Ingersoll-Rand NM2328A-X User Manual

OPERATOR’S MANUAL NM2328A-X
SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING
3” AIR MOTOR 28:1 RATIO 3” STROKE
TWO BALL PUMP SERIES
NM2328A-11-X11
STAINLESS STEEL
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
RELEASED: 10-21-97 REVISED: 6-1-10 (REV. C)
SERVICE KITS
Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
637316 for repair of Air Motor section.637006-1 for repair of 66066-1 lower pump section.
637006-2 637006-3 637007
for repair of 66066-2 lower pump section. for repair of 66066-3 lower pump section.
for replacement of foot valve assembly.
SPECIFICATIONS
Model Series (refer to option chart) NM2328A-11-X11...
Type Air Operated, Two Ball....................
Ratio 28:1....................
Air Motor 66914.................
Motor Repair Kit 637316..........
Motor Diameter 3” (7.62 cm)...........
Stroke (Double Acting) 3” (7.62 cm).....
Air Inlet 1/4 - 18 N.P.T.F. (female).................
Lower Pump End Series
NM2328A-11-311 66066-1.........
NM2328A-11-G11 66066-2........
NM2328A-11-S11 66066-3........
Material Inlet 1/2 - 14 N.P.T.F. - 1 (female).............
Material Outlet 1/4 - 18 N.P.S.M. (male)...........
21-3/4”
(552.1 mm)
13-1/32”
(331.0 mm)
PUMP DATA
MODEL NM2328A-11-X11
Air Inlet 1/4 - 18 N.P.T.F. (female)
Air Motor 66914
(see manual 66913)
Solvent Cup 91019
‘‘O” Ring 91021
(not shown) (.070” x 1-3/4” o.d.)
Material Outlet 1/4 - 18 N.P.S.M. (male)
PERFORMANCE
Air Inlet Pressure Range 0 - 150 p.s.i. (0 - 10.3 bar).....
Fluid Pressure Range 0 - 4200 p.s.i. (0 - 289.7 bar).......
Max. Rec’d Cycles / Minute 125... Displacement In
Volume / Cycle 0.81 oz. (.45 ml).............
Cycles Per Gallon 157.5..........
Flow @ 60 Cycles / Minute 0.38 g.p.m. (1.44 l.p.m.)....
Noise Level @ 100 p.s.i. 85 db(A) *......
Accessories Available 61113 Wall Mount Bracket.......
* The pump sound pressure level hasbeen updated to an Equivalent ContinuousSound
Level (L crophone locations.
) tomeet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four mi-
Aeq
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
3
Per Cycle 1.47...
66073-1 Air Line Connection Kit
© 2010
CCN 99713448
6-1/4”
(158.6 mm)
Lower Pump 66066-X
(see manual 66066-X)
Material Inlet 1/2 - 14 N.P.T.F. - 1 (female)
FIGURE 1
NOTE: Dimensionsare shown in inches and (mm), suppliedfor reference only andare
typically rounded up to the nearest 1/16 inch.
IMPORTANT This is one of the four documents which support the pump. Re­placement copies of these forms are available upon request.
= NM2328A-X MODEL OPERATOR’S MANUAL
- GENERAL INFORMATION -- INDUSTRIAL PISTON PUMPS
- 66066-X LOWER PUMP END OPERATOR’S MANUAL
- 66913 AIR MOTOR OPERATOR’S MANUAL
PUMP OPTION DESCRIPTION CHART
NM2328A - 1 1 - X 1 1
CONTAINER SUITABILITY
PACKING MATERIAL
SPRING ARRANGEMENT
PLUNGER TYPE
GENERAL DESCRIPTION
WARNING
mum operating pressure of 4200 p.s.i. (289.7 bar) at 150 p.s.i. (10.3 bar) inlet air pressure.
INLET PRESSURE TO PUMP MOTOR
Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 28:1 ratio pumpit will develop a maximum of 4200 p.s.i. (289.7 bar) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.
WARNING
safety precautions and important information.
Thetwo-ball design provides for easypriming of the lower footvalve.
The double acting feature is standard in all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke.
The motor is connected to the lower pump end with a spacer tube
and solvent cup. This allows for lubrication of the upper packing gland and to prevent air motor contamination because of normal wear and eventual leakage through the material packing gland.
HAZARDOUS PRESSURE. Do not exceed maxi-
PUMP RATIO X MAXIMUM PUMP
= FLUID PRESSURE
Refer to general information sheet for additional
CONTAINER SUITABILITY
1
UNIVERSAL (STUB)
SPRING ARRANGEMENT
COIL
1
PLUNGER TYPE
440 SERIES STAINLESS STEEL
1
PACKING MATERIAL
3
GLASS FILLED PTFE (UPPER AND LOWER)
G UHMW-PE / LEATHER STAG’D (UPPER AND LOWER) S UHMW-PE / GLASS FILLED PTFE STAG’D (UPPER
AND LOWER)
PUMP CONNECTION -- UPPER / LOWER
NOTE: All threads are right hand.
1. Loosen (90027) lock nut and unscrew entire pump from the air mo­tor. This will expose (94786) connecting pin (see figure 2).
2. Remove (Y15-21-S) cotter pin and (94786) connecting pin to re­lease plunger from piston rod.
PUMP CONNECTOR DETAIL
Pump Motor
Piston Rod
TROUBLE SHOOTING
Pump problems can occur in either the Air Motor Section or the Lower Pump End Section. Use these basic guidelines to help determine which section is affected. Be sure to eliminate any possible non-pump prob­lems before suspecting pump malfunction.
Pump will not cycle.
No pressure to the motor. See motor manual.Restricted return lines. Clean obstruction.Damaged motor. Service motor
No material at the outlet (pump continually cycles).
Check the material supply, disconnect or shut off the air supply and
replenish the material, reconnect.
Material on one stroke only (fast downstroke).
The lower check may not be seating in the foot valve (see lower
pump disassembly). Remove the check from the foot valve, clean and inspect the valve seat area. If check or foot valve are damaged, replace.
Material on one stroke only (fast upstroke).
The middle packings may be worn (see lower pump disassembly).
Replace the seals as necessary.
Material leakage out of the solvent cup or material appears on the pump plunger rod.
Tighten the solvent cup until leakage discontinues. If this procedure
does not aid in stopping the leakage problem, the upper packings may be worn (see lower pump disassembly). Replace the seals as necessary.
Lock Nut
(90027) Ref.
Connecting Pin
(94786) Ref.
Cotter Pin
(Y15-21-S) Ref.
Lower Pump
Plunger
FIGURE 2
REASSEMBLY
1. Assemble (90267) plunger to air motor rod, aligning through holes.
2. Assemble (94786) connecting pin through hole, securing plunger.
3. Assemble (Y15-21-S) cotter pin through connecting pin.
4. Screw the lower pump assembly to the air motor.
5. Screw (90027) lock nut against air motor base and tighten.
PN 97999-751
NM2328A-XPAGE 2 OF 2
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