†
Max Working Pressure (psig) 150 Total Face Area (sq ft) 6.67 6.67 6.67 6.67 13.33 Rows...Fins/in. 2...8.5 2...8.5 2...8.5 2...8.5 2...8.5 Water Volume
(gal) 8.3 8.3 8.3 8.3 13.9
3
(ft
) 1.1 1.1 1.1 1.1 1.85
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
3.0 3.0 3.0 2.0/2.0 3.0/3.0
1
1...
/
8
5
/
8
2
2
2
1
/
2
1...11/
1...5/
1...21/
1...11/
1...11/
1...11/
8
8
2
2
2
2
1...11/
8
1...5/
8
1...21/
2
1...11/
2
1...11/
2
1...11/
5
2
/8 ODM / 11/4 IDF
2...11/
2...5/
1...21/
1...11/
1...11/
1...11/
8
8
2
2
2
2
2...11/
2...5/
1...21/
1...11/
1...2
1...2
4...16 x 20 x 2
4...16 x 24 x 2
20
8
8
2
2
508 01 1603 01 Specifications subject to change without notice. 7
Table 9 — Physical Data (English) — 20 Ton Heat Pump Units (FHS)
FHS UNIT 240
NOMINAL CAPACITY (Tons) 20 OPERATING WEIGHT (lb)
Base Unit with TXV 720 Plenum 140
FANS
Qty...Diam. (in.) 2...15 Nominal Airflow (cfm) 8000 Airflow Range (cfm) 6000-10000 Nominal Motor Hp (Standard Motor)
208/230-3-60 and 460-3-60 5.0 575-3-60 5.0
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1745 575-3-60 1745
REFRIGERANT R-410A
Operating charge (lb) (approx per circuit)* 3.5/3.5
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 650 Face Area (sq ft) 19.9 No. of Splitsno 2 No. of Circuits per Split 2
Split Type...Percentage Face....50/50
Rows...Fins/in. 4...15
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 2...1 DX Coil — Liquid Refrigerant (ODF) 2...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...2 Hot Water Coil, Out (MPT) 1...2 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.)
Access Location Right or Left Side
STEAM COIL†
Max Working Pressure (psig at 260°F) 20 Total Face Area (sq ft) 13.33 Rows...Fins/in. 1...10
HOT WATER COIL†
Max Working Pressure (psig) 150 Total Face Area (sq ft) 13.33 Rows...Fins/in. 2...8.5 Water Volume
(gal) 13.9
3
(ft
) 1.85
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
1
/
8
8
2
2
1
/4 ODM/1 IDF
4...16 x 20 x 2
4...16 x 24 x 2
8 Specifications subject to change without notice. 508 01 1603 01
Table 10 — Physical Data (SI) — 21 to 52 kW Heat Pump Units (FHS)
FHS UNIT 072 072**AA2 091 120 180
NOMINAL CAPACITY (kW) 21 21 26 35 52 OPERATING WEIGHT (kg)
Base Unit with TXV 173 173 175 194 323 Plenum 80 80 80 80 102
FANS
Qty...Diam. (mm) 1...381 1...381 1...381 1...381 2...381 Nominal Airflow (L/s) 1133 1133 1604 1888 2831 Airflow Range (L/s) 850-1416 850-1416 1203-2006 1416-2360 2124-3539 Nominal Motor kW (Standard
Motor)
208/230-1-60 0.97 0.97 1.79 208/230-3-60 and 460-3-60 1.79 1.79 1.79 1.79 2.76 575-3-60 0.75 0.75 1.49 1.49 2.24
Motor Speed (r/s)
208/230-1-60 28.8 28.8 28.8 208/230-3-60 and 460-3-60 28.8 28.8 28.8 28.8 28.8 575-3-60 28.8 28.8 28.8 28.8 28.8
REFRIGERANT R-410A
Operating charge (kg) (approx per circuit)*
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (kPag) 4482 Face Area (sq m) 0.77 0.77 0.77 0.93 1.54 No. of Splits 11122 No. of Circuits per Split 15 12 12 9 10 Split Type...Percentage Face...50/50 Rows...Fins/m 3...591 4...591 4...591 3...591 4...591
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid
Refrigerant (ODF) Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...1 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (mm) 4...406 x 610 x 51 4...406 x 610 x 51 4...406 x 610 x 51 4...406 x 610 x 51
Access Location Either Side
STEAM COIL†
Max Working Pressure (kPg at 126°C)
Total Face Area (sq m) 0.62 0.62 0.62 0.62 1.24 Rows...Fins/in. 1...355 1...355 1...355 1...355 1...394
HOT WATER COIL†
Max Working Pressure (kPag) 1034 Total Face Area (sq m) 0.62 0.62 0.62 0.62 1.24 Rows...Fins/m 2...335 2...335 2...335 2...335 2...335 Water Volume
(L) 31.4 31.4 31.4 31.4 52.6
3
(m
) 0.031 0.031 0.031 0.031 0.052
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
1.36 1.36 1.36 0.91/0.91 1.36/1.36
1
1...
/
8
5
/
8
2
2
2
1
/
2
1...11/
1...5/
1...21/
1...11/
1...11/
1...11/
8
8
2
2
2
2
1...11/
8
1...5/
8
1...21/
2
1...11/
2
1...11/
2
1...11/
5
2
/8 ODM / 11/4 IDF
2...11/
2...5/
1...21/
1...11/
1...11/
1...11/
8
8
2
2
2
2
2...11/
2...5/
1...21/
1...11/
1...2
1...2
4...406 x 508 x 51
4...406 x 610 x 51
138
8
8
2
2
508 01 1603 01 Specifications subject to change without notice. 9
Table 11 — Physical Data (SI) — 70 kW Heat Pump Units (FHS)
FHS UNIT 240
NOMINAL CAPACITY (kW) 70 OPERATING WEIGHT (kg)
Base Unit with TXV 326 Plenum 44
FANS
Qty...Diam. (mm) 2...381 Nominal Airflow (L/s) 3775 Airflow Range (L/s) 2831-4719 Nominal Motor kW (Standard Motor)
208/230-3-60 and 460-3-60 3.73 575-3-60 3.73
Motor Speed (r/s)
208/230-3-60 and 460-3-60 29.1 575-3-60 29.1
REFRIGERANT R-410A
Operating charge (kg) (approx per circuit)* 1.59/1.59
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (kPag) 4482 Face Area (sq m) 1.85 No. of Splits 2 No. of Circuits per Split 2 Split Type...Percentage Face...50/50 Rows...Fins/m 591
PIPING CONNECTIONS
Quantity...Size (in.)
DX Coil — Suction (ODF) 2...1 DX Coil — Liquid Refrigerant (ODF) 2...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...2 Hot Water Coil, Out (MPT) 1...2 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (mm)
4...406 x 610 x 51
4...406 x 508 x 51
Access Location Right or Left Side
STEAM COIL†
Max Working Pressure (kPag at 126°C) 138 Total Face Area (sq m) 1.24 Rows...Fins/m 1...394
HOT WATER COIL†
Max Working Pressure (kPag) 1034 Total Face Area (sq m) 1.24 Rows...Fins/m 2...335 Water Volume
(L) 52.6
3
(m
) 0.052
LEGEND
DX Direct Expansion TXV — Thermostatic Expansion Valve
* Units are shipped without refrigerant charge. † Field-installed accessory only.
1
/
8
8
2
2
1
/4 ODM/1 IDF
10 Specifications subject to change without notice. 508 01 1603 01
Fig. 1 — Unit Dimensions (6-10 Ton Units)
508 01 1603 01 Specifications subject to change without notice. 11
Fig. 2 — Unit Dimensions (12.5 to 20 tons)
12 Specifications subject to change without notice. 508 01 1603 01
Fig. 3 — Unit Dimensions (25 and 30 tons)
508 01 1603 01 Specifications subject to change without notice. 13
MODEL SERIES
Position Number
Type
Voltage
Fan Motor Options
Indoor Coil
0 = Single Speed Indoor Fan Motor 2 = Two Speed Indoor Fan Motor Controller (VFD)
A = Standard - Unpainted B = Painted cabinet (Gray)
A = Standard
Notes:
All FAS072-150 units and FHS 072-120 units with a “M” voltage designation are triple voltage; i.e., 208/230/460-3-60. FAS 180 units are also triple voltage in the “M” configuration unless the High Static motor option is used. “M” voltage is not available on 2-speed indoor fan motor option.
Single-phase 072 and 091 units designate standard motor and high static drive.
Painted Cabinet Options
A = Cu/Al
Future Use0 = Future Use
Eciency
072 = 6 Tons (1 circuit)
091 = 7.5 Tons (1 circuit) 120 = 10 Tons (2 circuit) 150 = 12.5 Tons (2 circuit) (FAS units only) 180 = 15 Tons (2 circuit)
240 = 20 Tons (2 circuit)
300 = 25 Tons (2 circuit) (FAS units only)
336 = 30 Tons (2 circuit) (FAS units only)
K = 208/230−1−60
H = 208/230−3−60
M = 460/208/230−3−60
L = 460−3−60
S = 575−3−60
A = Future Use
A = Standard Static Standard Efficiency Motor / Standard Drive
• 6 to 15 ton 208/230v, 460v, 575v-3-60, 6 and 7.5 ton 208/230-1-60, 1-speed
all 2-speed
B = High St
atic Standard Efficiency Motor / High Drive
• 6 to 15 ton 208/230V, 460v, 6 to 10 ton 575v-3-60, 1-speed
all 2-speed
D = Standard Static High Efficiency Motor / Standard Drive
• 20, 25, 30 ton all 3 phase
E = High Static High Efficiency Motor / High Drive
• 15 to 30 ton all 3 phase
F = R-410A Fan Coil Unit
A = Air Conditioning (Cooling Only)
H = Heat Pump
S = Standard Efficiency
Nominal Tonnage
Future Use
Fan Spee
d Controller
FAS09 1MAAA0 A0A 1
23
4
5
6
7
89
10 11
12
13
14

Unit Positioning

The unit can be mounted on the floor for vertical applica­tion with return air entering the face of the unit and supply air discharging vertically through the top of the unit. The unit can also be applied in a horizontal arrangement with return air entering horizontally and the supply air discharg­ing horizontally. When applying the unit in a horizontal ar­rangement, ensure the condensate drain pan is located at the bottom center of the unit for adequate condensate dis­posal. See Fig. 6 for condensate connections for each unit position.
Fig. 4 — Model Number Nomenclature
Typical positioning and alternate return air locations are shown in Fig. 6. Alternate return air locations can be used by moving the unit panel from the alternate return air loca­tion to the standard return air location. Refer to overhead suspension accessory drawing (Fig. 7) for preferred sus­pension technique. The unit needs support underneath to prevent sagging.
IMPORTANT: Do NOT attempt to install unit with return air entering top panel of unit. Condensate will not drain from unit.
14 Specifications subject to change without notice. 508 01 1603 01
Loading...
+ 30 hidden pages