Ingersoll-Rand 67317-X User Manual

OPERATOR’S MANUAL
INCLUDING: SERVICE KIT, TROUBLESHOOTING, PARTS LIST, DISASSEMBLY & REASSEMBLY
TWO-BALL STYLE LOWER PUMP ENDS
STAINLESS STEEL
ALSO COVERS 637379-X SERVICE KITS
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
637379-X31 for general repair of 6731X-X31 lower pump ends.
GENERAL DESCRIPTION
67317-X
67318-X
RELEASED: 3-6-03 REVISED:
(REV.
8-1-11
WARNING
SURE AS INDICATED ON PUMP MODEL PLATE.
WARNING
FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPORTANT INFORMATION.
DO NOT EXCEED MAXIMUM OPERATING PRES-
REFER TO GENERAL INFORMATION SHEET
This manual only covers the lower pump section. It is one of four
documents which support an ARO pump. Replacement copies of these forms are available upon request.
- NM2202B-X-X Pump Model Operator’s Manual.
- General Information for Air Operated or Hydraulically Operated
Pumps.
= Lower Pump End Operator’s Manual.
- Air or Hydraulic Motor Operator’s Manual.
Thetwo-ball design provides for easy priming of the lower foot valve.
The double acting feature is standard in all ARO industrial pumps, material is delivered to the pump discharge outlet on both the up and down stroke.
MAINTENANCE
The air / hydraulic motor is completely separate from the lower pump end. This helps to keep the motor from being contaminated by the mate­rial being pumped. Periodically, flush entire pump system with a lubri­cant that is compatible with the material being pumped. Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during disassembly and reassembly. Before reassembling, lubricate parts as required. When assembling “O” rings, or parts adjacent to “O” rings, exercise care to prevent damage to “O” rings and “O” ring groove surface.
Figure 1
LOWER PUMP END DESCRIPTION CHART
6731 X -X 3 1
Container Suitability
7 - 55 Gallon 8 - Universal (stub)
Packing Material
7 - PTFE (upper and lower) B - UHMW-PE (upper) / PTFE (lower) C - UHMW-PE (upper and lower) J - Polyurethane (upper) / UHMW-PE (lower)
Spring Arrangement
3-NoSpring
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
© 2010
CCN 15211485
Plunger Type
1 - Standard (300 series stainless steel)
SERVICE KIT SELECTION
EXAMPLE: Lower Pump End # 67317-C31
Service Kit # 637379-C31
6731X - X 31
637379 - X 31
Packing
PARTS LIST
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
n 1 “O” Ring (1/8” x 11/16” o.d.) (1) Y327-205 [V]
2 Pipe Plug (1/8 - 27 N.P.T.F. x 0.27”) (1) Y17-50 [C]
3 Outlet Body (1) 95705 [SS]
4 Ground Screw (#10 - 32 x 1/4”) (1) 93005 [C]
6 Inner Tube (1) 95712 [SS]
7 Rod (1) 96063 [C]
8 Dowel Pin (3/16” o.d. x 7/8”) (1) 95803 [C]
9 Retainer (1) 95804 [SH]
10 Washer (2) 95234-1 [PPS]
n 11 Rod Seal models 6731X-731 (1) 95574-2 [T]
models 6731X-B31 and -C31 (1) 95574-1 [UH]
models 6731X-J31 (1) 95235 [U]
12 Retaining Ring (0.575” i.d.) (1) 95711 [SH]
13 Rod models 67317-X (18.000” long) (1) 95710 [SS]
models 67318-X (5.500” long) (1) 95713 [SS]
14 Cup Follower (1) 90601 [SS]
n 15 Cup models 6731X-731 and -B31 (1) 73919 [T]
models 6731X-C31 and -J31 (1) 92867-1 [UH]
16 Washer (1) 90610 [SS]
17 Ball (1.000” dia.) (1) 90948 [SS]
18 Inner Check Seat (1) 96144 [SS]
19 Suction Tube models 67317-X (1) 95706 [SS]
models 67318-X (1) 95714 [SS]
21 Ball (1.1875” dia.) (1) 90949 [SS]
22 Dowel Pin (0.25” o.d. x 1.828”) (1) 90620 [SS]
23 Foot Valve Seat (models 67317-X only) (1) 95977 [SS]
24 Foot Valve Seat (models 67318-X only) (1) 96015 [SS]
n Items included in Service Kit 637379-X31
MATERIAL CODE
[C] = Carbon Steel [T] = PTFE [PPS] = Polyphenylene Sulfide [U] = Polyurethane [SH] = Hardened Stainless Steel [UH] = UHMW-PE [SS] = Stainless Steel [V] = VitonR
LOWER PUMP DISASSEMBLY
NOTE: All threads are right hand.
1. Clamp (3) outlet body horizontally in a vise. Using a strap type wrench to hold (19) suction tube, unthread and remove (23 or 24) foot valve seat.
2. Remove (22) dowel pin, releasing (21) ball.
3. Using a strap type wrench, unthread and remove (19) suction tube.
4. Remove (13) rod and components from (19) suction tube.
5. Using a 1-1/2” wrench, unthread and remove (18) inner check seat, releasing (17) ball, (16) washer and (15) cup.
6. Slide (12) retaining ring, (10) washers, (11) rod seal and (9) retainer down (13) rod, allowing removal of (8) dowel pin.
7. Remove (7) rod, (9) retainer, two (10) washers, (11) rod seal and (12) retaining ring from (13) rod.
8. Remove (1) “O” ring from (3) outlet body.
9. DO NOT remove (6) inner tube unless damage is evident. To re­move, clamp (3) outlet body in a vise and unthread (6) inner tube us­ing a strap type wrench.
LOWER PUMP REASSEMBLY
NOTE: Refer to the illustration (figure 2, page 3) for lip seal direction. NOTE: All threads are right hand. Thoroughly clean and lubricate all seals and bores with Wet-Sol “Plus” upon assembly.
1. Assemble (15) cup, (16) washer and (17) ball to (14) cup follower, securing with (18) inner check seat. NOTE: Tighten(18) inner check seat to 60 - 70 ft lbs (81.3 - 94.9 Nm).
2. Assemble (14) cup follower and components to (13) rod. NOTE: Tighten (14) cup follower to 60 - 70 ft lbs (81.3 - 94.9 Nm).
3. Slide (12) retaining ring, (10) washer, (11) rod seal (lips down), (10)
washer and (9) retainer onto top end of (13) rod, past the retaining ring groove.
4. Assemble (7) rod to (13) rod, securing with (8) dowel pin.
5. Slide (9) retainer, (10) washer, (11) rod seal, (10) washer and (12) retaining ring up, securing (8) dowel pin.
6. Clamp (3) outlet body horizontally in a vise.
7. Apply PTFE tape to 1-7/16” threads of (3) outlet body and assemble (6) inner tube to (3) outlet body. NOTE: Tighten (6) inner tube to 120 in. lbs (13.6 Nm) minimum.
8. Assemble (1) “O” ring into (3) outlet body.
9. Assemble (7) rod and components into (6) inner tube and (3) outlet body.
10. Assemble (21) ball to (23 or 24) foot valve seat, securing with (22) dowel pin.
11. Apply PTFE tape to threads of (23 or 24) foot valve seat and as­semble (23 or 24) foot valve seat and components to (19) suction tube. NOTE: Tighten (23 or 24) foot valve seat to 60 - 70 ft lbs (81.3 -
94.9 Nm).
12. Apply PTFE tape to threads of (3) outlet body and assemble (19) suctiontube to (3) outlet body.NOTE: Tighten (19) suction tube to60
- 70 ft lbs (81.3 - 94.9 Nm).
TROUBLE SHOOTING
No material at outlet (pump continually cycles). Check material supply,disconnect or shut off the air supply and replenish the materi­al, reconnect.
Material on one stroke only (fast downstroke). The (21) lower ball
may not be seating in the (23 or 24) foot valve seat. Remove the (21) ball from the foot valve seat, clean and inspect the ball and seat area. If the ball or seat is damaged, replace.
Material on one stroke only (fast upstroke). The (17) upper ball
may not be seating in the (18) inner check seat . Remove the (17) ball from the (18) check seat, clean and inspect. If the (17) ball is dam­aged, replace. Check for worn or damaged packings and seals. Re­place the packings and seals as necessary.
S VitonR is registered trademarks of the DuPont Company S AROR is a registered trademark of Ingersoll-Rand Company S
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