Ingersoll-Rand 67343 User Manual

OPERATOR’S MANUAL

INCLUDING: SERVICE KITS, DISASSEMBLY / REASSEMBLY, PARTS LIST, TROUBLESHOOTING

67343 AIR MOTOR

ALSO COVERS 637399 SERVICE KIT

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

AIR MOTOR DISASSEMBLY

NOTE: All threads are right hand. Carefully remove the parts, inspect for damage, nicks or excessive wear and determine if any parts will need replacement.

1. Using a 7/8” wrench, unthread and remove (11) adapter and (12 and

13) “O” rings, releasing (14) muffler housing.

2. Using a 3/8” wrench, unthread (28) tie rods and remove (27) plate.

3. Remove four (1) bolts, (2) upper cap and (3) track gasket.

4. Remove (10) cylinder, containing (4) sleeves and (7) spools.

5. Using (1) bolt, push (7) spools and (4) sleeves out “sleeve” end of (10) cylinder.

6. Remove (16) retaining ring, (17) washer and (19) piston.

7. Remove (22) dowel pin, releasing (20) piston adapter.

8. Remove (3) track gasket and (23) lower cap.

9. Remove (26) adapter, with (24) “O” ring and (25) “U” cup.

67343

RELEASED: 10-1-03 REVISED: 8-1-11 (REV. 03)

AIR MOTOR REASSEMBLY

NOTE: Thoroughly clean and lubricate all seals. Replace all soft parts with new ones included in the repair kit. Note: Refer to the il-

lustration (figure 2, page 2) for “U” cup lip seal direction.

1. Assemble (24) “O” ring and (25) “U” cup to (26) adapter and assemble to (23) lower cap.

2. Assemble (29) piston rod up thru (26) adapter.

3. Assemble (3) track gasket to (23) lower cap.

4. Assemble(21)“O” ringto (20) piston adapter and assemble (20) piston adapter to (29) piston rod, securing with (22) dowel pin.

5. Replace(18) “U” cups on (19) piston and assemble (19) piston onto (20) piston adapter, securing with (17) washer and (16) retaining ring.

6. Replace (5) “O” rings on (4) sleeves and assemble (4) sleeves into (10) cylinder. NOTE: Assemble each sleeve into the end of the cylinder nearest the exhaust hole.

7. Replace (6 and 9) “O” rings and (8) “U” cups on (7) spools and assemble (7) spools into (10) cylinder from the opposite end as the (4) sleeve went in.

8. Assemble(10) cylinder to (23) lower cap, being careful when sliding over the lips of (18) “U” cups. NOTE: Be sure (3) track gasket is seated properly.

Figure 1

9. Replace (3) track gasket on (2) upper cap and assemble (2) upper cap to (10) cylinder.

10. Assemble (1) bolts to air motor.

11. Assemble (27) plate to air motor, securing with (28) tie rods. NOTE: Tighten tie rods to 80 - 90 in. lbs (9.0 - 10.2 Nm).

12. Replace (12 and 13) “O” rings on (11) adapter.

13. Assemble (15) foam liners to (14) muffler housing.

14. Assemble (14) muffler housing to (10) cylinder, securing with (11) adapter.NOTE:Torque (11)adapterto 80 in. lbs (9.0 Nm) maximum.

TROUBLE SHOOTING

If the pump will not cycle or will not deliver material.

• Be certain to check for non-pump problems including kinked, restric-

tive or plugged inlet / outlet hose or dispensing device. Depressurize the pump system and clean out any obstructions in the inlet / outlet material lines.

• Check all seals, including track gaskets.

• Check the direction of “U” cup lips.

INGERSOLL RAND COMPANY

209 NORTH MAIN STREET -- BRYAN, OHIO 43506

 (800) 495--0276 D FAX (800) 892--6276

www.ingersollrandproducts.com

2011 CCN 15207129

PARTS LIST

Item Description (size) Qty Part No. Mtl

1 Carriage Bolt (1/4”-20x9”) (4) 94333 [C]

2 Upper Cap (1) 94307 [Z]

n 3 Track Gasket (2) 94311 [B]

4 Sleeve (2) 94316 [Br]

n 5 “O” Ring (1/16” x 11/16” o.d.) (4) Y325-15 [B]

n 6 “O” Ring (1/8” x 3/4” o.d.) (4) Y325-206 [B]

7 Spool (2) 94310 [D]

n 8 “U” Cup (1/8” x 3/4” o.d.) (2) Y240-7 [B]

n 9 “O” Ring (0.106” x 0.587” o.d.) (2) 15066-PM [B]

10 Cylinder (1) 94249 [A]

11 Adapter (1) 94447 [C]

n 12 “O” Ring (1/16” x 3/4” o.d.) (1) Y325-16 [B]

n 13 “O” Ring (1/16” x 7/16” o.d.) (1) Y325-11 [B]

14 Muffler Housing (1) 95086 [A]

15 Foam Liner (2) 94402

16 Retaining Ring (1) 94406 [C]

17 Washer (1) 94515 [C]

n 18 “U” Cup (3/16” x 2” o.d.) (2) Y240-23 [B]

19 Piston (1) 94780 [D]

20 Piston Adapter (1) 95802 [C]

n 21 “O” Ring (3/32” x 1” o.d.) (1) Y325-117 [B]

22 Dowel Pin (3/16” o.d. x 7/8” long) (1) 95803 [C]

23 Lower Cap (1) 94308 [Z]

n 24 “O” Ring (1/8” x 1-3/8” o.d.) (1) Y325-216 [B]

n 25 “U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]

26 Adapter (1) 96062 [A]

27 Plate (1) 96068 [C]

28 Tie Rod (4) 96067 [C]

29 Piston Rod (1) 96066 [C]

n Gadus S2 U1000 Grease Packet (1) 94833

n Items included in Service Kit 637399

. TORQUE REQUIREMENTS ,

(11) adapter, 80 in. lbs (9.0 Nm) maximum. (28) tie rods, 80 - 90 in. lbs (9.0 - 10.2 Nm).

11 ,

5 4

16 17

Apply Shell Gadus S2 U1000 grease (94833) to all “O” rings,

LUBRICATION / SEALANTS

“U” cups and mating parts.

Page2of2

MATERIAL CODE

[A] = Aluminum [B] = Nitrile [Br] = Brass [C] = Carbon Steel [D] = Acetal [Z] = Zinc

28 ,

Figure 2

PN 97999-1072

67343