Ingersoll Rand M007 User Manual
Form P6877
Edition 5
October 2010
CCN: 03536968
MULTI–VANE® Air Motors
M007 Series
Operation and Maintenance
Information
EN
Operation and Maintenance Information
ZH
操作和维护信息
Save These Instructions
EN
WARNING
General Product Safety Information
Read and understand this manual before operating this product.
■
It is your responsibility to make this safety information available to others that will operate this product.
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Failure to observe the following warnings could result in injury.
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WARNING
•
Always operate, inspect and maintain this motor in accordance with American National Standards Institute Safety Code for Portable Air Tools
(ANSI B186.1).
•
For safety, top performance and maximum durability of parts, operate this motor at 90 psig (6.2 bar/620 kPa) air pressure at the inlet with
5/16” (8 mm) air supply hose.
•
Always turn o the air supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this motor or
before performing any maintenance on this motor.
•
Do not use damaged, frayed or deteriorated air hoses and ttings.
•
Keep hands, loose clothing and long hair away from rotating end of motor.
•
Anticipate and be alert for sudden changes in motion during start up and operation of any motor.
•
Motor shaft may continue to rotate brie y after throttle is released.
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Do not lubricate motor with ammable or volatile liquids such as kerosene, diesel or jet fuel.
•
Do not remove any labels. Replace any damaged label.
•
Use accessories recommended by Ingersoll Rand.
•
This motor is not designed for working in explosive atmospheres.
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This motor is not insulated against electric shock.
•
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased Motor performance and increased
maintenance, and may invalidate all warranties.
•
Ingersoll Rand is not responsible for customer modi cation of motors for applications on which Ingersoll Rand was not consulted.
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Repairs should be made only by authorized, trained personnel. Consult your nearest Ingersoll Rand Authorized Servicenter.
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It is the responsibility of the employer to place the information in this manual into the hands of the operator.
Safety Symbol Identi cation
NOTICE
Wear Respiratory
Protection
(Dwg. MHP2598)
Wear E ye
Protection
Wear Hearing
Protection
Read Manuals Before
Operating Product
Safety Information - Explanation of Safety Signal Words
DANGER
WARNING
CAUTION
NOTICE
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or
property damage.
Indicates information or a company policy that relates directly or indirectly to the safety of personnel or
protection of property.
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EN
Lubrication
Ingersoll Rand No. 28 Ingersoll Rand No.10
Lubricant. Lubricant.
We recommend the use of an air line lubricator in the air supply line.
Attach the unit as close to the motor as practical. We recommend
using an Ingersoll Rand No. C28221-800 Filter-Regulator-Lubricator
Unit. After each forty hours of operation, or as experience indicates,
remove the Gear Case Grease Screw (23) and inject 1.5 cc of the
recommended grease into the opening. Do not grease excessively.
Too much grease in the Gear Case (16) will cause heating. Grease
leakage from the spindle end is also an indication that an excessive
amount of grease has accumulated within the Gear Case.
Whenever the gear end of the Motor is disassembled, lubricate the
gear train as follows:
For Gear ratio 000:1, work approximately 13 cc of the
recommended grease into and around the Spindle Bearing (26).
For gear ratios 004:1, 006:1 or 009:1, work approximately 26 cc of
the recommended grease into the gearing and around the Planet
Gear Bearings (20) and Spindle Bearings (26).
Operation
For optimum performance, the air source and supply lines must be
capable of maintaining 90 psig (6.2 bar/620 kPa) air pressure at the
Motor. 3/8” (9.5 mm) diameter or larger hose is necessary for ample
air ow to each Motor.
Reversible Motors require the use of a 4–way valve, or two 3–way
valves in the supply line because the reverse air inlet port becomes
an auxiliary port when the Motor operates in forward rotation. In
reverse, the forward inlet becomes the auxiliary exhaust port.
Air line to
forward inlet
Air line to
forward inlet
(Dwg. TPB854)
Reversible Motor
Single Four Way Valve for controlling Forward and Reverse operation of Motor
Relative positions of Valves for
Exhaust
Exhaust
Three-way Throttle Valve
in air line to
forward inlet
Two Three Way Valve for controlling Forward and Reverse operation of Motor
Live Air
Valve positioned for forward
operation of Motor
Valve positioned for reverse
operation of Motor
Live Air
Relative positions of Valves for
forward inlet
reverse inlet
forward operation of Motor
reverse operation of Motor
For gear ratios 012:1, 015:1, 021:1, 027:1, 037:1, 044:1, 063:1 and
086:1, work approximately 34 cc of the recommended grease into
the gearing and around the Planet Gear Bearings (20) and (49) and
Spindle Bearings (26).
For gear ratios 063:1, 086:1, 119:1, 151:1, 188:1, 275:1
and 374:1, work approximately 45 cc of the recommended grease
into the gearing and around the Planet Gear Bearings (20), (42) and
(38) and Spindle Bearings (26), (34) and (35).
For continuous operation:
Continuous operation of geared motors generates heat which
can cause grease to dry out and cake. The addition of fresh grease
temporarily recti es this problem. However, a small amount of oil
should be added to the grease to replace the oil which was lost
during continuous operation. The oil creates a slurry which makes
the grease less likely to dry out and cake. After each eight hours of
continuous operation or as experience indicates, add ten drops
of the recommended oil to the opening of each grease screw or
grease tting.
NOTICE
The use of other than genuine Ingersoll Rand replacement
parts may result in decreased tool performance and increased
maintenance, and may invalidate all warranties.
An example of each method is diagrammed in the following
illustration.
Valve positioned for
Forward Inlet
Exhaust
Reverse Inlet
Air line to
Air line to
Valve positioned for reverse
Exhaust
operation of Motor
Exhaust
Exhaust
Three-way Throttle Valve
forward operation
Live Air
Four- way
Throttle
Valve
Live Air
Valve positioned for
reverse operation
in air line to
reverse inlet
of Motor
of Motor
Valve positioned for
forward operation
of Motor
Live Air
Air line to
reverse inlet
Live Air
Air line to
reverse inlet
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EN
Model Number Code for M007 Stationary Air Motor
R4
Shaft
R4 = 1/2" Round Keyed
R6 = 3/4" Round Keyed
S4 = 1/2" Square Drive
S5 = 5/8" Square Drive
T3 = 3/8"-24 Threaded
Flange
A = 2 Hole Flange
B = 4 Hole Face Mount
B = 6 Hole Face Mount
(on M007 Motors with 063,
086, 119, 151, 188, 275 and
374 Gear Ratios)
027 A
R
RV
007
M
(Dwg. TPD1207)
Gear
Ratio
000 = Direct Drive
R = Rear
Air Inlet
and Exhaust
Rotation
RV (Reversible)
Nominal
Horsepower
007 (.61 to .85)
M
Basic
Model
086 = 86 : 1
374 = 374 : 1
etc.
S = Side
RH ( NR, CCW Facing Shaft)
LH (NR, CW Facing Shaft)
(Consult Current Air
Motor Catalog for Complete
List of Ratios by Model)
Parts and Maintenance
When the life of the motor has expired, it is recommended that the motor be disassembled, degreased and parts be separated by material so
that they can be recycled.
Manuals can be downloaded from www.ingersollrandproducts.com
Refer all communications to the nearest Ingersoll Rand O ce or Distributor.
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通用产品安全信息
■
使用产品前请阅读并理解本手册。
■
您有责任为其他操作该产品的人员提供本安全手册。
■
不按照以下警告进行操作将可能导致人员受伤。
•
请始终按照美国国家标准协会移动式空气工具安全标准 (ANSI B186.1) 使用、检查和维护该电机。
•
为确保使用安全、最佳性能、零部件的最长使用寿命，电机使用气压为 90 psig (6.2 bar/620kPa)，气源软管规格为 5/16”（8mm)。
•
请务必在安装、移动或更换电机部件、或进行任何维修之前关闭并切断气源。
•
切勿使用已损坏、磨损或老化的空气软管及其它连接装置。
•
禁止手、散布、长发人员靠近电机旋转端。
•
请留心和注意电机启动和旋转过程中出现的运转异常变化。
•
气阀松开后电机轴仍会旋转。
•
请勿使用易燃易爆液体如煤油、柴油或喷气机燃料作为润滑油。
•
请勿撕掉任何标签。 请更换任何受损的标签。
•
使用 Ingersoll Rand 推荐配件。
•
该电机的设计决定了其不适用于爆炸性气体。
•
该电机没有防电击功能。
•
除 Ingersoll Rand 原装更换部件外，更换其它部件可能会导致安全危险、设备电机降低、维护工作增加，而且可能导致所有保修失
效。
•
用户若没有咨询 Ingersoll Rand 而擅自根据使用场合对工具进行改动，Ingersoll Rand 将不对其产生的后果负任何责任。
•
维修须由授权并经过培训的专业人员进行。 咨询您最近的 Ingersoll Rand 授权维修中心。
•
雇主应将本手册相关信息准确传达给操作人员。
安全标识识别。
ZH
戴呼吸保护器
保护。
（图 MHP2598）
戴眼镜
保护。
戴听力保护器
保护。
先阅读手册
操作产品
安全信息：安全信号文字解释
表示如果不避免，可能出现紧急危险情况导致死亡或重伤。
表示如果不避免，可能出现紧急危险情况，可能导致死亡或重伤。
表示如果不避免，可能出现紧急危险情况，可能导致人员轻度或重度受伤或财产损失。
表示直接或间接与人身安全和财产保护有关的信息或公司政策。
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