Ingersoll-Rand NM2304A-X-X User Manual
OPERATOR’S MANUAL NM2304A-X-X
SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING
INCLUDE MANUALS: 67151-X Lower Pump End (pn 97999-763), 6691X Air Motor (pn 97999-748) & S-632 General Information Manual (pn 97999-624)
3” AIR MOTOR
4:1 RATIO
3” STROKE
TWO BALL PUMP SERIES
NM2304A-X1-X11
CARBON STEEL
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
RELEASED: 1-2-98
REVISED: 6-1-10
(REV. G)
SERVICE KITS
• Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
• 637316 for repair of air motor section.
• 637176 for repair of 67151-X-311and -X-511 lower pump section.
for repair of 67151-X-C11 lower pump section.
637228
SPECIFICATIONS
Model Series (refer to option chart) NM2304A-X1-X11.........
Type Air Operated, Two Ball..........................
Ratio 4:1..........................
Air Motor 66913.......................
Motor Repair Kit 637316................
Motor Diameter 3” (7.62 cm)................
Stroke (Double Acting) 3” (7.62 cm)...........
Air Inlet (female) 1/4 - 18 N.P.T.F. - 1................
Lower Pump End Series
NM2304A-11-C11 67151-1-C11..............
NM2304A-11-311 67151-1-311..............
NM2304A-11-511 67151-1-511..............
NM2304A-41-C11 67151-4-C11.............
NM2304A-41-311 67151-4-311..............
NM2304A-41-511 67151-4-511..............
NM2304A-81-311 67151-8-311..............
NM2304A-91-311 67151-9-311..............
NM2304A-A1-C11 67151-A-C11.............
NM2304A-A1-311 67151-A-311..............
NM2304A-A1-511 67151-A-511..............
NM2304A-B1-311 67151-B-311..............
Material Inlet
NM2304A-1
NM2304A-4
Material Outlet (female) 3/4 - 14 N.P.T.F. - 1..........
Air Inlet Pressure Range 0 - 150 p.s.i. (0 - 10.3 bar).........
Fluid Pressure Range 0 - 600 p.s.i. (0 - 41.4 bar)...........
Maximum Rec’d Cycles / Minute 125.....
Displacement In
Volume / Cycle 4.54 oz. (134.3 ml)...................
Cycles Per Gallon 28.2................
Flow @ 60 Cycles / Minute 2.1 g.p.m. (8.06 l.p.m.)..........
Noise Level @ 100 p.s.i. 85 db(A) *............
Accessories Available 61113 Wall Mount Bracket...........
* The pump sound pressure level has been updated to an Equivalent Continuous Sound
Level (L
Aeq
microphone locations.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
1-X11, -81-, -B1- (female) 1-1/2 - 11-1/2 N.P.T.F. - 1
1-X11, -91-X11, -A1-X11 Immersed Inlet
PERFORMANCE
3
Per Cycle 8.2.........
66073-1 Air Line Connection Kit
) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four
© 2010
CCN 99695199
PUMP DATA
MODEL NM2304A-X1-X11
Air Inlet (female)
1/4 - 18 N.P.T.F. - 1
Air Motor 66913
(see manual 6691X)
“A”
1-7/16”
(36.5 mm)
“B”
Figure 1
NOTE: Dimensionsare shown in inches and (mm), supplied for reference only and are
typically rounded up to the nearest 1/16 inch.
Model Number “A” (mm) “B” (mm) Weight (kg)
NM2304A-11-X11 30-11/32” (770.3) 11-23/32” (297.7) 32 lbs (14.5)
NM2304A-41-X11 55-23/32” (1414.9) 37-3/32” (942.2) 46 lbs (20.9)
NM2304A-81-X11 30-11/32” (770.3) 11-23/32” (297.7) 31.4 lbs (14.3)
NM2304A-91-X11 55-23/32” (1414.9) 37-3/32” (942.2) 45.4 lbs (20.6)
NM2304A-A1-X11 29 -21/32” (752.9) 11-1/32” (280.2) 31.0 lbs (14.1)
NM2304A-B1-X11 30-11/32” (770.3) 11-23/32” (297.7) 32 lbs (14.5)
IMPORTANT
This is one of the four documents which support the pump. Replacement copies of these forms are available upon request.
= NM2304A-X-X Model Operator’s Manual (pn 97999-749)
- S-632 General Information - Industrial Piston Pumps (pn 97999-624)
- 67151-X Lower Pump End Operator’s Manual (pn 97999-763)
- 6691X Air Motor Operator’s Manual (pn 97999-748)
Material Outlet (female)
3/4 - 14 N.P.T.F. - 1
2-11-1/2N.P.T.
Lower Pump 67151-X-X11
(see manual 67151-X)
1/2” (13 mm) thru hole
(NM2304A-11-X, -81-X and -B1-X only)
Material Inlet (female)
1-1 / 2 - 11 - 1 /2 N . P.T.F. - 1
(NM2304A-1
1-X, -81-X and -B1-X only)
PUMP OPTION DESCRIPTION CHART
NM2304A - X 1 - X 1 1
CONTAINER SUITABILITY
PACKING MATERIAL
SPRING ARRANGEMENT
PLUNGER TYPE
CONTAINER SUITABILITY PACKING MATERIAL
1-
Universal (Stub) C-UHMW-PE (upper and lower)
4- 55 Gallon 3- Glass filled PTFE (upper)
8 - Universal (Stub) (without bung) Virgin PTFE (lower)
9 - 55 Gallon (without bung)
A - Stub Follower Plate Virgin PTFE (lower)
B - Universal (Stub) with alternate bung
SPRING ARRANGEMENT PLUNGER TYPE
1- Coil 1- Standard (Carbon Steel)
5- Glass filled PTFE / Leather staggered (upper)
GENERAL DESCRIPTION
The two-ball design provides for easy priming of the lower foot valve.
The double acting feature is standard in all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down
stroke.
The motor is connected to the lower pump end with a spacer tube and
solvent cup. This allows for lubrication of the upper packing gland and to
prevent air motor contamination because of normal wear and eventual
leakage through the material packing gland.
WARNING
mumoperating pressureof 600p.s.i. (41.4bar) at 150 p.s.i. (10.3
bar) inlet air pressure.
INLET PRESSURE TO PUMP MOTOR
Pump ratio is an expression of the relationship between the pump motor area and the
lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied
to the motor of a 4:1 ratio pump it will develop a maximum of 600 p.s.i. (41.4 bar) fluid
pressure (at no flow) - as the fluid control is opened, the flow rate will increase as the
motor cycle rate increases to keep up with the demand.
WARNING
safety precautions and important information.
NOTICE: Thermal expansion can occur when the fluid in the material lines is exposed to elevated temperatures. Example: Material
lines located in a non-insulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system.
Replacement warning label (pn 94520) is available upon request.
HAZARDOUS PRESSURE. Do not exceed maxi-
PUMP RATIO X MAXIMUM PUMP
= FLUID PRESSURE
Refer to general information sheet for additional
Replace the seals as necessary.
Material leakage out of the solvent cup or material appears on the
pump plunger rod.
• Tighten the solvent cup until leakage discontinues. If this procedure
does not aid in stopping the leakage problem, the upper packings
may be worn (see lower pump disassembly). Replace the seals as
necessary.
PUMP CONNECTION - UPPER / LOWER
NOTE: All threads are right hand.
1. Loosen (90571) lock nut and unscrew entire pump from the air motor. This will expose (94448) adapter (see figure 2).
2. Remove (Y145-2) retaining ring and (90572) connector pin to remove pump assembly from the air motor.
3. Remove (Y15-21) cotter pin and (94048) clevis pin to remove
(94448) adapter.
PUMP CONNECTOR DETAIL
Pump Motor
Piston Rod
90571 Lock Nut (ref.)
94448 Adapter
TROUBLE SHOOTING
Pump problems can occur in either the air motor section or the lower
pump end section. Use these basic guidelines to help determine which
section is affected. Be sure to eliminate any possible non-pump problems before suspecting pump malfunction.
Pump will not cycle.
• No pressure to the motor. See motor manual.
• Restricted return lines. Clean obstruction.
• Damaged motor. Service motor.
No material at the outlet (pump continually cycles).
• Check the material supply, disconnect or shut off the air supply and
replenish the material, reconnect.
Material on one stroke only (fast downstroke).
• The lower check may not be seating in the foot valve (see lower
pump disassembly). Remove the check from the foot valve, clean
and inspect the valve seat area. If check or foot valve are damaged,
replace.
Material on one stroke only (fast upstroke).
• The middle packings may be worn (see lower pump disassembly).
Y15-21 Cotter Pin
94048 Clevis Pin
Y145-2 Retaining Ring
90572 Connector Pin
Lower Pump Plunger
Figure 2
REASSEMBLY
1. Assemble (94448) adapter to air motor rod, aligning through holes.
2. Assemble (94048) clevis pin through hole, securing adapter.
3. Assemble (Y15-21) cotter pin through clevis pin.
4. Assemble (94448) adapter into (90584) plunger, aligning through
holes.
5. Assemble (90572) connnector pin through hole, securing with
(Y145-2) retaining ring.
6. Screw the lower pump assembly to the air motor.
7. Screw (90571) lock nut against air motor base and tighten to 50 - 60
ft lbs (67.8 - 81.3 Nm).
PN 97999-749
NM2304A-X-X (en)Page2of2
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