Ingersoll-Rand M801P080BU48AA, M801P060AU36AA, M801P060AU24AA, M801P080BU36AA, M801P100BU36AA Service Facts

SERVICE FACTS

Gas Furnaces
Upflow & Downflow – Induced Draft
1 Stage Heat

Models:

M801-SF-1C

M801P040AU24AA
M801P060AU24AA
M801P060AU36AA
M801P080BU36AA
M801P080BU48AA

M801P100BU36AA
M801P100CU48AA
M801P100CU60AA
M801P120DU60AA
M801P140DU60AA

M801P060AD24AA
M801P060AD36AA
M801P080BD45AA
M801P100CD48AA
M801P100CD60AA

M801P120DD60AA
M801P140DD60AA

IMPORTANT — This document contains a wiring diagram and service information. This is customer property and is to

remain with this unit. Please return to service information pack upon completion of work.

WARNING

MODEL
TYPE
RATINGS 2

Input BTUH 3
Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA

FILTER — Furnished?

Type Recommended
Hi Vel. (No.-Size-Thk.)

VENT — Size (in.)
HEAT EXCHANGER

Type - Fired

- Unfired
Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size

GAS VALVE
PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)
Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)
DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3.
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,

above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

M801P040AU24AA

Upflow / Horizontal

40,000
31,000
30 - 60

Direct
10 x 6

See Fan Performance Table

1/5

1080

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 16x25 - 1 in.

4 Round

Alum. Steel

20

2 — 45
2 — 56

Redundant - Single Stage

Hot Surface Ignition

Multiport Inshot

115/1/60

5.4

15

1/2

H x W x D

41-3/4 x 16-1/2 x 30-1/2

119 / 110

DISCONNECT POWER BEFORE SERVICING

PRODUCT SPECIFICATIONS

M801P060AU24AA

Upflow / Horizontal

60,000
47,000
30 - 60

Direct

1
4

See Fan Performance Table

-

2

10 x 6**

1
4

1/3

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 16x25 - 1 in.

4 Round

Alum. Steel

20

3 — 45
3 — 56

Redundant - Single Stage

Hot Surface Ignition

Multiport Inshot

3

115/1/60

9.0

15

1/2

H x W x D

41-3/4 x 16-1/2 x 30-1/2

127 / 118

1

M801P060AU36AA

Upflow / Horizontal

60,000
47,000
30 - 60

Direct

10 x 6**

1
4

See Fan Performance Table

1/3

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 16x25 - 1 in.

4 Round

Alum. Steel

20

3 — 45
3 — 56

Redundant - Single Stage

Hot Surface Ignition

Multiport Inshot

3

115/1/60

9.0

15

1/2

H x W x D

41-3/4 x 16-1/2 x 30-1/2

127 / 118

M801P080BU36AA

Upflow / Horizontal

80,000
63,000
30 - 60

Direct
10 x 7

1
4

See Fan Performance Table

1/3

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 17x25 - 1 in.

4 Round

Alum. Steel

20

4 — 45
4 — 56

Redundant - Single Stage

Hot Surface Ignition

Multiport Inshot

4

115/1/60

9.0

15

1/2

H x W x D

41-3/4 x 19-1/2 x 30-1/2

142 / 132

NOTICE: The manufacturer has a policy of continuous product and product data improvement and

reserves the right to change design and specifications without notice.

© 2013 Ingersoll Rand All Rights Reserved

04/13

Service Facts

PRODUCT SPECIFICATIONS

MODEL
TYPE
RATINGS 2

Input BTUH 3
Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA

FILTER — Furnished?

Type Recommended
Hi Vel. (No.-Size-Thk.)

VENT — Size (in.)
HEAT EXCHANGER

Type - Fired

- Unfired
Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size

GAS VALVE
PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)
Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)
DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3.
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,

above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

MODEL
TYPE
RATINGS 2

Input BTUH 3
Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA

FILTER — Furnished?

Type Recommended
Hi Vel. (No.-Size-Thk.)

VENT — Size (in.)
HEAT EXCHANGER

Type - Fired

- Unfired
Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size

GAS VALVE
PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)
Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)
DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

M801P080BU48AA

Upflow / Horizontal

80,000
64,000

30 - 60

Direct
10 x 8

1

See Fan Performance Table

Redundant - Single Stage

41-3/4 x 19-1/2 x 30-1/2

See Fan Performance Table

Redundant - Single Stage

4

1/3

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 17x25 - 1 in.

4 Round

Alum. Steel

20

4 — 45
4 — 56

Hot Surface Ignition

Multiport Inshot

4

115/1/60

9.8

15

1/2

H x W x D

142 / 132

M801P100CU60AA

Upflow / Horizontal

100,000

79,000
30 - 60

Direct

11 x 10

1
4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 20x25 - 1 in.

4 Round

Alum. Steel

20

5 — 45
5 — 56

Hot Surface Ignition

Multiport Inshot

5

115/1/60

13.4

20

1/2

H x W x D

41-3/4 x 23 x 30-1/2

162 / 151

2 M801-SF-1C

M801P100BU36AA

See Fan Performance Table

Redundant - Single Stage

Hot Surface Ignition

41-3/4 x 19-1/2 x 30-1/2

M801P120DU60AA

See Fan Performance Table

Redundant - Single Stage

Hot Surface Ignition

41-3/4 x 26-1/2 x 30-1/2

1

Upflow / Horizontal

100,000

79,000
40 - 70

Direct

10 x 7

1
4

1/3

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 17x25 - 1 in.

4 Round

Alum. Steel

20

5 — 45
5 — 56

Multiport Inshot

5

115/1/60

9.0

15

1/2

H x W x D

151 / 141

Upflow / Horizontal

120,000

96,000
30 - 60

Direct

11 x 10

1
4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 24x25 - 1 in.

4 Round

Alum. Steel

20

6 — 45
6 — 56

Multiport Inshot

6

115/1/60

13.4

20

1/2

H x W x D

186 / 174

M801P100CU48AA

Upflow / Horizontal

100,000

79,000
35 - 65

Direct
10 x 8

1

See Fan Performance Table

Redundant - Single Stage

M801P140DU60AA

See Fan Performance Table

Redundant - Single Stage

Hot Surface Ignition

41-3/4 x 26-1/2 x 30-1/2

4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 20x25 - 1 in.

4 Round

Alum. Steel

20

5 — 45
5 — 56

Hot Surface Ignition

Multiport Inshot

5

115/1/60

11.6

15

1/2

H x W x D

41-3/4 x 23 x 30-1/2

162 / 151

Upflow / Horizontal

140,000
111,000

40 - 70

Direct

11 x 10

1
4

3/4

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

1 - 24x25 - 1 in.

4 Round

Alum. Steel

20

7 — 45
7 — 56

Multiport Inshot

7

115/1/60

13.8

20

1/2

H x W x D

193 / 181

Service Facts

PRODUCT SPECIFICATIONS

MODEL
TYPE
RATINGS 2

Input BTUH 3
Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA

FILTER — Furnished?

Type Recommended
Hi Vel. (No.-Size-Thk.)

VENT — Size (in.)
HEAT EXCHANGER

Type - Fired

- Unfired
Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size

GAS VALVE
PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)
Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)
DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3.
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,

above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

MODEL
TYPE
RATINGS 2

Input BTUH 3
Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA

FILTER — Furnished?

Type Recommended
Hi Vel. (No.-Size-Thk.)

VENT — Size (in.)
HEAT EXCHANGER

Type - Fired

- Unfired
Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size

GAS VALVE
PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)
Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (IN.)
DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

M801P060AD24AA

Downflow / Horizontal

60,000
48,000
35 - 65

DIRECT

10 x 7

1

See Fan Performance Table

Redundant - Single Stage

41-3/4 x 16-1/2 x 30-1/2

Downflow / Horizontal

See Fan Performance Table

Redundant - Single Stage

4

1/5

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 14x20 - 1in.

4 Round

Alum. Steel

20

3 — 45
3 — 56

Hot Surface Ignition

Multiport Inshot

3

115/1/60

5.5

15

1/2

H x W x D

129 / 119

M801P100CD60AA

100,000

80,000
30 - 60

DIRECT

11 x 10

1
4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 16x20 - 1 in.

4 Round

Alum. Steel - Type I

20

5 — 45
5 — 56

Hot Surface Ignition

Multiport Inshot

5

115/1/60

12.8

15

1/2

H x W x D

41-3/4 x 23 x 30-1/2

167 / 155

M801-SF-1C 3

M801P060AD36AA

Downflow / Horizontal

60,000
48,000

30 - 60

DIRECT

11 x 7

1

See Fan Performance Table

Redundant - Single Stage

41-3/4 x 16-1/2 x 30-1/2

Downflow / Horizontal

See Fan Performance Table

Redundant - Single Stage

41-3/4 x 26-1/2 x 30-1/2

4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 14x20 - 1in.

4 Round

Alum. Steel

20

3 — 45
3 — 56

Hot Surface Ignition

Multiport Inshot

3

115/1/60

11.6

15

1/2

H x W x D

129 / 119

M801P120DD60AA

120,000

96,000
35 - 65

DIRECT

11 x 10

1
4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 16x20 - 1 in.

4 Round

Alum. Steel - Type I

20

6 — 45
6 — 56

Hot Surface Ignition

Multiport Inshot

6

115/1/60

12.8

15

1/2

H x W x D

189 / 176

1

M801P080BD45AA

Downflow / Horizontal

80,000
64,000
35 - 65

DIRECT

10 x 8

1

See Fan Performance Table

Redundant - Single Stage

41-3/4 x 19-1/2 x 30-1/2

Downflow / Horizontal

See Fan Performance Table

Redundant - Single Stage

41-3/4 x 26-1/2 x 30-1/2

4

1/3

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 14x20 - 1 in.

4 Round

Alum. Steel - Type I

20

4 — 45
4 — 56

Hot Surface Ignition

Multiport Inshot

4

115/1/60

9.1

15

1/2

H x W x D

146 / 135

M801P140DD60AA

140,000
113,000

45 - 75

DIRECT

11 x 10

1
4

3/4

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 16x20 - 1in.

4 Round

Alum. Steel

20

7 — 45
7 — 56

Hot Surface Ignition

Multiport Inshot

7

115/1/60

13.8

20

1/2

H x W x D

196 / 183

M801P100CD48AA

Downflow / Horizontal

100,000

80,000

35 - 65

DIRECT

10 x 8

1

See Fan Performance Table

Redundant - Single Stage

4

1/2

1075

115/1/60

Centrifugal

Direct - 1

1/50 - 3180

115/1/60

1.09
No

High Velocity

2 - 16x20 - 1in.

4 Round

Alum. Steel

20

5 — 45
5 — 56

Hot Surface Ignition

Multiport Inshot

5

115/1/60

11.6
15
1/2

H x W x D

41-3/4 x 23 x 30-1/2

166 / 154

Service Facts

▲

WARNING

!

▲

CAUTION

!

▲

WARNING

!

▲

WARNING

!

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each
appliance connected to the venting system being
placed into operation could result in carbon monoxide
poisoning or death.

The following steps shall be followed for each appliance
connected to the venting system being placed into
operation, while all other appliances connected to the
venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and
horizontal pitch, as required in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149
Installation Codes and these instructions. Determine
that there is no blockage or restriction, leakage,
corrosion and other deficiencies which could cause an
unsafe condition.

3. As far as practical, close all building doors and
windows and all doors between the space in which the
appliance(s) connected to the venting system are
located and other deficiencies which could cause an
unsafe condition.

4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not
connected to the venting system. Turn on any exhaust
fans, such as range hoods and bathroom exhausts, so
they are operating at maximum speed. Do not operate
a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance
being inspected into operation. Adjust the thermostat
so appliance is operating continuously.

7. If improper venting is observed during any of the above
tests, the venting system must be corrected in
accordance with the National Fuel Gas Code,
ANSI Z221.1/NFPA 54 and/or CAN/CGA B149
Installation Codes.

8. After it has been determined that each appliance
connected to the venting system properly vents where
tested as outlined above, return doors, windows,
exhaust fans, fireplace dampers and any other gas-fired
burning appliance to their previous conditions of use.

▲

WARNING

!

SEQUENCE OF OPERATION

THERMOSTAT CALL FOR HEAT

R and W thermostat contacts close signaling the control
module to run its self-check routine. After the control
module has verified that the pressure switch contacts are
open and the limit switch(es) contacts are closed, the draft
blower will be energized.

As the induced draft blower comes up to speed, the pressure
switch contacts will close and the ignitor warm up period
will begin. The ignitor will heat for approx. 17 seconds,
then the gas valve is energized to permit gas flow to the
burners. The flame sensor confirms that ignition has been
achieved within the 4 second ignition trial period.

4 M801-SF-1C

SAFETY SECTION

The cabinet must have an uninterrupted or unbroken
ground according to National Electrical Code, ANSI/NFPA
70 - “latest edition” and Canadian Electrical Code, CSA
C22.1 or local codes to minimize personal injury if an
electrical fault should occur. A failure to follow this warn­ing could result in an electrical shock, fire, injury, or death.

The integrated furnace control is polarity sensitive. The
hot leg of the 115 VAC power must be connected to the
BLACK field lead.

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result
in serious injury, death or property damage.

Never test for gas leaks with an open flame. Use a com­mercially available soap solution made specifically for
the detection of leaks to check all connections. A fire or
explosion may result causing property damage, personal
injury, or loss of life.

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result
in serious injury, death or property damage.

Improper servicing could result in dangerous operation,
serious injury, death, or property damage.

After the flame sensor confirms that ignition has been
achieved, the delay to fan ON period begins timing and
after approx. 45 seconds the indoor blower motor will be
energized and will continue to run during the heating cycle.

When the thermostat is satisfied, R and W thermostat
contacts open, the gas valve will close, the flames will ex­tinguish, and the induced draft blower will be de-energized.
The indoor blower motor will continue to run for the fan off
period (Field selectable at 60, 100, 140 or 180 seconds), then
will be de-energized by the control module.