Ingersoll-Rand LS150RLP, FH10MR, Fulcrum Electric, LS500RLP, LS150HLP User Manual

Form MHD56298

IMPORTANT INFORMATION:

• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at [phone] for North America and
[phone] for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:

“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295

• Available winch options may require additional supplements to the basic winch manual.

• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.

Winch Man Rider

Model: Publication No. Model: Publication No.

FA2, FA2.5,
FH2, FH2.5

FA5

FA10 MHD56252

FA2.5A MHD56236

FA2B and
HU40A

FH10MR MHD56212

Fulcrum Electric MHD56277

LS500HLP/
LS1000HLP

™ Supplements:

MHD56046

MHD56042 and
MHD56220

MHD56207

SAM0004

LS500RLP SAM0011

LS1000RLP SAM0012

LS150RLP SAM0082

LS150RLP/500/
1000

LS150RLP and
LS150PLP-PH

LS500RLP-E SAM0122

LS150RLP­DP5M-F

LS150HLP SAM0222

SAM0115

SAM0120

SAM0184

• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.

• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.

• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.

• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:

* Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.

* Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.

Form MHD56298
Edition 2
November 2004
71441844

© 2004 Ingersoll-Rand Company

Form MHD56040

PARTS, OPERATION AND MAINTENANCE MANUAL

for

MODELS FA2 AND FA2.5

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance

information. Make this manual available to all persons responsible for the
installation, operation and maintenance of these products.

WARNING

Do not use thiswinch for lifting, supporting, or transporting people unless winch is

TM

approved for Man Rider

Always operate, inspect and maintainthiswinch in accordance with American Society of
Mechanical Engineers Standards Safety Code (ASME B30.7) and any other applicable
safety codes and regulations.

Form MHD56040
Edition 3
May 2006
71072060

© 2006 Ingersoll Rand Company

applications. Do not lift or support loads over people.

SAFETY INFORMATION

f

This manual provides important information for all personnel
involved with the safe installation, operation and proper
maintenance of this product. Even if you feel you are familiar
with this or similar equipment, you should read this manual
before operating the winch.

Danger, Warning, Caution and Notice

Throughout this manual there are steps and procedures which, if
not followed, may result in a hazard. The following signal words
are used to identify the level of potential hazard.

DANGER

WARNING

CAUTION

NOTICE

Danger is used to indicate the presence of
ahazardwhichwill cause severe injury,
death, or substantial property damage if
the warning is ignored.

Warning is used to indicate the presence
of a hazard which can cause severe injury,
death, or substantial property damage if
the warning is ignored.

Caution is used to indicate the presence o
a hazard which will or can cause injury or
property damage if the warning is
ignored.

Notice is used to notify people of
installation, operation, or maintenance
information which is important but not
hazard-related.

Safety Summary

WARNING

• Do not use this winch for lifting, supporting, or transporting
people unless winch is approved for Man Rider
applications. Do not lift or support loads over people.

• The supporting structures and load-attaching devices used in
conjunction with this winch must provide an adequate safety
factor to handle the rated load, plus the weight of the winch
and attached equipment. This is the customer’s responsibility.
If in doubt, consult a registered structural engineer.

TM

The Occupational Safety and Health Act of 1970 generally places
the burden of compliance with the user, not the manufacturer.
Many OSHA requirements are not concerned or connected with
the manufactured product but are, rather, associated with the final
installation. It is the owner’s and user’s responsibility to
determine the suitability of a product for any particular use. It is
recommended that all applicable industry, trade association,
federal, state and local regulations be checked. Read all operating
instructions and warnings before operation.

Rigging: It is the responsibility of the operator to exercise
caution, use common sense and be familiar with proper rigging
techniques. Refer to ASME B30.9 for rigging information,
American Society of Mechanical Engineers, Three Park Avenue,
New York, NY 10015.

This manual has been produced by Ingersoll Rand to provide
dealers, mechanics, operators and company personnel with
information required to install, operate, maintain and repair the
products described herein.

It is extremely important that mechanics and operators be familiar
with servicing procedures of these products, or like or similar
products, and are physically capable of conducting the
procedures. These personnel shall have a general working
knowledge that includes:

1. Proper and safe use and application of mechanics common
hand tools as well as special Ingersoll Rand or
recommended tools.

2. Safety procedures, precautions and work habits established
by accepted industry standards.

Ingersoll Rand cannot know of, or provide all the procedures by
which product operations or repairs may be conducted and the
hazards and/or results of each method. If operation or
maintenance procedures not specifically recommended by the
manufacturer are conducted, it must be ensured that product
safety is not endangered by the actions taken. If unsure of an
operation or maintenance procedure or step, personnel should
place the product in a safe condition and contact supervisors and/
or the factory for technical assistance.

Ingersoll Rand winches are manufactured in accordance with the
latest ASME B30.7 standards.

The National Safety Council, Accident Prevention Manual for
Industrial Operations, Eighth Edition and other recognized safety
sources make a common point: Employees who work near
suspended loads or assist in hooking on or arranging a load
should be instructed to keep out from under the load. From a
safety standpoint, one factor is paramount: conduct all lifting or
pulling operations in such a manner that if there were an
equipment failure, no personnel would be injured. This means
keep out from under a raised load and keep out of the intended
path of any load.

3

SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions have been
adapted in part from American Society of Mechanical Engineers
(Safety) Standard ASME B30.7 and are intended to avoid unsafe
operating practices which might lead to injury or property
damage.

Ingersoll Rand recognizes that most companies who use winches
have a safety program in force at their facility. In the event that
some conflict exists between a rule set forth in this publication
and a similar rule already set by an individual company, the more
stringent of the two should take precedence.

Safe Operating Instructions are provided to make an operator
aware of dangerous practices to avoid and are not necessarily
limited to the following list. Refer to specific sections in the
manual for additional safety information.

1. Only allow personnel trained in safety and operation of this
product to operate and maintain this winch.

2. Only operate a winch if you are physically fit to do so.

3. When a “DO NOT OPERATE” sign is placed on winch, or
controls, do not operate winch until sign has been removed
by designated personnel.

4. Before each shift, check winch for wear and damage. Never
use a winch that inspection indicates is worn or damaged.

WARNING LABEL

5. Never lift a load greater than rated capacity of the winch.
Refer to labels attached to winch or to “SPECIFICATIONS”
section.

6. Keep hands, clothing, etc., clear of moving parts.

7. Never place your hand in the throat area of a hook or near
wire rope spooling onto or off of winch drum.

8. Always rig loads properly and carefully.

9. Be certain the load is properly seated in saddle of hook. Do
not support load on tip of hook.

10. Do not “side pull” or “yard”.

11. Always ensure that you, and all other people, are clear of the
path of the load. Do not lift a load over people.

12. Never use the winch for lifting or lowering people, and never
allow anyone to stand on a suspended load.

13. Ease slack out of wire rope when starting a lift or pull. Do
not jerk the load.

14. Do not swing a suspended load.

15. Do not leave a suspended load unattended.

16. Never operate a winch with twisted, kinked or damaged wire
rope.

17. Pay attention to the load at all times when operating the
winch.

18. Never use the winch wire rope as a sling.

19. After use, or when in a non-operational mode, winch should
be secured against unauthorized and unwarranted use.

Each unit is shipped from the factory with warning label shown.
If the label is not attached to your unit, order a new label and
install it. Refer to the parts list for part number. Label is shown
smaller than actual size.

(Dwg. 71060529)

4

Apply Loctite 262 on threads of capscrews (60) FA2, and (75)

q

FA2.5, and install, tor

ue to 33 ft lbs(44.7 Nm).

PARTS ORDERING INFORMATION

Use of other than Ingersoll Rand replacement parts may
adversely affect the safe operation and performance of this
product.

For your convenience and future reference it is recommended that
the following information be recorded.

Model Number _______________________________________

Serial Number ________________________________________

Date Purchased _______________________________________

When ordering replacement parts, please specify the following:

1. Complete model number and serial number as it appears on
the nameplate.

2. Part number(s) and part description as shown in this manual.

3. Quantity required.

The nameplate is located on the winch outboard upright.

NOTICE

• Continuing improvement and advancement of design may

cause changes to this equipment which are not included in this
manual. Manuals are periodically revised to incorporate
changes. Always check the manual edition number on the
front cover for the latest issue.

• Sections of this manual may not apply to your winch.

• The use of other than genuine Ingersoll Rand replacement

parts may result in safety hazards, decreased performance
and increased maintenance and invalidate all warranties.

Return Goods Policy

Ingersoll Rand will not accept any returned goods for warranty

or service work unless prior arrangements have been made and
written authorization has been provided from the location where
the goods were purchased.

Winches which have been modified without Ingersoll Rand
approval, mishandled or overloaded will not be repaired or
replaced under warranty. A printed copy of the warranty which
applies to this winch is provided inside the back cover of this
manual.

Disposal

When the life of the unit has expired, it is recommended that it be
disassembled, degreased and parts separated as to materials so
that they may be recycled.

For additional information contact:

Ingersoll Rand

2724 Sixth Avenue South
Seattle, WA 98134 USA
Phone: [phone]
Fax: [phone]

or

Ingersoll Rand
Douai Operations

529, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone: [phone]
Fax: [phone]

58

WARRANTY

LIMITED WARRANTY

Ingersoll Rand Company (I-R) warrants to the original user its
Hoists and Winches (Products) to be free of defects in material
and workmanship for a period of one year from the date of
purchase. I-R will repair, without cost, any Product found to be
defective, including parts and labor charges, or at its option, will
replace such Products or refund the purchase price less a
reasonable allowance for depreciation, in exchange for the
Product. Repairs or replacements are warranted for the remainder
of the original warranty period.

If any Product proves defective within its original one year
warranty period, it should be returned to any Authorized Hoist
and Winch Service Distributor, transportation prepaid with proof
of purchase or warranty card.

This warranty does not apply to Products which I-R has
determined to have been misused or abused, improperly
maintained by the user, or where the malfunction or defect can be
attributed to the use of non-genuine I-R parts.

IMPORTANT NOTICE

It is our policy to promote safe delivery of all orders.

This shipment has been thoroughly checked, packed and
inspected before leaving our plant and receipt for it in good
condition has been received from the carrier. Any loss or damage
which occurs to this shipment while enroute is not due to any
action or conduct of the manufacturer.

Visible Loss or Damage

If any of the goods called for on the bill of lading or express
receipt are damaged or the quantity is short, do not accept them
until the freight or express agent makes an appropriate notation on
your freight bill or express receipt.

I-R makes no other warranty, and all implied warranties
including any warranty of merchantability or fitness for a
particular purpose are limited to the duration of the
expressed warranty period as set forth above. I-R’s maximum
liability is limited to the purchase price of the Product and in
no event shall I-R be liable for any consequential, indirect,
incidental, or special damages of any nature rising from the
sale or use of the Product, whether based on contract, tort, or
otherwise.

Note: Some states do not allow limitations on incidental or
consequential damages or how long an implied warranty lasts so
that the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also
have other rights which may vary from state to state.

Damage Claims

You must file claims for damage with the carrier. It is the
transportation company’s responsibility to reimburse you for
repair or replacement of goods damaged in shipment. Claims for
loss or damage in shipment must not be deducted from the

Ingersoll

invoice be withheld awaiting adjustment of such claims as the
carrier guarantees safe delivery.

You may return products damaged in shipment to us for repair,
which services will be for your account and form your basis for
claim against the carrier.

Rand invoice, nor should payment of Ingersoll Rand

Concealed Loss or Damage

When a shipment has been delivered to you in apparent good
condition, but upon opening the crate or container, loss or damage
has taken place while in transit, notify the carrier’s agent
immediately.

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