Electrical Safety Tester
GPT-9000 Series
QUICK START GUIDE
GW INSTEK PART NO. 82PT-99040MA1
ISO-9001 CERTIFIED MANUFACTURER
This manual contains proprietary information, which is protected by
copyright. All rights are reserved. No part of this manual may be
photocopied, reproduced or translated to another language without
prior written consent of Good Will company.
The information in this manual was correct at the time of printing.
However, Good Will continues to improve products and reserves the
right to change specification, equipment, and maintenance
procedures at any time without notice.
Good Will Instrument Co., Ltd.
No. 7-1, Jhongsing Rd., Tucheng Dist., New Taipei City 236, Taiwan.
Table of Contents
Table of Contents
INTRODUCTION ............................................................. 4
GPT-9000 Series Overview .......................................................................... 4
Series lineup ................................................................................................ 4
Panel Overview ............................................................................................ 5
Front Panel (GPT-9801/9802/9803) ........................................................... 5
Front Panel (GPT-9804) .............................................................................. 5
Rear Panel (All models) ............................................................................... 5
OPERATION .................................................................... 6
Menu Tree .................................................................................................... 6
VIEW Status ................................................................................................. 7
AUTO/MANU Mode ................................................................................... 8
EDIT Status .................................................................................................. 9
READY Status ............................................................................................ 12
TEST Status ................................................................................................ 13
Results ....................................................................................................... 14
STOP Status ............................................................................................... 15
Page View ................................................................................................... 16
Common Utility Settings ........................................................................... 18
MANU Utility Settings ............................................................................... 20
3
GPT-9000 Series Quick Start Guide
Model name
ACW
DCW
IR
GB
GPT-9801
GPT-9802
GPT-9803
GPT-9804
INTRODUCTION
This Quick Start Guide is intended as a fast introduction to
operating the GPT-9000 Series Safety Testers. This Quick Start
Guide assumes that the user is familiar with safety testers.
For comprehensive instructions on the GPT-9000 Series, please see
the User Manual, located on the accompanying CD.
GPT-9000 Series Overview
The GPT-9000 Series Safety Testers are AC/DC withstanding
voltage, insulation resistance and ground bond safety testers. The
GPT-9801 is an AC withstanding voltage tester, the GPT-9802 is an
AC/DC withstanding voltage tester and the GPT-9803 is an
AC/DC withstanding voltage and insulation resistance tester. The
GPT-9804 includes all the functions of the other models as well as
ground bond testing. All models can operate at up to 5kVAC for
AC withstanding voltage testing. The GPT-9802, GPT-9803 and
GPT-9804 can also operate at up to 6kVDC for DC withstanding
voltage testing.
The GPT-9000 Series can store up to 100 manual tests, as well as
run up to 16 manual tests sequentially as an automatic test,
allowing the safety testers to accommodate any number of safety
standards, including IEC, EN, UL, CSA, GB, JIS and others.
Series lineup
4
INTRODUCTION
POWER
START STOP
REMOTE
MANU/AUTO EDIT/SAVE UTILITY
ESC PAGE
GPT-9803
Tester
HIGH VOLTAGE
CAUTION
5.0 kVAC MAX.
6.0 kVDC MAX.
AC / DC Withstanding Voltage /
Insulation Resistance
RETURN
PASS FAIL READY TEST
PASS/FAIL indicators
Directional keysFunction keys
HIGH VOLTAGE
indicator
RETURN
terminal
REMOTE terminal
STOP button
START button
POWER
button
Display
Scroll wheel
Configuration keys
READY indicator
TEST indicator
HIGH VOLTAGE
output terminal
SENSE HRxSENSE L
SOURCE LSOURCE H
RETURN
HIGH VOLTAGE
CAUTION
5.0 kVAC MAX.
6.0 kVDC MAX.
READY TEST
SOURCE L
SENSE L &
RETURN Terminal
SENSE H
SOURCE H
SIGNAL I/O USB A port RS232 port Fan
Fuse selectorLine voltage
Optional GPIB port
GND
TO AVOID ELECTRIC SHOCK THE POWER CORD
PROTECTIVE GROUNDING CONDUCTOR MUST BE
ONLY WITH SPECIFIED TYPE AND RATED FUSE
.
NO OPERATOR SERVICEABLE COMPONENTS INSIDE
.
DO NOT REMOVE COVERS REFER SERVICING TO
FOR CONTINUED FIRE PROTECTION
.
REPLACE
CONNECTED TO GROUND
.
QUALIFIED PERSONNEL.
WARNING
AC
LINE VOLTAGE
100V
230V
220V
120V
SELECTION
207~250V
RANGE
90~110V
198~242V
108~132V
(50/60 Hz)
T 5A
250V
FUSE
T 25A
250V
POWER MAX.
500VA
GND
SIGNAL I / O RS 232
SER. NO . LB
ENSURE THE POWER IS REMOVED FROM
THE INSTRUMENT BEFORE REPLACING THE FUSE
GPIB
Panel Overview
Front Panel (GPT-9801/9802/9803)
Front Panel (GPT-9804)
Rear Panel (All models)
5
GPT-9000 Series Quick Start Guide
status
SET
T
PASS/FAIL result
status
OTS
P
status
YAER
D
status
EIV
W
status
IDE
T
Press
START
Press
STOP
Press
MANU/
AUTO
Save the MANU
test or AUTO test
Press
STOP
Press
STOP
Press
EDIT/
SAVE
Press
STOP
†
Hold
MANU/
AUTO
Switch between
AUTO and
MANU mode
PAGE View
(AUTO mode
only)*
Press
PAGE
Press
ESC
Press
EDIT/
SAVE
Common Utility
Settings*
Press
UTILITY
MANU UTILITY
menu (MANU
mode only)*
Press
UTILITY
* Press EDIT/SAVE to save settings, or ESC to cancel and return to the previous screen.
† Press the STOP key twice for a FAIL result.
OPERATION
Menu Tree
This section describes the overall structure of the operation statuses
and modes for the GPT-9000 safety testers. The testers have two
main testing modes (MANU, AUTO) and 5 main operation statuses
(VIEW, EDIT, READY, STOP and TEST).
6
VIEW Status
Description
VIEW status is used to select a manual test in
the MANU mode or an automatic test/step in
AUTO mode. VIEW status will display all the
parameters of the current test.
VIEW status is also used to put the tester into
MANU or AUTO mode.
G B A CW DC W I R
E
F R E Q = 0 H z 6
0
100
k V
RA C = F FO
EIV
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0AM P =R
A U T O = 0 0 1 - 0 0 2
W
VIEW status
MM A UN N A_2M A NU = * * * - 0 0
AUTO number
MANU number
MA U OT N A_
m A
E
Switch Between AUTO/MANU
Press and hold the MANU/AUTO key to switch
between AUTO and MANU when the tester is in
VIEW status.
MANU/AUTO
Choose a MANU Number (MANU mode)
Use the scroll wheel to choose a test number.
Choose AUTO Number and MANU Number
(AUTO mode)
Use the UP/DOWN cursors to highlight either the
AUTO number (automatic test) or MANU number
(step).
Use the scroll wheel to select the AUTO/MANU
number.
OPERATION
7
GPT-9000 Series Quick Start Guide
Go to EDIT Status
Press the EDIT/SAVE key.
EDIT/SAVE
Go to READY Status
Press the STOP button when a MANU test or AUTO
test has been selected.
STOP
Description
MANU mode is used to create and execute
manual tests.
AUTO mode is used to create automatic tests
that execute up to 16 steps (manual tests)
sequentially.
GB I R A CW DC W
E
F R E Q = 0 H z 6
0
100
k V
RA C = F FO
EIV
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0A MP =R
A U T O = 0 0 1 - 0 0 2
W
MM A UN N A_2M A N U = * * * - 0 0
AUTO mode
MANU mode
m A
Switch Between AUTO/MANU Mode
Press and hold the MANU/AUTO key to switch
between AUTO and MANU when the tester is in
VIEW status.
MANU/AUTO
AUTO/MANU Mode
8
EDIT Status
Description
EDIT status is accessed by pressing the
EDIT/SAVE key when in VIEW status. EDIT
status is used to edit the current manual test or
the automatic test. Pressing the EDIT/SAVE
key again will save any changes. Pressing the
ESC key will cancel any changes.
MANU MODE
GB I R A CW DC W I / LH O I M ET R
E
F R E Q= 0 H z 6
0
100
k V
RA C = F FO
IDE
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0MM A UN N A_
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0AM P =R
T2M A NU = * * * - 0 0
Test
voltage
Test
function
Ramp time
Timer
HI/LO SET
ARC status
Reference I or Ω
EDIT status
Frequency
MANU number
MANU test
name
m A
AUTO MODE
GB I R A CW D CW A D D
E
F R E Q= 0 H z 6
0
100
k V
RA C = F FO
IDE
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0MA U OT N A_
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0AM P =R
T2A U T O = 0 0 3 - 0 0
Test
voltage
Test
Function
Ramp time
Timer
HI/LO SET
ARC status
Reference I or Ω
EDIT status
Frequency
MANU number
AUTO test name
AUTO number
m A
Choose the Test Function (MANU mode only)
Choose the test function by pressing the
corresponding ACW, DCW, IR or GB soft-key.
The chosen function will be highlighted.
A CW
(Example)
OPERATION
9
GPT-9000 Series Quick Start Guide
Set the Test Voltage/Current (MANU mode only)
Use the UP/DOWN arrow keys to bring the cursor to
the Test voltage/Current.
Use the scroll wheel to set the voltage/current.
Choose HI/LO SET limits (MANU mode only)
Press the HI/LO soft-key or use the UP/DOWN
arrow keys to choose either HI or LO SET.
Use the scroll wheel to edit the setting.
I / LH O
OR
Ramp Time (MANU mode only)
Use the UP/DOWN arrow keys to bring the cursor to
Ramp time.
Use the scroll wheel to set the ramp time.
ACW, DCW and IR only
Test Time (MANU mode only)
Press the TIMER soft-key or use the UP/DOWN
arrow keys to select TIMER.
Use the scroll wheel to set the test time.
I M ET R
OR
10
OPERATION
Reference (MANU mode only)
Use the UP/DOWN arrow keys to bring the cursor to
REF#.
Use the scroll wheel to set the reference.
For GB tests, the ZERO function can be used to
automatically set a reference offset to compensate for
the resistance of the test leads (see page 13).
Frequency (ACW, GB/MANU mode only)
Use the UP/DOWN arrow keys to bring the cursor to
FREQ.
Use the scroll wheel to set the test frequency (ACW
and GB mode only).
Set the AUTO or MANU Test Name
Use the UP/DOWN arrow keys to bring the cursor to
MANU_NAME or AUTO_NAME.
Use the scroll wheel to select a character.
Press the LEFT or RIGHT arrow keys to go to the
next/previous character.
Continue to enter characters until the test name is
entered.
The test name will be saved when MANU/AUTO is
saved.
Save MANU/AUTO and Return to VIEW Status
Press the EDIT/SAVE key. The current test is saved
in memory.
The tester reverts back to VIEW status.
EDIT/SAVE
Exit the EDIT Status and Return to VIEW Status
Press the ESC key.
The tester does not save and returns back to VIEW
status.
ESC
11
Add a Test to the AUTO Test (AUTO mode only)
Use the DOWN arrow key to bring the cursor to MANU
number.
Use the scroll wheel to select a MANU test number.
Press the ADD soft-key to add the test as the last step of
the AUTO test.
A D D
READY Status
Description
The tester is put into READY status when the
STOP button is pressed while in VIEW status.
When the tester is in READY status, it is ready
to begin testing. The READY indicator will be
lit when the tester is in READY status. Pressing
the START button will begin testing and put
the tester into TEST status. Pressing the
MANU/AUTO key will return the tester to
VIEW status.
For ground bond testing, the READY status is
also used to start the ZERO function which sets
the reference offset to compensate for the
resistance of the test leads.
Z E R 0 I R G B A CW D CW
E
F R E Q = 0 H z 6
0
3 01
A
G B V = V MT I E = 0 0 3 . 2 SR
. 0 m ΩER F =# 0 00
0 0 . 0 mΩIH ES = 3T
MM A UN N A_2M A NU = * * * - 0 0
mΩ
READY status
AER D Y
Start Testing
Press the START button to begin testing.
The tester will go into TEST status.
START
GPT-9000 Series Quick Start Guide
12
OPERATION
WARNING
If Double Action is active, the START button must
be pressed 500ms after the STOP button was
pressed to be able to start testing.
WARNING
If INTERLOCK is set to ON and the interlock
connector is not connected to the SIGNAL I/O
port, INTERLOCK OPEN will be displayed on the
screen, preventing the test from starting. See page
18 for the Common Utility settings.
Return to VIEW Status
Press the MANU/AUTO key when in READY status
to return to VIEW status.
MANU/AUTO
ZERO function (GB test only)
Short the SOURCE H/L & SENSE H/L terminals using
the GLT-115 alligator clips.
In the READY status, press the ZERO soft-key.
Press the START button to perform the zeroing.
The tester will go into the ZERO status.
When finished the tester will return to the VIEW status
and the REF# will be set as measured resistance from
the zeroing.
E R OZ
START
Description
TEST status is active when a MANU test or
AUTO test is running. Pressing STOP will
cancel the current test and any remaining steps
in the case of an AUTO test.
GB I R A CW D CW
E
F R E Q = 0 H z 6
0
100
k V
RA C = F FO
SET
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0A MP =R
MM A UN N A_2M A N U = * * * - 0 0
TEST status
T
m A
00 33
TEST Status
13
Get Test Results
Wait for the MANU/AUTO test to finish.
Abort MANU Test/AUTO Test
Press the STOP button
The tester will go into the STOP status.
STOP
NOTE
If PASS/FAIL HOLD is active, the START button
can be used to continue to the next step in AUTO
mode whereas the STOP button can be used to
cancel the test in AUTO mode.
Results
Results
When the tester is allowed to run to
completion, a MANU test or AUTO test result
is shown as a PASS or FAIL.
For MANU mode, the screen will show PASS or
FAIL on the screen and the PASS or FAIL
indicators will light up.
For AUTO mode, a PASS or FAIL judgment
will be shown for each step in a table. The
AUTO test as a whole will be judged either as
PASS if all steps have passed, or as FAIL if any
one step has failed.
MANU MODE
Results
GB I R A CW D CW
E
F R E Q = 0 H z 6
0
100
k V
RA C = F FO
SAP
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0A MP =R
MM A UN N A_2M A N U = * * * - 0 0
S
IAF
L
m A
00 33
GPT-9000 Series Quick Start Guide
14
OPERATION
AUTO MODE
Results
Overview:
P A S
P A SSS
P A S
F A ISL
E MA U OT N A_ *A U T O = 0 0 1 - * *
# 0 1 : # 0 2 : # 0 3 : # 0 4 : P A S
# 0 5 : # 0 6 : # 0 7 : # 0 8 : P A S
# 0 9 : # 1 0 : # 1 1 : # 1 2 :
# 1 3 : # 1 4 : # 1 5 : # 1 6 :
S
S
P A S
F A ISL
Step view:
GB I R A CW D CW
E
F R E Q = 0 H z 6
0
100
k V
RA C = F FO
SAP
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0A MP =R
MM A UN N A_2S T E P : 0 1 - 0 0
S
m A
00 33
View AUTO Mode Test Results
Turn the scroll when clockwise to
cycle through each step result.
Turn the scroll anticlockwise to
return back to the overview page.
Return to READY Status
Press the STOP button
STOP
Description
STOP status is shown when a MANU test or
AUTO test does not finish running and has
been stopped by the operator. When in STOP
status, pressing STOP will return the tester to
READY status.
MANU MODE
GB I R A CW D CW
E
F R E Q = 0 H z 6
0
100
k V
RA C = F FO
OTS
MT I E = 0 0 1 . 0 SR
0 0 m AER F =# 0 .0
1 . 0 0 m AIH ES = 0T
0 0 . 1 S0A MP =R
MM A UN N A_2M A N U = * * * - 0 0
STOP status
P
m A
00 33
STOP Status
15
AUTO MODE
P A S
P A SSS
P A S
F A ISL
E MA U OT N A_ *A U TO = 0 0 1 - * *
# 0 1 : # 0 2 : # 0 3 : # 0 4 : P A S
# 0 5 : # 0 6 : # 0 7 : # 0 8 : S T O
# 0 9 : - - - # 1 0 : - - - # 1 1 : - - - # 1 2 : - - # 1 3 : - - - # 1 4 : - - - # 1 5 : - - - # 1 6 : - - -
S
P
P A S
F A ISL
-
-
-
- -
- -
-
STOP status
Return to READY Status
Press the STOP button
STOP
Page View
Description
Page View is accessible by pressing the PAGE
key when the tester is in AUTO mode/VIEW
status. Each AUTO test contains up to 16 steps.
Each step is made up of a single MANU test.
Page View is used to see which MANU test is
loaded for each step. Steps can be re-arranged
and deleted in Page View.
O V EM WA PS K I PS D E L
E MA U OT N A_ 0A U T O = 0 0 1 - 0 1
M A NU _ N ME A 1 . 0 0 m AIH ES = 0TA CW = 0 1 0 V ,0 _
# 0 1 : 0 1 0 # 0 2 : 0 0 1 # 0 3 : 0 0 3 # 0 4 : 0 0 4
# 0 5 : 0 0 7 # 0 6 : 0 0 3 # 0 7 : 0 3 8 # 0 8 : 0 0 5
# 0 9 : # 1 0 : # 1 1 : # 1 2 :
# 1 3 : # 1 4 : # 1 5 : # 1 6 :
*
Step number
MANU number
GPT-9000 Series Quick Start Guide
16
OPERATION
Move Steps
Use the arrow keys to highlight the step you wish to
move.
Press the MOVE soft-key.
Use the arrow keys to move the cursor to the desired
step (destination).
Press the MOVE soft-key again to move.
O V EM
O V EM
Swap Steps
Use the arrow keys to highlight the first step you
wish to SWAP.
Press the SWAP soft-key.
Use the arrow keys to move the cursor to the second
step that is to be swapped.
Press the SWAP soft-key again to swap the 1
st
and 2nd
steps that were chosen.
WA PS
WA PS
Skip Steps
Use the arrow keys to highlight the step you wish to
skip.
Press the SKIP soft-key.
K I PS
The step will have an asterisk(*) to denote that it
will be skipped when the AUTO test is run.
Pressing the SKIP soft-key again will remove the
asterisk.
Delete Steps
Use the arrow keys to highlight the step you wish to
delete.
Press the DEL soft-key.
D E L
17
GPT-9000 Series Quick Start Guide
The step will be removed from the table as soon as
the DEL soft-key is pressed.
Save Page View
To save, press the EDIT/SAVE key.
EDIT/SAVE
The tester will return to the VIEW status.
Cancel and Exit Page View
To exit and cancel any changes, press the ESC key.
ESC
The tester will return to the VIEW status.
Description
The Common Utility menu is accessed by
pressing the UTILITY key when the tester is in
VIEW status. This utility controls the LCD,
buzzer, interface and control settings. These
settings are system wide.
The Common Utility settings include:
LCD: Contrast, Brightness
BUZZ: Pass Sound, Fail Sound
INTR: Interface (RS232, USB), Baud
CTRL: Start Ctrl (FRONT PANEL, SIGNAL
I/O, REMOTE CONNECT), Double
Action, Key Lock, Interlock
Utility selection
K e y L o k : Oc F F
S t a r t t r lC
D o u b l e A c t i no
L CD B U Z Z N T EI R C T R L
:
: F RO N T P AN
MOC MO UN T I L I T Y
E L
FO F
I N T E R L C K :O O FF
Common Utility Settings
18
OPERATION
Select a Utility Setting.
Choose a utility by pressing the corresponding LCD,
BUZZ, INTER or CTRL soft-key.
The chosen utility will be displayed.
Use the UP/DOWN arrow keys to highlight a
setting.
Use the scroll wheel to choose a parameter for the
setting.
L C D
(Example)
NOTE
The INTERLOCK function is set to OFF by default
in the Common Utility>CTRL menu. To increase
safety, set INTERLOCK to ON and use the
accompanying Interlock connector to enable
testing.
Save the Common Utility Setting
To save any changes, press the EDIT/SAVE key.
EDIT/SAVE
The tester will return to the VIEW status.
Cancel and Exit the Common Utility Menu
To exit and cancel any changes, press the ESC key.
ESC
The tester will return to the VIEW status.
19
GPT-9000 Series Quick Start Guide
Description
The MANU Utility menu is accessed by
pressing the UTILITY key when the tester is in
MANU mode/EDIT status.
The MANU Utility settings are configured for
each MANU test separately.
The settings include: ARC MODE, PASS
HOLD, FAIL HOLD, MAX HOLD and
GROUND MODE.
L I T Y IM A UN U T 2MA N U = * * * - 0 0
M A X H O L D : O F F
F A I L H L D :O
O FF
P A S S H L D :O O FF
A R C M D E : OO FF
G RO U N D MO D E : NO
Select a Setting.
Use the UP/DOWN arrow keys to highlight a test
setting.
Use the scroll wheel to choose a parameter for the
setting.
Save the Utility Setting
To save any changes, press the EDIT/SAVE key.
EDIT/SAVE
The tester will return to the EDIT status.
Cancel and Exit the MANU Utility Menu
To exit and cancel any changes, press the ESC key.
ESC
The tester will return to the EDIT status.
MANU Utility Settings
20
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