Intermatic RC2263BE, RC2263E Installation, Operation & Service Manual

INSTALLATION
RC2000 SERIES REMOTE CONTROLS
OPERATION &
SERVICE MANUAL
AIR OPERATED CONTROLS FOR POOL - SPA COMBINATIONS
Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights
Model: RC2263E Control Center / Model: RC2263BE Control Panel
FILTER PUMP: 1 HP - 120V, 2 HP - 240V; AIR BLOWER: 1 HP - 120V, 2 HP - 240V. VALVE ACTUATOR: 24V up to 3 Actuators
DANGER! TO AVOID RISK OF INJURY:
...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times. ...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA!
Contact a qualified ser
...always disconnect electricity before servicing this control or the equipment connected to it.
vice technician immediately.
READ, FOLLOW & SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
Many of today’s pools and spas utilize the advantages of a single electrical control panel, containing all the necessary components for the safe, cost effective and automatic operation of a pool or spa.
Model RC2263E is designed to operate the shared equipment, like the pump, filter and the heater of a Pool-Spa combination safely from the spa side with only one air button. In addition, the Air Blower of the SPA can be controlled by the same air button as shown in the chart below.
The 24 hour timer turns ON the filter pump and automatically filters and, if so set, heats the pool water on a daily schedule. In addition, by the push of the #3 air button at the spa side, the Control turns ON the pump, the heater and rotates the valves thus allowing the water to circulate in the spa. The Control also features a selector switch for the heater. The switch has three positions and it can be set to hea the pool to tw tion disables the heater. the Control also has terminals for connect­ing a fr trol logic board.
Model RC2263BE is the same as the one described above, except it is built into an 8 circuit 100 Amp. sub-panel.
he Contr
T equipment according to the following table:
t the w
eez
ter either in the spa only or both in the spa and in
a
o different pre-selected temperatures. The third posi-
t to its f
otection ther
e or hea
ol coordinates the operation of the various pool/spa
ter pr
mosta
ilter pump con-
RC2263E
RC2263BE
EQUIPMENT Sequence 1 (Home Position) Sequence 2 Sequence 3 Sequence 4 Filter Pump
One Speed Timer ON/OFF ON ON OFF Low/High Speed Timer Low/Off High High Low
Blower OFF OFF ON ON Valves Set to Pool Circulation Set to Spa Circulation Heater Pool Temperature Setting Spa Temperature Setting
1
IMPORTANT SAFETY INSTRUCTIONS
When installing and operating this Product and other associated equipment, basic safety precautions should always be followed, including the following:
1. Read and follow all instructions.
2. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this Control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code. The Control should not operate any equipment which would cause bodily injury or property damage should it be activated
6. unexpectedly
IMPORTANT: High and low voltage conductors should not occupy the same conduits or compartments.
This Air Control can operate either a 120 volt or 240 volt, single or two speed pump, air blower, together with a gas heater and up to three 24 volt valve actuators. It also has a connection for a freeze or heater protection device to turn ON the pump if needed.
.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
INSTALLATION
1. Follow wiring diagram on Page 4 and prepare your installation layout. Make sure only copper (solid or stranded) conductors are used, properly sized and suitable for the installation. Each piece of equipment must be grounded properly.
Neutral must always be connected to the white lead of the control.
2. Hang Air Control on a flat vertical surface or other support, using hardware suitable for the purpose. Make sure the air button is within the range of the Air Control. NOTE: The optimum range of this Air Control is 100 feet. However, factors beyond control of the manufacturer (like the size of the air pump, the I.D. of the air hose, etc.) will determine the actual distance between the mechanism and the air pump.
3. Prepare the necessary conduit runs, including one for the air hose, terminate them at both ends and pull in the conductors as specified by the installation layout.
IMPORTANT:
SETTING / OPERATING INSTRUCTIONS
Programming Instructions
To Set or Change the Time of Day: To clear entire memor while pressing either the HOUR or MINUTE keys. Continue pressing until the desired number is shown. T
y, press key. Hold down the CLOCK key
hen simply lift finger off the CLOCK key to set.
4. Follow wiring diagram on page 4, make LINE, PUMP, and BLOWER connections in the high voltage compartment as shown. Make sure the installation is securely grounded and bonded, if necessary.
5. Remove screw next to Heater Switch and gain access to printed circuit (P.C.) board assembly in low voltage compartment. Follow wiring diagram on page 4, plug valve actuators into designated sockets on P.C. board and make heater connections to terminals 1, 2 and 3. 2 if heater is single stage. See page 4 for details. Replace P.C. board assembly.
6. Make air hose connections, follow instructions provided with Air Button.
7. Check wiring, tightness of connections and grounding. Close wiring compartment and test installation.
8. Set times, see instructions below.
Place jumper between terminals 1 and
To Set Program (ON/OFF times): Press TIMER key
once to enter into program mode. Display will show "1 ON-- --". Press the HOUR key and then the MINUTE key to select the desired first ON time. Press TIMER k
y once
e
. Displa
y will show "1 OFF -- --". Repeat previous step to select the desired first OFF time. Repeat the entire sequence to complete up to
.
eight total ON/OFF times as desir
ed ming is done, press the CLOCK key then the SELECT key repeatedly until the indicator bar is above the word
O".
UT
"A
w Program:
o Re
T
vie
Pr
TIMER k
ess When done, press CLOCK key to return to the time of day.
When program-
ey repeatedly.
Indicator LED “ON” when connected to power source and contacts are closed
2
Display
Reset port
to cancel all
prior settings
ON/AUT
O/OFF
Select Key
Function Keys
OPERATION (Continued)
To Cancel/Change Part of the Program: Press Timer key repeatedly until the particular ON or OFF time appears. Set new ON or OFF time.
To Override the Automatic Operation one time:
Press OVR. key.
NOTE: Timer will resume automatic operation with the next opposite setpoint. To Override Automatic Operation Permanently:
Press SELECT key to move indicator bar to the desired ON or OFF position. Note: Timer will not
resume automatic operation until indicator bar is repositioned above the word AUTO.
2. After using the spa, press air button again and make sure that control is back in the POOL mode.
To Operate Heater:
Heater Selector Switch is provided to save on heat­ing cost during the summer months or prevent over-heating of pool water if heater is the single thermostat type. Set switch to POOL AND SPA mode if the heater is the DUAL thermostat type and set thermostats on heater to the desired pool and spa water temper­atures. Set switch to SPA ONLY mode if the heater is the SINGLE thermostat type or only the spa
To Operate Equipment in Spa Mode:
1. Press air button at spa side.
water needs to be heated. Set switch to OFF if no heater operation is needed.
TROUBLESHOOTING
Symptom Possible Cause(s) Corrective Action
Control will not operate Air hose disconnected Check hose connections in SPA mode Defective air button Replace air button - see note 1
Water in air hose Blow-out air hose - see note 2 Defective pulse switch Replace pulse switch - see note 2 Defective relay Replace relay Air button is too far Install larger air button Blown fuse Replace fuse
Timer is not turning Defective timer Replace timer pump ON/OFF for Defective relay Replace relay daily filtration Timer is set to ON/OFF Set timer to AUTO
No program in memory Set program - see instructions Dead battery Replace battery
Valve actuators(s) is/are Frozen valve Check/Lubricate valve not working Defective actuator Replace actuator
Loose connection Check connections Blown fuse Replace fuse
Pump inoperative Open circuit breaker Check power supply
e relay Change relay
v
ecti
Def Defective pump Check pump
NOTES:
1. An air button with ruptured seal or bellows inside, will not produce sufficient air pressure to operate the pulse switch and could lead to total breakdown allowing water to enter the air hose.
2. Water in air hose can damage the pulse switch. Water can enter the air hose through a faulty air button (see note 1 above) or by condensation. In either case, it must be drained, the cause found and corrected. To reduce conden­sation, protect the air hose
om exposure to direct sun,
fr ice or frequent temperature
RC2263BE RC2263E
ENCLOSURE DETAILS
3
TIMER
WIRING DIAGRAM
MEMOR HOLD-UP BATTERY
NEUT
Y
.
LINE
.
120/24V
TRANSFORMER
RELAY
STEPPER RELAY
PULSE
HEATER SELECTOR SWITCH
For single speed pump and/or 120 Volt equipment, follow wiring above except:
240 V. Single Speed Pump - Connect both BLUE and GRAY leads to LOAD 1 of pump. 120 V. Two Speed Pump - Connect NEUTRAL to WHITE lead and COMMON of pump. 120 V. Single Speed Pump - Connect NEUTRAL to WHITE lead and pump NEUTRAL. Connect both BLUE and GRAY leads to pump LOAD terminal. 120 V. Blower - Connect NEUTRAL to blower NEUTRAL.
SWITCH
AIR HOSE
240V.
BLOWER
240V.
2-SPEED
PUMP
120V.
SUPPLY
Single Thermostat Heater
Dual Thermostat Heater
If within the warranty period specified, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace
ONE YEAR LIMITED WARRANTY
it, at its sole option, the unit free of charge. This warranty applies only to the original purchaser and is not transferable. This warranty does not apply to: (a) damage caused by accident, abuse, mishandling, dropping, acts of God, or any negligent use; (b) units which have been subject to unautho­rized repair, opened, taken apart, or otherwise modified; (c) units not used in accordance with instructions; (d) damages exceeding the cost of the product. Some states do not allow a limitation of damages, so the foregoing limitation may not apply to you. This warranty gives you specific legal rights and you may have other rights that vary from state to state. INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE. This warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased, or (b) mailing postage prepaid to the nearest authorized service center listed. Please be sure to wrap the product securely when mailing to avoid shipping damage. This warranty is made by: Intermatic Incorporated/After Sales Service, 7777 Winn Rd., Spring Grove, IL 60081-9698/815-675-7000 http://www/intermatic.com
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.
INTERMATIC INCORPORATED, SPRING GROVE, IL 60081-9698
158AS11073
1. Connect two 18 gauge wires in
SERIES with Heater Switch.
2. Connect one of the wires to ter
minal “C” and the other to
ter
minal “L”.
BETWEEN TERMINALS “L” AND “H”.
3. Leave heater switch in ON position.
INST
ALL JUMPER
http://www.intermatic.com
4
1. Connect three 18 gauge wires in
PARALLEL with Heater Switch.
om central post
Connect the wir
2. (Common) of heater switch to
minal “C”, High to “H” and
ter Low to “L”.
3. Leave heater switch in
e fr
OFF position.
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