Ingersoll-Rand NP318W01-X, NP318C01-X User Manual

OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
ALSO INCLUDE MANUALS: NM2318B-X-X PUMP (PN 97999-1128) & S-636 GENERAL INFORMATION (PN 97999-636).
NP318C01-X and NP318W01-X
CART MOUNT AND WALL MOUNT SPRAY PUMP SYSTEMS
3” STAINLESS STEEL, TWO BALL PUMP, 18:1 RATIO
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
NP318X01-X
RELEASED: 11-4-04 REVISED: 3--5--10 (REV. 02)
SERVICE KITS
D Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
D 637316 for repair of air motor section. D 637394-X43 for repair of 67310-13-X43 lower pump section.
PUMP SYSTEM DATA
Model Series NP318X01-X...................
System Type Air operated, 2-ball, double acting..............
cart or wall mounted pump
Basic Pump models NP318X01-1
models NP318X01-2
Ratio 18:1.........................
Air Motor 66917......................
Motor Repair Kit 637316...............
Motor Diameter 3” (7.62 cm)................
Stroke 3” (7.62 cm).......................
Air Inlet (male) 1/4 - 18-1/2 N.P.S.M.................
Lower Pump End Series
models NP318X01-1 models NP318X01-2
Lower Pump Repair Kit
models NP318X01-1 models NP318X01-2
Material Outlet (male) 1/4 - 18-1/2 N.P.S.M............
Weight models NP318C
models NP318W
01-X 35.5 lbs (16.1 kgs).... ...
01-X 21.5 lbs (9.8 kgs)...
NM2318B-13-C43.. . NM2318B-13-L43.
67310-13-C43...........
67310-13-L43...........
637394-C43...........
637394-L43...........
PUMP DATA
PERFORMANCE
For performance data, refer to the NM2318B-X-X pump model opera­tor’s manual.
MODEL DESCRIPTION CHART
NP 3 18 X 01 - X
AIR MOTOR SIZE
3-3”
RATIO
18 - 18:1
MOUNT STYLE
C - Cart W-Wall
PACKING OPTIONS
1 - UHMW-PE (upper and lower) 2 - Mineral filled Teflon (upper and lower)
INGERSOLL-RAND COMPANY
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506-0151
(800) 276-4658 D FAX (800) 266-7016
E2010 CCN 15232721
IMPORTANT This is one of the five documents which support the pump. Re­placement copies of these forms are available upon request.
= NP318X01-X Model Operator’s Manual
- General Information -- AirOperated Pumping Systems
- NM2318B-X-X Pump Operator’s Manual (pn 97999-1128)
- 67310-X-X Lower Pump End Operator’s Manual (pn 97999-1129)
- 6691X Air Motor Operator’s Manual (pn 97999-748)
(pn 97999-636)
OPERATING AND SAFETY PRECAUTIONS
WARNING
INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS AND OTHER IMPORTANT INFORMATION.
READ THE GENERAL INFORMATION MANUAL
NP318X01-X PARTS LIST
Item Description (size) Qty Part No. Item Description (size) Qty Part No.
Models NP318C01-X (cart mount) include items 1 thru 33.
Models NP318W01-X (wall mount) include items 1 thru 25.
1 Tw o-B all Pump (models NP318X01-1) (1) NM2318B-13-C43
(models NP318X01-2) (1) NM2318B-13-L43
2 Pump Bracket (1) 95015
3 90_ Street Elbow (1/4 - 18 N.P.T.) (3) Y43-2-C
4 Adapter (1/8 - 27 N.P.T. male x 1/4 - 18 N.P.T.
female)
(2) Y167-1
17 Bushing (1/2 - 14 N.P.T.F. - 1 x 13-5/8”) (1) 95108-1
18 Screen (1/2 - 14 N.P.S.) (1) 74047-1
19 Suction Hose Assembly (1) 67359-1
20 Adapter (1/4 - 18 N.P .T.F - 1 x 1/4 - 18-1/2
N.P .S.M.)
21 Te e (1/4 - 18 N.P.T.F.) (1) 94039
22 Swivel Union (1/4 -18 N.P.T.F. - 1 male x 1/4
- 18 N.P.S.M. female)
(2) 96120
(1) 75364
5 “O” Ring (3/32” x 1-5/16” o.d.) (1) Y325-122
6 Shut-Off Valve (1/4 - 18 N.P.T.F.) (1) 104390- 2
7 Gauge (0 - 60 p.s.i.) (1) 100090
8 Regulator (0 - 50 p.s.i.) (1) B27122-100
9 Elbow (1/4- 18 N.P.T. male x 1/2” o.d. tube) (2) 59756-162
10 Tubing (1/2” o.d. x 10” long) (1) 94978-X =
11 Gauge (0 - 160 p.s.i. / 0 - 11 bar) (1) 100091
12 Regulator (0 - 125 p.s.i.) (1) B27122-000
13 90_ Street Elbow (1/2 - 14 N.P.T.) (1) Y43-4-S
14 Adapter (1/2 - 14 N.P.T.F. male x 1/2 - 14
N.P.S.M. male)
15 Hose Assembly (1/2 - 14 N.P.S.M. female
x 1/2 - 14 N.P.T.F. male x 60”)
16 90_ Elbow (1/2 - 14 N.P.T.) (1) Y43-14-S
(1) 95608
(1) 623510-5
OPERATING INSTRUCTIONS
WARNING
SURE OF 1440 P.S.I.(99.3 BAR) AT80 P.S.I.(5.5BAR) AIR INLET PRESSURE.
WARNING
AL OPERATING AND SAFETY PRECAUTIONS AND OTHER IM­PORTANT INFORMATION.
DO NOT EXCEED MAXIMUM OPERATING PRES-
REFER TO THE PUMP MANUAL FORADDITION-
INSTALLATION
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
This unit comes assembled, except for the air supply hose, gun and ma­terial hose, which must be attached.
D A connector and air supply hose must be supplied to the air regula-
tor.
D Attach the ground wire to a suitable ground and the ground lug pro-
vided on the pump air motor.
D Keep containers covered to prevent contamination.
23 Pressure Relief Valve (80 p.s.i. / 5.5 bar) (1) 95604
24 Washer (1/4”) (3) Y13-4-C
25 Hex Cap Screw (1/4” - 20 x 1/2”) (3) Y6-41-C
The following items are included in models NP318C01-X only.
26 Hex Cap Screw (3/8” - 16 x 3/4”) (4) Y6-63-C
27 Nut (3/8” - 16) (4) Y12-6-C
28 Lock Washer (3/8”) (4) Y14-616-C
29 Handle Grip (1) 71747-1
30 Cart Assembly (1) 67268
31 Wheel (8” o.d. x 1-1/2”) (2) 71045-1
32 Spacer (1/2” i.d. x 7/8” o.d.) (4) 77750
33 Cotter Pin (1/8” o.d. x 1”) (2) Y15-43
Cart Assembly (includes items 29 thru 33) (1) 67270
= Bulk Tubing (1/2” o.d. x 100’) (1) 94978-XXX-X
system, at which time it will stop. Check for any loose fittings or leak­age. Check all connections and retighten as necessary.
OPERATION
1. (6) Shut-off valve is the air inlet. With the lockout tab up, air is sup­plied to both air regulators. With the lockout tab down, the air is shut off to the regulators and any air pressure in the system is relieved through the shut-off valve.
2. (8) Regulator (0 - 50 p.s.i. / 3.4 bar) regulates the air supply to the air assisted airless spray gun.
3. (12) Regulator (0 - 125 p.s.i. / 8.6 bar) regulates the air supply to the pump air motor. NOTE: (23) Pressure relief valve limits the air sup­ply to the air motor at 80 p.s.i. (5.5 bar). This limits the fluid outlet pressure of the pump to 1440 p.s.i. (99.3 bar). 80 p.s.i. x 18:1 pump ratio = 1440 p.s.i.
OPERATION
1. Turn the knob on the air regulator counterclockwise to zero p.s.i.
2. Attach the hose and gun. Place the pump inlet tube into a full con­tainer of material.
3. Start the pump to cycle by turning the air regulator knob clockwise. The pump will cycle several strokes until pressure is built up in the
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NOTE:When removing (13) 90_ street elbow or disassembling low­er pump end from pump, use a wrench on the flats of (12) tube, (23) inlet body and (29) seatbody to prevent from twisting and damag­ing the tie rods(see Operator’s Manual 67310-X-X, p/n 97999-1129 for lower pump end item numbers).
NP318X01-X
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