Ingersoll-Rand 651500-X User Manual
OPERATOR’S MANUAL 651500-X
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE.
INCLUDE MANUALS: Form 772-2 Safety Precautions (pn 97999-540).
651500-X
HIGH PRESSURE SPRAY GUN
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
MAXIMUM WORKING PRESSURE 7500 P.S.I. (517.2 BAR)
SERVICE KITS
Use only genuine ARO® replacement parts to assure compat-
ible pressure rating and longest service life.
61240 for repair of spray gun.
OPERATION
The 651500-X control handle passes material at line pressure
in a continuous flow. The hose connection is a 3/8” female
pipe thread. The control handle will continue to pass material
as long as the (15) lever is squeezed enough to lift the ball
valve o the valve seat.
RELEASED: 2-12-82
REVISED: 3-23-11
(REV. D)
SERVICE INSTRUCTIONS
For adjustments of the 651500-X control handle, the following procedure will help.
To take slack out of the handle, adjust (8) set screw.
1.
a. Loosen (9) nut.
b. Adjust (8) set screw to obtain desired play or slack.
c. Tighten (9) nut.
2. Should material leak from the lever end of the gun, remove the lever and tighten (11) retainer. If this does not
stop the leak, remove the retainer and replace the (13)
packings.
3. Should you be unable to stop the ow of material from
the extrusion gun, the (16) ball is probably not seating
properly into the (3) ball seat. The ball should be removed
and inspected for dirt or nicks. Also inspect the ball seat
for dirt or nicks. If the ball or ball seat are damaged, they
should be replaced. When pressing (3) insert and ball seat
into place inside (18) body, make sure that the ball seat
is facing in the proper direction. The material outlet of
the insert must be in line with the outlet in the (18) body
after being pressed into place.
651500
651500-2
EXTRUSION GUN
(less nozzle)
651500-1
651500-3
SPRAY GUN
(less tip)
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -BRYAN, OHIO 43506
(800) 495-0276 y FAX (800) 892-6276
www.ingersollrandproducts.com
© 2011 CCN 99711202
PARTS LIST / 651500-X CONTROL HANDLE
16 31414
171 2
12
4
25
24
26 5
8
9
10
11
15
21
3/8 - 18 N.P.T.F. - 1
18
19
22
23
20
6
7
13
11/16” - 16
Item Description
1 Cap (1) 90395
2 Gasket (1) F21-23
9
3 Valve and Ball Seat Insert Assembly (1) 65732
9
4 Sleeve (1) 90332
5 Cap and Guard Assembly
Adapter
6
7 Pin (1) 2487
8 Set Screw (1) 2484
9 Nut
10 Piston Assembly (1) 65896
9
11 Retainer (1) 76886
12 Washer (1) F174-9
13 Packing (3) F26-35
9
14 Washer (1) F15-64
Typical spray tips available for mod-
els 651500-1 and 651500-3.
Tip No. Ori ce Diameter Pattern Width
TC-1850 0.018” 10”
TC-2140 0.021” 8.5”
TC-2150 0.021” 11.5”
TC-2640 0.026” 9”
TC-2650 0.026” 12”
(size)
(651500 and 651500-1 only)
(651500-2 only)
(1/4” - 28)
17
(651500-1 only)
16
(Qty) Part No. Item Description
(1) 66504
(1) 76751
(1) 32854
(1) Y11-104-C
12
13
11/16” - 16
(size)
(Qty) Part No.
15 Lever (1) 2661
16 Ball (1) 90399
9
17 Spring (1) 76948
9
18 Body and Bushing Assembly (1) 65752
19 Gasket (1) F21-23
9
20 Handle (1) 4880
21 Trigger Guard (1) 90371
22 Set Screw
(#10 - 32 x 3/16”) (included with item 23)
(3) Y23-101
23 Knob Assembly (1) 66534
Extrusion Nozzle & Retaining Nut Ass’y (1) 66541-XX
24
c
25 Washer (1) 75815
c
26 Spray Tip (1) TC-XXXX
c
27 Washer (1) 91181
c
Items included in Service Kit 61240
9
24
25
272726
18
10
19
22
11
15
23
21
20
Not included. Must be ordered separately.
c
Apply Loctite® 242® to threads.
d
Lubricate with Shell AW 32 Oil or equivalent.
3/8 - 18 N.P.T.F. - 1
Page 2 of 2 651500-X (en)
e
y ARO® is a registered trademark of Ingersoll-Rand Company y
y Loctite® and 242® are registered trademarks of Henkel Loctite Corporation y
Typical extrusion tips
available for models
651500 and 651500-2.
Tip No. Ori ce Diameter
66541-03 0.031”
66541-04 0.046”
66541-06 0.063”
66541-09 0.093”
66541-12 0.125”
66541-15 0.156”
66541-17 0.172”
66541-18 0.187”
66541-25 0.250”
66541-37 0.375”
PN 97999-21
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