Ingersoll-Rand G2 User Manual

Page 1
04581229
Edition 3
March 2010
Air Grinders and Air Die Grinders

G2 Series (Horizontal)

Parts Information

Save These Instructions
Page 2
1
2
3
7
4
9
5
6
10
11
37
38
36
8
12b
12a
13
12
14
15
17
19
18
21
23
22
24
26
26
20
16
28
25
27
31
32
29
30
33
34
35
(Dwg. 16574394)
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Page 3

G2 Series (Horizontal) Air Grinder and Air Die Grinder Parts List - Body

Item Part Description Part Number Item Part Description Part Number
# Common parts for ALL G2H, G2X, & G2S Grinders
12b Model Label
* Not illustrated. † To keep downtime to a minimum, it is desirable to stock one of each of these service kits for every four tools in service.
AG2-301
---gnihsuB elttorhT*
813-2GAlaeS tsuahxE41
27707561gniR-O rednilyC tnorF51
3A-2GAylbmessA rednilyC61
S303-2GAtaeS evlaV llaB71
161A-2GAylbmessA niP elttorhT81
60807561gniR-O niP elttorhT91
(10, 11, & 33)
Rotor Kit, Includes Part Number
(24, 25, 26, 27, 28, 29, 30, 31 & 32)
seilbmessA ediuG wolF02564A-2GAylbmessA telnI1
)2( gniR-O ediuG wolF1216-2061RneercS telnI*
)ylbmessA ediuG wolF hcae htiw(761-H58laeS telnI2
) 53 & ,33 ,23 ,13 ,82
rebmuN traP sedulcnI ,tiK relffuM
16570798
,3 ,2( rebmuN traP sedulcnI ,tiK pU enuT
AG2-TK1 ,62 ,52 ,42 ,12 ,81 ,51 ,41 ,31 ,11 ,01 ,8 ,4
AG2-MK311
AG2-A53-4A
1-002A-2GA052 rof ,ylbmessA ediuG wolF*295-2GAtaeS gnirpS evlaV llaB*
2-002A-2GA022 rof ,ylbmessA ediuG wolF*66983gnirpS evlaV llaB3
3-002A-2GA002 rof ,ylbmessA ediuG wolF*082-01DllaB4
4-002A-2GA081 rof ,ylbmessA ediuG wolF*321-2GAresuffiD tsuahxE raeR5
441A-2GAylbmessA revoC ekatnI2298-2GLtroppuS reveL6
08707561gniR-O revoC ekatnI32021-H16niP reveL elttorhT7
811-1GLreniateR gniraeB rotoR raeR42322-2GAteksaG resuffiD tsuahxE raeR8
721-021RgniraeB rotoR raeR52004A-2GAylbmessA reveL9
191-52-004)2( recapS gniraeB rotoR raeR62---reveL*
A4-35-2GArotoR72---gnirpS kcoL*
4-24-2GAkcaP enaV82---niP kcoL*
11-2GLetalP dnE tnorF92---kcoL reveL*
56-2GLrecapS etalP dnE tnorF03B113-2GArelffuM resuffiD tsuahxE raeR01
23A-H16ylbmessA laeS13A113-2GArelffuM gnisuoH raeR11
42-2GLgniraeB rotoR tnorF2304A-2GAylbmessA gnisuoH rotoM21
1F113-2GArelffuM tnorF3399-2GAlebaL gninraWa21
202-2GApaC gnisuoH tnorF43
92-2GLpmalC egnalF53
482K-2GLtiK retpadA esoH tsuahxE*
481-2GLretpadA63
482-LR3esoH73
302-TW6reniateR83
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G2 Series (Horizontal) Air Grinder and Air Die Grinder Exploded Diagram - Middle

48
50
49
47
40
41
39
42
43
45
46
49
50
44
51
52
53
55
56
57
G2S
54
G2X
G2H
(Dwg. 16574402)
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G2 Series (Horizontal) Air Grinder and Air Die Grinder Parts List - Middle

Item Part Description Part Number Item Part Description Part Number
Additional parts for all G2H models 51 Rear Arbor Bearing LE2-22
39 Clamp Spacer LG2-46 52 Arbor
40 Clamp Nut LG2-27 for all G2X models LE2-4-5
Additional parts for all G2S models for all G2XX models LE2- 4-5SL
41 Clamp Sleeve LE2-176 53 Arbor Housing
42 Arbor LE2-4 for all G2X models LE2-20-5
43 Arbor Housing LE2-20 for all G2XX models LE2-20-5SL
44 Arbor Housing Plug EG220-92 54 Arbor Housing Plug EG220-92
45 Front Arbor Bearing WFS182-22 55 Front Arbor Bearing WFS182-22
46 Arbor Bearing Retaining Ring W22-118 56 Arbor Bearing Shield
Additional parts for all G2X models (for models ending in G4) LE2-200
47 Arbor Coupling LE2-304 57 Arbor Bearing Retaining Ring
48 Clamp Sleeve LE2-276 for all G2X models W22-118
49 Arbor Bearing Nut (2) LE2-85 for all G2XX mo dels (2) W22-118
50 Coupling Retaining Ring (2) RX3-729
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G2 Series (Horizontal) Air Grinder and Air Die Grinder Exploded Diagram - End

31
68
58
63
(Dwg. 16574410)
65a
65
66
67
69
70
64
61
59
60
62
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G2 Series (Horizontal) Air Grinder and Air Die Grinder Parts List - End

Item Part Description Part Number Item Part Description Part Number
Additional parts for all models ending in G4 66 Guard Mounting Screw (3) LE2-667
58 Collet Body LG2-290 67 Mounting Screw Washer (3) L01-67-10
59 Collet 68 Straight Wheel Adapter
for models ending in -G4M G160HD-700-6mm for 3" diameter x 1/2 wide
for models ending in -G4 G160HD-700-1/4 maximum Type 1 wheels LE2-4-H63
60 Collet Nut Assembly DG120-699A for 4" diameter x 1/4 wide
61 Collet Body Wrench DG10-69 maximum Type 1 wheels LE3-4-H64
62 Collet Nut Wrench DG120-69 69 Wheel Flange
Additional parts for all models ending in H63 or H64 for 3" diameter x 1/2 wide
63 Guard Adapter Assembly LE2-A710 maximum Type 1 wheels DEG31-16
64 Guard Adapter Screw 231-638-10 for 4" diameter x 1/4 wide
* Wheel Guard Assembly maximum Type 1 wheels LE3-16
65 for 3" diameter x 1/2 wide 70 Flange Nut 23-697
maximum Type 1 wheels LE2-A931
Wheel Guard LE2-931
for 4" diameter x 1/4 wide
maximum Type 1 wheels LE2-A941
65a Warning Label AG2-99G
Wheel Guard LE2-941

Parts and Maintenance

When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that they can be recycled.
Tool repair and maintenance should only be carried out by an authorized Service Center. Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Related Documentation

For additional information refer to: Air Grinder Product Safety Information Manual 04584959. Air Die Grinder Product Safety Information 04580288. Air Grinder Product Information Manual 04581211 and 04581799. Air Die Grinder Product Information 04581203.
Manuals can be downloaded from www.ingersollrandproducts.com.
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www.ingersollrandproducts.com
© 2010 Ingersoll Rand Company
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