Ingersoll-Rand 67300-XXX User Manual

OPERATOR’S MANUAL 67300-XXX
INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST, DISASSEMBLY & REASSEMBLY.
CHOP-CHECK STYLE
LOWER PUMP ENDS
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Use only genuine ARO® replacement parts to assure compatible
pressure rating and longest service life.
637348-XXD for general repair of 67300-XXX lower pump ends.
GENERAL DESCRIPTION
RELEASED: 1-19-01 REVISED: 3-31-10 (REV. F)
WARNING
SURE AS INDICATED ON PUMP MODEL PLATE.
WARNING
ADDITIONAL SAFETY PRECAUTIONS AND IMPORTANT IN­FORMATION.
This manual covers the lower pump section. It is one of four
documents which support an ARO pump. Replacement copies of these forms are available upon request.
 
 
The chop-check design provides for easy priming of the lower
foot valve. The double acting feature is standard in all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke.
DO NOT EXCEED MAXIMUM OPERATING PRES-
REFER TO GENERAL INFORMATION SHEET FOR
650XXX-X Pump Model Operator’s Manual. General Information for Air Operated or Hydraulically Oper-
ated Pumps. Lower Pump End Operator’s Manual. Air or Hydraulic Motor Operator’s Manual.
MAINTENANCE
The air / hydraulic motor is completely separate from the lower pump end. This helps to keep the motor from being contaminated by the material being pumped. Periodically, flush entire pump system with a solvent that is compatible with the material being pumped. Keep solvent cup  lled with this compatible solvent. This will keep material from drying on the piston rod, which would drag thru the packings, ruin them and eventually scour the piston rod. Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during dis­assembly and reassembly. Before reassembling, lubricate parts as required. When assembling “O” rings, or parts adjacent to “O” rings, exercise care to prevent damage to “O” rings and “O” ring groove surface.
Figure 1
LOWER PUMP END DESCRIPTION CHART
67300 - X X X
Packing Material
C - UHMW-PE (upper and lower) J - Polyurethane (upper)
- UHMW-PE (lower)
Spring Arrangement
3 - No spring 4 - Multiple wave spring
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276
www.ingersollrandproducts.com
© 2010
CCN 99907461
Plunger Type
D - Hardened stainless steel with hard chrome plating
Service Kit Selection
Example: Lower Pump End # 67300-J3D Service Kit # 637348-J3D
67300 - X X X
637348 - X X D
Packing Spring
PARTS LIST
Item Description
1 Solvent Cup (1) 92689 [C]
Lower Gland
2
3 “O” Ring
Bushing
5
6 Outlet Body (1) 95263 [C]
7 “O” Ring
9 Tube (1) 95261 [C]
10 Stud (3) 95351 [C]
12 Nut
14 Upper Gland Nut
15 Pressure Chamber Body (1) 95308-B [I]
17 Lock Washer
18 Retaining Ring
21 Foot Valve Body (1) 92682 [SH]
22 Check Valve Seat (1) 96830 [SH]
25 Check Stop (1) 95262 [SS]
26 Plunger (1) 95270-1 [PSH]
27 Valve Seat (1) 95307 [SH]
28 Valve Seat (1) 95267 [SH]
30 Primer Rod (1) 91719 [SH]
(size)
(1/16” x 3” o.d.)
(models 67300-C4D)
(models 67300-J3D)
(1/16” x 3-1/8” o.d.)
(1” - 14)
(models 67300-C4D)
(models 67300-J3D)
(models 67300-J3D only)
(1”)
(2.295” o.d.) (67300-J3D only)
(Qty) Part No. Mtl
(1) 95254 [C]
(1) 95327 [C]
(1) Y325-40 [B]
(1) 95255 [D]
(1) 95328 [D]
(2) Y328-41 [T]
(3) Y11-16-C [C]
(1) 95326 [C]
(3) Y14-100-C [C]
(1) 76243-2 [SS]
Item Description
31 Primer Plate (1) 93599-1 [SS]
32 Primer Button (1) 93598-1 [SS]
33 Lock Nut
34 Valve Rod (1) 95306 [SH]
36 Valve Seat Nut (1) 95269 [C]
37 Retaining Ring
38 “O” Ring
43 Wave Spring
44 “O” Ring
47 Bowed Washer (1) 95266 [C]
Female Packing Washer
54
“V” Packing
55
Male Packing Washer
57
64 Seal
65 “U” Cup (1) 90911 [GFT]
88 Bleeder Valve Body (1) 97206 [C]
89 Needle Bleed Valve (1) 97207 [C]
Items included in Service Kit 637348-XXD
(size)
(7/16” - 20)
(1.136” o.d.)
(1/16” x 2-5/8” o.d.)
(models 67300-C4D only)
(1/8” x 3-1/2” o.d.)
(models 67300-J3D)
(models 67300-C4D)
(models 67300-J3D)
(models 67300-C4D)
(models 67300-J3D)
(models 67300-J3D only)
(67300-C4D)
(Qty) Part No. Mtl
(1) Y171-7-C [C]
(1) Y147-102 [C]
(1) Y328-37 [T]
(1) 95259 [SH]
(1) Y328-236 [T]
(2) 95256 [D]
(1) 95256 [D]
(10) 95257-4 [UH]
(5) 95257-4 [UH]
(2) 95258 [C]
(1) 95258 [C]
(3) 95325 [U]
MATERIAL CODE
[B] = Nitrile [SH] = Hardened Stainless Steel [C] = Carbon Steel [SS] = Stainless Steel [D] = Acetal [T] = PTFE [GFT] = Glass  lled PTFE [U] = Urethane [I] = Iron [UH] = UHMW-PE [PSH] = Hard Chrome Plated Hardened Stainless Steel
LOWER PUMP DISASSEMBLY
NOTE: All threads are right hand.
Using a wrench on  ats of (30) primer rod and a 5/8” wrench
1. on (33) lock nut, remove (33) lock nut, releasing (32) primer button and (31) primer plate. Using a wrench on  ats of (10) stud and an 1-1/2” wrench on
2. (12) nut, remove three (12) nuts and (17) lock washers from (10) studs. Remove (6) outlet body, (9) tube and components from (15)
3. pressure chamber body. Remove (7) “O” ring from (25) check stop.
4. Using a wrench on  ats of (10) stud, remove three (10) studs.
5. Using a wrench on  ats of (30) primer rod, remove (30) primer
6. rod from (34) valve rod. Remove (9) tube and (7) “O” ring from (6) outlet body.
7. Remove (34) valve rod from (26) plunger, releasing (28) valve
8. seat and components. Clamp the (28) valve seat in a vise and remove (36) valve seat
9. nut, releasing (47) bowed washer, (57) male packing washer,  ve (55) “V” packings and (54) female packing washer. Remove (1) solvent cup and (3) “O” ring from (2) lower gland.
10. Remove (26) plunger.
11. Remove (2) lower gland and (38) “O” ring from (6) outlet body.
12. Models 67300-J3D: Remove (14) upper gland nut, releasing
13. (5) bushing and two (64) seals. Remove (18) retaining ring, re­leasing (64) seal. Models 67300-C4D: Remove (43) wave spring, (57) male
14. packing washer, five (55) “V” packings, (54) female packing washer and (5) bushing from (2) lower gland. Remove (25) check stop from (15) pressure chamber body.
15. Remove (21) foot valve body from (15) pressure chamber
16.
Page 2 of 4 67300-XXX (en)
body. Remove (37) retaining ring, releasing (65) “U” cup from (21)
17. foot valve body. Remove (44) “O” ring and (22) check valve seat from (15) pres-
18. sure chamber body.
LOWER PUMP REASSEMBLY
NOTE: All threads are right hand.
1.
Assemble (22) check valve seat and (44) “O” ring into (15) pres­sure chamber body. NOTE: Assemble (22) check valve seat with i.d. chamfer up.
2.
Assemble (65) “U” cup into (21) foot valve body, securing with (37) retaining ring. NOTE: Assemble “U” cup with lips facing up.
3.
Assemble (21) foot valve body into (15) pressure chamber body.
4.
Assemble (25) check stop assembly into (15) pressure chamber body.
5.
Assemble (7) “O” ring into (6) outlet body.
6.
Assemble (38) “O” ring into (6) outlet body.
7.
Models 67300-J3D:
a. Assemble one (64) seal into bottom of (2) lower gland,
securing with (18) retaining ring. NOTE: Assemble (64) seal with lips facing out.
b. Assemble two (64) seals into (2) lower gland, with lips into
gland  rst. c. Assemble (5) bushing into (2) lower gland. d. Apply PTFE tape to threads of (14) upper gland nut and as-
semble to (2) lower gland.
8. Models 67300-C4D: Assemble (5) bushing, (54) female pack- ing washer,  ve (55) “V” packing, (57) male packing washer and (43) wave spring. NOTE: Assemble (54) female packing washer and (55) “V” packing with lips facing out.
9. Apply Loctite 242 to threads of (2) lower gland and assemble to (6) outlet body.
10. Assemble (26) plunger into (6) outlet body from the bottom end.
11. Tighten (2) lower gland securely.
(continued on page 4)
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