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INSTALLATION
RC2000 SERIES
OPERATION &
SERVICE MANUAL
REMOTE CONTROLS
REMOTE OPERATED CONTROLS FOR POOL - SPA COMBINATIONS
Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights
Model: RC2163FE Control Center / Model: RC2163BFE Control Panel
FOR THE REMOTE OPERATION OF THE FILTER PUMP, HEATER AND VALVES
ELECTRICAL RATING: 20 Amp. Resistive - 120V or 240V, 1.5 HP - 120V, 3 HP - 240V, DPST
LOW VOLTAGE: 24V - 40 VA Maximum
DANGER! To Reduce the Risk of Injury:
...do not permit small children to operate the control or use the Pool/Spa unless they are closely supervised at all times.
...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA! Contact a qualified service
technician.
...always disconnect electricity befor
e servicing this Control or the equipment connected to it.
READ, FOLLOW & SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
Many of today’s pools and spas utilize the advantages of a
single electrical control panel, containing all the necessary
components for the safe, cost effective and automatic
operation of a pool or spa.
Model RC2163FE is designed to operate the shared
equipment, like the filter pump, filter and the heater of a
Pool-Spa combination safely from the spa side or other
remote location.
The 24 hour timer turns ON the filter pump and automatically
filters and, if set, heats the pool water on a daily schedule. In
addition, a toggle switch, a timer or a radio receiver installed
at a convenient remote location can turn ON the pump, the
heater and rotate the valves thus allowing the water to
te in the spa.
cula
cir
position selector s
The Control also has terminals to accept a number of
options like the freeze or heater protection accessories.
Model RC2163BFE is the same as the one described
bove, except it is built into an 8 circuit 100 Amp.
a
sub-panel.
he Contr
T
equipment according to the following table:
ol coor
The Control also features a three
witc
h for the heater.
tion of the v
tes the oper
dina
a
ar
ious
RC2163FE
RC2163BFE
Sequence 1 Sequence 2
EQUIPMENT POOL MODE SPA MODE
Filter Pump Timer Controlled ON - Continuously
Heater If selected, Water Temperature Water Temperature
is as Set by Pool Thermostat is as Set by Spa Thermostat
Valves Set to Pool Circulation Set to Spa Circulation
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IMPORTANT SAFETY INSTRUCTIONS
When installing and operating this Product and other associated equipment, basic safety precautions should always be followed,
including the following:
1. Read and follow all instructions.
2. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
For Control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article
5.
68 of the Canadian Electrical Code.
The Control should not operate any equipment which would cause bodily injury or property damage should it be activated
6.
unexpectedly.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
INSTALLATION
This Control can operate either a 120 volt or 240 volt, single speed pump, together with a gas heater
and up to three 24 volt valve actuators. It also has a connection for a freeze or heater protection
device to turn ON the pump if needed.
IMPORTANT: High and low voltage conductors should not occupy the same conduits or compartments.
1. Follow wiring diagram on Page 4 and prepare your
installation layout. Make sure only copper (solid or
stranded) conductors are used, properly sized and suitable
for the installation. Each piece of equipment must be
grounded properly. IMPORTANT: Neutral must always
be connected to the white lead of the control.
2. Hang Control on a flat vertical surface or other
support, using hardware suitable for the purpose.
3. Prepare the necessary conduit runs, including one for
the remote - located switch, timer or radio receiver,
terminate them at both ends and pull-in the conductors as
specified by the installation layout.
4. Follow wiring diagram, make LINE and LOAD (PUMP)
connections as shown in the high voltage compartment.
SETTING / OPERATING INSTRUCTIONS
Programming Instructions
To Set or Change the Time of Day: To clear entire
memory, press key. Hold down the CLOCK key
hile pressing either the HOUR or MINUTE keys.
w
Continue pressing until the desired number is shown.
Then simply lift finger off the CLOCK key to set.
Make sure the installation is securely grounded and
bonded, if required.
5. Remove screw next to Heater Switch and gain access
to printed circuit (P.C.) board assembly in low voltage
compartment. Follow wiring diagram on page 4, plug
valve actuators into designated sockets on P.C. board
and make heater connections to terminals 1, 2 and 3.
Place jumper between terminals 1 and 2 if heater is
single stage. See page 4 for details. Replace P.C. board
assembly.
6. Install remote - located control (Switch, Timer or Radio
Receiver). See wiring on page 4.
7. Check wiring, tightness of connections and grounding.
Close wiring compartment and test installation.
8. Set timer, see instructions below.
To Set Program (ON/OFF times): Press TIMER key
once to enter into pr
ogram mode. Display will show
"1 ON-- --". Press the HOUR key and then the
MINUTE key to select the desired first ON time. Press
TIMER k
ey once. Display will show "1 OFF -- --".
Repeat previous step to select the desired first OFF
time. Repeat the entire sequence to complete up to
eight total ON/OFF times as desired. When programming is done, press the CLOCK key then the SELECT
key repeatedly until the indicator bar is above the word
"AUTO".
To Review Program: Press TIMER key repeatedly.
When done, press CLOCK key to return to the time
of day.
Indicator LED “ON”
when connected to
power source and
contacts are closed
2
Display
Reset port
to cancel all
prior settings
ON/AUT
O/OFF
Select Key
Function Keys
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SETTING/OPERATING INSTRUCTIONS (Continued)
To Cancel/Change Part of the Program: Press
Timer key repeatedly until the particular ON or
OFF time appears. Set new ON or OFF time.
To Override the Automatic Operation one time:
Press OVR. key.
NOTE: Timer will resume automatic operation
with the next opposite setpoint.
To Override Automatic Operation Permanently:
Press SELECT key to move indicator bar to the
desired ON or OFF position. Note: Timer will not
resume automatic operation until indicator bar
is repositioned above the word AUTO.
To Operate Equipment in Spa Mode:
1. Activate control.
2. After using the spa, make sure that control is
back in the POOL mode.
To Operate Heater:
Heater Selector Switch is provided to save on heating cost during the summer months or prevent
over-heating of pool water if heater is the single
thermostat type.
Set switch to POOL AND SPA mode if the heater
is the DUAL thermostat type and set thermostats
on heater to the desired pool and spa water temperatures.
Set switch to SPA ONLY mode if the heater is the
SINGLE thermostat type or only the spa water
needs to be heated. Set switch to OFF if no heater
operation is needed.
TROUBLESHOOTING
Symptom Possible Cause(s) Corrective Action
Control will not operate Defective remote control Replace remote control
in SPA mode Defective relay Replace relay
Blown fuse Replace fuse
Timer is not turning Defective timer Replace timer
pump ON/OFF for Defective relay Replace relay
daily filtration Timer is set to ON/OFF Set timer to AUTO
No program in memory Set program - see instructions
Dead battery Replace battery
Valve actuators(s) is/are Frozen valve Check/Lubricate valve
not working Defective actuator Replace actuator
Loose connection Check connections
Blown fuse Replace fuse
Pump inoperative Open circuit breaker Check power supply
Defective relay Change relay
Defective pump Check pump
ENCLOSURE DETAILS
RC2163BFE RC2163FE
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MEMORY
HOLD-UP
BATTERY
TIMER
NEUT
LINE
WIRING DIAGRAM
BLK
WHT
ORG
SENSOR
.
INTERNAL
WIRING
.
120/24V
TRANSFORMER
PUMP RELAY
LINE
FIELD
CONNECTIONS
RED
WHT
BLK
REMOTE
LOCATED
RADIO
RECEIVER
REMOTE
LOCATED
SWITCH
HEATER
SELECTOR
SWITCH
120V Pump - Connect NEUTRAL to WHITE lead and pump NEUTRAL.
Connect 120V
Cap
. line to
RED and YELLOW leads.
BLACK lead and BLUE lead to pump LOAD ter
Single Thermostat Heater
1. Connect two 18 gauge wires in
SERIES with Heater’s Selector
Switches.
2. Connect one of the wires to
terminal “C” and the other to
terminal “L”.
BETWEEN TERMINALS
“L” AND “H”.
3. Leave heater switch in ON position.
INSTALL JUMPER
minal.
BLU
240V.
PUMP
RED
BLK
YEW
LINE 2
NEUT.
LINE 1
Dual Thermostat Heater
1. Connect three 18 gauge wires in
PARALLEL with Heater’s Selector
Switches.
2. Connect the wire from central post
(Common) of heater switch to
terminal “C”, High to “H” and
Low to “L”.
3.
L
eave heater switch in
3 WIRE
SUPPLY
OFF position.
If within the warranty period specified, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace
ONE YEAR LIMITED WARRANTY
it, at its sole option, the unit free of charge. This warranty applies only to the original purchaser and is not transferable. This warranty does not apply
to: (a) damage caused by accident, abuse, mishandling, dropping, acts of God, or any negligent use; (b) units which have been subject to unauthorized repair, opened, taken apart, or otherwise modified; (c) units not used in accordance with instructions; (d) damages exceeding the cost of the
product. Some states do not allow a limitation of damages, so the foregoing limitation may not apply to you. This warranty gives you specific legal
rights and you may have other rights that vary from state to state.
INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS WARRANTY IS IN LIEU OF ALL OTHER
EXPRESS OR IMPLIED WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE
OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE.
This warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased, or (b) mailing postage prepaid
to the nearest authorized service center listed. Please be sure to wrap the product securely when mailing to avoid shipping damage. This warranty is
made by: Intermatic Incorporated/After Sales Service, 7777 Winn Rd., Spring Grove, IL 60081-9698/815-675-7000 http://www/intermatic.com
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material
contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.
INTERMATIC INCORPORATED, SPRING GROVE, IL 60081-9698
158AS11461
http://www.intermatic.com
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