Integra FLAMEBOY Operating Instructions Manual
FLAMEBOY Operating instructions
465051_V03
FLAMEBOY – Operating instructions V03
Table of contents
Chapter 1 Introduction
1.1 Symbols used...........................................................................3
1.2 Intended use.............................................................................3
1.3 Safety notes..............................................................................4
1.3.1 Operation of the FLAMEBOY ...............................................4
1.3.2 General safety notes ............................................................4
Chapter 2 Description of the device
2.1 Scope of delivery......................................................................5
2.2 Overview of the FLAMEBOY....................................................5
Chapter 3 Installation
3.1 Operating environment.............................................................6
3.2 Connecting the FLAMEBOY to the gas supply.........................6
3.2.1 Fitting the nozzle for the gas in use ......................................6
3.2.2 Connecting to central gas supply or a gas cylinder ..............7
3.2.3 Connecting to gas cartridges ................................................7
3.2.4 Replacing the gas cartridges ................................................8
3.2.5 Replacing the adapters .........................................................8
Chapter 4 Operation
4.1 Igniting FLAMEBOY .................................................................9
4.2 Adjusting the flame...................................................................9
Chapter 5 Maintenance
5.1 Cleaning .................................................................................10
5.2 Disposal..................................................................................10
Chapter 6 Technical data ..............................................................................11
Chapter 7 Accessories ..................................................................................11
2 INTEGRA Biosciences AG
FLAMEBOY – Operating instructions V03 Introduction
1 Introduction
These operating instructions contain all information required for the commissioning,
operation and maintenance of the flame-sterilizer FLAMEBOY. This chapter informs about
the symbols used in these operation instructions, the intended use of the FLAMEBOY and
the general safety instructions.
1.1 Symbols used
The operating instructions specifically advise of residual risks with the following symbols:
W
ARNING
This safety symbol warns against hazards that could result in injury or death.
It also indicates hazards for machinery, materials and the environment.
It is essential that you follow the corresponding precautions.
AUTION
C
This symbol cautions against potential material damage. Follow the
instructions.
OTE
N
This symbol identifies important notes regardi ng the correct operation of the
device and labor-saving features.
1.2 Intended use
The FLAMEBOY is a portable, hand-held and automatic laboratory flame burner for
propane/butane, natural- or town gas. lt provides piezo-electric ignition at the push of a
button. The FLAMEBOY is used for surface sterilization. It is especially convenient for
sterilizing contamination-prone ports or contacts, drying wet surfaces of bioreactors or
fermenters, or for heating up objects. It shall not be used for applications other than those
specified.
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FLAMEBOY – Operating instructions V03 Introduction
1.3 Safety notes
1.3.1 Operation of the FLAMEBOY
The FLAMEBOY corresponds to state of the art, complies to the recognized safety
regulations and is safe to operate. The FLAMEBOY may be operated only in flawless
condition while observing these operating instructions.
The device may be associated with residual risks if it is used or operated improperly by
untrained personnel.
Any person charged with the operation of the FLAMEBOY must have read and
understood these operating instructions, and particularly, the safety notes, or must have
been instructed by the supervisors so that safe operation of the device is guaranteed.
Regardless of the listed safety notes, additionally applicable regulations and guidelines of
the trade associations, the health authorities, and the trade supervisory office, e. g. GLP,
GMP, FDA, must be observed.
1.3.2 General safety notes
FLAMEBOY may not be altered in design or in any of its safety aspects. If alterations are
made, INTEGRA Biosciences will be relieved from all liability for any resulting damage.
• Do not carry out any conversions and alterations on the device.
• Defective parts may only be replaced with original INTEGRA Biosciences spare parts.
• Do not open the FLAMEBOY. Repairs may only be performed by INTEGRA
Biosciences or an authorized after-sales service member.
• The device may be operated only under constant supervision.
• Always wear protective goggles when working with the FLAMEBOY.
• Work only in well ventilated areas.
• Do not use the FLAMEBOY near inflammable material or in explosive areas.
• Use only approved and tested safety gas tubing with threaded or hose connectors and
inspect the device regularly for damage.
• Firmly tighten all gas connections and verify gas tightness using test equipment.
• Never remove the gas cartridge adapter while it is connected to the gas cartridge.
The gas supply must be closed off when:
• the device is being transported or installed
• the gas adapter for gas hose is being changed
• extended breaks are taken and after the work has been completed
• cleaning and repair work is being performed
4 INTEGRA Biosciences AG
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