Ingersoll-Rand Run-A-Bout, Transport, Utility Owner's Manual
INDUSTRIAL VEHICLE
Owner’s Manual
NOTICE
The IR Industrial Vehicle limited warranty appears on the last pages of this manual. No other warranties,
express or implied, are contained herein. Please complete and return the warranty registration card included
in this manual.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
Copyright © 2003 Club Car, Inc.
Club Car , ArmorFlex , and PowerDrive
are registered trademarks of Club Car, Inc.
This manual effective June 16, 2003.
P. O. Box 204658
www.clubcar.com
IR Industrial Electric Vehicle Owner’s Manual Page 1
FOREWORD
Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most
widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your
investment and ensure that your vehicle provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.
Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating
instructions and safety precautions in this manual. These instructions must be followed in order to avoid the
risk of severe personal injury. We recommend that every person who operates this vehicle read this manual
first.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Club Car vehicle needs repairs or service, we recommend that your local authorized Club
Car representative perform them. For the name and address of the Club Car representative nearest you,
logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us,
direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia 30917-4658
USA. Your local authorized Club Car representative can also provide technical advice, parts, and service
manuals.
We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and maintenance information it contains.
Page 2 IR Industrial Electric Vehicle Owner’s Manual
Table of Contents
TABLE OF CONTENTS
Vehicle Feature Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-Operation and Daily Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tr ansporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Periodic Service Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Vehicle Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cleaning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IR Industrial Electric Vehicle Owner’s Manual Page 3
Vehicle Feature Identification
VEHICLE FEATURE IDENTIFICATION
ELECTRICAL COMPONENT DECAL
(ON SPEED CONTROLLER COVER)
NOTICE
Do not operate vehicle without this cover properly installed.
REAR VIEW MIRROR
Do not direct water stream in this area; will cause damage to components.
See vehicle maintenance and service manual before servicing.
CCI 101931501
WINDSHIELD
HEADLAMPS
EXTERNAL MIRROR
F
R
FORWARD/REVERSE
SWITCH
TOW/RUN SWITCH WARNING DECAL
(ON TOW/RUN SWITCH BRACKET UNDER SEAT)
TOW RUN
Place Tow/Run switch in TOW position before:
• Disconnecting or connecting batteries
•Towing
• Extended storage
• Servicing
FAILURE TO HEED THIS
WARNING COULD RESULT IN
A BATTERY EXPLOSION OR
SEVERE PERSONAL INJURY.
CCI 101908601
SAFETY BELT
REFLECTOR
CHARGER
RECEPTACLE
BATTERY DANGER DECAL
(ON BATTERY CAPS)
!
DANGER / POISON
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL
NO
• SPARKS
• FLAMES
• SMOKING
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
Page 4 IR Industrial Electric Vehicle Owner’s Manual
Vehicle Feature Identification
VEHICLE FEATURE IDENTIFICATION
CANOPYREFLECTORS
BRAKE LAMP
SERIAL NUMBER
HORN LOCATION
DECAL
HORN BUTTON
IMPORTANT
NOTICE
MOTOR BRAKING DECAL
N
R
O
H
CCI 102316801
• Maximum vehicle speed is limited by motor braking during downhill operation
with accelerator pedal depressed.
• If motor brake enabled, vehicle motor will brake when accelerator pedal is released.
• Beeping alarm indicates reduction in motor braking. Apply brakes to reduce speed.
• System is activated only when tow switch is in the "RUN" position.
• When towing vehicle, tow switch must be in the "TOW" position.
101959902
THIS VEHICLE COMPLIES WITH PART III OF THE ASME/ANSI
B56.8 STANDARD.
REFLECTOR
STORAGE AREA
WARNING DECAL
Model: Run-A-Bout/Utility Electric
Operating Weight: 1550 lb (703.1 kg)
Rated Capacity: 550 lb (249.5 kg)
Nominal Operating Voltage: 48 VDC
CCI 102425601
TIP-OVER
PROTECTION
BAR
BRAKE LAMP
!
WAR NING
Do not sit or ride
back here.
CCI 102313001
ANSI DECAL
IR Industrial Electric Vehicle Owner’s Manual Page 5
VEHICLE FEATURE IDENTIFICATION
WAR NING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.
• Before using vehicle, read operating instructions.
• Remain seated and hold on to seat handle while moving.
• Do not start vehicle until all occupants are seated.
• Two (2) persons per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not leave children unattended on vehicle.
• Never operate under the influence of alcohol or drugs.
• Use brakes to reduce speed when coasting downhill.
• Never stand in front of or behind vehicle.
DRIVER/PASSENGER
WARNING DECAL
BATTERY
WARNING LIGHT
CCI 101960601
TURN SIGNAL
KEY SWITCH
OFF ON
SWITCH
Vehicle Feature Identification
OPERATING INSTRUCTIONS
•
Read Owner's Manual and safety warnings located on dash panel prior to driving.
•
Slowly depress accelerator pedal to increase speed. Park brake will
OPERATING INSTRUCTIONS DECAL
•
Study and understand controls.
•
Make sure wheels are turned in desired direction.
•
Turn key to “ON” position and be sure nothing is in your path.
•
While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
•
Vehicle will start moving when accelerator pedal is depressed.
release when accelerator pedal is depressed.
•
To stop, release accelerator pedal and depress brake pedal.
•
After stopping the vehicle:
- Firmly depress park brake until it locks.
- Place Forward/Reverse switch in "NEUTRAL" position.
- Turn key “OFF” and remove key when not in use.
CCI 101621601
BATTERY CONDITION
INDICATOR
HEADLAMP SWITCH
PARK BRAKE
Note: Canopy and windshield omitted
from this illustration for clarity.
PEDAL
N
R
O
H
BRAKE PEDAL
ACCELERATOR PEDAL
Page 6 IR Industrial Electric Vehicle Owner’s Manual
Vehicle Feature Identification
VEHICLE FEATURE IDENTIFICATION
!
• Do not sit or ride on
back of vehicle
or in cargo area.
BOX BED WARNING DECAL
N
R
O
H
UTILITY
VEHICLE
WAR NING
• Maximum cargo load:
150 lb. (68 kg).
CCI 102339301
N
R
O
H
ANSI DECAL
Model: Transpor t Electric
Operating Weight: 1855 lb (841.4 kg)
Rated Capacity: 800 lb (362.9 kg)
Nominal Operating Voltage: 48 VDC
THIS VEHICLE COMPLIES WITH PART III OF THE ASME/ANSI
B56.8 STANDARD.
CCI 102425701
TRANSPORT
VEHICLE
SAFETY BELTS
!
FALLING OFF COULD RESULT
IN SEVERE INJURY OR DEATH
• Remain seated with entire body
inside vehicle and hold on to seat
handle or handrail at all times.
• Two (2) persons per bench seat maximum.
• One (1) person per bucket seat maximum.
• Do not leave children unattended on
vehicle at anytime.
• Never stand in front of or behind vehicle.
WARNING DECAL
(ON REAR HANDRAIL
VEHICLE LOAD WARNING DECAL
WAR NING
CCI 101705701
PASSENGER
FACING SEAT)
IMPORTANT
NOTICE
IR Industrial Electric Vehicle Owner’s Manual Page 7
• Prolonged use at full load conditions will
significantly reduce electric motor life.
• Vehicle use at full load should be limited.
CCI 102425801
Practice Safety
!
WARNING
Rotating Parts
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION statements and procedures it contains, along with the safety decals that are affixed to your
vehicle.
Take time to understand the language of safety. It is a language that can save your life.
PROPOSITION 65 – STATE OF CALIFORNIA
WARNING
∆
This product contains or emits chemicals or substances that have been determined by the state of
California to cause cancer and birth defects or other reproductive harm.
Page 8 IR Industrial Electric Vehicle Owner’s Manual
Safety Details
SAFETY DETAILS
∆
WARNING
• This owner’s manual should be read completely before attempting to drive or service the
vehicle. Failure to follow the instructions in this manual could result in property damage,
severe personal injury, or death.
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that
you take special notice of these safety precautions. Safety precautions are essential and must be followed.
If any of the operation or safety decals on the vehicle become damaged, have been removed or cannot be
easily read, they should be replaced immediately to help avoid possible property damage, personal injury, or
death. Contact your Club Car distributor/dealer.
DANGER
∆
•A DANGER indicates an immediate hazard that will result in severe personal injury or death.
∆
WARNING
•A WARNING indicates an immediate hazard that could result in severe personal injury or
death.
CAUTION
∆
•A CAUTION indicates a hazard or unsafe practice that could result in minor personal injury or
product or property damage.
CAUTION
•A CAUTION without the safety alert symbol indicates a situation that potentially could result
in property damage.
Place Tow/Run
Switch in TOW.
RUN
TOW
WARNING
FRONT
OF VEHICLE
2
5
PLACE TOW/RUN SWITCH
Remove negative
cable first.
Figure 1 Vehicle Battery Configuration
6
IN THE TOW POSITION BEFORE
DISCONNECTING OR
CONNECTING BATTERY CABLES
1
3
4
IR Industrial Electric Vehicle Owner’s Manual Page 9
General Warnings
GENERAL WARNINGS
The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. Vehicle feature identification information is also included on pages 4 through 7. Other specific safety
statements appear throughout this manual and on the vehicle and battery charger.
DANGER
∆
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face
shield and rubber gloves when working on or near batteries.
•A Club Car vehicle will not provide protection from lightning, flying objects, or other stormrelated hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek
shelter in accordance with applicable safety guidelines for your location.
WARNING
∆
• Driver must be 18 years of age or older and possess a valid, unrestricted driver’s license.
• Driver and passengers must be restrained at all times with safety belts provided to help
prevent injury in the event of sudden braking or collision.
• No more than two people per seat at one time. Do not allow people to ride in any part of the
vehicle that is not equipped with a seat and a safety belt. Do not allow a third person to sit in
the middle of the seat or let a passenger hold a child in his or her lap while the vehicle is
moving.
• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle and battery charger.
•Never allow children under 12 years of age on the vehicle. Do not leave children unattended
on vehicle.
• Prior to leaving the vehicle unattended or servicing the vehicle, turn the key switch OFF,
remove the key, and place the Forward/Reverse handle or switch in the NEUTRAL position.
Chock the wheels when servicing the vehicle.
• Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance, severe personal injury, or death.
•Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
• Check the vehicle for proper location of all vehicle safety and operation decals and make sure
they are in place and are easy to read.
• Only trained technicians should service or repair the vehicle or battery charger. Anyone doing
even simple repairs or service should have knowledge and experience in electrical and
mechanical repair. The appropriate instructions must be used when performing maintenance,
service, or accessory installation.
• Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries.
Failure to heed this warning could result in a battery explosion or severe personal injury.
•To avoid unintentionally starting the vehicle, disconnect the batteries as shown (Figure 1,
Page 9).
• After disconnecting the batteries, wait 90 seconds for the controller capacitors to discharge.
•Wear safety glasses or approved eye protection when servicing the vehicle or battery charger.
Wear a full face shield and rubber gloves when working on or near batteries.
• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the
vehicle or battery charger.
• Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
Page 10 IR Industrial Electric Vehicle Owner’s Manual
Loading...