Intermec 6300 SERIES User Manual

User ’s Guide

P/N 961-028-083

Revision A

May 1996

P/N 961-028-083 Revision A

*961028083

6300 SERIES

Hand-Held Computer

" NOTICE This publication contains information proprietary to Intermec Technologies Corporation. It is

being supplied to you with the express understanding that the information contained herein is
for the benefit of the contracting party only, and may not be copied, distributed, or displayed to
third parties without the express written consent of Intermec Technologies Corporation, and
shall be returned to Intermect Technologies Corporation upon written request. If a purchase,
license, or nondisclosure agreement has been executed, the terms of that agreement shall gov­ern this document.

This publication is furnished for information only, and the information in it is subject to change
without notice. Although every effort has been made to provide complete and accurate
information, Intermec Technologies Corporation assumes no responsibility or liability for any
errors or inaccuracies that may appear in this document.

We welcome your comments concerning this publication. Although every effort has been made
to keep it free of errors, some may occur. When reporting a specific problem, please describe it
briefly and include the book title and part number, as well as the paragraph or figure number
and the page number.

Send your comments to:
Intermec Technologies Corporation
Publications Department
550 Second Street SE
Cedar Rapids, Iowa 52401
Telephone [phone]
Faxsimile [phone]

 Registered trademark; Marca Registrada by Intermec Technologies Corporation Mobile Sys-

tems Division, Cedar Rapids, Iowa, U.S.A.



Trademark, Intermec Technologies Corporation, Cedar Rapids, Iowa, U.S.A.

 Copyright 1996 Intermec Technologies Corporation. All rights reserved.

Acknowledgments

AS/400, IBM, IBM PC, Micro Channel, PS/2, and OS/2 are registered trademarks and
AIX and Presentation Manager are trademarks of International Business Machines

Corporation.

FCC Computer Compliance

" NOTICE

This equipment meets Class B digital device limits per Part 15 of FCC Rules. These limits
protect against interference in a residential area. It emits, uses, and can radiate radio frequency
energy. If you do not install and use the equipment according to its instructions, it may inter­fere with radio signals. However, these is no guarantee that interference will not occur in a
particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning our equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:

" Reorient or relocate the radio or television receiving antenna.
" Increase the separation between the computer equipment and receiver.
" Connect the equipment into an outlet on a circuit different from that to which the

radio or television receiver is connected.

" Consult the dealer or an experienced radio or television technician for help.

Canadian Computer Compliance

This Class B digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.

Cet appareil numerique de la classe B respecte toutes les exigences du Reglement sur le mate­rial boilleur du Canada

Telephone Installation Warning Notices

The following notices apply to equipment that may be connected to telephone lines or systems.
For your personal safety, and to protect this equipment from potential electrical or physical
damage, do NOT connect equipment to telephone lines or data communication equipment
unless the following warnings have been read, understood, and complied with.

" Never install telephone wiring during a lightning storm.
" Never install telephone jacks in wet locations unless the jack is specifically de-

signed for wet locations.

" Never touch uninsulated telephone wires or terminals unless the telephone line has

been disconnected at the network interface.

" Use caution when installing or modifying telephone lines.
" Avoid using telephone (other than cordless type) during an electrical storm. There

may be a remote risk of electric shock from lightning.

" Do not use the telephone to report a gas leak in the vicinity of the leak.

Installation du téléphone : avertissements

Les avertissements qui suivent s’appliquent à tout équipement qui peut être branché aux lignes
ou systèmes téléphoniques. Pour votre sécurité personnelle et pour protéger l’équipement de
tout dommage électrique ou physique potentiel, NE PAS brancher un ordinateur tablette
électronique ou ses périphériques aux lignes téléphoniques ou équipements avant que les
avertissements suivants aient été lus, compris et observés :

" Ne jamais installer de câblage téléphonique pendant un orage électrique.
" Ne jamais installer de prise téléphonique dans un endroit humide à moins que la

prise ait été spécifiquement conçue pour être utilisée dans les endroits humides.

" Ne jamais toucher les fils de téléphone ou de l’équipement terminal non isolés à

moins que la ligne téléphonique n’ait été débranchée de l’interface réseau.

" User de prudence lors de l’installation ou de la modification de lignes téléphoni-

ques.

" Éviter d’utiliser un téléphone (autre qu’un appareil téléphonique sans fil) pendant

un orage électrique. Il pourrait y avoir un faible risque d’électrocution par la
foudre.

" Ne pas utiliser le téléphone afin de signaler une fuite de gaz à proximité de la fuite.

CONTENTS "

6300 SERIES User’s Guide i

CONTENTS

""""""""""""""""""""""""""""

SECTION 1

General Information

About this Manual 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Organization 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Sections 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section I General Information 1-2. . . . . . . . . . . . . . . . . . . . . . . . .

Section II Terminal Operation 1-2. . . . . . . . . . . . . . . . . . . . . . . . .

Section III Terminal Maintenance 1-2. . . . . . . . . . . . . . . . . . . . . .

Section IV Vehicle Installation 1-2. . . . . . . . . . . . . . . . . . . . . . . .

Appendixes 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminal Description 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Portable Terminals 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6300 SERIES Terminals 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software Compatibility 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminal Description 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keyboard 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compartment doors 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Options and Accessories 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal Charger 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Pods 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Integrated Scanner Pod 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connectors 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

ii 6300 SERIES User’s Guide

SECTION 2

Operation

General Information 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Batteries 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Battery Installation 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charging 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCMCIA cards 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing PC Cards 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing PC Cards 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reset Switch 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminal Startup 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Startup Procedures 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3

Maintenance

Introduction 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Procedures 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Battery Pack 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Low Battery Indications 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charging the Main Battery

(inside the terminal) 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charging the Main Battery

(out of the terminal) 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The Personal Charger 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal Charge 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal Charger Use 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“Conditioning” Charge Cycle 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charging Recommendations 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal Charger LED Status Indicators 3-6. . . . . . . . . . . . . . . . . . . . . .

Disassembly Information 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limitations 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Precautions 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Handstrap 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust Handstrap 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace Handstrap 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

6300 SERIES User’s Guide iii

Backup Battery Information 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backup Battery Life 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dead Backup Battery 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backup Battery Type 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backup Battery Location 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backup Battery Replacement 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identify Pod 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Pod 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Backup Battery (standard pod) 3-12. . . . . . . . . . . . . . . . .

Replacing the Backup Battery (accessory pods) 3-13. . . . . . . . . . . . . . . .

First 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Pod 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanner Pod 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the Backup Battery 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reassemble the Terminal 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanner and Serial Pods 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disconnect Modem Board 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the Backup Battery 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reassemble the Terminal 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial Pod Interrupt Selection 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Default Setting 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Setting 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change the Jumper 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Change File Settings 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning Instructions 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Case and Display 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keyboard 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Surface Connectors 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Factory Service 3-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Service Information Card 3-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4

Vehicle Installation

Vehicle Dock Installation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools Required 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Procedures 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to Vehicle Installation 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

iv 6300 SERIES User’s Guide

Power Cable Routing 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Length 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

When Installing a Printer 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Installation 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Guidelines 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Cable Connections 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Cable Completion 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cut and Strip the Battery Cable 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prepare the Cable Ends 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection to Side-mounted Terminals 4-7. . . . . . . . . . . . . . . . . .

Connection to Top-mounted Terminals 4-8. . . . . . . . . . . . . . . . . . .

Secure the Power Cable 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fasten Ground Cable 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical Installation 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Final Connections 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vehicle Dock Alone 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vehicle Dock and Printer 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX A

Utilities Program

Introduction A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Program Conventions A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Screens A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up Menus A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drop Down Lists A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keyboard Standards A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Screen Diagrams A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Menu Entry Point A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Language Selection Menu A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Program Load/Main Menu A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drop Down B A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up A A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up C & D A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up E A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modem Parameters A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drop Down A1 A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up A A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up A16 A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

6300 SERIES User’s Guide v

Communication Status A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up A A 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Comm Settings Menu A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Advanced Utilities Menu A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up A A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pop-Up D1 A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX B

Bar Code Symbologies

Introduction B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bar Code Symbology B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPC B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EAN B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Codabar B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C11 (Code 11) B-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C39 B-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extended Code 39 (Concatentation) B-6. . . . . . . . . . . . . . . . . . . . . . . . .

Encoded Code 39 (Full ASCII) B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C93 B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C128 B-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 of 5 (Straight 2 of 5) B-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I 2 of 5 B-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CI 2 of 5 B-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plessey B-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX C

Integrated Scanner Information

Introduction C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Instructions C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

vi 6300 SERIES User’s Guide

APPENDIX D

Radio Terminal Information

Introduction D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio Data Network Information D-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Local Area Network D-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wide Area Network D-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio/Telephone Network D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reliable Communication D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interference D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weather-related Interference D-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Interference D-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Man-Made Electrical Interference D-5. . . . . . . . . . . . . . . . . . . . . . .

Some general rules are: D-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Norand recommends: D-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio Reliability D-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installed Radio Products D-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCMCIA Radio or Radio Modem D-9. . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Instructions D-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ericsson Card Installation D-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmit Battery Maintenance (Ericsson Card) D-12. . . . . . . . . . . . . . . .

APPENDIX E

Infrared Interface Information

Operation E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

6300 SERIES User’s Guide vii

FIGURES

Figure 1-1 The 6300 SERIES Terminal 1-5. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1-2 Compartment Doors 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1-3 Options and Accessories 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1-4 Terminal with Integrated Scanner 1-9. . . . . . . . . . . . . . . . . . . . . .

Figure 1-5 Connectors (terminal shown inverted) 1-10. . . . . . . . . . . . . . . . . .

Figure 2-1 Install Main Battery 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2-2 Charging Configurations 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2-3 Memory Card Slots 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2-4 Reset Switch 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-1 Out-of-Terminal Charge 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-2 Personal Charger Status Indicators (LEDs) 3-6. . . . . . . . . . . . . . .

Figure 3-3 Replacing the Handstrap 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-4 Pod Identification 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-5 Standard Pod 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-6 Backup Battery in Terminal 3-12. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-7 Backup Battery in Scanner Pod 3-15. . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-8 Serial Pod Cable Detail 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-9 Serial Pod Jumper Settings 3-19. . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-1 Strip the Battery Cable 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-2 Prepare Cable Ends 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-3 Side-mount Battery Terminals 4-7. . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-4 Top-mount Battery Terminals 4-8. . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-5 Secure Cable 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-6 Adjustable Mount and Dock 4-10. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-7 Dock Connections 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-8 Terminal in Vehicle Dock 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-9 Vehicle Dock (handle shown in released position) 4-13. . . . . . . . .

Figure C-1 Integrated Scanner C–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure D-1 PCMCIA Radio or Radio Modem D-9. . . . . . . . . . . . . . . . . . . . .

Figure D-2 Ericsson Modem PCMCIA Card D-10. . . . . . . . . . . . . . . . . . . . . .

Figure D-3 Ericsson Card Installation D-11. . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure D-4 Transmit Battery (Ericsson Card) D-12. . . . . . . . . . . . . . . . . . . . . .

Figure E-1 Infrared Printer Use E-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS "

viii 6300 SERIES User’s Guide

SECTION 1  General Information

6300 SERIES User’s Guide 1-1

Section 1

General Information



About this Manual

Organization

This manual is divided into four sections plus appendixes. Sections I,
II, and III are for the endĆuser, and Section IV is intended for the veĆ
hicle installation technician. The main sections are:

 Section I General Information

 Section II Terminal Operation

 Section III Terminal Maintenance

 Section IV Vehicle Installation

 Appendixes

SECTION 1  General Information

1-2 6300 SERIES User’s Guide

Summary of Sections

Section I General Information

Tells how this manual is organized, contains a summary of each secĆ
tion, and describes the terminal and available options.

Section II Terminal Operation

Tells how to prepare the terminal for operation.

Section III Terminal Maintenance

This section contains routine care and maintenance instructions, and a
general troubleshooting guide.

Section IV Vehicle Installation

This section tells how to wire and install a vehicle mount.

Appendixes

These contain firmware and optional hardware information.

SECTION 1  General Information

6300 SERIES User’s Guide 1-3

Terminal Description

Portable Terminals

HandĆHeld Computers (also called portable terminals," or simply terĆ
minals") are used by mobile workers to quickly and accurately capture
information, print reports, dispatch competitive analysis, and to supĆ
port field maintenance and sales automation.

Technical advancements help make today's handĆheld computers suitĆ
able for many new uses.

These units are batteryĆoperated, making them extremely portable and
wellĆsuited to route industries such as beverage, bakery, snack, and
dairy distribution operations. Programs or data are loaded (downĆ
loaded") into the handĆheld computer from a PC or mainframe. DeĆ
pending upon the options built into the terminal, entries are made via
screen contact, a keyboard or via scanner. The handĆheld computer
typically contains (or can access) a database with customer and prodĆ
uct information. It performs calculations based on product movement,
sends information to a printer, and often sends data to a host computer
at the end of the work day.

6300 SERIES Computer

The 6300 SERIES computer is a versatile portable data collection deĆ
vice. It offers a large, easyĆtoĆread display, both keyboard and displayĆ
direct inputs, and the computing power and speed of a 386 processor.
With extensive memor y options and MSĆDOS compatibility, the 6300
Computer can be expanded to do many tasks beyond data collection.

SECTION 1  General Information

1-4 6300 SERIES User’s Guide

Software Compatibility

Each 6300 SERIES terminal is loaded at the factory with software for
battery charging, and for communicating to peripheral devices. The
terminal also contains a software interface for display control when
using windowsĆtype programs. Both penĆbased and touchĆscreen inĆ
terfaces are provided when the terminal has those options.

Since the terminal contains an MSĆDOS compatible processor, there
are many general programs and publications available for the terminal.
Programmers may be interested in commercial penĆbased application
development tool kits such as:

DOSĆbased applications

 Power Pen Pal*

 Professional Pen Pal

 PenRight! Pro* with Borland* or Microsoft C

Microsoft * Windows 3.1 and Windows for Pen Computing*

 Microsoft Visual Basic for Windows

 Borland C++

Terminal Description

The illustrations that follow will familiarize you with the external feaĆ
tures of the model 6300 SERIES terminal.

At the beginning of each work day you should inspect the terminal and
make sure that the following components are secure:

 Battery compartment door

 Memory card door

 HandĆhold or accessory pod

 handstrap

 External connectors

Correct any problems discovered during this inspection before using the
terminal.

SECTION 1  General Information

6300 SERIES User’s Guide 1-5

1. Battery compartment door

2. PC card door

3. Display

4. Pod (on bottom)

5. Handstrap (on bottom)

6. Surface connector (on bottom)

7. 4-way cursor key

8. 28-pin connector

9. Keypad

10. Suspend/Resume switch

1

2

3

4,5,6

9

7

10

Figure 1Ć1

The 6300 SERIES Terminal

8

Display

The display shows status messages, keyedĆin entries, the most recent
scan, customer or product lists, calculations, and prompts inviting a
response from you.

You can use the keyboard, a scanner, or physically touch the display
(use only your finger or the special stylus provided with the terminal)
to make manual entries.

An adjustable backlight brightens the display in poor lighting condiĆ
tions. Display contrast is adjustable for best viewing, and then autoĆ
matically compensates for ambient temperature variations.

SECTION 1  General Information

1-6 6300 SERIES User’s Guide

A special lens coating protects the display from scratches or other
damage that could make the display difficult to read.

An audible buzzer warns of power problems, while the display shows
power status messages, as shown below.

Displayed Message Meaning Action

Main Batter y Low

(three beeps")

First indication of a low
main battery pack. Charge
or replace fairly soon.

30 minutes of battery life

left

(will change to 20, then 10 minutes,

and finally 0 minutes).

Second or subsequent inĆ
dication that less run time
remains than before.

Power Failure

(one beep")

Main Battery Pack severely
depleted or missing entirely.

Backup Battery Low

(three beeps")

Ensure switch is ON; if yes,
then replace battery soon.

Keyboard

The keyboard has a fourĆcorner cursor key (right/left/up/down ), a
YES/ENT (enter") key, a NO (skip") key, a SHIFT key, a DEL (deĆ
lete") key, a TAB key, an ESC (escape") key, a NEXT (menu or
screen) key, and numeric keys 0 thru 9. Custom keyboard overlays
identify additional, softwareĆcontrolled key functions.

SECTION 1  General Information

6300 SERIES User’s Guide 1-7

Compartment doors

There are two compartment doors located on the displayĆend of the
terminal. A battery compartment is located behind the narrow door,
while two PC Card slots are located behind the wide door. Open doors
by turning the latch knob a quarter turn (counterclockwise) toward
the unlocked padlock symbol, then pulling the middle edge of the door
outward. Certain PC Card options require a custom compartment
door (not shown). Unscrew the two corner screws to open this door.



NOTE: Turn latch knobs 1/4-turn counterclockwise (toward the “unlock” icon) to open

2

1. PC Card door

2. Battery compartment door

3. Latch knobs

1

3

Figure 1Ć2

Compartment Doors

SECTION 1  General Information

1-8 6300 SERIES User’s Guide

Options and Accessories

Personal Charger

A Personal Charger is available for recharging batteries out of the terĆ
minal. It is powered by a small power supply that plugs directly into a
wall outlet. The Maintenance section of this manual tells you how to
use the Personal Charger.

Accessory Pods

Accessory Pods may contain a radio, a modem interface, an integrated
scanner, or combinations of these devices to greatly expand the termiĆ
nal capabilities. Many accessory pods are still under development.

Personal Charger

Integrated Scanner Module

Option (radio) Module

Figure 1Ć3

Options and Accessories

SECTION 1  General Information

6300 SERIES User’s Guide 1-9

Integrated Scanner Pod

A removable pod on the bottom of the terminal provides a handĆhold
for the terminal. The standard pod is easily removed when installing
upgrades (an accessory pod) or when replacing the backup battery.

When a terminal has an accessory pod, the backup batter y may be loĆ
cated in the pod. This makes that battery more accessible to you when
it must be replaced.

A terminal with an integrated scanner is shown below.

1

1. 6300 SERIES Terminal

2. Scan window

3. Scan activate switch

3

2

3

Figure 1Ć4

Terminal with Integrated Scanner

SECTION 1  General Information

1-10 6300 SERIES User’s Guide

Connectors

Surface connectors on the back of the terminal make contact with the
mating connector in docking devices.

A microĆminiature 28Ćpin connector on the bottom of the standard terĆ
minal connects to peripheral communication and charging cables when
docking devices are not available. Some terminals may have an optionĆ
al infrared communication interface instead of the 28Ćpin connector.

If the terminal contains an optional internal modem, an RJĆ11 jack, loĆ
cated on the accessory pod, allows connection to the telephone line.

1

1. Surface connector contacts

2. Stylus storage

3. 28-pin Micro miniature connector
(or, optional infrared interface)

2

3

Figure 1Ć5

Connectors

(terminal shown inverted)

SECTION 1  General Information

6300 SERIES User’s Guide 1-11

6300 SERIES

Specifications

Physical

Size 8.75" x 5.5" x 2.0" (LWH)

Weight 32 oz. (without battery)

Environmental

Operating temp. -4 to +122°F

Storage temp. -22 to +158

°

F

Humidity 5 to 95% nonĆcondensing

Electrical

Power Sources 1400 mAh nickelĆcadmium pack (standard)

1800 mAh nickel metal hydride pack (optional)
via external power sources (AC or DC)

Charging batter y packs charge internally or externally

(fully charged in 4 hours, or less)

Communication RSĆ232 and RSĆ485 interfaces

External keyboard interface
Ethernet inter face
RJĆ11 jack (with optional modem)

Standards FCC Class B
Processor

Standard RAM 4MB

Optional RAM 2, 4, and 8MB expansion modules

Flash RAM 1Mb

Card options two PCMCIA type II slots, or

one PCMCIA type III slot

Display

Type VGA (16 gray scales)

Size 320 (width) X 480 (length) pixels

Features temperatureĆcompensated contrast

touchĆscreen

SECTION 1  General Information

1-12 6300 SERIES User’s Guide

SECTION 2  Operation

6300 SERIES User ’s Guide 2-1

Section 2

Operation

General Information

The 6300 SERIES Hand-Held Computer is shipped with DOS and a basic
input-output system (“BIOS” firmware) installed at the factory. You must
do the following before using the terminal for the first time:



CAUTION: Fully charge the main battery before using the terminal away from an external

power source.

 Install memory card(s).
 Install any other PCMCIA option.
 Install the main battery.
 Switch backup battery ON.
 Connect terminal to a charging source

(or, make sure the battery was previously charged).

 Connect any peripheral devices (e.g., printer) that will be used right

away.

 Load additional operating software.
 Load application software
 Load data files.



CAUTION: To prevent scratches or damage to the display, do NOT use a ballpoint pen or a

sharp object to make entries directly on the display. Use ONLY your finger or the
stylus provided to make display-direct entries.

SECTION 2  Operation

2-2 6300 SERIES User’s Guide

Batteries

Main Battery Installation

Open the battery compartment door by turning the latch knob 1/4-turn coun­terclockwise. Use a coin or flatblade screwdriver. Then, with the battery
pack contacts facing into the terminal and with the flat and curved portions
aligned with the battery compartment opening, slide the battery pack into
the compartment. Reinstall the door. Turn the latch knob 1/4-turn clock­wise to secure it.

2

1. Battery compartment

2. Battery

3. Battery contacts

4. Backup battery switch

1

ON

OFF

4

Ö

3

Figure 2-1

Install Main Battery

SECTION 2  Operation

6300 SERIES User ’s Guide 2-3

Charging

A depleted (but not “dead”) battery pack normally recharges in 4 hours or
less. If you intend to use the terminal by itself and not connected to a pe­ripheral device, charge the battery before you begin operation.

If you operate the terminal while connected to a charging/power source, the
battery pack recharges as you work. The diagrams below show various
methods for charging and for operating the terminal.

PEN*KEY
Terminal

Multi Dock

Power Supply
(851-027-00x)

Vehicle

Dock

Vehicle

Battery

AC

Power

Or

Battery

Pack

Personal
Charger

Power Supply
(“wall charger”)

Or

Single

Dock

Or

AC

Power

Power Supply
(“wall charger”)

AC

Power

Single Terminal

AC Wall Charger

(w/cable & 28-pin connector)

Or

Figure 2-2

ChargingConfigurations

SECTION 2  Operation

2-4 6300 SERIES User’s Guide

PCMCIA cards

General Information

There are two PCMCIA (“memory card”) slots located behind the memory
card compartment door at the display-end of the terminal. Each slot can
accept one PCMCIA type II card, or the lower slot can accept a type III
card. When a type III card is in place, the upper card slot is not usable.



CAUTION: Some of the PC Card devices, particularly S-RAM cards, require their own

internal battery. The terminal tells you if the PC Card battery is low.

The battery may have to be installed in such cards prior to use.

Refer to the card manufacturer’s literature for battery installation instructions
and the recommended replacement intervals.

Installing PC Cards

The lower card slot is designated “drive A:\” while the upper slot (the one
closest to the display) is designated “drive B:\.” Your startup (“boot”) card
must be installed in drive A:\. If it is not, when you attempt to start the unit,
the display will read: “Fail. Retry?” Cards containing application pro­grams or data should be installed in drive B:\.

Open the memory card compartment door by turning the latch knob 1/4-turn
counterclockwise. Use a coin or flatblade screwdriver, if necessary. Then,
slide the memory card connector-end first, into a slot. If you feel resistance,
remove the card, flip it over and try again. Reinstall the door and turn the
latch knob 1/4-turn clockwise to secure it.

SECTION 2  Operation

6300 SERIES User ’s Guide 2-5

1. Card ejector (lower slot)

2. Upper/Lower card slots

3. Backup battery switch

4. Card ejector (upper slot)

1

2

4

3

Figure 2-3

Memory Card Slots

Removing PC Cards

Each slot has a card ejector device which you can reach by removing the
memory card compartment door. The ejectors are located on either side of
the PC Card slot assembly. Each ejector button has an arrow pointing to the
slot it affects. Press in on the ejector button to release and partially eject the
associated PC Card.

Reset Switch

All computers can lock-up occasionally, which is why many offer a conve­nient “reset” switch. Lockups occur when too many operations are going on
at once, or when there is a conflict between hardware and software timing or
instructions. The reset switch is near the center of the unit just below the
PC Card slots. Open the memory card door, then use a ballpoint pen to reset
the terminal. Push the pen through the hole, then press gently on the switch.
Within a few seconds, the terminal will reset.



CAUTION: Do NOT use a lead pencil to reset the unit.

SECTION 2  Operation

2-6 6300 SERIES User’s Guide

1. Ballpoint pen

2. Access to reset switch

3. Backup battery switch

1

2

3

Figure 2-4

Reset Switch

SECTION 2  Operation

6300 SERIES User ’s Guide 2-7

Terminal Startup

General Information

When you startup the terminal for the first time, or any time after all power
has been removed, you are “cold starting” the computer. A startup disk
should be placed in the lower card slot, which is designated “drive A:\,”
before the main battery pack is installed. If a startup card is not in place
when you attempt to start the unit, the display will read: “Fail. Retry?” .
Once the startup card is installed in the A:\ drive, press the reset button to
perform a cold start.

The upper slot (the one closest to the display) is designated “drive B:\.” If
the startup card is in this drive, the terminal will not startup. Also, if a
memory card containing only application programs or data is installed in the
A:\ drive, the terminal will not start up.

Startup Procedures

Follow the steps below to perform a cold startup:

1. Remove both compartment doors.

2. Insert a startup card, connector-end first, in the

lower PCMCIA slot (this is “drive A:\”).

3. Install a memory card containing application programs

or data in the upper PCMCIA slot (this is “drive B:\”).

4. Install the main battery pack, contact-end first.

5. Reinstall the battery compartment door and lock it.

6. Move the backup battery switch to the ON position.

7. Press the SUSPEND/RESUME key at the upper
left of the keyboard.

8. Reinstall the memory card compartment door and begin normal op­eration.



CAUTION: Never use a ballpoint pen or a sharp object to make entries on the display.

9. Make entries using the keyboard, a scanner, or by touching

the display either with your finger or with the special stylus.

SECTION 2  Operation

2-8 6300 SERIES User’s Guide

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-1

Section 3

Maintenance



Introduction

This section contains maintenance procedures for the 6300 SERIES
HandĆHeld Computer. Terminal startup procedures, such as installing
the main battery pack, are described in Section Two (Terminal OperaĆ
tion) and will not be repeated in this section.

Although these terminals are designed to withstand normal use in your
environment, occasional maintenance is required to ensure troubleĆ
free operation. The procedures in this section should help you keep
your terminal in good working order.

Maintenance procedures include instructions on charging the main
battery pack, replacing the backup batter y and handstrap, and on
cleaning the terminal.

Maintenance Procedures

Main Battery Pack

The 6300 SERIES HandĆHeld Computer contains a rechargeable
(main) battery pack. A fully depleted (but not totally dead") batter y
pack will recharge inside the terminal within 4 hours after connecting
the terminal to a charging source.

If you recharge the battery pack in a Personal Charger, expect a deĆ
pleted (but not totally dead") batter y pack to recharge within 4 hours.

SECTION 3  Maintenance

3-2 6300 SERIES User’s Guide

Low Battery Indications

The display will tell you when the main battery pack becomes low.
Often, there will be several (graduated) warnings such as MAIN
BATT LOW " and an indication, such as 30 Minutes Remaining"
(changing to 20 minutes, then 10 minutes, etc.), to give you an idea of
the relative useful battery runĆtime remaining. When you notice the
first low battery warning, it is time to plan to either recharge the termiĆ
nal or replace the battery pack soon.

If you turn the terminal ON" and not much happens, this could be a
low battery warning in itself. Tr y turning the terminal OFF, then ON
again: listen for a series of three beeps." This signals that the main
battery is too low to operate the unit. A single beep" indicates the batĆ
tery is dead or missing entirely. Just to be sure, though, connect the
terminal to a charging source such as a printer, a vehicle dock, or a
multi dock: turn the terminal ON again. If everything seems normal,
the main battery pack must be recharged or replaced.

Charging the Main Battery
(inside the terminal)

The main battery pack is normally recharged whenever the terminal is
properly inserted in a single dock, vehicle dock, or in a multidock.
These are referred to as charging sources."

Connect the terminal to a charging source whenever possible. This is
especially important when the terminal is equipped with a scanner or
radio device, since these accessories use more battery power than the
standard terminal.

Charging the Main Battery
(out of the terminal)

The main battery pack can be charged outside of the terminal. Use
only the Personal Charger or other chargers approved by Intermec
Technologies Corporation.



NOTE: Make sure the terminal is in the suspend mode before removing or replacing the

main battery pack.

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-3



CAUTION: If you charge the main battery pack outside of the terminal, be sure to install a

fresh battery pack in the terminal or insert the terminal in a powered dock. Either
of these actions will conserve the backup battery.



CAUTION: Do NOT use unapproved chargers. These will damage the battery pack.

The Personal Charger

The Personal Charger is more sophisticated than a simple charging
source. It senses the battery pack temperature and voltage, and then
adjusts the charge rate accordingly. The Personal Charger can also
perform a conditioning type of charge cycle. This should be perĆ
formed approximately once ever y two months, or any time the battery
pack has not been charged or used during the past 30 days.

Normal Charge

To perform a normal outĆofĆterminal charge, place the battery pack
into the holder on the Personal Charger. If the battery temperature
and voltage are within limits, the CHARGE lightĆemitting diode (LED)
becomes solid red to indicate a fast charge rate.

If the CHARGE indicator blinks, this normally means the battery pack
voltage is too low or its temperature is too high. The blinking will conĆ
tinue while the Personal Charger delivers a trickle (slow) charge to the
battery pack. When the battery voltage and temperature reach safe
limits, the Personal Charger changes over to provide a faster charge
rate until the battery pack is fully charged. It is normal for the

CHARGE indicator to blink during a conditioning charge cycle.

When lighted, the READY indicator (green LED) tells you the batter y
pack is fully charged and ready for use.

SECTION 3  Maintenance

3-4 6300 SERIES User’s Guide

1

2

1. Battery pack

2. Contact-end of battery pack

3. Battery holder

4. Charger base

5. HOOD (of battery holder)

1

4

3

2

5

Figure 3Ć1

Out-of-Terminal Charge

Personal Charger Use

1. Lower the battery pack into the HOOD of the battery holder, as
shown in Figure 3Ć1.

2. Then, lower the contactĆend of the battery pack into the spring
contacts on the battery holder.

3. To remove the battery pack from the holder, lift the contactĆend
of the battery pack first.

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-5

“Conditioning” Charge Cycle

With the batter y pack inserted in the charger, press the CONDITION
button on the Personal Charger to begin a modified conditioning"
charge cycle on the battery pack. This cycle discharges the battery
pack, then recharges it. During the discharge phase, the CHARGE
indicator will blink while the charge/discharge LED will be brightly lit.
During the charge phase, the CHARGE indicator is on fullĆtime and
does not blink.

Charging Recommendations

You will lose data if both the main and backup batteries become critiĆ
cally low, or if both batteries are removed from the terminal at the
same time. Be alert to battery status messages that appear on your
display. The following information and recommendations will help you
guard against loss of data.

 Avoid installing a low, or unknown, main battery pack into a

terminal when the terminal contains data.

 A replacement main battery pack should be at the same

temperature as the terminal it goes into.

 Keep a main battery pack in the terminal to conser ve the

backup battery.

 Make sure the backup battery switch is ON when using the

terminal regularly.

 Heed the BACKUP BATTERY LOW!" warning. Check that the

backup battery switch is ON. If it is not, move it to ON. If the
message continues to display, replace the backup battery imĆ
mediately.



NOTE: Make sure the main battery pack is in place before replacing the backup battery.

SECTION 3  Maintenance

3-6 6300 SERIES User’s Guide

Personal Charger LED Status Indicators

The table below shows the condition of each LED on the Personal
Charger, and the meaning of each combination.

Charge LED Condition

LED

Ready

LED

Meaning

ON OFF OFF Normal

BLINK OFF OFF

Low Voltage

(or)

High/Low Temp

BLINK ON OFF Discharging

ON ON OFF Charging
OFF OFF ON Charge Complete
OFF OFF OFF Battery missing

1

2

4

3

1. Conditioning switch

2. Condition LED (amber)

3. Ready LED (green)

4. Charge LED (red)

Figure 3Ć2

Personal Charger Status Indicators (LEDs)

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-7

Disassembly Information

Limitations

Do not disassemble the handĆheld computer unless directed to do so
by authorized Intermec Technologies Corporation personnel.

Users must limit any disassembly and subsequent maintenance to the
following:

 Handstrap replacement.

 Backup Battery replacement.

 Accessory Pod removal/installation.

 Main Battery Pack removal/replacement.

Make sure the terminal is in the suspend mode.

 Memory Card removal/installation.

 Modem Card removal/installation.

Precautions

If possible, use a properly grounded antiĆstatic mat and wrist strap
whenever a pod is removed or installed. This will help prevent electro
static discharge (ESD) damage to exposed electronic components.

Since your handĆheld computer is effectively shielded in its assembled
state, it is possible to do the tasks above even when the proper antiĆstatĆ
ic equipment is not available. When you first grasp the unit, you beĆ
come discharged and can safely perform the tasks listed above if you
follow the guidelines below to guard against electro static (ESD) damage
to components:

 Place the unit on a work surface

(Do not open unit while walking around).

 Do all tasks at the same time when you open the unit.

 Reassemble and close the unit before departing the work area.

 Do NOT move around with an open unit.

SECTION 3  Maintenance

3-8 6300 SERIES User’s Guide

Handstrap

Adjust Handstrap

You can adjust the handstrap by grasping the terminal firmly at the
base of the pod. Loosen the free end of the adjustable closure, pull the
strap snugly against your hand, then refasten the loose end.

Replace Handstrap

If the handstrap breaks, or if it shows obvious signs of wear, it should
be replaced. Remove the four retaining screws and discard the old
handstrap. Align the new handstrap to the attachment holes on the
terminal and reĆinstall the four screws. Be sure those are snug, but
also take care not to overĆtighten them.

1

1. Standard Handstrap

2. Retaining Screws

3. Adjustable closure

2

2

3

Figure 3Ć3

Replacing the Handstrap

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-9

Backup Battery Information

General

Although the backup battery is installed at the factory, it is disabled by
a small slide switch located behind the PCMCIA compartment door.
Open the door and move the slide switch to the ON (marked 1") posiĆ
tion to enable the backup battery. It then provides energy to the termiĆ
nal anytime the main battery pack is removed from the terminal or beĆ
comes severely depleted. A depleted main battery (not totally dead)
suspends unit operation but can, in combination with a good backup
battery, maintain data and the realĆtime clock for approximately 8 days.

Backup Battery Life

A frequently depleted main battery pack will reduce backup batter y life
and you will have to replace it more often. When the terminal tells you
the backup battery is low, it should be replaced immediately.

Dead Backup Battery

Normally, if the backup battery is dead (not just low) it is because the
main battery pack became too weak to operate the terminal. You will
have to reload your application program if both the main battery pack
and the backup battery become fully depleted. Replace the backup
battery and either recharge or replace the main batter y pack before
reloading application software. In some cases, you may have to tempoĆ
rarily (15-20 seconds) remove all power before the terminal will reset.

Backup Battery Type

Use only 9Ćvolt alkaline (NEDA type 1604A) or lithium (NEDA type
1604LC) batteries when replacing the backup battery. NickelĆcadmium
9Ćvolt" batteries are specifically not recommended for this application.

Backup Battery Location

The backup battery is located inside the pod on the underside of the
terminal.

SECTION 3  Maintenance

3-10 6300 SERIES User’s Guide

Backup Battery Replacement

Identify Pod

Identify your pod type and read through all of these instructions before
replacing the backup battery. The standard pod covers the opening in

the bottom of the unit and provides a place for you to grasp the unit.
Accessory pods may contain a scanner, a modem, or both. The backup
battery can be located within accessory pods. Identify your pod type,
then proceed to the correct instructions (following pages) for replacing
the backup battery.

1

1. Universal pod

2. RJ-11 jack (optional)

3. Standard pod

4. Integrated scanner pod

5. Serial pod (connector view)

4

3

2

Figure 3Ć4

Pod Identification

5

2

2

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-11

Standard Pod

Remove the pod to access the backup battery. Do not disconnect any
cables unless absolutely necessary: if you must, suspend unit operation
and remove the main battery pack first. Removing the main batter y
pack will cause all data and application programs to be lost. Those will
then have to be reloaded into your terminal. Follow the instructions
below to remove the standard pod:

1. Place the terminal on a flat work surface, using a soft cloth or
mat to prevent scratches to the terminal.



CAUTION: Suspend unit operation and remove the main battery pack at this time if you will

be disconnecting any internal cables or connectors.

2. Open the handstrap and move the ends out of your way.

3. Remove the four pod retaining screws.

4. Carefully separate the pod from the terminal.

5. If replacing the pod, carefully disconnect any cables that connect
between the pod and the terminal.

6. When done, reconnect all cables or connectors and align the pod
to the terminal. ReĆinstall the four screws.

7. Fasten the handstrap ends back together.

1

1. Pod

2. Retaining screws

2

Figure 3Ć5

Standard Pod

SECTION 3  Maintenance

3-12 6300 SERIES User’s Guide

Replacing the Backup Battery (standard pod)

Remove the standard pod from the terminal and follow the instructions
below to replace the backup battery:

1. Remove the retaining screw on the battery holder.

2. Remove the battery holder, and lift the battery out.

3. Remove the connector from the old backup battery.

4. Snap the connector onto the new battery.

5. Place the new battery in the holder inside the terminal.

6. Hook the battery holder onto the tab and reinstall the retaining
screw into the threaded insert.

7. Position and reinstall the pod.

1

1. Backup battery (9-volt)

2. Tab

3. Retaining screw

4. Battery holder

5. Threaded insert

2

4

5

3

Figure 3Ć6

Backup Battery in Terminal

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-13

Replacing the Backup Battery (accessory pods)

Make sure you have correctly identified your pod type, then follow the
appropriate instructions below to replace the backup battery. The first

four instructions (under the heading : First) are common to all pod

types, while remaining instructions for each pod type vary slightly.

First

1. Open the handstrap. Use a Phillips screwdriver to remove the
UĆshape portion of the handstrap.

2. Remove the four screws at the corners of the pod.



CAUTION: In step #3, below, excess force or extension can break small cables.

3. Move the pod slightly away from the terminal.

4. Determine type of pod (see illustrations) before proceeding.

Universal Pod

1. The backup battery resides in a cavity built into this pod.
Replacement is easy. Perform steps #1 thru 4 under the
previous heading First," then follow the steps below:

2. Slide the battery out of its cavity in the pod.

3. Disconnect the battery cable from the battery.

4. Connect the cable to a new battery.

5. Slide the new battery into the cavity in the pod.

6. Align the pod to the terminal, and reinstall the four pod
retaining screws.

7. Use a Phillips screwdriver to reinstall the UĆshaped por tion of
the handstrap.

8. Adjust and close the free handstrap ends.

SECTION 3  Maintenance

3-14 6300 SERIES User’s Guide

Scanner Pod

You can replace the backup battery in this pod without disconnecting
the small ribbon cables. (See

Scanner and Serial Pods for alternate

instructions.) Ribbon cables will break if you stretch them too tight
when tilting the pod. Perform steps #1 thru 4 under the previous headĆ
ing First," then follow the steps below:

Replace the Backup Battery

1. Disconnect the battery cable (red & black wires) from the
printed circuit board.

2. Tilt the pod far enough to access the batter y holder.

3. Remove the battery holder retaining screw.

4. Pull the battery out of the holder; disconnect the cable.

5. Connect the cable to the new backup battery.

6. Place the battery and batter y cable in the holder exactly as
shown in Figure 3Ć7. Be sure to position ribbon cables under the
battery.

7. Reinstall the battery holder and retaining screw.



CAUTION: Do not pinch any cables between board and battery holder.

Reassemble the Terminal

1. Reconnect the battery cable to the printed circuit board (the conĆ
nectors are keyed to each other).

2. Align the pod to the terminal, and reinstall the four pod retaining
screws.

3. Use a Phillips screwdriver to reinstall the UĆshaped por tion of
the handstrap.

4. Adjust and close the free handstrap ends.

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-15

2

1. Tab

2. Battery holder

3. Retaining screw

4. Battery cable
(red/black wires)

5. “Recess” – guide battery cable here

6. Modem board (optional)

7. Ribbon cables

3

7

4

1

6

Figure 3Ć7

Backup Battery in Scanner Pod

5

SECTION 3  Maintenance

3-16 6300 SERIES User’s Guide



CAUTION: In the following procedures, a static-safe work station is required to prevent

damage to sensitive components.

Scanner and Serial Pods

With care, you can tilt the pod away from the terminal to replace the
backup battery as described in the preceding instructions. If a staticĆ
safe work station is available, the following procedures simplify battery
replacement and reduce the stress on the ribbon cables.

Ribbon cables are held captive in a special locking connector. You
must unlock the connector to release and disconnect the ribbon cable
when removing the pod. During reassembly, the ribbon cable must be
fully inserted in the connector and the connector must then be locked.

1

1. Cable lock (pull UP to release)

2. Guide battery wires into recess

3. Connector, shown fully released

2

Figure 3Ć8

Serial Pod Cable Detail

3

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-17

Perform steps #1 thru 4 under the previous heading First," then folĆ
low the steps below. It is NOT necessary to remove the modem board
when replacing the backup battery in the Serial Pod.



CAUTION: In step #2, below, excess force or extension can break small cables.

Disconnect Modem Board

1. Place the terminal displayĆside down on a clean surface.

2. Raise the pod just enough to access the modem board.

3. Disconnect the battery wires (red/black) from the large board.

4. Gently pry the small modem board from the large board.

Replace the Backup Battery

1. Position the pod/modem assembly to access the battery.

2. Remove the battery holder retaining screw.

3. Pull the battery out of the holder; disconnect the cable.

4. Connect the cable to the new backup battery.

5. Place the battery in the holder exactly as shown in Figure 3Ć7.

6. Reinstall the battery holder and its retaining screw.

Reassemble the Terminal

1. Align the modem board connector to the connector on the large
board and press them firmly together.

2. Reconnect the battery cable to the printed circuit board (the conĆ
nectors are keyed to each other).



CAUTION: Carefully guide the battery cable into the recess next to the modem board to avoid

pinching the cable between the battery holder and the board.

3. Align the pod to the terminal.

4. Reinstall the pod retaining screws.

5. Reinstall the handstrap, adjust and close.

SECTION 3  Maintenance

3-18 6300 SERIES User’s Guide

Serial Pod Interrupt Selection

Default Setting

The serial pod serves as a COM5Ćtype port to adapt a variety of posĆ
sible peripheral devices to your computer through a 9Ćpin, dĆsubminiaĆ
ture serial cable. In most cases, both the hardware and software for
such devices expect to use IRQ5 (a hardware interrupt signal/path) to
communicate with the computer. When terminals are equipped with a
serial pod, IRQ5 is designated as the default" at the time the unit is
assembled at the factory.

Optional Setting

There may be instances when your particular hardware and software
will not work with the default setting. When this happens, you can
change the setting to IRQ11 by moving one jumper and changing the
system files. This setting should work with serial devices that do not
work with the default setting.

Refer to Figure 3Ć5, its accompanying instructions and the instructions
below to change the interrupt setting.



NOTE: Do NOT disconnect cables inside the pod for this procedure.

Change the Jumper

1. Suspend" computer operation.

2. Separate the serial pod from the computer (see Figure 3Ć5).

3. Tilt the pod enough to access the jumper shown in Figure 3Ć9.

4. Verify that the jumper is in place in the IRQ5 setting.

5. Slide the jumper free of the IRQ5 setting.

6. Slide the jumper onto the two pins for the IRQ11 setting.

7. Reattach the serial pod to the computer.

8. Resume" computer operation.

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-19

Change File Settings

The system files must be altered if the hardware interrupt jumper has
been changed from IRQ5 to IRQ11. In certain cases, this is accomĆ
plished automatically when supporting application software is installed,
or it may be necessary to manually change the system files. Contact
your system administrator for detailed instructions.

IRQ11 IRQ5

Figure 3Ć9

Serial Pod Jumper Settings

SECTION 3  Maintenance

3-20 6300 SERIES User’s Guide

Cleaning Instructions



CAUTION: Do not use abrasives or solvents (or any product containing these substances) to

clean any part of the unit. Permanent damage to the display cover or the terminal
will occur if such substances are used.



CAUTION: Never use ketonic solvents (acetone or ketone) or aromatic solvents (toluene or

xylene) to clean any part of the terminal. Doing this can damage it.



CAUTION: Do not pour cleaners directly on the display or the terminal case.

Case and Display

Never apply any liquid cleaner directly on the display or the terminal
case. Instead, dampen a soft, lintĆfree cloth with the cleaner and gently
wipe exterior surfaces with this cloth.

MICROĆCLEAN II, manufactured by Foresight International, Inc.,
Omaha, Nebraska 68127Ć0205 (telephone: 1Ć800Ć637Ć1344), is the only
cleaner specifically recommended for this purpose. Use of other cleanĆ
ers can result in damage to the case or the display, and may smudge
printing on keyboard keys or on the keyboard overlay.

Keyboard

If necessary, use a toothbrush to dislodge accumulated dust or grime
around the keyboard keys.

Surface Connectors

If surface connectors become dirty or tarnished, clean them with a cotĆ
ton swab dipped in alcohol. It may also be necessary to lightly burnish
them with a pencil eraser.

SECTION 3  Maintenance

6300 SERIES User ’s Guide 3-21

Factory Service

If the unit is faulty, you can ship it to your designated Service Center
for factoryĆquality repair ser vice. Their address and telephone number
can be found on the Product Service Information Card which is packĆ
aged with every product as part of the Warranty Card. Contact your
designated Service Center, or telephone 1Ć800Ć755Ć5505 for assistance
and instructions before shipping a product for repairs.

If a product must be shipped for repair:

 Package in the original shipping carton if possible.

 Fill out a Product Service Information card and include this card

with the product.

If the original shipping container is not available, appropriate packagĆ
ing materials can be substituted. If in doubt, phone

1Ć800Ć755-5505 for assistance and instructions.

Product Service Information Card

This card is packaged with every product as part of the Warranty Card.
Detach this card at the perforations when needed. Be sure to include a
brief description of the problem(s) if you return the product for repair.

SECTION 3  Maintenance

3-22 6300 SERIES User’s Guide

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-1

Section 4

Vehicle Installation



Vehicle Dock Installation

The vehicle dock and associated electrical wiring should be installed under
the supervision of properly trained and qualified personnel. Follow these
installation instructions closely to ensure safe, reliable performance of the
computer and any peripheral devices (such as a printer) that may also be
installed in the vehicle.

The vehicle electrical system must be in excellent condition. This means
the charging circuit must work properly and vehicle-generated electrical
“noise” must be minimized and within specifications.

The charging circuit must neither undercharge nor overcharge the vehicle
battery. Either fault condition in the vehicle electrical system can cause a
no-charge condition in the terminal battery, and printer battery too, if one is
installed in the vehicle. In general, the vehicle battery voltage should read
approximately 13.0 V dc with the engine off, and should rise slightly with
the motor running.

Excess electrical noise can be severe enough to defeat the electrical filtering
that is built into printers and terminals made by Intermec Technologies Cor­poration. Defective ignition wiring, damaged insulation, or a faulty vehicle
electrical component can cause electrical noise. When this happens, com­puters and printers can behave unpredictably.

The gray battery cable (P/N: 206-953-009 or 216-964-009) must be con­nected in strict accordance with the instructions in this manual.

SECTION 4  Vehicle Installation

4-2 6300 SERIES User’s Guide

Tools Required

 Wire Crimping and stripping tool
 Electric drill, drill bits (3/16” and 9/16”)
 Common hand tools

Installation Procedures

1. Electrical installation (battery cable)

2. Mechanical installation (terminal, peripherals)

3. Final assembly and cable conection

Parts and Accessory List, kits: 203-344-001/002

Kit # Description P/N Qty

-001 dc power cable (6 ft.) 206-951-001 1

-002 “Y” power cable 216-817-001 1

-001 battery cable 206-953-009 1

-002 battery cable (with filter) 216-964-009 1

-001/-002 fuse link 216-657-001 1

-001/-002 bolt, 3/8” X 1-1/2” 800-099-001 2

-001/-002 washer, 3/8” 803-099-001 4

-001/-002 nut, 3/8” 802-099-001 4

-001/-002 adjustable clamp 808-011-001 8

-001/-002 self-tap screw #6 X 5/8” 800-008-001 8

-001/-002 3/8” terminal ring 809-165-001 1

-001/-002 self-tap screw #8 X 5/8” 800-012-000 1

-001/-002 #8 flat washer 803–084-000 1

-001/-002 snap-in bushing 807-065-003 1

-001/-002 remote terminal cable (6’) 216-588-001 ref.*

*Reference items not included in kit. Order separately.

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-3

Introduction to Vehicle Installation

The vehicle installation kit allows you to wire the vehicle dock in a delivery
vehicle. Optional cables are available to mount the dock and a printer
nearby in the same vehicle. When the installation is complete, you will
have a secure place to store the terminal between stops. In addition, the
vehicle electrical system provides power to recharge the computer and to
operate a printer if one is installed.

During this installation, the power cable is wired directly to the vehicle bat­tery. This direct connection reduces the chance of installation problems. It
also takes advantage of the natural filtering and regulating characteristics of
the vehicle battery.

Since each situation or equipment type may pose unique requirements,
mounting hardware selection and mechanical installation shall be the re­sponsibility of the installer. Use nuts, bolts, and lockwashers for installing
the mount (adjustable swivel or fixed) for the dock: the mount is predrilled
with 3/16-inch holes.

This kit contains nuts, bolts, washers, a terminal ring, and a fuse link for
connecting the battery cable directly to the vehicle battery. It also contains
adjustable wire clamps to secure the cable in place. A dock mounting
bracket may be part of this kit, or it may be a separate assembly, depending
on your company’s requirements.

Your tasks are to:

 route and install the battery cable
 mechanically install the mount
 connect short cable(s)

Decide where you will mount the vehicle dock, then proceed with the fol­lowing instructions.

SECTION 4  Vehicle Installation

4-4 6300 SERIES User’s Guide

Power Cable Routing

Cable Length

Remember that a shorter dc power cable connects the vehicle dock to the
battery cable. This extends the overall cable length and must be considered
as you begin the installation.

When Installing a Printer

If you are installing a printer at the same time, a special “Y” (power) cable
and a remote terminal cable are required. These cables allow you to locate
the printer and the vehicle dock up to six feet apart. The battery cable for
printers contains a built-in filter assembly.

Cable installation

Follow the guidelines (below) and other instructions closely when installing
the battery cable.

Guidelines

 Completely install the battery cable before connecting the dock.
 Route the battery cable from the general area where the unit(s) will be

mounted. Work toward the vehicle battery.

 Use a snap-in bushing (requires 9/16” hole) if the battery cable

passes through the firewall or other sheet-metal.

 Make sure that cable routing does not interfere with other equipment

or vehicle controls.

 Make sure that cable routing does not invite damage to the cable it-

self.

 Secure the battery cable at least every 18 inches throughout the cable

run: use adjustable clamps (provided) or wire-tie to existing vehicle
cable runs.

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-5

Battery Cable Connections

Battery Cable Completion

You must cut the cable to length, cut off a portion of the outer cable jacket
and strip the individual wire ends of the cable. (Note: you may end up
shortening, and restripping, the red wire when attaching the fuse link).
Then, you must install a preassembled in-line fuse link in series with the red
wire and install a terminal ring on the black wire. Finally, you must com­plete the connections to the vehicle battery.

Cut and Strip the Battery Cable

1. Cut the gray battery cable near the battery.

2. Strip the cable jacket back 12–14 inches.

3. Strip 1/4” of insulation from the black wire.

Strip the Cable Jacket

12–14 inches

P/N: 206-953-009

OR

P/N: 216-964-009

Gray Battery Cable

←→

Strip each wire end

1/4 inch

Red Wire

Black (or Brown) Wire

Figure 4-1

Strip the Battery Cable

SECTION 4  Vehicle Installation

4-6 6300 SERIES User’s Guide

Prepare the Cable Ends

1. Strip the black wire.

2. Crimp the 3/8” terminal ring (1) onto the black wire.

3. Locate the fuse link

(2): it attaches to the red wire.

4. Shorten the red wire if desired.

5. Then, strip 1/4” of insulation from the red wire.

6. Securely crimp the fuse link splice

(3) onto the red wire.

 Strip wire
 Install terminal ring

Red Wire

Black (or Brown) Wire

Crimp

Here

1. 3/8” terminal ring

2. Fuse link assembly

3. Fuse link splice

4. Battery cable

1

2

3

4

Figure 4-2

Prepare Cable Ends

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-7

Connection to Side-mounted Terminals

1. Remove both battery terminal screws from the vehicle battery.

2. Screw a 3/8” nut (2) as far as it will go onto a 3/8” X 1-1/2” bolt (1)
furnished in kit.

3. Slip a 3/8” washer

(6) onto the bolt.

4. Slide the positive (red wire with fuse link (5)) terminal ring from the
battery cable onto the positive (+) battery terminal bolt.

5. Slip a second 3/8” washer (6) onto the bolt.

6. Slide the vehicle positive battery cable

(4) onto the bolt.

7. Thread the bolt assembly (steps 1–6, above) into the positive battery
terminal. Tighten the bolt securely.

8. Tighten the nut (2) installed in step #2 to secure washers (6) and
cables firmly in place.

Repeat steps #2 thru #8 for the negative wire (black or brown) from the battery
cable, hooking up the negative cables to the negative (–) battery terminal.

1. Bolt

2. Nut

3. Vehicle battery

4. Vehicle battery cable

5. Fuse link

6. Washers

1

2

3

4

5

6

Figure 4-3

Side-mount Battery Terminals

SECTION 4  Vehicle Installation

4-8 6300 SERIES User’s Guide

Connection to Top-mounted Terminals

1. Remove the bolts from the vehicle battery terminals.

2. Replace the bolts removed in step #1 with 3/8” X 1-1/2” bolts (5)
and nuts (1) furnished in the installation kit. Tighten nuts securely.

3. Slip a 3/8” washer

(6) onto the extended end of each bolt.

4. Slide the positive (fuse link with red wire

(4)) terminal ring from the

battery cable onto the positive (+) battery bolt

(5).

5. Slip a second 3/8” washer

(6) onto that bolt (5).

6. Thread a second 3/8” nut (1) onto that bolt (5). Tighten the nut.

Repeat steps #3 thru #6 for the negative wire (black or brown) from the Norand
battery cable, connecting the wire to the negative (–) battery terminal.

1. 3/8” nut

2. Vehicle battery

3. Vehicle battery cable

4. Fuse link

5. 3/8” X 1-1/2” bolt

6. 3/8” washers

1

2

3

4

5

6

Figure 4-4

Top-mount Battery Terminals

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-9

Secure the Power Cable

Secure the battery cable every 18 inches with adjustable cable clamps.
Work from the battery, toward the mounting area for the dock. Remove the
paper backing from a clamp and stick the clamp in place while drilling a
pilot hole with a #26 drill bit. Use #6 sheet-metal screws to permanently
hold clamps in place.

#6 Sheet-metal

Screw Goes Here

#8 x 5/8 Screw (w/washer)

Goes Here

Use large clamp to secure

optional filter assembly

Figure 4-5

Secure Cable

Fasten Ground Cable

The power cable connector has a ground strap (or wire) that must be fas­tened to vehicle sheet-metal to ensure proper cable shielding. Follow the
steps below to fasten this ground strap:

1. Drill a small hole where you intend to fasten the ground strap.

2. Use a punch to dimple and enlarge the hole.

(Do not make hole too big for the screw.)

3. Scrape a small circle of paint from around the hole.

4. Use a #8 X 5/8” screw and flat washer to secure the strap.

SECTION 4  Vehicle Installation

4-10 6300 SERIES User’s Guide

Mechanical Installation

Be sure to allow clearance for the combined terminal, dock and mounting
assembly before proceeding. The terminal protrudes above the dock, requir­ing vertical clearance. Additional clearance is required for inserting or re­moving the terminal from the dock.

Use the base of the mount as a template and mark the hole locations on the
sheet-metal where you are installing the dock. Use a 3/16-inch drill bit to
make the holes. Secure the mount with nuts, bolts, and lockwashers. This

hardware is not furnished in the installation kit and must be purchased lo­cally. Use four #8 self-locking nuts (which are furnished) to fasten the Ve-

hicle Dock to the mount.

Mounting

Holes

1. 6300 SERIES terminal

2. Vehicle Dock

3. Adjustable Swivel Mount

4. #8 self-locking nuts

1

2

3

4

Figure 4-6

Adjustable Mount and Dock

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-11

Final Connections

Vehicle Dock Alone

If you are installing the Vehicle Dock by itself, you must connect one end of
the dc Power Cable (P/N: 206-951-001) to the Vehicle Dock: the other end
plugs into the battery cable which you installed in the preceding steps.

Vehicle Dock and Printer

If you are installing a printer in the vehicle, you must install a “Y” cable
(P/N: 216-817-001) to supply power to both the Vehicle Dock and to the
printer. Plug one end of this cable into the printer, the other into the Vehicle
Dock. The rectangular connector plugs into the battery cable.

You must also connect a “Remote Terminal Cable” between the Vehicle
Dock and the printer: this cable allows the terminal to “talk” to the printer.
Plug the appropriate end of this cable into the Vehicle Dock and the other
end into the printer.

Power

Connector

(to battery)

RS232/485
Connector

(to printer or other peripheral

device)

NOT used

in vehicle

installations.

Figure 4-7

Dock Connections

SECTION 4  Vehicle Installation

4-12 6300 SERIES User’s Guide

1. Model 6300 SERIES Hand-Held Computer

2. Dock

3. Pen holder

4. Key lock

5. Latching lever

1

2

4

5

3

Figure 4-8

Terminal in Vehicle Dock

SECTION 4  Vehicle Installation

6300 SERIES User’s Guide 4-13

Figure 4-9

Vehicle Dock

(handle shown in released position)

SECTION 4  Vehicle Installation

4-14 6300 SERIES User’s Guide

APPENDIX A  NORAND Utilities Program

6300 SERIES User’s Guide A-1

Appendix A

NORAND Utilities Program



Introduction

The NORAND Utilities Program provides the basic functions required to
prepare the 6300 SERIES Hand-Held Computer for use. When you enter
the Norand Utilities Program, an active keyboard is displayed. Use the spe­cial pen to make selections and entries on the display.

This program may contain up to 10 languages for use in various countries
throughout the world. If your application does not require languages other
than English, the program will bypass this option.

Program Conventions

The display screen consists of a screen title, main screen, pop-up menus,
drop-down lists, descriptive text, and keyboard key definitions. Depending
on your application needs, you may not see some of these elements. An
example of what some of these screens might look as follows.

APPENDIX A  Norand Utilities Program

A-2 6300 SERIES User’s Guide

COPYRIGHT (C) 1994
NORAND CORPORATION
ALL RIGHTS RESERVED

Pop-Up A

1. MODEM TYPE
x--mdm type----x

2. PROTOCOL x-pr-x

3. BPS RATE x-sp-x

4. DATA FORMAT 9x9

5. AUTO ANSWER xyx

Drop Down A1

1. NORAND NM2400A

2. NORAND 9600

3. NORAND 9600A

4. INTERNAL 9600

5. INTERNAL 14.4K

6. OTHER MODEM

7. NO MODEM

Entry Point

Key Description

Descriptive Text

Screen Title

[NO]QUIT

MODEM PARAMETERS

NORAND UTILITIES
PSROMOC Vx.xx

[YES]CONTINUE

The keys you are instructed to use are shown in square brackets, e.g. [YES],
in both the screen diagrams and descriptive text.

Fixed fields are represented by all uppercase letters on screen diagrams and
in text, MODEM PARAMETERS.

Variable fields are represented by at least one lowercase character, using “x”
and “-” characters as required to show the full size of the field. In descrip­tive text, the “x-..-x” portion of the literal is not referenced. Variable literal
values are defined in the descriptive text.

APPENDIX A  NORAND Utilities Program

6300 SERIES User’s Guide A-3

Fields that require you to supply information are represented by combina­tions of the characters, X, Y, and 9. “X” implies alphanumeric input, “9”
implies numeric input, and “Z” indicates an optional character in conjunc­tion with either X or 9.

In this User’s Guide, main screens and pop-up screens use white characters
on a black background to represent reverse video, just as they appear in your
application. Screen diagrams may not always be shown at their full height
or width in this manual.

Main Screens

The top two lines of the main screen contain the name of the application
(“NORAND Utilities”), and the name of the specific screen (e.g., Main
Menu). This information is displayed in reverse video.

The bottom lines of the main screen contain fields defining “action” keys
that are enabled. This information is displayed in reverse video. Keys used
to move within the screen, e.g. arrow keys, are not shown. When the fol­lowing keys are present, they are displayed in the indicated positions:

 [NO] QUIT: last line, right justified
 [YES] literal: last line, left justified, or second to the last line, if too

long to fit on the same line with [NO] QUIT.

The second and third lines from the bottom are used to define key actions
specific to each screen. These lines are not used on all screens.

Pop-Up Menus

Pop-Up menus are displayed above or below the menu option that invokes
them, where possible. Pop-up menus not invoked via a menu option are
located near the vertical center of the display.

APPENDIX A  Norand Utilities Program

A-4 6300 SERIES User’s Guide

Drop Down Lists

Drop-down lists are used under main screen and pop-up menus to further
define requests for information. The arrow keys move the highlight on the
drop down list; [YES] selects the highlighted option, or the number of an
option may be entered to select it. You select only one option from a drop
down list. [NO] clears the list and does not update the current selection.

Keyboard Standards

[YES] CONTINUE, [YES] BEGIN, and [YES] OK mean the next logical
step in a process will be executed. [YES] UPDATE writes the new value of
one or more fields on the current screen to memory. In addition, the up­dated screen is cleared, and control moves to the location indicated. [YES]
inputs the value entered in a user input field.

[NO] QUIT cancels an operation, returning control to the prior logical step,
thereby skipping the current operation.

[DEL] deletes the character to the left of the cursor in fields you enter.
[F4] HOW ARE FUNCTIONS SELECTED W/O A KEYBOARD?

Screen Diagrams

Main Menu Entry Point

NORAND UTILITIES
PSROMOC Vx.xx

[YES]CONTINUE

COPYRIGHT (C) 1994
NORAND CORPORATION
ALL RIGHTS RESERVED

Press [YES] to continue.

Language Selection Menu

The NORAND Utilities program checks files to determine available lan­guage options. English is the first option, followed by up to nine additional
choices. If no resource files on language exist, this menu will not display.

APPENDIX A  NORAND Utilities Program

6300 SERIES User’s Guide A-5

NORAND UTILITIES
LANGUAGE SELECTION

1. ENGLISH

2.

3.

4.

5.

6.

7.

8.

9.

0.

[NO] QUIT

Select the appropriate language by pressing the number associated with your
choice, or press [NO] to quit and go to the Main Menu.

APPENDIX A  Norand Utilities Program

A-6 6300 SERIES User’s Guide

Program Load/Main Menu

 Menu options 4–5 visible only if

comm set = MODEM

 comm set = value from Drop Down

B
Default = NPCP NETWORK

 mdm type, prot, bps, f = value from

Modem Parameters, Drop Down A1
– A4

 Unit ID defaults to serial ID field un-

less modified by previously loaded
application.

NORAND UTILITIES
LOAD PROGRAMS/DATA

1. BEGIN COMM SESSION

2. COM x-comm set -- x

3. UNIT ID ZZZZZZX

4. X -- mdm type -- x
xprotx sbpsx xfx

5. PHONE NUMBER
ZZZZZZZZZZZZZX

9. ADVANCED UTILITIES

[NO]QUIT

APPENDIX A  NORAND Utilities Program

6300 SERIES User’s Guide A-7

MAKE CONNECTION
BETWEEN HAND HELD
COMPUTERS

[YES]OK [NO]QUIT

Drop
Down B

1. NPCP NETWORK

2. MODEM

3. ACCESSORY CARD

4. NOVELL

5. TCP/IP BOOTP

6. INTERSVR

7. HAND HELD

[YES] Go to Communications Status.
[NO] Return to main screen.

Pop-Up A

CHANGE UNIT ID

XZZZZZZ

[F4] RESET FACTORY
[YES]OK [NO]QUIT

Pop-Up C

PHONE NUMBER

XZZZZZZZZZZZZZZZ

[ . ] DIALING PAUSE
[YES]OK [NO]QUIT

Pop-Up D

COMM SETTINGS HAVE
BEEN CHANGED.

––––––––

[YES] SAVE SETTINGS
[NO] DO NOT SAVE

Pop-Up E

Pop-Up A

First alphanumeric character input character clears
current field contents. [DEL] deletes right-most char-
acter of current field contents.

[F4] (Pop-Up C) Restore field value to

EEPROM serial identification number.
Note: [Gold 4] = [ F4]

[ . ] (period) (Pop-Up D) inserts pause

character into dialing string.

[YES] Update field; return to main screen.
[NO] Do not update; return to main screen.

Pop-Up C & D

[YES] Update comm settings; go to

Program Load

[NO] Do not update comm settings; go to

Program Load.

Pop-Up E

LD FROM HAND HELD

APPENDIX A  Norand Utilities Program

A-8 6300 SERIES User’s Guide

Modem Parameters

Drop Down A4

1. 8N1

2. 7E1

MODEM PARAMETERS

[NO]QUIT

Drop Down A1

1. NORAND NM2400A

2. NORAND 9600

3. NORAND 9600A

4. INTERNAL 9600

5. INTERNAL 14.4K

6. OTHER MODEM

7. NO MODEM

User selects parameters [1] – [4] from corresponding
drop-down boxes. In drop-down boxes, [ ↑/↓ ] high­light option and [YES] selects, or user can select option
by number.

Pop-Up A

Pop-Up A16

Pop-Up A

[F2] Display “PLEASE WAIT. . .” on blank

line and send modem string. Upon
modem response, display “RESULT: 99”
on blank line, where 99 = modem
response code.

[YES] Update modem initialization string;

Pop-Up A note: string will not be
saved if blank.

[NO] Do not modify initialization string;

return to Pop-Up A.

Pop-Up A16

1. MODEM TYPE

x -- mdm type -- x

2. PROTOCOL x-pr-x

3. BPS RATE xsp-x

4. DATA FORMAT 9x9

[6] To Pop-up A16

Drop Down A2

1. ACN

2. TTY

3. YMODEM

Drop Down A3

1. 1200

2. 2400

3. 4800

4. 9600

5. 19200

6. 38400

7. 57600

MODEM INIT STRING

XZZZZZZZZZZZZZZZ
XZZZZZZZZZZZZZZZ
XZZZ

[F2] TEST STRING
[YES]OK [NO]QUIT

APPENDIX A  NORAND Utilities Program

6300 SERIES User’s Guide A-9

Communication Status

[YES] STOP
[NO]RESUME

NORAND UTILITIES
COMMUNICATIONS

comm settings = Program Load, comm set field.
If comm set = Modem, then

Program Load, mdm type appended
to comm settings.
mdm type, prot, bps, f = Program Load,

menu option 4
Above line and phone number fields visible only
if comm set = MODEM.

Status field displays current status of session:

CONFIGURING

DIALING

SIGNING ON

SENDING

x-filename-x

LOADING

x-filename-x

SIGNING OFF

Filename field displays name of the file being
processed when SENDING or LOADING. Byte count
applicable to current file only. Error count is the total
number of protocol errors in the current comm session.

[YES] CONTINUE replaces [F4] STOP COMM at
completion of communications session.

[NO] Pop-Up A
[YES] Go to Program Load

[NO]STOP COMM

ARE YOU SURE YOU
WANT TO STOP
COMMUNICATIONS NOW

Pop-Up A

COMM SETTINGS:
x--comm settings---x
xprotx xbpsx xfx
PHONE NUMBER:

ZZZZZZZZZZX
UNIT ID: ZZZZZX
x ----- status ----- x
x– filename –x
BYTES: ZZZZZ9
ERRORS: ZZZ9

Pop-Up A

[YES] Go to Program Load
[NO] Return to main screen

Comm Settings Menu

APPENDIX A  Norand Utilities Program

A-10 6300 SERIES User’s Guide

Advanced Utilities Menu

[#] Pop-Up 2
[NO] Return to Advanced Utilities Menu

NORAND UTILITIES
ADVANCED UTILITIES

1. SET DATE/TIME

2.

3.

4. FORMAT RAM CARD

5.

[NO]QUIT

Pop-Up A

Option [4] appears only if FORMAT.COM found in
path.

[1] Pop-Up A
[3]
[4] Pop-Up D1
[5]

[NO] Go to Main Menu

Date and time are not modified unless new values are en­tered, i.e. changing the date does not affect the current time.
Date format is MM/DD/YY; year is assumed 1980-2079.
Time format is HH:MM:SS; based on 24-hour clock. Maxi­mum entry is 23:59:59. Punctuation is supplied by applica­tion and is not entered.

[YES] Update system clock with date and time en­tries; return to Main Screen.
[NO] Return to Main Screen.

Pop-Up A

Pop-Up D1

SET DATE/TIME

DATE: 99/99/99
TIME: 99:99:99

[YES] OK [NO]QUIT

Pop-Up D1

FORMAT RAM CARD

[YES] OK [NO]QUIT

1. A:

2. B:

APPENDIX B  Bar Code Symbologies

6300 SERIES User’s Guide B-1

Appendix B

Bar Code Symbologies



Introduction

This appendix briefly describes each bar code symbology that can be
decoded by the terminal. It explains some of the general characteristics of
each bar code type, and where they are generally used.

The bar code symbologies you want the terminal to decode must be enabled
(turned on). Bar code symbologies can be enabled through the terminal
parameter menus, or from your host computer. Once the terminal correctly
decodes a bar code, the terminal encodes data with descriptive information
about the symbol.

Each bar code symbology you enable uses a certain amount of the terminal
ROM. As more bar codes are enabled, you may notice an increase in the
terminal response time (the amount of time terminal takes to process data).
To ensure the fastest response time possible, only enable the bar code
symbologies you intend to scan.

Table B-1 shows the bar code string formats.

APPENDIX B  Bar Code Symbologies

B-2 6300 SERIES User’s Guide

БББББББББББББББББББББББББ

Á

БББББББББББББББББББББББББ

Á

Table B-1

Bar Code Data String Formats

TYPE

CODE

DATA BAR

CODE TYPE

**DATA

FORMAT

*DATA

LENGTH

0

UPC short

nddddddc

8

1

EAN short

fndddddc

8

2

UPC long

nddddddddddc

12

ÁÁ

Á

3

ББББББББ

Á

EAN long

ББББББББ

Á

fnddddddddddc

ÁÁÁÁ

Á

13

4

UPC short add-on 2

nddddddcaa

10

5

EAN short add-on 2

fndddddcaa

10

6

UPC long add-on 2

nddddddddddcaa

14

7

EAN long add-on 2

fnddddddddddcaa

15

8

UPC short add-on 5

nddddddcaaaaa

13

9

EAN short add-on 5

fndddddcaaaaa

13

:

UPC long add-on 5

nddddddddddcaaaaa

17

ÁÁ

Á

;

ББББББББ

Á

EAN long add-on 5

ББББББББ

Á

fnddddddddddcaaaaa

ÁÁÁÁ

Á

18

<

Interleaved 2 of 5

d......d

1 to 200

=

Straight 2 of 5

d......d

1 to 200

Z

Computer Identics 2 of 5

d......d

1 to 200

>

Plessey

d......dc

2 to 200

@

CODABAR

sd....ds

3 to 200

A

ABC CODABAR

sd....ds

6 to 200

S

Code 11

d......d

1 to 200

ÁÁ

Á

P

ББББББББ

Á

Code 39

ББББББББ

Á

d......d

ÁÁÁÁ

Á

1 to 200

Q

Extended Code 39

d......d

1 to 200

R

Code 93

d......d

1 to 200

J

Code 128

d......d

1 to 200

]C1

Code 128 UCC/EAN

d......d

1 to 200

APPENDIX B  Bar Code Symbologies

6300 SERIES User’s Guide B-3

If MOD 10 or MOD 11 check digits are enabled, the digit falls at the end of a bar code data string.
Each check digit enabled extends the length of the bar code data string by one character.

Bar code data definitions in Table B-1:

 n = number system digits
 d = bar code digits
 c = check digits
 f = EAN flag 1 characters
 a = add-on code digits
 s = start and stop digits

Bar Code Symbology

Most bar code symbologies were developed to serve a specific industry
(e.g.; food or beverage industries) or data collection and tracking systems.
No two products have the exact same bar code.

Industries that use a particular type of bar code symbology form commit­tees, or are members of national institutes, that issue (to a particular prod­uct), regulate, and track the bar codes of that symbology. This ensures that
each organization using that bar code symbology conforms to its standards
The bar code symbologies that (when enabled) can be decoded by your ter­minal include:

 UPC (Universal Product Code) with or without add-ons
 EAN (European Article Numbering Code)
 Codabar
 C11 (Code 11)
 C39 (Code 39)
 C93 (Code 93)
 C128 (Code 128)
 2 of 5 (Straight 2 of 5)
 CI 2 of 5 (Computer Identics 2 of 5 Code)
 I 2 of 5 (Interleaved 2 of 5 Code)
 Plessey

APPENDIX B  Bar Code Symbologies

B-4 6300 SERIES User’s Guide

The following paragraphs briefly describe each of these symbologies.

UPC

The UPC (Universal Product Code) symbology is used in grocery and retail
industries. It identifies both the product and its producer.

The UPC symbol is 12 characters long. The first character of the UPC sym­bol is a number system character, such as 0 for grocery items and 3 for drug
and health-related items.

UPC symbology is intended for use only in these retail environments:

 Grocery stores
 Convenience stores
 General merchandise stores

Some retail items are so small that the standard bar code cannot fit on the
package. When this occurs, a shorter version of the UPC symbology is per­mitted. This is called UPC-E, which is six characters long (eight with num­ber system and check digit). It is about one-half the size of a standard UPC
bar code.

EAN

EAN (European Article Numbering Code) is similar to the UPC symbology.
The only difference is that EAN has 13 characters, using the first two as a
country identifier. The is symbology is used throughout most of Europe in
the retail environment. Although similar to UPC symbology, the two are
not interchangeable.

Codabar

Codabar was developed for retail price-labeling systems. Today it is wide­ly accepted by:

 Libraries
 Medical industries
 Photo finishing services

APPENDIX B  Bar Code Symbologies

6300 SERIES User’s Guide B-5

Codabar is a discrete, self-checking code with each character represented by
a stand-alone group of four bars and three spaces. Four different start or
stop characters are defined and designated a, b, c, and d. These characters
are constructed with one wide bar and two wide spaces. A Codabar symbol
begins with a start or stop character followed by data characters and ending
in a start or stop character.

Any start or stop character may be used on either end of the symbol. It is
possible, then, to use the 16 unique start or stop combinations to identify
label type or other information.

Since Codabar is variable length, discrete, and self-checking, it is a versatile
symbology. The width of space between characters is not critical and may
vary significantly within the same symbol. The character set consists of 0
through 9, -, $, :, /, ., and +.

The specific dimensions for bars and spaces in Codabar optimize perfor­mance of certain early printing and reading equipment. Codabar has 18
different dimensions for bar and space widths. So many different dimen­sions often result in labels printed out of specification and cause Codabar
printing equipment to be more expensive.

C11 (Code 11)

Code 11 satisfies the requirements for a high density, discrete numeric bar
code. The name Code 11 derives from 11 different data characters that can
be represented, in addition to a start or stop character.

The character set includes the 10 digits and the dash symbol. Each charac­ter is represented by a stand-alone group of three bars and two spaces.
Although Code 11 is discrete, it is not self-checking. A single printing de­fect can transpose one character into another valid character. One or two
check digits help maintain data integrity.

C39

C39 (Code 39) is the most widely used symbology among the industrial bar
codes. Many major companies, trade associations, and the federal govern­ment use this code. Its main feature is the ability to encode messages using
the full alphanumeric character set, seven special characters, and ASCII
characters.

APPENDIX B  Bar Code Symbologies

B-6 6300 SERIES User’s Guide

Programming for this symbology can be for any length that the application
requires. The application program for the terminal handles symbology that
is at least 1 character but no more than 32 characters in length.

When programming the terminal for Code 39, it is important to set the
symbology limits as close as possible to the minimum and maximum bar
code lengths being scanned. This saves processing time and conserves bat­tery power.

Extended Code 39 (Concatenation)

This bar code symbology allows multiple scans to accumulate as a continu­ous data string. It can be used to streamline data communication. If the
first data character of a symbol is a space, the reader may be programmed to
append the information contained in the remainder of the symbol to a stor­age buffer. This operation continues for all successive symbols that contain
a leading space, with messages being added to the end of previously stored
ones. When a message is read which does not contain a leading space, the
contents are appended to the buffer, the entire buffer is transmitted, and the
buffer is cleared.

Encoded Code 39 (Full ASCII)

If the bar code reader is programmed for the task, it is possible to encode the
entire ASCII character set (128 characters) by using two character se­quences made up of one of the symbols ($, ., %, /) followed by one of the 26
letters.

C93

The introduction of Code 93 provided a higher density alphanumeric
symbology designed to supplement Code 39. The Code 93 data characters
are identical to Code 39. Each character consists of nine modules arranged
into three bars and three spaces.

Code 93 uses 48 of the 56 possible combinations. One of these characters,
represented by a square, is reserved for a start or stop character, four are
used for control characters, and the remaining 43 data characters coincide

APPENDIX B  Bar Code Symbologies

6300 SERIES User’s Guide B-7

with the Code 39 character set. An additional single module termination bar
after the stop character concludes the final space.

Code 93 is a variable length, continuous code that is not self-checking. Bar
and space widths may be one, two, three, or four modules wide. Its struc­ture uses edge-to-similar-edge decoding. This makes the bar code immune
to uniform ink spread, which allows liberal bar width tolerances.

Code 93 uses two check characters. Its supporters believe this makes it the
highest density alphanumeric bar code. The dual check digit scheme pro­vides for high data integrity. All substitution errors in a single character are
detected for any message length.

C128

C128 (Code 128) is one of the newest symbologies used by the retail and
manufacturing industries. It was designed in response to the need for a
compact alphanumeric bar code symbol that could encode complex product
identification.

The fundamental requirement called for a symbology capable of being
printed by existing data processing printers (primarily dot-matrix printers)
that produce daily, work-in-progress, job, and product traceability docu­ments. The ability to print identification messages between 10 and 32 char­acters long on existing forms and labels was deemed an important require­ment.

Code 128 uniquely addresses this need as the most compact, complete, al­phanumeric symbology available.

Additionally, the Code 128 design with geometric features, improves scan­ner read performance, does self-checking, and provides data message man­agement function codes.

Code 128 encodes the complete set of 128 ASCII characters without adding
extra symbol elements. Code 128 contains a variable length symbology and
the ability to link one message to another for composite message transmis­sion. Code 128, being a double-density field, provides two numeric values
in a single character.

Code 128 follows the general bar code format of quiet zone, start code, data,
check digit, stop code, and quiet zone. An absolute minimum bar or space

APPENDIX B  Bar Code Symbologies

B-8 6300 SERIES User’s Guide

dimension of nine mils must be maintained (0.010 inch minimum nominal ±

0.001 inch tolerance).
UCC/EAN-128 Shipping Container Labeling is a versatile tool that can be

used to ease movement of products and information. The Shipping Contain­er Labeling bar code can take any form and usually has meaning only within
the company or facility where it is applied.

Because this random data may be mistaken later for an industry standard
code format, the UCC and EAN chose a symbology which can be uniquely
identified from these other bar codes. This standard is designed for maxi­mum flexibility, to cost-effectively handle the diversity of distribution in
global markets.

The UCC/EAN-128 Container Labeling specification calls for a FUNC1 to
immediately follow the bar code’s start character. FUNC1 also follows any
variable length application field. The specification also calls for the termi­nal to send “]C1” for the first FUNC1. The specification requires that the
terminal send a “<GS>” (hex 1D) for subsequent FUNC1 codes in the bar
code.

Because “<GS>” is not compatible with terminal emulation data streams,
the Uniform Code Council has been asked that the specification change be
made to send the same three character sequence “]C1” to identify the em­bedded FUNC1 codes.

This implementation should provide for clean application coding by identi­fying the same sequences for the same scanned codes. If you enable the
communication of NORAND



bar code types, the Shipping Container La­bel codes will be preceded with a “J”. These strings will be displayed on
your terminal display. Your application may have to allow for strings longer
than 48 characters (maximum length indicated in the specification). Actual
length variance depends on the number of variable length data fields. Al­lowing for 60 characters should be sufficient. Within the Code 128 specifi­cation, bar codes can be automatically linked together by your terminal. If
you anticipate this occurring, you should allow for more characters (the ter­minal limit is 100 characters).

The Application Identifier Standard that is part of the UCC/EAN Shipping
Label concept, is designed to complement, rather than replace, other UCC/

APPENDIX B  Bar Code Symbologies

6300 SERIES User’s Guide B-9

EAN standards. Most UCC/EAN standards are designed primarily for iden­tification of products.

Several industries expressed the need to standardize more than product iden­tification. The UCC/EAN Code 128 Application Identifier Standard adds
versatility for inter-enterprise exchanges of perishability dating, lot & batch
identification, specific container identification, units of use measure, loca­tion codes, and other information attributes.

For more detailed information on the Code 128 UCC/EAN Shipping Label
bar code and Application Identifier Standard, refer to the UCC/EAN-128
APPLICATION IDENTIFIER STANDARD specification.

2 of 5 (Straight 2 of 5)

The code 2 of 5 (Straight 2 of 5 Code) is designed primarily for:

 Warehouse inventory handling
 Identification of photo finishing envelopes
 Airline tickets
 Baggage and cargo handling

Code 2 of 5 is simple and straightforward. All information is contained in
the widths of the bars. The spaces only separate the individual bars.

Bars can be wide or narrow; wide bars are usually three times wider than the
narrow bars. Spaces may be any reasonable width but are typically equal to
the narrow bars. Narrow bars are identified as zero bits and wide bars as
one bits.

Remember the code structure by associating the bar positions from left to
right with weighting factors 1, 2, 4, 7, and parity. Exceptions to this rule are
zero, start, and stop. This is a discrete code since the white spaces between
the characters are not part of the code. Because the white spaces carry no
information, their dimensions are not critical.

This code is self-checking, meaning a scanner passing through a printing
void would detect the proper ratio of wide bars to total bars. When the
scanner spots an error, a non-read will occur.

APPENDIX B  Bar Code Symbologies

B-10 6300 SERIES User’s Guide

I 2 of 5

I 2 of 5 (Interleaved 2 of 5 Code) is an all numeric symbology, widely used
for warehouse and heavy industrial applications. It is often used in the auto­mobile industry. You can place the I 2 of 5 code on smaller labels than stan­dard UPC symbology requires.

I 2 of 5 also provides more flexibility on the type of material it can printed
on. Interleaved 2 of 5 Code gets its name because of the way the bar code is
configured.

I 2 of 5 is the same as 2 of 5 code with one exception: bars and spaces both
carry information. Bars represent the odd number position digits, while
spaces represent the even number position digits. The two characters are
interleaved as one. Messages encoded with this symbology must use an
even number of characters since two numeric characters are always inter­leaved together.

When programming the terminal for I 2 of 5 symbology, the length of the
symbology used in your application must be programmed at the menu setup
prompt. Keep in mind that the bar code length must be an even number and
no longer than 32 characters. The terminal allows four I 2 of 5 lengths to be
programmed into it at the same time.

CI 2 of 5

Computer Identics designed this bar code symbology. The purpose was to
provide for higher information density with the 2 of 5 family while encod­ing information in both the black bars and the white spaces. Such an encod­ing technique eliminates the inter-element spaces.

Comparing it to the I 2 of 5, this eliminates four modules per character, re­sulting in a 28-33% information density improvement. Each character in
this symbology implements this improved efficiency. Each character in­cludes three black bars and two white spaces, plus one intercharacter space.
The use of the inter-character space classifies this code as a discrete type.

Plessey

Plessey finds its origin in the pulse width modulated (PWM) code devel­oped in England. It is widely used for shelf markings in grocery stores.

APPENDIX B  Bar Code Symbologies

6300 SERIES User’s Guide B-11

Pulse width modulated codes represent each bit of information by a bar and
space pair. A zero bit consists of a narrow bar followed by a wide space,
while a one bit consists of a wide bar followed by a narrow space. It is
mainly a numeric symbology (0-9) with six extra characters available for
assigning any symbol or letter desired.

Plessey codes are not self-checking and employ a variety of check charac­ters. This symbology is very limited about what information can be
encoded. It is not considered for new applications.

APPENDIX B  Bar Code Symbologies

B-12 6300 SERIES User’s Guide

APPENDIX C  Integrated Scanner Information

6300 SERIES User’s Guide C-1

Appendix C

Integrated Scanner Information



Introduction

The 6300 SERIES Computer may have a laser scanner integrated into a pod
on the bottom of the unit. These are decoded-type scanners, available in
either standard or long-range versions. In most cases, any required pro­gramming will be done by a specialist.

The standard scanner is effective at distances up to 24 inches. The long­range scanner is effective up to five feet-five inches (65 inches).

Operator Instructions

Operation of these scanners is easy: aim the scanner window in the general
direction of the bar code you wish to read. Then, press either scan button
(see illustration) to activate the scanner. The terminal will “beep” when a
good scan is obtained.

To obtain a good scan, make sure that:

 The laser beam spans the entire bar code information
 The bar code is complete and free of dirt or smudges
 You are using the right type* of scanner
 The scan window on the terminal is clean

*Standard, or long-range.

APPENDIX C  Integrated Scanner Information

C-2 6300 SERIES User’s Guide

1. Scanner window

2. Scan (activate) buttons

1

2

Figure C-1

Integrated Scanner

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Radio Terminal Information

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Radio Terminal Information

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Your hand-held computer may contain a radio transceiver for two-way
communication on either a local area network (LAN) or a wireless wide
area network (WWAN). These radio devices, available from Norand
Corporation, communicate on radio networks operated by commercial
service providers.

Norand-produced radios are usually installed at the factory and are
designed to operate with other Norand-produced radio communication
devices. In some cases, Norand Corporation will install and set up ra­dio devices produced by others. Your company must make arrange­ments with the commercial vendor for service and possibly for tele­phone and base station equipment.

This appendix contains general radio data network information, some
do’s and don’ts t o help ensure reliable communication, and illustrations
to identify current PEN*KEY

R

Model 6300 RadioData Terminals.

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Radio Terminal Information

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A radio transceiver installed in your hand-held computer will generally
fall into one of thr ee basic categories:

Local network

"

Wide area network

"

Radio/telephone network

"

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A local area network (LAN) normally consists of a computer connected
through a multiplexor or communication controller to a base radio de­vice (“Access Point”). Thebase radio communicates to one or more
hand-held (portable) or vehicle-mounted (mobile) computers.

All of these devices are usually located on the same property and are
not dependent upon outside equipment or services. If necessary,data
can be transmitted via telephone lines. These, however, are not an inte­gral part of the local area network.

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The wide (or wireless wide) area network (WAN/WWAN) greatly ex­pands the geographical operating area of your hand-held computer.
Successful communications can take place between city and rural
areas, city to city, or state-to-state, depending upon the radio network
services available to y ou. This expanded coverage involves additional
equipment that is not likely to be under your company’s control or on
its premises.

In a wide area system, the base station radio, communication control
devices, and any associated computer(s) are likely to be remotely lo­cated. In fact, such base and retransmission facilities may be owned
and operated by an independent service provider. In addition, the base
radio equipment may be connected to telephone lines or to entirely
different radio communication equipment for long distance coverage.

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In a radio/telephone network, your portable or mobile computer uses
radio transmission for communication to either a cellular phone net­work or to other equipment that can connect directly to a commercial
telephone system. As with the wide area network, you enjoy much
broader geographical coverage, while a service provider owns and op­erates the network services and equipment.

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Reliable wireless communication depends upon many factors. Some
are beyond your control, yet there are others that you can affect. This
section describes some of those factors and offers suggestions that can
help ensure reliable communication.

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Radio Terminal Information

The three primary sources of radio communication interference are:

Weather-relatedinterference

"

Environmental interference, and

"

Man-made electrical interference

"

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Weather-related interference is, of course, beyond your control. You
need to be aware, though, that lightning storms, snow or snow cover,
low clouds, high or low pressure areas, or any other major change in
the weather can cause interference. These types of interference can
impair radio communication by decreasing range, adding electrical
noise into the radio signal, and in some rare cases increases range so
that distant radios interfere with each other. This latter phenomena,
called “ducting” (aka: “skip”), occurs when a radio signal bounces back
and forth between weather layers over long distances before re turning
to earth.

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Radio Terminal Information

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If you’ve driven through a city with large buildings and had your radio
station fade in and out, you’ll understand one of many e nvironmental
hazards to reliable radio communication. The following paragraphs
describe how radio waves travel, and some of the environmental haz­ards that can affect radio communication.

In general, your portable or mobile computer sends and receives radio
waves that normally travel in a line-of-sight manner. Theoretically, the
higher one or both antennas are, the farther the radios can communi­cate with each other. If the signals contain sufficient power,and if the
signals are unobstructed.

You cannot do anything about the power in the signal because this is
determined by the radio design and the condition of the battery or oth­er power source. If you are aware of obstructions and their possible
ef fects, there are things that can be done to help ensure reliable radio
communication.

Typical obstructions might be steel-reinforced concrete buildings, wa­ter towers, farm silos, large manufacturing equipment or inventory,
chemical or petroleum storage facilities, large bodies of water, moun­tainous ter rain, or flying aircraft. The effects of such obstacles range
from bending or reflecting radio signals to completely obscuring them.
In most cases, it is not possible to relocate a major obstacle. Instead,
one or more components of the radio network should be looked at for a
possible solution: Are there locations or positions where your portable
terminal is more re liable? Can the base station antenna be modified or
relocated? Would repeater stations help? If problems persist, it may be
necessary to change to radios that operate in a different mode or even
in a differe nt frequency range.

Your radio service provider is the most knowledgeable source for solv­ing these problems.

DDDD----4444 PEN*KEYRModel 6300 User’s Guide

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"

Radio Terminal Information

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This type of interference can come from almost any electrical or elec­tronic equipment, particularly if it is defective in some way. Powerline
distribution equipment, fans, motors, controllers, relays, and a host of
other common devices can - in very rare instances - cause problems
that will interfer e with radio communication.

More common sources of man-made electrical interference are the
many wireless devices now available for use in the unlicensed radio
bands. As the cost goes down and the use of these devices increases,
use of many different device types in a single location will increase.
The opportunity for these devices to interfere with each other is high
when they are used in the same location. The end result is users of
these devices must manage the use of their wireless bandwidth. Wire­less bandwidth should be treated as a non-reusable resource. It makes
sense to use it first for high payback, high productivity uses.

There are many different wireless devices for a wide range of uses
today. Some are:

Mobile data collection devices (RF terminals)

"

Remote telephones

"

WirelessPBXs

"

Wireless sound systems

"

Wireless video camera security systems

"

Anti-theft tags on retail goods

"

RF ID tags for mfr.process control/tracking

"

Some of the factors that str ongly affect how these devices interact with
each other are:

Transmitter power

"

Duty cycle*

"

Proximity of devices

"

Stationary vs Mobile devices

"

Amount of bandwidth used

"

*Dutycycleisthepercentageoftimeadeviceis
busy transmitting wireless information.

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Model 6300 User’s Guide DDDD----5555

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Radio Terminal Information

RF (radio frequency) terminals typically have a very low duty cycle
(less than 5% of the time) and are mobile. Such terminals are designed
to operate with each other and thus do not interfere with each other.
Also, RF terminals from various vendors, because of the short duty
cycle, operate well in the same area. RF terminals balance perfor­mance, amount of bandwidth used, and resistance to noise.

Noise resistant, high capacity RF terminal systems use more band­width and are, therefore, more vulnerable to interference. In general,
though, RF terminals have a very small impact on the operation of oth­er wireless devices.

Remote phones have a lengthy duty cycle (20 - 100%), low to moderate
power (1 - 100 milliwatts) and are mobile. Remote phones that use
spread spectrum modulation techniques use more power and require
more bandwidth than the narrow-band digital systems. The lengthy
duty cycle and the high mobility of remote (cordless) phones can re­sult in interference and even total blockage, in other wireless devices.
A car radio’s r eception is subject to interference when it drives near a
radio station. Similarly, RF devices can have diminished performance
when a remote (cordless) phone moves nearby.

Other wireless devices also cause various amounts of interference to
each other. Wireless music systems in shopping malls have 100% duty
cycle, are high power,and use a large bandwidth. As a result, they in­terfere with many other wireless devices.

What does all this mean? It means the use of unlicensed bands brings
many wireless devices to support a wide range of functions. Unli­censed means the customer, not the FCC (Federal Communication
Commission), must manage the use of their wireless bandwidth.

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Radio Terminal Information

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Short duty cycle devices such as RF terminals generally co-exist

"

very peacefully.
Long duty cycle devices such as remote (cordless) phones will

"

almost always have some impact on other wireless devices:

*reduced range
*possible interference with successful operation

The greater the distance between dissimilar wireless devices,

"

the less likely they will interfere with each other.

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If it can be avoided, do not use dissimilar wireless devices within

"

150 feet of each other.
Always test dissimilar wireless devices for peaceful co-existence

"

with each other before commiting to their use.

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The radio devices used in portable or mobile terminals are designed to
help ensure reliable communication. This can be accomplished with
hardware (electronic devices) design features, with special software
(computer programs), or with combinations of these.

Hardware features include the frequency band being used, the type of
radio frequency (RF) modulation employed, output power of the trans­mitter, sensitivity and selectivity of the re ceiver, types of antennas, and
immunity from outside interference.

Many different software approaches can be used to ensure reliable ra­dio communication. A common practice is to design a system of “error
checking” into the communication software. When data is successfully
transmitted and received, the receiving device detects and reports this
good news to the transmitting device. If transmission is incomplete or
otherwise unsuccessful, an error message may be sent to the transmit­ting device. It, in turn, may be programmed to automatically repeat
data transmissions until no more error messages are received.

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Radio Terminal Information

Both local area and wide area networks may employ several base ra­dios in different locations. In many of these systems the hardware and
software work together to “hand-off” the portable or mobile computers
to the base unit with the most reliable communication at any given
time.

Your radio data network service provider is the best source of informa­tion about the reliability features built into the equipment and system
you are using.

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The following pages contain illustrations of current radio-containing
modules designed for the PEN*KEY Model 6300 Included are brief
descriptions of the radio devices each particular module might contain.
A listing at the end of this appendix provides names, addresses, and
phone numbers for major radio data network service providers.

DDDD----8888 PEN*KEYRModel 6300 User’s Guide