Intek XS Service Manual

4 (1)

SERVICE MANUAL / PARTS LIST

ALL ELECTRIC MODELS and VOLTAGES

1055 Mendell Davis Drive • Jackson MS 39272

888-994-7636 • 601-372-3903 • Fax 888-864-7636

unifiedbrands.net

PART NUMBER 158632 REV B (11/11)

TABLE OF CONTENTS

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2

SM-XS

Intek XS Service Manual

NT NT 1064

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

 

NT

NT

 

NT

NT

NT 1785

 

 

 

 

NT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NT1064

NT

NT1785

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

NT

REFER TO WIRING DIAGRAM FOR ADDITIONAL INFORMATION

3

SM-XS

NT1091

NT1128

NT1009

 

NT1011

 

NT1012

 

NT1013

 

NT1045

 

NT1046

 

NT1269

 

NT1270

 

NT1091

 

NT1797

Heater, 208V, 14.4kW (new ver.)

NT1798

Heater, 240V, 14.4kW (new ver.)

NT1128

 

NT1079

NT1080

NT1100

NT1018

REFER TO WIRING DIAGRAM FOR ADDITIONAL INFORMATION

4

SM-XS

WARNING

TO PREVENT ELECTRICAL SHOCK DISCONNECT

AC INCOMING POWER BEFORE SERVICING.

NO USER SERVICEABLE PARTS INSIDE.

REFER SERVICING TO QUALIFIED

SERVICE PERSONNEL ONLY.

SYMPTOM

POSSIBLE CAUSE

 

 

No Lights When

Facility Main Breaker, Unit Ran DryNo Water In Chamber,

F1/F2 Fuse, Hi-Limit (OT-1), MC, CR-1 or N.O. Contact-

ON Is Pressed

ON Pushbutton

 

Unit Turns ON When

Auxilary Contact on MC, N.C. ContactOFF Pushbutton

"ON" PushedTurns

OFF When Released

 

"Add Water" Light On

Not Enough Water In Chamber, Build-Up (Lime) On

Chamber Bottom, OT-2/OT-3 or AWR.

 

Unit Won't Heat Up:

 

1) w/ Steam Out Exhaust

PS-1, SSR-1/SSR-2, CR-2 Not Working In Cook Mode

2) w/o Steam Out Exhaust

Steam Orifice Is Blocked

Heat Stays On

Normal When Door Open, PS-1, SSR-1/SSR-2

(Light Stays On)

(If Door Is Leaking SteamAdjust First)

Heat Stays On

SSR-1/SSR-2

(Light Cycles)

 

 

 

OPERATING SUMMARY

When the timer is at the HOLD position, heat is controlled by the HOLD Thermostat. When the timer is at any other position, heat is directly controlled by PS-1 (pressure switch). Note: Both COOK and HOLD Mode heat outputs are directed through PS-1.

It is normal for the Heat Indicator Light to cycle ON and OFF.

The Convection Fan (CFM) is only on during the cooking cycle.

REFER TO WIRING DIAGRAM FOR ADDITIONAL INFORMATION

5

SM-XS

TROUBLESHOOTING GUIDE

6

SM-XS

 

L1

L2

L3

 

 

 

 

 

 

 

MC

GND

IMPORTANT

 

 

 

 

 

 

 

 

 

 

 

 

DO NOT CONNECT POWER

 

 

 

 

 

 

TO L3 ON SINGLE PHASE UNITS

 

1

 

 

 

THIS LEG REMOVED ON SINGLE PHASE UNITS

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

4

480VAC

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

WHITE

 

 

240VAC

 

 

 

 

 

 

 

 

 

 

 

6

XFMR T1 - (480 UNIT ONLY)

 

 

 

MC

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

PB1

BLK

OT1

OT4

BRN

 

7

 

 

CR1

 

 

 

 

 

 

 

OFF

PB2

MC

 

USED ON 14.4kW

 

 

8

YEL

 

 

 

 

 

 

 

UNITS ONLY

 

 

 

 

 

 

 

CR1

 

 

 

 

FUSES

 

 

 

CR1

9

 

 

 

 

 

 

 

OR

 

(FRN-R5)

GRAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

RED

 

FB

 

 

LT BLUE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OT2

 

 

F1

F2

 

 

 

 

 

11

 

 

 

 

GRAY

OT3

 

BROWN

 

 

 

AWR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AWR

 

 

 

NOT USED ON 14.4kW

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

PL1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AWR

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

L1

 

L2

 

 

 

 

BZ1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT

 

 

 

 

 

 

 

 

 

H

OR

 

 

 

 

 

OPTIONAL

 

 

 

 

 

 

 

 

 

 

 

TO F1 FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTO-FILL

 

 

 

 

 

 

 

YEL

 

 

 

 

AUTO-FILL

 

 

 

 

 

 

 

L

 

HIGH

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

OPTION

 

 

 

 

 

G

 

 

 

 

PROBE

 

 

 

CIRCUITRY

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

NC

LOW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTO-FILL

COM

PROBE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEVEL

NO

GRAY

 

 

WHITE

14

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

VIOLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOL1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

VIOLET

 

 

1

2

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

PL2

17

 

 

TM

 

 

 

4

 

 

GRAY

 

 

 

CR2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TB2

DS1

 

TB2

 

 

18

 

 

 

 

 

 

 

 

 

BLK

BLK

PINK

CFM

 

 

 

TIMER

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

YEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BZ2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CR2

 

 

 

 

 

PS1

 

 

 

 

 

20

 

 

 

 

 

YEL

 

 

OR

 

PL3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

CR2

 

 

 

 

 

 

CR2

 

 

 

 

 

R1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

SSR1

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

3

4

5

6

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

-

 

 

 

 

 

 

 

23

 

BLK

 

 

 

YEL

RED

 

GRAY

 

 

 

 

 

SSR2

 

 

 

 

 

THREE PHASE

 

 

 

 

 

 

 

T.C.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNITS ONLY

 

 

 

 

 

 

 

 

 

 

“K”

 

 

 

R2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

PL4

 

 

 

 

 

 

 

 

 

 

 

 

 

SM-XS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

REFER SERVICING TO QUALIFIED

 

PERSONNEL ONLY. DISCONNECT AC

 

INCOMING POWER BEFORE

SSR2

SERVICING.

SSR1

TO TB1

MASTER

CONTACTOR HEATING ELEMENT CONFIGURATION SELECT MODEL BELOW

CONTROL

RELAY 1

TB1

 

1L1

1L2

1L3

ADD WATER

MODELS:

XS208-8-3, XS240-8-3

RELAY

XS208-12-3, XS240-12-3

 

 

 

XS480-12-3

ADD WATER

 

 

< S/N 5500

LAMP

XS208-14-3, XS240-14-3

ADD WATER

 

 

 

BUZZER

 

 

TB1

 

 

 

CONNECT

 

 

 

TO F2 FOR

 

 

 

AUTO-FILL

 

 

 

OPTION

 

 

 

IMPORTANT

STD. UNIT SHOWN

CONNECTED.

FOR UNIT WITH

1L1,1L2,1L3

1L1,1L2,1L3

AUTO-FILL OPTION,

MODELS:

> SN 5500

THE “ADD WATER”

XS208-14-3, XS240-14-3

INDICATING

 

 

 

 

CIRCUITRY (10-13)

 

 

 

 

IS REMOVED.

 

 

 

TB1

 

 

 

 

COOK MODE

 

 

 

 

LAMP

 

 

 

 

CONTROL

 

 

 

 

RELAY 2

 

 

 

 

CONVECTION

 

 

 

 

FAN MOTOR

1L1

1L2

1L3

CYCLE END

MODELS: XS208-6-1

BUZZER

 

 

 

XS240-6-1

HEAT LAMP

 

 

 

TB1

 

 

 

 

15K , 5W, 250WV

 

 

 

HEATER RELAY 1

 

 

 

 

1L1

1L2

1L3

HEATER RELAY 2

MODELS: XS208-8-1

 

 

XS240-8-1

15K , 5W, 250WV

 

 

 

HOLD MODE

WIRING DIAGRAM WD-2 7

LAMP

REPLACEMENT PARTS LIST

Part No.

Description

Cost

NT1009

Heater, 208V, 12kW

$177.58

NT1011

Heater, 240V, 12kW

$177.58

NT1012

Heater, 208V, 6.24kW

$173.50

NT1013

Heater, 240V, 6.24kW

$177.58

NT1045

Heater, 208V, 8.5kW

$174.88

NT1046

Heater, 240V, 8.5kW

$177.58

NT1269

Heater, 208V, 14.4kW

$177.58

NT1270

Heater, 240V, 14.4kW

$23.86

NT1797

Heater, 208V, 14.4kW (new ver.)

$40.22

NT1798

Heater, 240V, 14.4kW (new ver.)

$19.42

NT1063

Buzzer, Continuous, Low Water/End of Cycle

$61.80

NT1067

DP Contactor, Main Power

$12.02

NT1070

Relay, 220V, Control

$90.48

NT1072

Fan, Convection (Includes Blade Assy.)

$6.30

NT1073

Fuse, 5 Amp

$8.82

NT1075

Thermostat, Hold 100-212 Degrees

$6.66

NT1076

Lamp, Red

$9.55

NT1077

Lamp, Blue

$9.55

NT1078

Lamp, Amber

$36.09

NT1079

Thermostat, Bi-Metal, 325°F

$55.60

NT1080

Thermostat, Bi-Metal 410°F

$10.87

NT1083

Plug, Angle 250V 3PH

$10.87

NT1085

Timer, 60 Minute

$6.89

NT1086

Operator, Switch, PB, On

$14.26

NT1087

Operator, Switch, PB, Off

$14.26

NT1088

Mounting Latch, On/Off Switches

$32.73

NT1089

Contact, NC, Off Switch

$41.38

NT1090

Contact, NO, On Switch

$9.00

NT1091

Switch, Pressure, 1/8" NPT

$53.10

NT1092

Solid State Relay, 75A, AC Input

$13.88

NT1093

Terminal block, 3-pos.

$22.72

NT1098

Thermometer, Analog 100-220 Degrees

$38.76

NT1100

Switch, Reed, Door Switch

$37.92

NT1155

Aux. Contact, DP Contactor

$20.77

NT1018

Door Seal

$55.45

NT1115

Hinge, one pair

$16.50

NT1119

Shaft Seal, 6mm

$16.39

NT1144

Magnetic Door Latch

$5.28

NT1175

Stand Caster, 5” Locking

$11.14

NT1176

Stand Caster, 5” Non-locking

$18.12

NT1178

Knob

$14.13

NT1335

Nutplate

$98.72

NT1127

Drain Valve

$64.77

NT1064

Buzzer, Continuous, Low Water/End of Cycle

$81.52

NT1022

Shell/Top

$298.82

NT1023

Right Side, Shell

$256.00

NT1151

Left Side Shell, Louvered

$16.89

NT1021

Door Assembly

$33.58

NT1137

Auto Fill Control Board with Probes

$19.20

NT1028

Control Panel Overlay

$10.20

NT1502

Check Valve Assembly

$20.60

NT1116

Heat Sink

$46.00

NT1132

3/4 Inch Hose

$4.95

NT1001

Galvanized Bottom Plate

$4.03

NT1003

Heater Plate, Aluminum

$50.80

NT1120

Insulation, Chamber bottom

$11.77

NT1135

Lens, Thermometer

$24.12

NT1537

Inner Door Panel Assembly

$19.04

NT1096

Thermocouple

$43.72

NT1037

Shelf Bracket, Stand

$12.63

NT1027

Pan BracketSteamer Bottom

$.45

NT1035

Wire from Assembly, LH side

$.55

NT1117

Steamer Foot, flanged

$2.82

NT1104

Screw, 10-24 x 1/2 SS

$5.10

NT1217

Nutsert

$7.32

NT1158

Radial Lead Varistor

 

NT1202

Brass Reducer, 1/2 x 1/8

 

NT1122

Insulation, Door

 

8

SM-XS

9

SM-XS

10

SM-XS

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