Ingersoll-Rand DOSER 45532694 User Manual
Aug
Doser - Docking Station
Maintenance Manual
45532694
Edition 2
ust 2007
INDEX
1 DOCKING STATION – DS .................................................................................... 3
1.1 Dismounting the Docking Unit.............................................................................................................3
1.2 Change Pneumatic Clamps..................................................................................................................4
1.3 Change Male Docking Valve Complete ................................................................................................5
1.4 Hydraulics of the Docking Station .......................................................................................................6
1.5 Pneumatics of the Docking Station......................................................................................................7
1.6 Male Docking Valve..............................................................................................................................8
1.6.1 Dismantling of the Male Docking Valve.............................................................................................8
1.6.2 Assembly of the Male Docking Valve................................................................................................9
1.7 Female Docking Valve ...................................................................................................................... 10
1.8 Electrical contacts in docking station............................................................................................... 11
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1 Docking station – DS
Use the drawings and the component list for the specified unit. In the description below, the figures
below (xx) refer to the corresponding figures on the drawing.
Always turn off the air and material supply & depressurize the entire
system before installing, removing or adjusting any accessory on this
product, or before performing any maintenance on this product or any
accessory. Failure to follow these instructions can result in personal injury.
1.1 Dismounting the Docking Unit
Drawings/Component lists:
• DS-ATC complete (T2X-16-500-IR/ -501-IR/ -505-
IR)
• Docking unit (T2X-16-502-IR/ -503-IR)
a) Turn of the pneumatic system, ensuring the clamps are off. The clamp is normally open when the
doser is away from the docking station. (Upper position – inside the guiding pins.)
b) Take off the cover plate (9) by removing the 3 hexagonal screws (14), use a 4 mm Allan key.
c) Disconnect material hose from the coupling (20 on T2X-16-502-IR/503-IR).
d) Disconnect the air hose and lubrication hoses. Disconnect electric connection (24 on T2X-16-502-
IR/503-IR).
e) Take off the docking unit (1) by removing the 4 hexagonal nuts and washers (16 and 17).
f) The docking unit (T2X-16-502-IR/-503-IR) can now be removed and exchanged.
g) Inspect locating pins (2 on T2X-16-502-IR/-503-IR). If they are damaged they can be changed by
unscrewing the screws (13 on T2X-16-502-IR/-503-IR).
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1.2 Change Pneumatic Clamps
Drawings/ Component lists:
• Aut. Tool Changer DS Docking unit T2X-16-502-IR
DS-ATC complete T2X-16-500-IR/-505-IR
• Aut. Tool Changer- (onboard lub.) DS Docking unit T2X-16-503-IR
DS complete T2X-16-501-IR
a) Follow step a) to e) in section 1.1. The docking station can be turned 180° and place back in the
same place.
• Disconnect electric contacts and remove pneumatic hoses on clamp unit.
b) Unscrew the four screws (15 on T2X-16-502-IR/-503-IR) and remove the pneumatic clamp (10 on
T2X-16-502-IR/-503-IR).
Mount the new clamp. The two alignment pins (16) are used for guidance and the eight hexagonal
screws (15 on T2X-16-502-IR/-503-IR) are mounted back. Connect the air hoses. The accompanying
shims are important for the docking sequence functionality. Do not lose or mix the shim to the
corresponding clamp.
c) Connect the air hoses.
See “Doser” Maintenance Manual Form 45532660.
d) Refit the docking station as reverse of above.
e) Put the cover plate (9 on T2X-16-500-IR/-501-IR/-505-IR) back by fastening the three screws (14
on T2X-16-500-IR/-501-IR/-505-IR).
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