Ingersoll-Rand 6744X User Manual
OPERATOR’S MANUAL 6744X
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INCLUDING: INSTALLATION, OPERATION & PARTS LIST
RELEASED: 05-07-13
(REV. B)
6744X CROSS-OVER CONTROLLER
FOR RM552H-XXX-XX, RM552S-XXX-XX, RM051S-XXX-XX,
RM052S-XXX-XX and RM072S-XXX-XX RAMS.
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
The original language of this manual is English.
67448 FOR RM552HXXXXX, RM552SXXXXX, RM052SXXXXX AND RM072SXXXXX RAMS
67448 Cross-over Controller
Figure 2
PART LIST 67448
Item Description
1 Valve Assembly, Panel Button (1) 224-C
2 Valve
3 Label, Primer (1) 97001
4 Label, Start (1) 96999
5 Label, Stop (1) 97000
6 Bracket, Mounting (1) 96992
7 Connector, Branch (3) 97004
8 Connector, Plug-in Y (1) 97003
9 Male Elbow (4) 59756-4
10 Hex Nut (2) 16M4JB6B
11 Socket Head Cap Screw (2) 119M2A162B
12 Connector, Bulk Head
13 Tubing (4) 94981-()
14 Button Bleeder Assembly (2) 24130
Bulk Tubing
(size)
(includes item 14)
(6" long)
(1/8 NPT x 5/32 Tube)
Qty Part No.
(1) 5030-33
(2) 97002
(1) 94981-XXX-X
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -BRYAN, OHIO 43506
www.ingersollrandproducts.com
(800) 495-0276 FAX (800) 892-6276
Figure 1
© 2013 CCN 47497203001
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67449 FOR RM051SXXXXX RAM
LUBRICATION / SEALANTS
Assemble all NPT threads to hand tight plus 1-2 turns.
Apply anaerobic pipe thread sealant to all NPT male
threads before assembly.
67449 Cross-over Controller
Figure 4
PART LIST 67449
Item Description
1 Valve Assembly, Panel Button (1) 224-C
2 Valve
3 Label, Primer (1) 97001
4 Label, Start (1) 96999
5 Label, Stop (1) 97000
6 Bracket, Mounting (1) 96993
7 Connector, Branch (3) 97004
8 Connector, Plug-in Y (1) 97003
9 Male Elbow (4) 59756-4
10 Hex Nut (2) 16M4JB6B
11 Socket Head Cap Screw (2) 119M2A162B
12 Connector, Bulk Head
13 Tubing (4) 94981-()
14 Button Bleeder Assembly (2) 24130
16 Washer, M10 Fender (2) 96756
17 Cap Screw
Bulk Tubing
(size)
(includes item 14)
(M10 x 40)
(6" long)
(1/8 NPT x 5/32 Tube)
Qty Part No.
(1) 5030-33
(2) 97002
(2) 96775
(1) 94981-XXX-X
Page 2 of 8 6744X (en)
Figure 3
INSTALLATION AND OPERATION
CROSSOVER CONTROLLER INSTALLATION
ON RAMS
Install Cross-Over Controller assembly (67448) for
1.
RM552H-XXX-XX, RM552S-XXX-XX, RM052S-XXX-XX and
RM072S-XXX-XX Rams. (see Figures 5 & 7, pages 4 & 6).
a. Remove the two Cap Screws (96719) that hold the
Rotary Lever Valve (M512LR) to the Ram.
b. Place Cross-Over Controller assembly behind Rotary
Lever Valve and reattach the Rotary Lever Valve using
the two Cap Screws.
c. Repeat steps a-b for second Ram.
2. Install Cross-Over Controller assembly (67449) for
RM051S-XXX-XX Ram (see Figures 6 & 7, page 5 & 6).
a. Remove the Cap Screws (96702170) and Washers
(96756) that are on the Ram.
b. Attach Cross-Over Controller assembly to Ram using
(17) Cap Screws and (16) Washers.
c. Repeat steps a-b for second Ram.
3. Low Level Cutoff Kits (67500, 67501 or 67502) are re
quired to make Cross-Over operational. Attach a Low Level Cuto to both Rams, using instructions in the manual
for the Low Level Cuto kit.
4. Remove both Tubing’s (94981-XXX-X) from the Low Level
Cuto on each Ram and discard.
5. Using (94981-XXX-X) Tubing. Attach Tubing to Port #2 on
the Limit Valve Assembly (402-A) of the Low Level Cuto.
Run Tubing to (8) “Y” Connector at pilot port closest to
port #1 on (2) Valve. Cut to length and attach to the “Y”
Connector. Approximant length of Tubing is 48 inches.
Repeat for second Ram.
6. Using (94981-XXX-X) Tubing. Attach Tubing to pilot port
on top of Valve (H254PS) closest to Port #3 of the Low
Level Cuto. Run Tubing to (7) Branch Connector at port
#1 on (2) Valve. Cut to length and attach to the Branch
Connector. Approximant length of Tubing is 45 inches.
Repeat for second Ram.
7. Using (94981-XXX-X) Tubing. Attach Tubing to pilot port
on top of Valve (H254PS) closest to Port #2 of the Low
Level Cuto. Run Tubing to (9) Male Elbow at port #2 on
(2) Valve. Cut to length and attach to the Male Elbow.
Approximant length of Tubing is 45 inches. Repeat for
second Ram.
8. Using (94981-XXX-X) Tubing. Attach Tubing to (8) “Y” Con
nector at pilot port closest to port #1 on (2) Valve on the
first Ram. Run Tubing to (7) Branch Connector at pilot
port closest to port #3 on (2) Valve on the second Ram.
Cut to length and attach to the Branch Connector.
9 Using (94981-XXX-X) Tubing. Attach Tubing to (7) Branch
Connector at pilot port closest to port #3 on (2) Valve on
the rst Ram. Run Tubing to (8) “Y” Connector at pilot port
closest to port #1 on (2) Valve on the second Ram. Cut to
length and attach to the Branch Connector.
10. No tubing will be connected to port #3 on the Limit Valve
Assembly (402-A) of the Low Level Cuto.
One Time Only: When all air lines are connected, press
11.
the “Stop” button on each Ram to insure the valves are in
the correct position.
OPERATION
Turn o the air supply to the pumps.
1.
Raise the both Rams and place a drum of material into
2.
position.
Lower both Rams into the drums.
3.
Press and hold the “Primer” button. This allows you to
4.
prime the pump. This has to be done on both Rams.
The system is now ready for operation.
5.
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Press the “Start” button on one of the Rams to start the
6.
pump.
When one drum becomes empty, the other pump will
7.
begin pumping by receiving a signal from the Ram with
the empty drum.
NOTE: Priming operation will be required whenever there
8.
is a drum change.
In order to stop the system, press the “Stop” button on
9.
the Ram that needs to be stopped.
Page 3 of 8 6744X (en)
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