1996, Intergraph Corporation including this documentation, and any software and its file formats and audio-visual
displays described herein; all rights reserved; may only be used pursuant to the applicable software license
agreement; contains confidential and proprietary information of Intergraph and/or other third parties which is
protected by copyright, trade secret and trademark law and may not be provided or otherwise made available without
prior written authorization.
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy. If the equipment is not installed and used in accordance with the instruction manual, it may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
CDC Statement
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in
the Radio Interference Regulations of the Canadian Department of Communications.
Cautions
Changes or modifications made to the system that are not approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
THIS PRODUCT CONFORMS TO THE APPLICABLE REQUIREMENTS OF 21 CFR SUBCHAPTER J AT
DATE OF MANUFACTURE.
Read all safety and operating instructions before using the equipment. Keep these instructions for future reference.
Follow all warnings on the equipment or in the operating instructions.
Warnings
The service and upgrade instructions should be performed by qualified personnel only. Qualified personel do not
have to be Intergraph service personnel, but those who are familiar with servicing computers, can follow instructions
in a manual to service equipment, and do so without harm to themselves or damage to the equipment.
To reduce the risk of electrical shock, do not attempt to open the equipment unless instructed. Do not use a tool for
purposes other than instructed.
There are no user serviceable parts within the power supply. In the event of failure, the power supply must be
replaced by qualified service personnel. Use Intergraph power supplies only.
Power Requirements.................................................................................................................................2
Domestic AC Distribution Box..................................................................................................2
Non-Domestic AC Distribution Box..........................................................................................3
Equipment Power Loads ............................................................................................................4
Placing the System....................................................................................................................................4
2 Installing the InterServe 650, 660 .....................................................................................................5
Uninterruptible Power Supply..................................................................................................................6
RAID Disk Drives..................................................................................................................................16
System Cables.........................................................................................................................................18
Keyboard, Mouse and Monitor ................................................................................................18
Checking the Setup.................................................................................................................................29
Starting the System .................................................................................................................................29
v
3 Installing the StudioZ RAX .............................................................................................................31
StudioZ RAX Base Unit.........................................................................................................................36
RAID Disk Drives..................................................................................................................................39
System Cables.........................................................................................................................................42
PC Extender .............................................................................................................................42
Checking the Setup.................................................................................................................................49
Starting the System .................................................................................................................................49
This System Reference provides the information necessary to service InterServe 650, 660, and StudioZ
RAX systems.
Restrictions
This document is restricted for use by qualified personnel. In the opening, upgrading, and servicing
instructions, heed all warnings and cautions. Personal injury and damage to equipment can occur if
documented procedures are not followed.
WARNINGThe system produces high-leakage current. Flip the circuit breaker to the OFF position when
servicing or upgrading the base unit.
CAUTIONUse an antistatic wrist strap for all servicing procedures to avoid the possibility of electrostatic
discharge.
ix
Conventions
Bold
ItalicVariable values that you supply, or cross-references.
Monospace
SMALL CAPSKey names on the keyboard, such as D, ALT or F3. Names of files and
CTRL+DPress a key while simultaneously pressing another key; for example, press
Commands, words, or characters that you key in literally.
Output displayed on the screen.
directories. You can type filenames and directory names in the dialog boxes
or the command line in lowercase unless directed otherwise.
CTRL and D simultaneously.
Additional System Information
A System Setup is shipped with each system, and provides detailed information about:
u
Configuring the operating system and associated system software.
u
Using the system.
u
Using the AMIBIOS Setup program.
u
Installing system software.
A System Introduction is delivered with the system, and provides information about:
u
Intergraph Support
u
System hardware features
u
Available hardware options
x
Operating System Information
If you need more information on an aspect of the Windows NT operating system, refer to the printed
and online Windows NT documentation from Microsoft:
u
For detailed information on installing and configuring the operating system, refer to the Windows
NT Installation Guide.
u
For detailed information on using the operating system, refer to the online Windows NT System
Guide, delivered on CD-ROM with the operating system, and to Windows NT Help.
u
Additional online Windows NT documentation is delivered on CD-ROM with the operating
system.
1 General Information
Review this chapter before installing the InterServe 650, 660 or StudioZ RAX into the Intergraph rack.
u
Set up the Intergraph rack using the Intergraph Rack Installation (DHA0194x0, supplied with the
rack), and become familiar with the rack enclosure before installing the system hardware.
u
Follow the instructions in Chapter 2 to unpack and set up the InterServe 650 or 660, and in
Chapter 3 to unpack and set up the StudioZ RAX.
u
Ensure that all Intergraph equipment has the necessary mounting hardware and other associated
items as described in each section. If any items are missing, contact the local support office
immediately to obtain the missing items.
u
Retain all packaging materials. To return equipment for repair, the customer must return it in the
original packaging to obtain warranty service (if provided by their contract agreement).
WARNINGIf using non-Intergraph cables with the system, ensure that they are shielded and terminated on
both ends.
1
Safety Precautions
InterServe and StudioZ RAX Base Unit
u
The base unit is subject to high leakage current, and must be properly grounded. To assure proper
grounding, connect the base unit power cord only to the designated outlet on the AC distribution
box or Uninterruptible Power Supply (UPS).
u
The base unit weighs 125 pounds (57 kg) without RAID disk drives. Two people must lift the base
unit when removing it from the pallet and installing it into the rack.
Intergraph 19-inch Rack
WARNINGThe Intergraph rack is intended for use only with Underwriter’s Laboratories Listed rack-
mountable accessories which meet the criteria below and are suitable for use in a 26 °C ambient
temperature.
u
Fixed devices may not weigh more than 20 pounds (9.0 kg) per vertical U (1.75 inches). The
center of gravity of fixed devices must not be deeper than 15.0 inches (38.1 cm) inside the rack.
u
Slide rail devices (between 5 U and 11 U) may not weigh more than 13.6 pounds (6.2 kg) per U.
These devices may not be extended more than 31.5 inches (78.8 cm) and their center of gravity
must not extend beyond 16.5 inches (49.1 cm).
u
Slide rail devices (less than 5 U) may not weight more than 20 pounds (9.0 kg) per U. These
devices may not be extended more than 24 inches (61 cm) and their center of gravity must not
extend beyond 13 inches (33 cm).
u
If more than one slide rail device is installed, only one device may be extended at a time. Should
you need access to a device while another is extended, push the extended device back into the rack
before extending the next device.
WARNINGExtending more than one device at a time could cause the rack to fall forward, causing damage
to the equipment and injuring anyone standing in front of the rack.
2
u
Do not push on or lean against the rack. The front and side stabilizer feet must be extended at all
times.
u
Install bottom components into the rack first.
Power Requirements
This section provides information about the power requirements of the AC distribution box supplied by
Intergraph with some systems. Intergraph provides separate AC distribution boxes for domestic and
non-domestic use. This section describes the specifications and functionality of both types.
NOTEIf the cutomer purchased a UPS instead of an AC distribution box, refer to the documentation delivered
with the UPS for power information.
Domestic AC Distribution Box
Specifications for the domestic AC distribution box include:
u
AC input: 110/220 VAC 60 Hz, 16 Amperes
u
Receptacles: eight NEMA 5-15R and one NEMA 6-15R
u
Power cable: 9 feet, 12 AWG, 4 conductor with NEMA L14-20P plug
u
Output rating: 1760 VA/phase @ 110 VAC, 3520 VA total
The domestic AC distribution box is rated for a maximum output rating of 3520 VA (Volt-Amperes) at
110 VAC. The sum-total VA load that the devices pull must not exceed this maximum, else a breaker
in the AC distribution box trips when power is applied. A second AC distribution box must be installed
to provide the additional power requirement. The following figure shows the domestic AC distribution
box.
Each receptacle on the AC distribution box is rated for a specific VA. The 6-15R receptacle (J9) is
used for the power cord to the server. The remaining eight receptacles (110 V each) are for additional
devices installed in the rack. Notice that the left four (J1-J4) and right four (J5-J8) are on different
phases. Follow these guidelines when connecting equipment power cords:
u
If the NEMA 6-15R receptacle (J9) is not used, then the eight NEMA 5-15R receptacles can
support the full 3520 VA load (1760 VA per phase).
u
If the NEMA 6-15R receptacle (J9) is used, then the eight NEMA 5-15R receptacles can support
1760 VA load (880 VA per phase).
u
The power load should be balanced between the phases of the 110 VAC receptacles. For example,
do not plug four 110 VAC 2 Amp devices into phase I; instead, plug two of the devices into the
phase I and two into phase II.
WARNINGThe wall outlet to which the AC distribution box is connected must be a NEMA L14-20R type
outlet on a properly grounded branch circuit.
Non-Domestic AC Distribution Box
Specifications for the non-domestic AC distribution box include:
u
AC input: 190/264 VAC 50 Hz, 16 Amperes
u
Receptacles: eight IEC 320 10 Amperes, and one IEC 320 16 Amperes
u
Power cable: 2.5m with IEC 309 16 Amperes plug
u
Output rating: 3520 VA total @ 220 VAC
The non-domestic AC distribution box is rated for a maximum output rating of 3520 VA (Voltamperes) at 220 VAC. The sum-total VA load that the devices pull must not exceed this maximum,
else a breaker in the AC distribution box trips when power is applied. A second AC distribution box
must be installed to provide the additional power requirement. The following figure shows the nondomestic AC distribution box.
3
IEC 320 IEC 320 Power
10 Amp16 Ampswitch
Each receptacle on the AC distribution box is rated for a specific VA. The IEC 320 16 Ampere
receptacle (J9) is used for the power cord from the base unit. The remaining eight IEC 320 10 Ampere
receptacles are for additional devices installed in the rack. Follow these guidelines when connecting
equipment power cords:
u
If the J9 receptacle is not used, then the eight 10 Ampere receptacles (J1-J8) can support the full
3520 VA load.
u
If the J9 receptacle is used, then the eight 10 Ampere receptacles (J1-J8) can support only 1760
VA load.
WARNINGThe wall outlet to which the AC distribution box is connected must be an IEC 309 type outlet on
a properly grounded branch circuit.
4
Equipment Power Loads
The power load values for the base unit and disk array cabinet are provided below. Load values of
equipment must be taken into account when installing equipment to the rack.
Device
System base unit with eight drives1200 VA
Disk drive cabinet with eight 4 GB drives265 VA
Disk drive cabinet with eight 9 GB drives261 VA
4-port concentrator8 VA
8-port concentrator10 VA
PC Extender13 VA
The VA load of Intergraph rack-mount options is printed on the back of the device. Add the VA load
for each device to determine if the AC distribution box can handle the load. If it cannot, add an
additional AC distribution box. The VA load of a device is the product of its operating Voltage (such
as 110 V or 220 V) times its current rating (2 Amperes, 3 Amperes, 6 Amperes, etc.).
Placing the System
Before you unpack the equipment and begin setting up your server, determine where you want to place
the system rack. Keep these guidelines in mind:
u
Place the rack as close as possible to the proper wall outlet. The power cord connecting the AC
distribution box or UPS to the wall outlet serves as the disconnect device.
u
Place the rack in an area where air can circulate freely around it. Ensure that the front and the back
of the rack each have 36 inches of clearance for servicing the installed hardware.
Max Load
u
Do not expose the system to high levels of dust, smoke, or moisture.
u
Place the system in an area where the temperature range stays between 10 °C and 26 °C (50 °F to
80 °F). The optimum operating temperature is 21 °C (70 °F).
u
Place the system in an area where the humidity stays between 20 and 80 % (non-condensing). The
optimum operating humidity is 50 % (non-condensing).
u
The rack is not designed to be moved when equipment is installed (other than what is pre-installed
by Intergraph).
WARNINGOnce you install the equipment, do not move the rack. If you must move it, then remove all
equipment, move the rack to its new location, and re-install the equipment.
2 Installing the InterServe 650, 660
This chapter provides instructions for installing the InterServe equipment into the Intergraph rack. The
equipment is secured in the rack along the side mounting posts, which have industry standard
7.1 mm diameter mounting holes along the edge. The mounting posts have small round markers to
designate each vertical unit. There are three mounting holes per U, and at every 4 U there is a small
square marker. The total vertical mounting height within the rack is 40 U.
The system components should be installed in the following order:
u
Uninterriptible Power Supply (UPS)
u
InterRAID-8 disk array cabinet
u
InterServe base unit
u
Rackmount interface (keyboard, mouse, monitor)
u
RAID disk drives
u
System power and data cables
u
Rack cable handlers
5
u
Accessory components
WARNINGFollow the installation instructions explicitly to avoid personal injury and damage to the server
hardware.
CAUTIONTo keep the rack from moving, ensure the front and side stabilizers are fully engaged and the leveling
feet are lowered firmly to the floor before installing equipment into the rack.
Note the following points before installing equipment into the rack:
u
The rack must be properly set up before placing any equipment into the rack. If installing the
equipment into an Intergraph rack, follow the instructions in Intergraph Rack Installation and Use
(DHA0194x) supplied with the rack.
u
Do not start the system until it has been completely set up. After setup is complete, refer to the
System Setup for startup and configuration instructions.
u
As equipment is installed into the rack, some components may not align properly with the holes in
the mounting posts. This occurs because some components have different tolerances in regards to
their height. If components do not align properly, loosen their screws and adjust support rails and
shelves where necessary so the components can be suppoerted by the proper shelves or rails, rather
than by the component underneath.
6
The following figure shows how various configurations look when fully installed, with UPS or AC
boxes. Optional InterRAID-8 cabinets (shown by dashed lines) also depict example placement. These
figures do not attempt to show every possible configuration.
Monitor
InterRAID-8
InterRAID-8
InterRAID-8
InterRAID-8
InterServe
InterRAID-8InterRAID-8
AC Dist BoxAC Dist Box
InterServe
UPS
UPS
InterRAID-8
InterRAID-8
InterServe
UPS
Monitor
Keyboard
Drawer
InterServe
InterRAID-8
Uninterruptible Power Supply
The UPS carton contains the UPS, serial cable, and documentation. The LanSafe III software used to
monitor and configure the UPS is also included with the system.
NOTEThe door hinges for the rack must be installed before installing the UPS in the bottom of the rack. For
instructions, refer to
To install the UPS into the rack:
1. Insert tinnerman nuts at hole 3 and hole 10 in the front edge of the mounting post.
2. Slide the UPS through the front of the rack, and ensure the back of the UPS rests on the mounting
shelf inside the rack.
Intergraph Rack Installation and Use
.
3. Attach the UPS to the rack using a screw at each corner.
Hole 11
7
Mounting Post
Front Edge of Post
UPS
Hole 2
4. Install the second UPS if included with the shipment. Install tinnerman nuts at hole 15 and hole 22
for the second UPS.
InterRAID-8 Cabinets
Unpack the InterRAID-8 from the carton and verify you have the following items.
u
Disk array cabinet
u
Mounting hardware
u
Handle brackets and screws
u
Tinnerman nuts and screws
u
Power cord
u
Documentation
The mounting hardware includes two shelves to be mounted inside the rack, and two brackets to be
attached to the InterRAID-8 cabinet.
8
To install the InterRAID-8 cabinet into the rack:
1. Attach the handle brackets to both sides of the InterRAID-8 cabinet. Use the eight panhead screws
(four for each bracket) supplied with the InterRAID-8.
Handle Bracket
NOTEThe sides of the InterRAID-8 have different hole patterns to match the pattern in each handle bracket.
2. Determine the 4 U space in which to install the InterRAID-8. The following figure shows where
the mounting shelf and tinnerman nut must be installed in a given 4 U space.
Mounting Shelf
(End View)
(12 Holes)
Tinnerman
Nut
Bottom edge of
InterRAID-8 here
2. Attach the mounting shelves to the rack. Place tinnerman nuts for the shelves on the interior face
of all four mounting posts. Refer to the following figure.
Interior Face of
Mounting Post
Mounting Shelves
9
4. Place tinnerman nuts for the InterRAID-8 faceplate on the exterior face of both front mounting
posts. The following figure shows the tinnerman nut locations for the 4 U space.
4 U (12 Holes)
Tinnerman Nuts
10
5. Remove and discard the flat head screws from both sides of the InterRAID-8 cabinet as shown.
Flat Head
Screws
6. Attach the mounting brackets to the InterRAID-8 and slide it into the rack as shown.
Mounting Bracket
(Note ledge is turned away
from InterRAID-8 cabinet.)
7. Secure the disk array cabinet to the rack using the screws supplied with the InterRAID-8.
InterServe Base Unit
Two boxes are included with the base unit: one for the keyboard, and one for software media and
miscellaneous parts. The software media and miscellaneous parts box contains the following items:
InterRAID-8
Cabinet
u
Mouse
u
Two cable handlers
11
u
Screws and tinnerman nuts
u
Keys for base unit and internal RAID section
u
Power cord
u
Windows NT Server kit (software and documentation)
u
Intergraph system software (diskettes)
u
Intergraph InterServe 650, 660 System Introduction (diskette)
WARNINGThe server base unit is very heavy and bulky. Two people must lift the base unit when removing
it from the pallet and installing it into the rack.
To install the server into the rack:
1. Place the pallet close to the rack.
2. Four brackets secure the base unit to the pallet. Remove the two upper screws from each bracket
as shown in the following figure.
Brackets
Screws
3. Insert tinnerman nuts in holes 27 and 55 on both front mounting posts of the rack.
4. Extend the base unit rails from the rack until they lock. Refer to the following figure.
12
5. With a person on either side, lift the base unit and align the base unit rails in the rack with the rail
guides mounted on the side of the base unit.
Base Unit
Rails
Rail Guide
(Each Side)
6. Slide the base unit into the rails and push the base until it stops. The metal rail button in the rail
guides hits against the base unit rail. Press the rail buttons on both sides and continue pushing the
base unit. The base unit will stop again and the metal rail button appears in the hole of the base
unit rails. Refer to the following figure.
CAUTIONEnsure the board ejectors on both sides of the base unit are closed. They will interfere with the
mounting rails if not fully closed.
Base Unit
Rail
Board
Ejector
Rail
Guide
Rail
Button
7. Press the rail buttons on both sides and push the base unit into the rack.
Rack-mount Interface Kit
This section describes installing the rack-mount keyboard, mouse and monitor into the rack. The box
for the rack-mount monitor contains the monitor, video cable, monitor AC power cord, and
documentation.
NOTEMounting hardware (adapter bracket, bracket insert, star washers, and screws) for the monitor is
included with the rack.
To install the keyboard and mouse into the rack:
1. Pull out the tray until it locks in the extended position.
2. Route the keyboard and mouse cables through the opening in the back of the tray and through the
four clamps in the cable guide.
3. Set the keyboard into the tray.
4. Open the hand-rest tray and set the mouse into it.
Cable
Guide
13
Hand Rest
Tray
14
5. To retract the keyboard and mouse tray, press the rail tabs on both sides of the tray, then push the
tray into the rack.
Push in to retract
keyboard tray.
To install the monitor into the rack:
1. Remove the monitor cover plate from the rack. Screws are located at each corner and along the
bottom of the plate.
Monitor
Cover
Plate
Screw
Screws
2. Turn the monitor on its side and remove the base from the monitor. Do not turn the monitor onto
its display screen.
3. Attach the screws, star washers, and bracket insert to the adapter bracket as shown in the following
figure.
NOTEThere are two bracket inserts to accomodate two versions of the 15-inch monitor. CFAB546 for the
Sampo 510, and CFAB622 for the Sampo 520.
4. Attach the adapter bracket to the bottom of the monitor.
15
Adapter
Bracket
5. Set the monitor onto the shelf though the front of the rack.
6. Secure the monitor with two screws through the front of the adapter bracket.
7. Attach the monitor cover plate onto the rack.
Remote Interface Kit
A keyboard, mouse, and monitor concentrator is included with the remote interface kit. The
concentrator comes with a 25-foot-long cable set that connects between the base unit and the
concentrator.
To install the remote interface kit:
1. Place the keyboard, mouse, and monitor in the desired location, up to 25 feet away from the base
unit.
2. Connect the keyboard, mouse, and monitor cables to the concentrator.
Bracket Insert
Star Washers
Screws
16
3. Connect the cable set to the base unit and to the concentrator. Refer to the concentrator
documentation for details.
RAID Disk Drives
The box labeled “This box contains hard disks loaded with operating system software” contains up to
six disk drives. Three of them are boot drives, each labeled with a drive ID number (0, 1, 2). The boot
drives are loaded with the operating system and must be installed into the internal RAID section of the
server base unit. If additional disk drives are included in the box, they are unformatted and not labeled.
The box also contains a drive labeling sheet to be used with the unformatted disk drives. If you
received additional disk drive boxes, the disk drives will be unformatted, and should be installed into
the rack-mount InterRAID-8 cabinets.
To install the RAID disk drives:
1. Remove the disk drives from the box.
2. Open the disk drive door to the internal RAID section.
NOTEUse the key supplied in the base unit parts box to open the disk drive door. Insert the key and turn it
clockwise to unlock, counterclockwise to lock.
3. Remove the RAID disk drives from the drive box. Each boot drive is labeled with an adapter
number (ADP), channel number (CHN), and drive ID, as shown:
x GB
x GB
x GB
ADP
0
ADP
0
ADP
0
CHN
2
CHN
2
CHN
2
ID
0
ID
1
ID
2
4. Install the boot drives into the system’s internal RAID slots as follows: drive ID 0 into slot 1, drive
ID 1 into slot 2, and drive ID 2 into slot 3. Slots are numbered 1 to 8 starting with the right slot.
Refer to the following figure.
−
For each RAID disk drive, extend the latching clips on the disk drive and align the rails on the
side of the drive with the slot guides. The metal casing of the drive faces left. If you install
the disk drive reversed, the drives will not connect to the system.
−
Push the drive between the latching clips until it slides all the way into the slot and firmly
engages the connector.
− Close the latching clips to lock the drive in the slot.
Slot 1
17
Drive Latching
Clips
6. Install the remaining disk drives from right to left after the boot drives are installed. Fill each slot
sequentially. There should be no empty slots between drives.
18
7. Label the remaining drives according to their slot, as shown in the following figure.
9
2
x GB
x GB
x GB
x GB
x GB
Slot 2Slot 1Slot 3Slot 4Slot 5Slot 6Slot 7Slot 8
0
ADP
0
ADP
0
ADP
0
ADP
0
ADP
CHN
2
CHN
1
CHN
2
CHN
2
CHN
ID
8
ID
6
ID
5
ID
4
ID
Internal Disk Cabinet
NOTEID 3 and ID 7 are not available on the label sheet. These IDs are reserved for the internal RAID
backplane and the RAID controller.
5. If your system includes external InterRAID disk array cabinets, refer to the InterRAID
documentation for instructions to connect them to your system.
WARNINGDo not turn on system power until you are ready to configure Windows NT Server. If you start
the system, and then restart it before completely configuring the operating system, you will have
to re-install system software as described in Chapter 5, “Installing System Software.”
System Cables
All cable ports on the base unit and other Intergraph equipment are keyed or molded to ensure proper
cable attachment. If a cable is not attaching easily, ensure that you are aligning the cable connector
correctly with the port.
Keyboard, Mouse and Monitor
To connect keyboard, mouse and monitor cables:
1. If using the concentrator, connect the extension cables to the keyboard, mouse, and video ports.
2. If using the rack-mount kit, connect the keyboard and mouse cables to the ports on the back of the
base unit. Connect the video cable to the video port and to the monitor. Refer to the following
figure.
19
Keyboard
Port
Mouse Port
Video Port
3. Connect the monitor power cord to the monitor and to the AC distribution box, UPS, or wall
outlet.
4. Connect the concentrator power cord to the AC distribution box, UPS, or wall outlet.
20
RAID Controll
InterRAID-8
To connect InterRAID-8 cables:
1. Connect the RAID SCSI cable to the InterRAID-8 SCSI port and to a RAID controller SCSI port
in the base unit. Refer to the following figure.
NOTEOn the RAID controller, the top port is channel 0, and the bottom port is channel 1. Keep track of the
InterRAID-8 attached to each channel, for drive labeling purposes.
SCSI Ports
(PCI Slot 4)
er
InterRAID-8
SCSI Port
2. Connect the power cord to the InterRAID-8 cabinet and to the AC distribution box or UPS.
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