Intel SC5650-DP, SC5650-WS, SC5650-UP, SC5650-BRP Service Manual
Intel® Server Chassis SC5650-DP/WS/BRP/UP
Service Guide
A Guide for Technically Qualified Assemblers of Intel® Identified Subassemblies/Products
Intel Order Number E55434-003
Disclaimer
®
Information in this document is provided in connection with Intel
products. No license, expre ss or implied, by
estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's
Terms and Conditions of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any
express or implied warranty, relating to sale and/or use of Intel
®
products including liability or warranties relating to
fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property
right. Intel products are not designed, intended or authorized for use in any medical, life saving, or life sustaining
applications or for any other application in which the failure of the Intel product could create a situation where
personal injury or death may occur. Intel may make changes to specifications and product descriptions at any time,
without notice.
l®
server boards contain a number of high-density VLSI and power delivery components that need adequate
Inte
airflow for cooling. Intel's own chassis are designed and tested to meet the intended thermal requirements of these
components when the fully integrated system is used together . It is the responsibility of the system integrator that
chooses not to use Intel developed server building blocks to consult vendor datasheets and operating parameters to
determine the amount of airflow required for their specific application and environmental conditions. Intel Corporation
can not be held responsible if components fail or the server board does not operate correctly when used outside any
of their published operating or non-operating limits.
Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in
the United States and other countries.
* Other names and brands may be claimed as the property of others.
Copyright © 2009, Intel Corporation. All Rights Reserved
ii Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Safety Information
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Important Safety Instructions
Read all caution and safety statements in this document before performing any of the
instructions. See also Intel Server Boards and Server Chassis Safety Information on the
®
Server Deployment Toolkit CD and/or at http://support.intel.com/support/
Intel
motherboards/server/sb/cs-010770.htm.
Wichtige Sicherheitshinweise
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor
Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu
Intel-Serverplatinen und Servergehäusen auf der Intel
oder unter http://support.intel.com/support/motherboards/server/sb/cs-010770.htm.
Consignes de sécurité
®
Server Deployment Toolkit CD
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce
document avant de suivre toute instruction. Consultez Intel Server Boards and Server
Chassis Safety Information sur le Intel
vous sur le site http://support.intel.com/support/motherboards/server/sb/cs-010770.htm.
®
Server Deployment Toolkit CD ou bien rendez-
Instrucciones de seguridad importantes
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar
cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety
Information en el Intel
support/motherboards/server/sb/cs-010770.htm.
®
Server Deployment Toolkit CD y/o en http://support.intel.com/
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide iii
Safety Information
Warnings
Heed safety instructions: Before working with your server product, whether you are
using this guide or any other resource as a reference, pay close attention to the safety
instructions. You must adhere to the assembly instructions in this guide to ensure and
maintain compliance with existing product certifications and approvals. Use only the
described, regulated components specified in this guide. Use of other products /
components will void the UL listing and other regulatory approvals of the product and
will most likely result in noncompliance with product regulations in the region(s) in which
the product is sold.
System power on/off: The power button DOES NOT turn off the system AC power. To
remove power from system, you must unplug the AC power cord from the wall outlet.
Make sure the AC power cord is unplugged before you open the chassis, add, or remove
any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be
present on power, telephone, and communication cables. Turn off the server and
disconnect the power cord, telecommunications systems, networks, and modems attached
to the server before opening it. Otherwise, personal injury or equipment damage can
result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives,
boards, and other parts. We recommend that you perform all procedures in this chapter
only at an ESD workstation. If one is not available, provide some ESD protection by
wearing an antistatic wrist strap attached to chassis ground any unpainted metal surface on
your server when handling parts.
ESD and handling boards: Always handle boards carefully. They can be extremely
sensitive to ESD. Hold boards only by their edges. After removing a board from its
protective wrapper or from the server, place the board component side up on a grounded,
static free surface. Use a conductive foam pad if available but not the board wrapper. Do
not slide board over any surface.
Installing or removing jumpers: A jumper is a small plastic encased conductor that slips
over two jumper pins. Some jumpers have a small tab on top that you can grip with your
fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab,
take care when using needle nosed pliers to remove or install a jumper; grip the narrow
sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can
damage the contacts inside the jumper, causing intermittent problems with the function
controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool
you use to remove a jumper, or you may bend or break the pins on the board.
iv Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Preface
About this Manual
Thank you for purchasing and using the Intel® Server Chassis SC5650.
This manual is written for system technicians responsible for troubleshooting, upgrading,
and repairing this server chassis. This document provides a brief overview of the features
of the chassis, a list of accessories or other components you may need, troubleshooting
information, and instructions on how to add and replace components on the Intel
Chassis SC5650. For the latest version of this manual, see: http://support.intel.com/
support/motherboards/server/chassis/sc5650/.
Manual Organization
Chapter 1 provides a brief overview of the Intel® Server Chassis SC5650. In this chapter,
you will find a list of the server chassis features, photos of the product, and product
diagrams to help you identify components and their locations.
Chapter 2 provides instructions on adding and replacing components. Use this chapte r for
step-by-step instructions and diagrams for installing or replacing components such as the
fans, power supply, drives, and other components.
®
Server
At the back of this book, you will find technical specifications, regulatory information,
"getting help" information, and the warranty.
Product Contents, Order Options, and Accessories
This server chassis is compatible with the following Intel® Server Boards:
• Intel
• Intel
• Intel
• Intel
• Intel
Your Intel
• A power factor correction (PFC) power supply, installed in the chassis. Power supply
• A box of hardware components, referred to as the "hardware kit"
®
Server Board S5500BC
®
Server Board S5520HC
®
Server Board S5500HCV
®
Server Board S5520SC
®
Server Board S3420GP Family
®
Server Chassis SC5650 ships with the following items:
wattage depends on the model of server chassis you purchased. Three power supply
configurations are available.
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide v
Preface
• Fan cable, installed in the chassis
• Chassis intrusion switch, installed in the chassis
• Front panel, installed in the chassis
• Attention document, in the chassis product box
• Intel
®
Server Chassis SC5650 Quick Start User's Guide, in the chassis product box
• Four M3 screws for installing 5.25-in drive component, in the hardware kit
• Fifteen 6-32 screws for mounting the server board to the chassis, in the hardware kit
• USB cable
In addition, you may need or want to purchase one or more of the following accessory
items for your server:
• Processor, memory DIMMs, Server Motherboard
• Hard drive
• CD-ROM or DVD-ROM drive
• RAID controller
• Operating system
For information about which accessories, memory, processors, and third-party hardware
were tested and can be used with your server board, and for ordering information for
®
products, see: http://support.intel.com/support/motherboards/server/chassis/
Intel
sc5650/compat.htm
Additional Information and Software
If you need more information about this product or information about the accessories that
can be used with this server chassis, use the following resources. These files are available
at: http://support.intel.com/support/motherboards/server/chassis/sc5650/
Unless otherwise indicated in the following table, once on this Web page, type the
document or software name in the search field at the left side of the screen and select the
option to search "This Product."
For this information or
software
For in-depth technical
information about this
product, including
dimensions and power
characteristics
If you just received this
product and need to install
it
®
Intel
Server Chassis SC5650 Technical Product Specification
http://support.intel.com/support/motherboards/server/chassis/
sc5650
®
Intel
Server Chassis SC5650 Quick Start User's Guide in the
product box
Use this Document or Software
vi Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Preface
For this information or
software
For virtual system tours
and interactive repair
information
Accessories or other Intel
server products
Hardware (peripheral
boards, adapter cards, and
so forth) and operating
systems that were tested
with this product
To make sure your system
falls within the allowed
power budget
For software to manage
your Intel
®
server
Use this Document or Software
®
A link to the Intel
Server Configurator tool is available under "Other
Resources" at the right side of the screen at:
http://support.intel.com/support/motherboards/server/chassis/
sc5650
Spares and Configuration Guide
http://support.intel.com/support/motherboards/server/chassis/
sc5650
Tested Hardware/Operating Systems List
http://support.intel.com/support/motherboards/server/chassis/
sc5650
Power Budget Tool at:
http://support.intel.com/support/motherboards/server/s5500BC
®
System Management Software
Intel
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide vii
Preface
viii Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Contents
Safety Information ..................................................................................................... iii
Important Safety Instructions ................................................................................................ iii
Wichtige Sicherheitshinweise ............................................................................................... iii
Consignes de sécurité .......................................................................................................... iii
Instrucciones de seguridad importantes ............................................................................... iii
Warnings ............................................................................................................................... iv
Preface .........................................................................................................................v
About this Manual ..................................................................................................................v
Manual Organization ........................................................................................................... ...v
Product Contents, Order Options, and Accessories ..............................................................v
Additional Information and Software .....................................................................................vi
Server Chassis Features ............................................................................................1
Component Identification .......................................................................................................3
Front View Components .............................................................................................. ..3
Internal Components .....................................................................................................5
Back Panel Components ...............................................................................................6
Front Panel ....................................................................................................................7
Peripheral Devices .................................................................................................................8
Hard Disk Drives ............................................................................................................9
Front Bezel Assembly ..........................................................................................................10
Rack-Mounted Systems .......................................................................................................10
Mechanical Locks ................................................................................................................11
Accessories and Order Codes .............................................................................................11
Hardware Installations and Upgrades ....................................................................13
Before You Begin .................................................................................................................13
Tools and Supplies Needed ........................................................................................13
System References .....................................................................................................13
Removing and Installing the Left Side Cover ....................................................................... 13
Removing the Left Side Cover .....................................................................................13
Installing the Left Side Cover .......................................................................................14
Removing and Installing the Right Side Cover ....................................................................15
Removing the Right Side Cover ..................................................................................15
Installing the Right Side Cover ....................................................................................16
Removing and Installing the Front Bezel Assembly ............................................................17
Removing the Front Bezel Assembly ..........................................................................17
Installing the Front Bezel Assembly ............................................................................18
Installing or Removing a Server Board ................................................................................18
Installing and Removing a Fixed Hard Drive .......................................................................24
Installing a Fixed Hard Drive .......................................................................................24
Removing a Fixed Hard Drive .....................................................................................30
Installing or Removing a DVD-ROM or CD-ROM Drive .......................................................33
Installing a DVD-ROM or CD-ROM Drive ....................................................................33
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide ix
Removing a CD-ROM or DVD-ROM Drive .................................................................35
Installing and Removing PCI Add-in Boards ....................................................................... 36
Installing PCI Add-in Boards .......................................................................................36
Removing PCI Add-in Boards .....................................................................................38
Replacing the Front Panel Board ........................................................................................40
Replacing a System Fan .....................................................................................................44
Replacing a Fixed Power Supply ........................................................................................48
Installing an Additional Hot Swap Power Supply Module (BRP configuration only) ............ 51
Removing a Hot Swap Power Supply (BRP configuration only) ......................................... 52
Replacing a Hot Swap Power Supply Cage (BRP configuration only) ................................53
Installing Feet for a Pedestal-configured Chassis ............................................................... 59
Hot Swap Drive Cage Upgrade Install Instructions (optional) ..............................61
Before You Begin ................................................................................................................61
Kits Required ...............................................................................................................61
Tools and Supplies Needed ........................................................................................61
System References .....................................................................................................61
Installing a Hot Swap Hard Drive Cage with a SAS/SATA Backplane ................................62
Installing a Hot Swap Hard Drive ........................................................................................75
Removing a Hot-swap Hard Drive ...............................................................................78
Rack Mount Kit Install Instructions (optional) .......................................................83
Before You Begin ................................................................................................................83
Tools and Supplies Needed ........................................................................................83
System References .....................................................................................................83
Setting up a Rack-configured Chassis ................................................................................83
Technical Reference .................................................................................................95
Cable Routing ......................................................................................................................95
Power Supply Specifications ...............................................................................................95
DP 600-W Power Supply Input Voltages ....................................................................95
DP 600-W Power Supply Output Voltages ..................................................................95
600-W Single Power Supply Input Voltages ...............................................................96
600-W Single Power Supply Output Current ...............................................................96
1000-W Single Power Supply Input Voltages .............................................................96
1000-W Single Power Supply Output Voltages ...........................................................96
DP 400-W Power Supply Input Voltages ....................................................................96
DP 400-W Power Supply Output Voltages ..................................................................97
System Environmental Specifications ................................................................................. 97
A. Safety Information ................................................................................................99
English ................................................................................................................................. 99
Server Safety Information ...........................................................................................99
Safety Warnings and Cautions ....................................................................................99
Intended Application Uses ........................................................................................100
Site Selection ............................................................................................................100
Equipment Handling Practices .................................................................................. 100
Power and Electrical Warnings .................................................................................101
Access Warnings ......................................................................................................101
Electrostatic Discharge (ESD) ...................................................................................102
Other Hazards ...........................................................................................................102
Deutsch ............................................................................................................................. 103
x Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Sicherheitshinweise für den Server ...........................................................................103
Sicherheitshinweise und Vorsichtsmaßnahmen ........................................................103
Zielbenutzer der Anwendung .....................................................................................104
Standortauswahl ........................................................................................................104
Handhabung von Geräten .........................................................................................105
Warnungen zu Netzspannung und Elektrizität ..........................................................106
Warnhinweise für den Systemzugang .......................................................................106
Elektrostatische Entladungen (ESD) .........................................................................107
Andere Gefahren .......................................................................................................108
Français .............................................................................................................................109
Consignes de sécurité sur le serveur ........................................................................109
Sécurité: avertissements et mises en garde ..............................................................109
Domaines d’utilisation prévus ....................................................................................110
Sélection d’un emplacement .....................................................................................110
Pratiques de manipulation de l’équipement ...............................................................110
Alimentation et avertissements en matière d’électricité .............................................111
Avertissements sur l’accès au système .....................................................................111
Décharges électrostatiques (ESD) ............................................................................112
Autres risques ............................................................................................................112
Español ..............................................................................................................................113
Información de seguridad del servidor ......................................................................113
Advertencias y precauciones sobre seguridad ..........................................................113
Aplicaciones y usos previstos .................................................................................... 114
Selección de la ubicación ..........................................................................................114
Manipulación del equipo ............................................................................................115
Advertencias de alimentación y eléctricas .................................................................115
Advertencias el acceso al sistema ............................................................................116
Descarga electrostática (ESD) ..................................................................................117
Otros peligros ............................................................................................................117
B. Installation/Assembly Safety Instructions .......................................................125
English ...............................................................................................................................125
Deutsch ..............................................................................................................................127
Français .............................................................................................................................129
Español ..............................................................................................................................131
Italiano ...............................................................................................................................133
C. Getting Help ........................................................................................................137
Getting Help .......................................................................................................................137
Warranty Information .........................................................................................................137
D. Intel® Server Chassis Issue Report Form ........................................................ 139
E. Warranty ..............................................................................................................143
Limited Warranty for Intel® Chassis Subassembly Products .............................................143
Extent of Limited Warranty ................................................................................................143
Warranty Limitations and Exclusions .................................................................................144
Limitations of Liability ................................................................................................144
How to Obtain Warranty Service .......................................................................................144
Telephone Support ....................................................................................................145
Returning a Defective Product ...................................................................................145
F. Regulatory and Compliance Information .........................................................147
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide xi
Product Regulatory Compliance ........................................................................................147
Product Safety Compliance .......................................................................................147
Product EMC Compliance - Class A Compliance ..................................................... 148
Certifications / Registrations / Declarations ..............................................................149
Product Regulatory Compliance Markings ................................................................ 149
FCC Verification Statement (USA) ............................................................................ 152
Industry Canada (ICES-003) ..................................................................................... 153
Europe (CE Declaration of Conformity) .....................................................................153
VCCI (Japan) ............................................................................................................153
BSMI (Taiwan) ..........................................................................................................153
Korean Compliance (RRL) ........................................................................................ 154
CNCA (CCC-China) .................................................................................................. 154
Regulated Specified Components .............................................................................154
Restriction of Hazardous Substances (RoHS) Compliance .............................................. 155
End-of-Life / Product Recycling .........................................................................................155
xii Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
List of Figures
Figure 1. Front View of Intel® Server Chassis SC5650..............................................................1
Figure 2. Front View Components (with Front Bezel Assembly)................................................3
Figure 3. Front View Components (without Front Bezel Assembly)...........................................4
Figure 4. Internal Components (DP/WS/BRP Configuration Shown).........................................5
Figure 5. Back Panel Components.............................................................................................7
Figure 6. Front Panel Components............................................................................................8
Figure 7. Optional Peripheral Devices (DP/WS/BRP configuration shown)...............................9
Figure 8. Mechanical Locks......................................................................................................11
Figure 9. Removing Left Side Cover........................................................................................14
Figure 10. Installing Left Side Cover........................................................................................14
Figure 11. Removing Right Side Cover from Chassis..............................................................15
Figure 12. Re-installing Right Side Cover on Chassis.............................................................16
Figure 13. Removing Front Bezel Assembly (DP/WS/BRP configuration shown)................... 17
Figure 14. Installing the Front Bezel Assembly (DP/WS/BRP configuration shown) ...............18
Figure 15. Removing Drive Cage EMI Shield from Fixed Drive Cage (DP/WS/BRP configur ation
shown)................................................................................................................................ 19
Figure 16. Removing Fixed Hard Drive Cage (DP/WS/BRP configuration shown)..................20
Figure 17. Removing PCI Card Guide......................................................................................20
Figure 18. Re-installing PCI Card Guide into Chassis.............................................................21
Figure 19. Inserting Fixed Hard Drive Cage into Chassis (DP/WS/BRP configuration only)... 22
Figure 20. Re-attaching Drive Cage EMI Shield......................................................................23
Figure 21. Drive Bay Slot Order...............................................................................................24
Figure 22. Removing Drive Cage EMI Shield from Chassis (DP/WS/BRP configuration shown)
25
Figure 23. Removing PCI Card Guide......................................................................................26
Figure 24. Routing Hard Drive Power Cables..........................................................................26
Figure 25. Unlatching Drive Latch............................................................................................27
Figure 26. Inserting Hard Drive into Drive Cage......................................................................27
Figure 27. Latching Drive Latch ...............................................................................................28
Figure 28. Drive Bay Slot Order...............................................................................................28
Figure 29. Cabling a Fixed Hard Drive.....................................................................................29
Figure 30. Re-installing Drive Cage EMI Shield.......................................................................29
Figure 31. Re-installing PCI Card Guide..................................................................................30
Figure 32. Removing Drive Cage EMI Shield from Chassis (DP/WS/BRP configuration shown)
31
Figure 33. Preparing Fixed Hard Drive for Removal................................................................31
Figure 34. Removing Fixed Hard Drive from Drive Bay...........................................................32
Figure 35. Re-installing Drive Cage EMI Shield.......................................................................32
Figure 36. Removing 5.25-in Drive EMI Shield (DP/WS/BRP configuration shown)................33
Figure 37. Installing CD-ROM or DVD-ROM Drive (DP/WS/BRP configuration shown).......... 34
Figure 38. Removing CD-ROM or DVD-ROM Drive (DP/WS/BRP configuration shown)........35
Figure 39. Installing 5.25-in Drive EMI Shield (DP/WS/BRP configuration shown)..................36
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide xiii
Figure 40. Opening PCI Add-in Card Retention Device (DP/WS/BRP configuration shown).. 37
Figure 41. Removing PCI Slot Shield ...................................................................................... 37
Figure 42. Installing PCI Add-in Board..................................................................................... 38
Figure 43. Opening PCI Add-in Card Retention Device (DP/WS/BRP configuration shown).. 39
Figure 44. Removing PCI Add-in Board................................................................................... 39
Figure 45. Replacing PCI Slot Shield....................................................................................... 40
Figure 46. Removing Right Side Cover from Chassis ............................................................. 41
Figure 47. Unattaching Front Panel Board from Chassis........................................................ 41
Figure 48. Removing Front Panel Board from Chassis........................................................... 42
Figure 49. Removing Standoffs from Front Panel.................................................................... 42
Figure 50. Installing Front Panel Board in Chassis.................................................................. 43
Figure 51. Positioning Front Panel Board in Chassis .............................................................. 43
Figure 52. Re-installing Right Side Cover on Chassis............................................................. 44
Figure 53. Removing Fan Duct / System Fan Assembly (DP/WS/BRP configuration)............ 45
Figure 54. Removing System Fan from Chassis ..................................................................... 45
Figure 55. Removing Fan Duct / System Fan Assembly (UP configuration)........................... 46
Figure 56. Installing System Fan in Chassis............................................................................ 46
Figure 57. Re-installing Fan Duct / System Fan Assembly (DP/WS/BRP configuration) ........ 47
Figure 58. Re-installing Fan Duct / System Fan Assembly (UP configuration)........................ 47
Figure 59. Unlocking Fixed Power Supply from Chassis......................................................... 48
Figure 60. Removing Fixed Power Supply from Chassis......................................................... 49
Figure 61. Inserting Fixed Power Supply in Chassis ............................................................... 49
Figure 62. Locking Fixed Power Supply into Chassis.............................................................. 50
Figure 63. Removing Power Supply Filler Panel ..................................................................... 51
Figure 64. Inserting Additional Hot Swap Power Supply Module............................................. 51
Figure 65. Removing Hot Swap Power Supply Module from Chassis..................................... 52
Figure 66. Inserting Hot Swap Power Supply Module in Chassis............................................ 53
Figure 67. Removing Hot Swap Power Supply Module........................................................... 54
Figure 68. Detaching Hot Swap Power Supply Cage from Inside of Chassis.......................... 54
Figure 69. Detaching Hot Swap Power Supply Cage from Rear of Chassis........................... 55
Figure 70. Removing Rear Support Bracket from Hot Swap Power Supply Cage.................. 55
Figure 71. Attaching Rear Support Bracket to Power Supply Cage........................................ 56
Figure 72. Securing Hot Swap Power Supply Cage to Rear of Chassis.................................. 56
Figure 73. Securing Hot Swap Power Supply Cage to Inside of Chassis................................ 57
Figure 74. Re-installing Hot Swap Power Supply Module(s)................................................... 58
Figure 75. Installing Feet on Chassis....................................................................................... 59
Figure 76. Removing Fixed Drive Cage EMI Shield from Chassis (DP/WS/BRP configuration
shown) ............................................................................................................................... 62
Figure 77. Removing Fixed Hard Drive Cage from Chassis (DP/WS/BRP configuration shown)
63
Figure 78. Removing Stud Screws from Hot Swap Drive Cage............................................... 64
Figure 79. Attaching Latch Plate to Hot Swap Drive Cage...................................................... 64
Figure 80. Attaching Filler Panel to Hot Swap Drive Cage...................................................... 65
Figure 81. Removing Thumb Screws from Backplane............................................................. 65
Figure 82. Attaching Fan Bracket to Expanded Hot Swap Drive Cage.................................... 66
Figure 83. Attaching Fan Bracket to Non-Expanded Hot Swap Drive Cage............................ 67
Figure 84. Attaching Fan to Fan Bracket................................................................................. 68
xiv Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Figure 85. Attaching Fan to Fan Bracket Non-Expanded, Hot Swap Drive Cage....................69
Figure 86. Inserting Hot Swap Drive Cage into Chassis (DP/WS/BRP configuration shown)..70
Figure 87. Layout of Cable Connectors on the SAS/SATA Backplane (Backplane without ex-
pander shown)....................................................................................................................72
Figure 88. Making Six-drive SAS/SATA Hot-Swap Drive Cage Backplane without Expander
Connections (DP/WS/BRP configuration shown - fan bracket not shown in the illustration for
clarity).................................................................................................................................73
Figure 89. Making Six-drive Hot Swap Drive Cage Backplane with Expander Connections (DP/
WS/BRP configuration shown - fan bracket not shown in the illustration for clarity).......... 74
Figure 90. Opening Drive Bay Access Door.............................................................................75
Figure 91. Releasing Drive Carrier from Hot Swap Drive Cage...............................................76
Figure 92. Removing Retention Device from Drive Carrier......................................................76
Figure 93. Installing Hard Drive into Drive Carrier....................................................................77
Figure 94. Re-installing Drive Carrier in Hot Swap Drive Cage................................................77
Figure 95. Closing Drive Bay Access Door..............................................................................78
Figure 96. Opening Drive Bay Access Door.............................................................................78
Figure 97. Removing Drive Carrier from Hot Swap Drive Cage...............................................79
Figure 98. Removing Hard Drive from Drive Carrier................................................................79
Figure 99. Installing Hard Drive in Drive Carrier.......................................................................80
Figure 100. Installing Plastic Retention Device in Drive Carrier...............................................80
Figure 101. Re-installing Drive Carrier in Hot Swap Drive Cage..............................................81
Figure 102. Closing Drive Bay Access Door............................................................................81
Figure 103. Removing Chassis Feet........................................................................................84
Figure 104. Removing Top Side Cover from Chassis..............................................................84
Figure 105. Removing PCI Card Guide.................................................................................... 85
Figure 106. Removing Plastic Filler Panel from Chassis (DP/WS/BRP configuration shown).86
Figure 107. Removing Plastic Plugs (DP/WS/BRP configuration shown)................................87
Figure 108. Removing Rear Screws (DP/WS/BRP configuration shown)................................87
Figure 109. Removing Plastic Plugs from Top Side Cover......................................................88
Figure 110. Installing Rack Handle on Left Side Cover............................................................88
Figure 111. Affixing Label to Front Panel.................................................................................89
Figure 112. Installing Top Side Cover on Chassis...................................................................89
Figure 113. Detaching Inner Rack Rail from Rack Rail Assembly...........................................90
Figure 114. Attaching Inner Rack Rails to Chassis (DP/WS/BRP configuration shown)......... 91
Figure 115. Attaching Outer Rack Rails to Rack Uprights.......................................................92
Figure 116. Installing Chassis into Rack..................................................................................93
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide xv
xvi Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
List of Tables
Table 1. Breakdown of Intel® Server Chassis SC5650 Configurations......................................1
Table 2. Server Chassis Features..............................................................................................2
Table 3. Accessories and Order Codes ...................................................................................11
Table 4. DP 600-W Power Supply Output Capability...............................................................95
Table 5. 600-W Power Supply Output Capability.....................................................................96
Table 6. 1000-W Power Supply Output Capability...................................................................96
Table 7. DP 400-W Power Supply Output Capability...............................................................97
Table 8. System Environmental Specifications........................................................................97
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide xvii
xviii Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
1 Server Chassis Features
This chapter describes the main features of the Intel® Server Chassis SC5650. The
location of important chassis components and connections, as well as a description of
LED identification, are also presented.
AF000307
®
Figure 1. Front View of Intel
®
The Intel
Server Chassis SC5650 is a 5.2U pedestal1 server chassis and is available in
three configurations: DP (dual-processor), WS (workstation), BRP (base redundant
power) and UP(single-processor). The chassis is designed to support the Intel
Server Chassis SC5650
®
Server
Boards S5500BC, S5520HC, S5500HCV, S5520SC, and S3420GP family. The type of
server board supported depends on the configuration purchased. See Table 1 for a list of
the Intel
®
server boards supported by each server chassis configuration.
Table 1. Breakdown of Intel® Server Chassis SC5650 Configurations
®
Intel
Server Chassis SC5650
Configuration
Intel® Server Chassis SC5650
DP (Dual-processor)
®
Server Chassis SC5650
Intel
WS (Workstation)
®
Server Chassis SC5650
Intel
BRP (Base Redundant Power)
®
Intel
Server Chassis SC5650
UP (Single-Processor)
1. The Intel® Server Chassis SC5650 can be configured as a rack-mountable server chassis when outfitted with the
optional Rack Mount Kit (order code APP3RACKIT).
Intel® Server Boards S5500BC, S5520HC, and S5520HCV
Intel® Server Board S5520SC
Intel® Server Boards S5500BC, S5520HC, and S5500HCV
Intel® Server Boards S3420GP Family
®
Intel
Server Boards Supported
1
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide 1
Server Chassis Features
NOTES:
1. For updated server board support, go to: http://support.intel.com/support/motherboards/server/
chassis/sc5650/
Table 2 summarizes the features of the Intel® Server Chassis SC5650.
Table 2. Server Chassis Features
®
Server
Intel
Configuration Intel® Server Chassis SC5650DP
Intel® Server
Board Support
Power Delivery 600-W PFC Intel validated PSU
System Cooling One tool-less, 120-mm chassis fan. One tool-less 120-mm PCI fan. One tool-
Peripheral Bays Two tool-less, multi-mount 5.25-in. peripheral bays. One standard 3.5-in removable media
Drive Bays Includes one tool-less fixed drive bay for up to six fixed drives.
PCI Slots Seven slots, support for six full-length, full-height PCI cards with tail card guide
Form Factor 5.2U tower, convertible to 6U rack mount.
Front Panel LEDs for NIC1, NIC2, HDD activity, power status, and syste m fault status.
External front
connectors
Color Black
Construction 1.0-mm, zinc-plated sheet metal, meets Intel Cosmetic Spec # C25432
Chassis ABS Fire retardant, non-brominated, PC-ABS
with integrated cooling fan.
less 92-mm drive bay fan.
peripheral bay.
and one half-length PCI slot.
Switches for power, NMI, and reset.
Integrated temperature sensor for fan speed management.
Two USB ports
• Intel
• Intel
Intel
S5500HCV
®
Server Board S5500BC
®
Server Board S5520HC/
®
Server Board
Chassis
SC5650BRP
®
• Intel
• Intel
600-W PFC Intel
validated PSU with
integrated cooling
fan. One additional
600-W PSU can be
added for
redundancy.
Server
Board
S5500BC
®
Server
Board
S5520HC/
®
Intel
Server
Board
S5500HCV
Intel® Server
Chassis
SC5650WS
®
• Intel
1000-W PFC Intel
validated PSU with
integrated cooling
fan.
Server
Board
S5520SC
Intel® Server
Chassis
SC5650UP
• Intel
400-W PFC
Intel validated
PSU with
integrated
cooling fan.
One tool-less,
120-mm
chassis fan.
One tool-less
92-mm drive
bay fan.
Full-length, fullheight PCI slot5
and six, halflength, fullheight PCI slot
4
®
Server
Board
S3420GP
Family
2 Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Table 2. Server Chassis Features
B
C
Configuration Intel® Server Chassis SC5650DP
®
Server
Intel
Chassis
SC5650BRP
Server Chassis Features
Intel® Server
Chassis
SC5650WS
Intel® Server
Chassis
SC5650UP
Dimensions
Pedestal
Dimensions
Rack
17.8 in (45.2 cm) x 9.256 in (23.5 cm) x 19 in (48.3 cm)
9.256 in (23.5 cm) x 17.6 in (44.7 cm) x 19 in (48.3 cm)
Component Identification
Front View Components
A
D
E
TP02345
A. 5.25-in Device Drive Bays
B. Front Panel
C. Drive Bay Access Door
D. Door Lock
E. Front Panel USB Ports
Figure 2. Front View Components (with Front Bezel Assembly)
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide 3
Server Chassis Features
2
A
B
C
D
E
TP0088
A. 5.25-in Device Drive Bays
B. 3.5-in Device Drive Bay
C. Hard Drive Cage
D. Drive Bay EMI Shield (shown open)
E. Front Panel USB Ports
Figure 3. Front View Components (without Front Bezel Assembly)
4 Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Internal Components
Server Chassis Features
A
J
LOCK
B
C
I
D
E
REMOVE FOR DUAL CPU OPERATION
WARNING: IMPROPER INSTALLATION &
REMOVAL OF DUCT CAN CAUSE DAMAGE
TO THE SERVER BOARD. INSTALL &
REMOVE THE DUCT WITH CAUTION
H
F
G
AF002995
A. Tool-less Device Bay Locks
B. 5.25-in Device Bays
C. 3.5-in Device Bay
D. Drive Bay EMI Shield
E. Drive Cage Retention Mechanism
F. PCI Add-in Card Guide
G. Front Panel USB Ports
H. Rear Tool-less PCI Retention Mechanisms
I. Fan Duct / System Fan Assembly
J. Power Supply
Figure 4. Internal Components (DP/WS/BRP Configuration Shown)
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide 5
Server Chassis Features
Back Panel Components
6 Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
A. Power Supply
A
C
F
H
NOTE: Fixed Power Supply shown. Your Power Supply may
vary depending on chassis configuration purchased
B. A/C Power In
Server Chassis Features
Front Panel
NOTE: Fixed Power Supply shown. Your Power Supply may
vary depending on chassis configuration purchased.
C. I/O Shield
NOTE: I/O connectors vary, depending on the server board
installed. See your server board documentation for
port identification.
D. PCI Add-in Card slots
E. External SCSI knockout
F. System Fan
G. Serial B port knockout (UP only)
H. Location to install padlock Loop
I. External SCSI knockout
J. Alternate Serial B port knockout
Figure 5. Back Panel Components
B
D
E
G
TP02346
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide 7
Server Chassis Features
NOTES:
Callout Feature
A. Power/Sleep LED Continuous green light indicates the system has power applied to it.
B. Power Button Powers the system off or on.
C. NMI Button Used to force system halt and dump memory contents to screen or file.
D. Reset Button Reboots and initializes the system.
E.
F.
G. Hard Drive Activity
H. Status LED Solid green indicates system ready (not supported by all server boards).
NIC 1 Activity LED
NIC 2 Activity LED
LED
1,2
Function
Continuous amber light indicates the system is in S1 Sleep state.
No light indicates the power is off / or the system is in S4 Sleep state.
Continuous green light indicates a link between system and network.
Blinking green light indicates network activity.
No light indicates the NIC is disconnected.
Random blinking green light indicates hard drive activity (SAS/SATA).
Continuous amber light indicates a hard drive fault.
No light indicates no hard disk drive activity.
Blinking green indicates processor or memory disabled.
Solid amber indicates a critical temperature or voltage fault, or a missing
CPU/terminator.
Blinking amber indicates a power fault, fan fault, or a non-critical
temperature or voltage fault.
No light indicates a fatal error during POST.
1. LED status may vary depending on server board integrated.
Figure 6. Front Panel Components
Peripheral Devices
The server chassis provides locations and hardware for installing hard drives, a floppy
drive, CD-ROM drive, DVD-ROM drive, or tape drive. You must purchase the drives
separately. The following figure shows the available options.
8 Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Server Chassis Features
NOTE: It is recommended that screws be used to secure large devices if shipping chassis
integrated.
Figure 7. Optional Peripheral Devices (DP/WS/BRP configuration shown)
Hard Disk Drives
The server chassis ships with one fixed hard drive cage capable of supporting up to six
cabled 3.5-in x 1-in hard drives. Power requirements for each individual hard drive may
limit the maximum number of drives that can be integrated into the server chassis.
You may purchase an optional hot-swap or SAS/SATA backplane hard drive cage
(capable of handling up to six hot-swappable, SATA or SAS hard drives) to replace the
fixed hard drive cage. See Table 3 for order code information.
For instructions on installing hard drives, see “Installing and Removing a Fixed Hard
Drive”.
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide 9
Server Chassis Features
Note: Drives can consume up to 18.4 watts of power each. Drives must be specified to run at a
maximum ambient temperature of 45C.
®
Note: The Intel
“Additional Information and Software” for a web link to a list of supported hardware.
Server Chassis SC5650 does not support all Serial ATA hard drives. See
Front Bezel Assembly
The front bezel assembly provides a snap-on design that allows for maximum airflow
through the server chassis.
All configurations of the server chassis ship with a two-piece front bezel assembly.
Rack-Mounted Systems
Your Intel® Server Chassis SC5650 can be optionally mounted into a rack. Instru ctions for
installing your chassis into a rack are included with the rail kit.
The order number for the rack mounting kit is APP3RACKIT.
10 Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Mechanical Locks
AF000308
A
B
All configurations of the server chassis can support the installation of a padlock loop (see
letter “A” in the following figure) at the rear of the chassis. Additionally, the server
chassis ships with a two-position mechanical lock (see letter “B”) on the front bezel
assembly to prevent access to the hard drives and the interior of the chassis.
Server Chassis Features
Figure 8. Mechanical Locks
Accessories and Order Codes
For a complete list of spares and accessories available for your chassis, see:
http://support.intel.com/go/serverbuilder
Table 3. Accessories and Order Codes
6-Drive Hot-Swap, Expander SATA/SAS Backplane Assembly
Cage Kit
6-Drive Hot-Swap, Non-Expanded SATA/SAS Backplane
Assembly Cage Kit
Hot-Swap Drive Cooling and Mounting Kit APPTHSDBKIT
Hot Swap Conversion Kit APP3HSDBKIT
Rack Mount Kit APP3 RACKIT
Note: AXX6DRV3GEXP should be used with APP3HSDBKIT; AXX6DRV3GR should be used
with APPTHSDBKIT.
Accessory Order Code
AXX6DRV3GEXP
AXX6DRV3GR
Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide 11
Server Chassis Features
12 Intel® Server Chassis SC5650-DP/WS/BRP/UP Service Guide
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