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EasyCoder 501 SA

Intermec EasyCoder 501 SA, EasyCoder 501E, EasyCoder 501S, EasyCoder 501XP, EasyCoder 601 Installation Instructions Manual

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EasyCoder 501/601
Industrial Interface Kit
P/N 1-960343-02 Edition 2 September 1998
Installation Instructions
1
Note: Illustrations show an EasyCoder 501. The principles for fitting this optional equipment in an EasyCoder 601 are exactly the same.
INDUSTRIAL INTERFACE KIT
The Industrial Interface Board adds one serial communication port ("uart3") and one connector with four IN and four OUT ports to the standard serial communication port ("uart1:").
The IN/OUT ports provide an interface between the printer and various types of external equipment, such as gates, conveyor belts, wrappers etc. The input and output signals can be read or initiated by means of Intermec Fingerprint instructions. Thereby the printer can be used to control the external devices – or be controlled by them – according to the program.
The printer'sfirmware detects when an Industrial Interface Board is installed and adds communication and buffer setup options for the communication port "uart3:".
When an Industrial Interface Board is fitted, the following types of interfaces become available:
"uart1:"
Fitted on printer's CPU board.
RS 232C Standard. Selected by strap. RS 422 or 20 mA CL Option. Additional circuits required.
"uart3:"
Fitted on Industrial Interface Board.
RS 232C
IN/OUT connector
Fitted on Industrial Interface Board.
4 input channels The software can read the status of four different
input signals.
4 output channels The software can set four different signals to either
open or closed contact and also read their status.
The Industrial Interface Kit consists of:
• 1 Interface board assy.
• 2 Screws MRX-Z 3 × 6 FZB (not intended for EasyCoder 501/
601)
• This Installation Instruction
Introduction
EasyCoder 501/601 Industrial Interface Kit Installation Instructions Edition 2, September 1998 Part No. 1-960343-02
230V
0
"uart1:"
IN/OUT ports
"uart3:"
2
The only tool required is a Torx #T10 screwdriver.
❑ Turn off the power and remove the power cord. ❑ Remove the communication cable from communication port
"uart1:".
❑ Open the right hand door. ❑ Remove the eight Torx screws that hold the cover over the left
part of the printer (see illustration below).
❑ Remove the cover.
Continued!
INDUSTRIAL INTERFACE KIT, cont'd.
Step-by-Step Installation Instructions
Communication
Port "uart1:"
0
230V
Power
Switch
Power Cord
Receptacle
Screws (4x)
Cover
Screws (4x)
3
❑ Remove the existing cover plate. ❑ Make sure that the CPU board is strapped and equipped for the
desired type of communication on "uart1:" (see the EasyCoder 501 or EasyCoder 601 Technical Manual). Once the interface
board has been fitted, it will be difficult to access the rear part of the CPU board.
❑ Fit the required straps on the Industrial Interface Board as
described on page 5.
❑ Connect the cable from the interface board to connector P-4 at
the bottom rear corner of the CPU board. Be careful so the interface board and the CPU board do not come in contact with each other, which possibly may cause damage or short-circuiting.
❑ Fit the interface board assembly to the printer's rear plate from
the inside as illustrated below using the same screws that held the removed cover plate.
Continued!
INDUSTRIAL INTERFACE KIT, cont'd.
Step-by-Step Installation Instructions, cont'd.
P2P6P7P8
123123123123
P1
Industrial
Interface Board
Connect to P-4
on CPU Board
Rear Plate
Screw
Screw
Female DB15
I/O Connector
Female DB25
Connector
"uart3:"
4
INDUSTRIAL INTERFACE KIT, cont'd.
Step-by-Step Installation Instructions, cont'd.
❑ Reassemble the printer in reverse order. ❑ Connect the communication cables to their respective connec-
tors. Please refer to page 6 for pinout descriptions.
❑ Connect the power cord and turn on the power. ❑ If you intend to use the communication port "uart3:" (RS 232C),
set up its communication and buffer parameters as described in the EasyCoder 501 or EasyCoder 601 Technical Manual.
230V
0
"uart1:"
"uart3:"
IN/OUT
Ports
Industrial Interface
Board Assy.
5
INDUSTRIAL INTERFACE KIT, cont'd.
Straps
Communication Port "uart3:"
RS 232C:
There are no straps for controlling the RS 232C interface on "uart3:".
External +5V:
External +5V ( max. 200 mA) can be made available on pin 16 by fitting a strap on P-1.
Be careful not to enable this option unintentionally, which may cause harm to the connected terminal, computer or other device.
In/Out Connector
In/Out port 201-204:
One relay for each port switches the OUT signal to open or closed as PORTOUT ON/OFF statements are executed in the program.
Four straps, P-2, P-6, P-7 and P-8, control the relation between relay and output signal on output ports 201–204 respectively:
PORTOUT stmt Strap between pins OUT signal
PORTOUT (<nexp>) ON 1–2 (upper position) Open PORTOUT (<nexp>) ON 2–3 (lower position) Closed PORTOUT (<nexp>) OFF 1–2 (upper position) Closed PORTOUT (<nexp>) OFF 2–3 (lower position) Open
P4
P2
P3
P5
P6P7P8
123123123123
P1
"uart3:"
I/O connector
P-6
P-8
P-1
P-2
P-7
6
Pin "uart3:" Remarks Pin In/Out connector Remarks
DB25 female DB15 female
1 GNDC Cable shield 1 OUT 201 See example on next page 2 TXDB Transmitted data from printer 2 OUT 201 3 RXDB Received data to printer 3 OUT 202 4 RTSB RTS from printer 4 OUT 202 5 CTSB CTS to printer 5 OUT 203 6 DRSB DSR to printer 6 OUT 203 7 GNDI Signal ground 7 OUT 204 8 – not used 8 OUT 204
9 – not used 9 IN 101 See example on next page 10 – not used 10 IN 101 11 – not used 11 IN 102 12 – not used 12 IN 102 13 – not used 13 IN 103 14 – not used 14 IN 104 15 – not used 15 IN 103/104 16 +5VEXT + 5V max 200 mA* 17 – not used 18 – not used 19 – not used 20 DTRB DTR pemanently high 21 – not used 22 – not used 23 – not used 24 – not used 25 – not used
*/. If strap fitted on P-1
INDUSTRIAL INTERFACE KIT, cont'd.
Connector Configuration
"uart3:" is a DB25 female connector. The In/Out connector is a DB15 female connector.
The mounting holes are connected to chassis ground.
OUT signals are controlled by means of PORTOUT (<nexp>) ON|OFF statements.
IN and OUT signals are read by means of PORTIN (<nexp>) functions.
Also see Intermec Fingerprint 6.13 Programmer's Manual.
7
INDUSTRIAL INTERFACE KIT, cont'd.
Connector Configuration, cont'd.
IN1
9
10
P-3
TIL193B
R5 R6
C10
Example of an IN port
Signal Min. Typical Max.
Input Voltage High 10V 24V 40V Input Voltage Low -1V 0V 1V
Example of an OUT port
+5V
1
2
P-3
REL1
1
OUT1
P-2
32
Max AC Load Breaking Capacity
Max. DC Load Breaking Capacity
1
0.5
0.1 10 20 30 40 50 100
DC Voltage (VDC)
a: resistive load b: inductive load L/R=20 ms
DC current (A)
a
b
Current max. 1 A Switching power max. 100VA AC Switching voltage max. 100V AC
8
Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec Printer AB.
© Copyright Intermec PTC AB, 1998. All rights reserved. Published in Sweden. EasyCoder and Fingerprint are registered trademarks of Intemec Technologies Corp.
Torx is a registered trademark of Camcar Division of Textron Inc.
NOTES
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